Fisher Regulator Handbook - Technical - ACD AmericaK - 1 K The Technical Reference section includes...
Transcript of Fisher Regulator Handbook - Technical - ACD AmericaK - 1 K The Technical Reference section includes...
K - 1
KK
The Technical Reference section includes articles coveringregulator theory, sizing, selection, overpressure protection,noise, freezing, and other topics relating to regulators. Thissection begins with the basic theory of a regulator and endswith conversion tables and other informative charts. If there’ssomething you need to know about a regulator that’s notcovered in this section, please contact your Fisher SalesRepresentative or contact your nearest Fisher Sales Office.
INLET PRESSURELOADING PRESSUREOUTLET PRESSUREATMOSPHERICA PRESSURE
Technical
KK
Straight Stem Style Direct-Operated . . . . . . . . . . . . . . . . K-2Lever Style Direct-Operated . . . . . . . . . . . . . . . . . . . . . . K-3Loading Style (Two-Path Control) Pilot-Operated . . . . . K-4Unloading Style Pilot-Operated . . . . . . . . . . . . . . . . . . . K-5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-6Types of Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-6
Direct-Operated (Self-Operated) Regulators . . . . . . K-6Pilot-Operated Regulators . . . . . . . . . . . . . . . . . . . . K-6
Specific Regulator Types . . . . . . . . . . . . . . . . . . . . . . . . K-6Pressure Reducing Regulators . . . . . . . . . . . . . . . . K-7Backpressure Regulators and Relief Valves . . . . . . K-7Pressure Switching Valves . . . . . . . . . . . . . . . . . . . K-7Vacuum Regulators and Breakers . . . . . . . . . . . . . . K-7
Pressure Reducing Regulator Selection . . . . . . . . . . . . . K-8Backpressure Regulator Selection . . . . . . . . . . . . . . . . K-10Relief Valve Selection . . . . . . . . . . . . . . . . . . . . . . . . . . K-10
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-11Regulator Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-11Essential Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-11
Restricting Element . . . . . . . . . . . . . . . . . . . . . . . . K-12Measuring Element . . . . . . . . . . . . . . . . . . . . . . . . K-12Loading Element . . . . . . . . . . . . . . . . . . . . . . . . . . K-12
Regulator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . K-12Increasing Demand . . . . . . . . . . . . . . . . . . . . . . . . K-12Decreasing Demand . . . . . . . . . . . . . . . . . . . . . . . K-12Weights versus Springs . . . . . . . . . . . . . . . . . . . . K-12Spring Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-13Equilibrium with a Spring . . . . . . . . . . . . . . . . . . . K-13
Spring as Loading Element . . . . . . . . . . . . . . . . . . . . . . K-13Throttling Example . . . . . . . . . . . . . . . . . . . . . . . . . K-13Regulator Operation and P2 . . . . . . . . . . . . . . . . . K-14
Regulator Performance . . . . . . . . . . . . . . . . . . . . . . . . . K-14Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-14Droop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-14Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-14Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-14Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-14
Spring Rate and Regulator Accuracy . . . . . . . . . . . . . . K-15Spring Rate and Droop . . . . . . . . . . . . . . . . . . . . . K-15Effect on Plug Travel . . . . . . . . . . . . . . . . . . . . . . . K-15Light Spring Rate . . . . . . . . . . . . . . . . . . . . . . . . . . K-15
Diaphragm Area and Regulator Accuracy . . . . . . . . . . K-15Restricting Element and Regulator Performance . . . . . K-16
Critical Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-16Orifice Size and Capacity . . . . . . . . . . . . . . . . . . . . K-16Orifice Size and Stability . . . . . . . . . . . . . . . . . . . . K-17Orifice Size, Lockup, and Wear . . . . . . . . . . . . . . . K-17Orifice Guideline . . . . . . . . . . . . . . . . . . . . . . . . . . K-17Increasing P1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-17
Factors Affecting Regulator Accuracy . . . . . . . . . . . . K-17Performance Limits . . . . . . . . . . . . . . . . . . . . . . . . K-17Cycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-17
Design Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-17Improving Regulator Accuracy with a Pitot Tube K-17Decreased Droop (Boost) . . . . . . . . . . . . . . . . . . . K-18
Improving Performance with a Lever . . . . . . . . . . . . . . K-18
Pilot-Operated Regulator Basics . . . . . . . . . . . . . . . . . K-19Regulator Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . K-19Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-19Identifying Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . K-19Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-19Spring Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-19Pilot Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . K-19
Gain and Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . K-19Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-19Restrictions, Response Time, and Gain . . . . . . . . . K-20
Loading and Unloading Designs . . . . . . . . . . . . . . . . . K-20Two-Path Control (Loading Design) . . . . . . . . . . . K-20Two-Path Control Advantages . . . . . . . . . . . . . . . K-20Unloading Control . . . . . . . . . . . . . . . . . . . . . . . . . K-21Unloading Control Advantages . . . . . . . . . . . . . . K-21
Performance Summary . . . . . . . . . . . . . . . . . . . . . . . . . K-21Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-21Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-21Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-21Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-21
Two-Path Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-21Unloading Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-23
K-i
Technical
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-24The Fisher Regulator Handbook . . . . . . . . . . . . . . . . . K-24
Special Requirements . . . . . . . . . . . . . . . . . . . . . . K-24The Role of Experience . . . . . . . . . . . . . . . . . . . . . K-24
Sizing Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-24General Sizing Guidelines . . . . . . . . . . . . . . . . . . . . . . . K-25
Body Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-25Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-25Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . K-25Wide-Open Flow Rate . . . . . . . . . . . . . . . . . . . . . . K-25Outlet Pressure Ranges and Springs . . . . . . . . . . . K-25Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-25Inlet Pressure Losses . . . . . . . . . . . . . . . . . . . . . . K-25Orifice Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . K-25Speed of Response . . . . . . . . . . . . . . . . . . . . . . . . K-25Turn-Down Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . K-25
Sizing Exercises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-25Problem 1: Industrial Plant Gas Supply . . . . . . . . K-26Problem 2: Steam Space Heater . . . . . . . . . . . . . . K-26Problem 3: High Pressure Water Supply . . . . . . . . K-27Problem 4: Corrosive Gas . . . . . . . . . . . . . . . . . . . K-28
Methods of Overpressure Protection . . . . . . . . . . . . . . K-29Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-29Monitoring Regulators . . . . . . . . . . . . . . . . . . . . . . . . . K-30Working Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-30Series Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-30Shutoff Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-31Relief Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-31Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-32
Overpressure Protection . . . . . . . . . . . . . . . . . . . . . . . . K-33Maximum Pressure Considerations . . . . . . . . . . . . . . . K-33
Downstream Equipment . . . . . . . . . . . . . . . . . . . . K-33Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . K-33Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-33
Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-33Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-34
Pressure Buildup . . . . . . . . . . . . . . . . . . . . . . . . . . K-34Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . K-34
Cost versus Performance . . . . . . . . . . . . . . . . . . . . K-34Installation and Maintenance Considerations . . . K-34
Pop Type Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . K-34Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-34Typical Applications . . . . . . . . . . . . . . . . . . . . . . . K-35
Direct-Operated Relief Valves . . . . . . . . . . . . . . . . . . . . K-35Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-35Product Example . . . . . . . . . . . . . . . . . . . . . . . . . . K-36Pitot Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-36Typical Applications . . . . . . . . . . . . . . . . . . . . . . . K-36
Pilot-Operated Relief Valves . . . . . . . . . . . . . . . . . . . . . K-36Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-37Product Example . . . . . . . . . . . . . . . . . . . . . . . . . . K-37Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-37Typical Applications . . . . . . . . . . . . . . . . . . . . . . . K-37
Internal Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-38Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-38Product Example . . . . . . . . . . . . . . . . . . . . . . . . . . K-38Performance and Typical Applications . . . . . . . . . K-38
Selection and Sizing Criteria . . . . . . . . . . . . . . . . . . . . . K-39Maximum Allowable Pressure . . . . . . . . . . . . . . . . K-39Regulator Ratings . . . . . . . . . . . . . . . . . . . . . . . . . K-39Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-39Maximum Allowable System Pressure . . . . . . . . . . K-39Determining Required Relief Valve Flow . . . . . . . . K-39Determine Constant Demand . . . . . . . . . . . . . . . . K-39
Selecting Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . K-40Regulator Lockup Pressure . . . . . . . . . . . . . . . . . . K-40Applicable Regulations . . . . . . . . . . . . . . . . . . . . . K-40
Sizing and Selection Exercise . . . . . . . . . . . . . . . . . . . . K-40
Series Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-42Upstream Wide-Open Monitors . . . . . . . . . . . . . . . . . . K-42Downstream Wide-Open Monitors . . . . . . . . . . . . . . . K-43Upstream Versus Downstream Monitors . . . . . . . . . . . K-43Working Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-43Sizing Monitor Regulators . . . . . . . . . . . . . . . . . . . . . . K-44
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-45Sizing for Liquid Service . . . . . . . . . . . . . . . . . . . . . . . . K-45
Viscosity Corrections . . . . . . . . . . . . . . . . . . . . . . K-45
K-ii
Technical
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Predicting Flow Rate . . . . . . . . . . . . . . . . . . . . . . . K-47Predicting Pressure Drop . . . . . . . . . . . . . . . . . . . . K-47Flashing and Cavitation . . . . . . . . . . . . . . . . . . . . K-47Choked Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-48
Sizing for Gas or Steam Service . . . . . . . . . . . . . . . . . . K-51Universal Gas Sizing Equation . . . . . . . . . . . . . . . K-51General Adaptation for Steam and Vapors . . . . . . K-52Equation Form for Steam Below 1000 psig . . . . . . K-52
Vacuum Applications . . . . . . . . . . . . . . . . . . . . . . . . . . K-54Vacuum Terminology . . . . . . . . . . . . . . . . . . . . . . . K-54Vacuum Control Devices . . . . . . . . . . . . . . . . . . . . K-54
Vacuum Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-54Vacuum Breakers (Relief Valves) . . . . . . . . . . . . . . . . . K-55Vacuum Regulator Installation Examples . . . . . . . . . . . K-56Vacuum Breaker Installation Examples . . . . . . . . . . . . . K-57Gas Blanketing in Vacuum . . . . . . . . . . . . . . . . . . . . . . K-59Features of Fisher’s Vacuum Regulators and Breakers K-59
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-60Reducing Freezing Problems . . . . . . . . . . . . . . . . . . . . K-60
Heat the Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-60Antifreeze Solution . . . . . . . . . . . . . . . . . . . . . . . . K-60Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . K-61System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-61Water Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . K-61
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-61
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-62Elastomers: Chemical Names and Uses . . . . . . . . . . . . K-62General Properties of Elastomers . . . . . . . . . . . . . . . . . K-63Fluid Compatibility of Elastomers . . . . . . . . . . . . . . . . . K-64Compatibility of Metals . . . . . . . . . . . . . . . . . . . . . . . . K-65
!" #$%&
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-67The Basics of Sulfide Stress Cracking . . . . . . . . . . . . . K-68
Carbon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-69Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-69
Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-69Nonferrous Alloys . . . . . . . . . . . . . . . . . . . . . . . . . K-70
Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-70Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-70Stress Relieving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-70Bolting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-70Composition Materials . . . . . . . . . . . . . . . . . . . . . . . . . K-70Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . K-71
Regulators Rated for Low Temperatures . . . . . . . . . . . K-73Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-73Low Temperature Fisher Regulators . . . . . . . . . . . . . . . K-73
'
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-74Economic Advantages . . . . . . . . . . . . . . . . . . . . . . . . . K-74Environmental Advantages . . . . . . . . . . . . . . . . . . . . . K-74Mechanical Properties . . . . . . . . . . . . . . . . . . . . . . . . . K-75Corrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . K-75
Regulator Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-76
()(
Pressure Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . K-78Pressure Conversion - Pounds per Square Inch
(PSI) to Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . K-78Volume Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-78Volume Rate Equivalents . . . . . . . . . . . . . . . . . . . . . . . K-79Mass Conversion—Pounds to Kilograms . . . . . . . . . . K-79Temperature Conversion Formulas . . . . . . . . . . . . . . . . K-79Area Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-79Kinematic-Viscosity Conversion Formulas . . . . . . . . . . K-79Conversion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-80Other Useful Conversions . . . . . . . . . . . . . . . . . . . . . . K-80Converting Volumes of Gas . . . . . . . . . . . . . . . . . . . . . K-80Fractional Inches to Millimeters . . . . . . . . . . . . . . . . . . K-81Length Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-81Whole Inch-Millimeter Equivalents . . . . . . . . . . . . . . . K-81Metric Prefixes and Symbols . . . . . . . . . . . . . . . . . . . . K-81Greek Alphabet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-81
K-iii
Technical
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Length Equivalents - Fractional and DecimalInches to Millimeters . . . . . . . . . . . . . . . . . . . K-82
Temperature Conversions . . . . . . . . . . . . . . . . . . . . . . . K-83A.P.I. and Baumé Gravity Tables and Weight Factors . . K-86Characteristics of the Elements . . . . . . . . . . . . . . . . . . K-87Recommended Standard Specifications for Valve
Materials Pressure-Containing Castings . . . . K-88Physical Constants of Hydrocarbons . . . . . . . . . . . . . K-91Physical Constants of Various Fluids . . . . . . . . . . . . . . K-92Properties of Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-94Properties of Saturated Steam . . . . . . . . . . . . . . . . . . . K-94Properties of Saturated Steam—Metric Units . . . . . . . K-97Properties of Superheated Steam . . . . . . . . . . . . . . . . . K-98Determine Velocity of Steam in Pipes . . . . . . . . . . . . . K-101Recommended Steam Pipe Line Velocities . . . . . . . . . K-101Typical Condensation Rates in Insulated Pipes . . . . . K-101Typical Condensation Rates without Insulation . . . . K-101Flow of Water Through Schedule 40 Steel Pipes . . . . K-102Flow of Air Through Schedule 40 Steel Pipes . . . . . . K-104Average Properties of Propane . . . . . . . . . . . . . . . . . . K-106Orifice Capacities for Propane . . . . . . . . . . . . . . . . . . K-106Standard Domestic Propane Tank Specifications . . . . K-106Approximate Vaporization Capacities of
Propane Tanks . . . . . . . . . . . . . . . . . . . . . . . K-106Pipe and Tubing Sizing . . . . . . . . . . . . . . . . . . . . . . . . K-107
Vapor Pressures of Propane . . . . . . . . . . . . . . . . . . . . K-107Converting Volumes of Gas . . . . . . . . . . . . . . . . . . . . K-107BTU Comparisons . . . . . . . . . . . . . . . . . . . . . . . . . . . K-107Capacities of Spuds and Orifices . . . . . . . . . . . . . . . . K-108Kinematic Viscosity - Centistokes . . . . . . . . . . . . . . . K-111Specific Gravity of Typical Fluids vs.
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . K-112Effect of Inlet Swage On Critical Flow
Cg Requirements . . . . . . . . . . . . . . . . . . . . . . K-113ANSI Face-To-Face Dimensions for
Flanged Regulators . . . . . . . . . . . . . . . . . . . K-114Seat Leakage Classifications . . . . . . . . . . . . . . . . . . . K-114Class VI Seat Leakage Allowable . . . . . . . . . . . . . . . . K-114Pressure-Temperature Ratings for Valve Bodies . . . . K-115Diameter of Bolt Circles . . . . . . . . . . . . . . . . . . . . . . . K-116Wear and Galling Resistance Chart of Material
Combinations . . . . . . . . . . . . . . . . . . . . . . . . K-117Equivalent Lengths of Pipe Fittings and Valves . . . . K-117Pipe Data: Carbon and Alloy Steel—Stainless Steel . K-118American Pipe Flange Dimensions . . . . . . . . . . . . . . . K-120DIN Cast Steel Flange Standards . . . . . . . . . . . . . . . . K-120DIN Standards - DIN Cast Steel Valve Ratings . . . . . K-121Drill Sizes for Pipe Taps . . . . . . . . . . . . . . . . . . . . . . . K-122Standard Twist Drill Sizes . . . . . . . . . . . . . . . . . . . . . . K-122
K-iv
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Type 95H
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
ADJUSTING SCREW
LOCKNUT
SPRING SEAT
SPRING CASE
DIAPHRAGM HEAD
PITOT TUBE
ORIFICE
PLUG GUIDE
VALVE PLUG SPRING
PLUG
STEM
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BODY
ADJUSTING SCREW
DIAPHRAGM HEAD
STEM
ORIFICE
SPRING
LEVERVALVE DISC
PUSHER POST
DIAPHRAGM
VENT
Type Y690A
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INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
TRAVEL INDICATOR
CONTROL LINE
1098 ACTUATOR
PILOT
SUPPLY PRESSURE
INLINE FILTER
BALANCED EGR TRIM
!"#
Type 1098-EGR
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Type EZR
2RUN
STA
RT
46
8
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
TYPE 161EB PILOT
TYPE 252 PILOTSUPPLY FILTER
TYPE 112RESTRICTOR
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Instrument engineers agree that the simpler a system is the better it is,as long as it provides adequate control. In general, regulators aresimpler devices than control valves. Regulators are self-contained, self-operated control devices which use energy from the controlled systemto operate whereas control valves require external power sources,transmitting instruments, and control instruments.
This section describes the various types of regulators. All regulators fitinto one of the following two categories:
1. Direct-Operated (also called Self-Operated)
2. Pilot-Operated
!" #
Direct-operated regulators are widely used where outlet pressure is lessthan 1 psig (0,069 bar) and as a first-stage rough cut for higher outletpressures. This 10 to 20 percent change is typical, although finer controlcan be achieved depending on the specific application requirements.
In operation, a direct-operated, pressure reducing regulator senses thedownstream pressure through either internal pressure registration or anexternal control line. This downstream pressure opposes a spring whichmoves the diaphragm and valve plug to change the size of the flow paththrough the regulator.
Pilot-operated regulators are preferred for high flow rates or whereprecise pressure control is required. A popular type of pilot-operatedsystem uses two-path control. In two-path control, the main valvediaphragm responds quickly to downstream pressure changes, causingan immediate correction in the main valve plug position. At the sametime, the pilot diaphragm diverts some of the reduced inlet pressure tothe other side of the main valve diaphragm to control the final position-ing of the main valve plug. Two-path control results in fast response.
Figure 1. Type 627 Direct-Operated Regulatorand Operational Schematic
Figure 2. Type 1098-EGR Pilot-Operated Regulatorand Operational Schematic
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
Within the broad categories of direct-operated and pilot-operatedregulators fall virtually all of the general regulator designs, including:
• Pressure reducing regulators
• Backpressure regulators
• Pressure relief valves
• Pressure switching regulators
• Vacuum regulators and breakers
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
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VACUUM BEING
CONTROLLED
HIGHER
VACUUM SOURCEVACUUM
PUMP
A pressure reducing regulator maintains a desired reduced outletpressure while providing the required fluid flow to satisfy a downstreamdemand. The pressure which the regulator maintains is the outletpressure setting (setpoint) of the regulator.
Three-way switching valves direct inlet pressure from one outlet portto another whenever the sensed pressure exceeds or drops below apreset limit.
$% &'
Vacuum regulators and vacuum breakers are devices used to controlvacuum. A vacuum regulator maintains a constant vacuum at theregulator inlet with a higher vacuum connected to the outlet. Duringoperation, a vacuum regulator remains closed until a vacuum decrease (arise in absolute pressure) exceeds the spring setting and opens the valvedisk. A vacuum breaker prevents a vacuum from exceeding a specifiedvalue. During operation, a vacuum breaker remains closed until anincrease in vacuum (a decrease in absolute pressure) exceeds the springsetting and opens the valve disk.
Figure 3. Type 63-EG Backpressure Regulator/Relief Valveand Operational Schematic
Figure 4. Type Y690VB Vacuum Breaker andType Y695VR Vacuum Regulator Operational Schematics
&' "$(
A backpressure regulator maintains a desired upstream pressure byvarying the flow in response to changes in upstream pressure. Apressure relief valve limits pressure buildup (prevents overpressure) atits location in a pressure system. The relief valve opens to prevent arise of internal pressure in excess of a specified value. The pressure atwhich the relief valve begins to open pressure is the relief pressuresetting.
Relief valves and backpressure regulators are the same devices. Thename is determined by the application. Fisher relief valves are notASME safety relief valves.
)* $(
Pressure switching valves are used in pneumatic logic systems. Thesevalves are for either two-way or three-way switching. Two wayswitching valves are used for on/off service in pneumatic systems.
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
VACUUM REGULATOR COLOR KEY
VACUUM BREAKER COLOR KEY
VACUUM
BEING LIMITED
VACUUM
PUMP
INLET PRESSURE
CONTROL PRESSURE (VACUUM)
ATMOSPHERIC PRESSURE
ATMOSPHERE ORPOSITIVE PRESSURE
INLET PRESSURE
CONTROL PRESSURE (VACUUM)
ATMOSPHERIC PRESSURE
Technical
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This section describes the procedure normally used to select regulatorsfor various applications. For most applications, there is generally a widechoice of regulators that will accomplish the required function. Thevendor and the customer, working together, have the task of decidingwhich of the available regulators is best suited for the job at hand. Theselection procedure is essentially a process of elimination wherein theanswers to a series of questions narrow the choice down to a specificregulator.
To begin the selection procedure, it’s necessary to define what theregulator is going to do. In other words, what is the control application?The answer to this question will determine the general type of regulatorrequired, such as:
• Pressure reducing regulators
• Backpressure regulators
• Pressure relief valves
• Vacuum regulators
• Vacuum breaker
The selection criteria used in selecting each of these general regulatortypes is described in greater detail in the following subsections.
The majority of applications require a pressure reducing regulator.Assuming the application calls for a pressure reducing regulator, thefollowing parameters must be determined:
• Outlet pressure to be maintained
• Inlet pressure to the regulator
• Capacity required
• Shutoff capability required
• Process fluid
• Process fluid temperature
• Accuracy required
• Pipe size required
• End connection style
• Material requirements
• Control lines
• Stroking speed
• Overpressure protection
+,
For a pressure reducing regulator, the first parameter to determine is therequired outlet pressure. When the outlet pressure is known, it helpsdetermine:
• Spring requirements
• Casing pressure rating
• Body outlet rating
• Orifice rating and size
• Regulator size
"*
The next parameter is the inlet pressure. The inlet pressure (minimumand maximum) determines the:
• Pressure rating for the body inlet
• Orifice pressure rating and size
• Main spring (in a pilot-operated regulator)
• Regulator size
If the inlet pressure varies significantly, it can have an effect on:
• Accuracy of the controlled pressure
• Capacity of the regulator
• Regulator style (two-stage or unloading)
-.
The required flow capacity influences the following decisions:
• Size of the regulator
• Orifice size
• Style of regulator (direct-operated or pilot-operated)
*"" +-
The required shutoff capability determines the type of disk material:
• Standard disk materials are nitrile and neoprene, these materialsprovide the tightest shutoff.
• Other materials, such as nylon, teflon (TFE), fluoroelastomer(FKM), and ethylenepropylene (EPDM), are used when standardmaterial cannot be used; but, these usually do not shut off as tight.
• Metal disks are used in high temperatures and when elastomers arenot compatible with the process fluid; however, tight shutoff istypically not achieved.
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Each process fluid has its own set of unique characteristics in terms ofits chemical composition, corrosive properties, impurities, flammabil-ity, hazardous nature, toxic effect, explosive limits, and molecularstructure. In some cases special care must be taken to select the propermaterials that will come in contact with the process fluid.
%
Fluid temperature may determine the materials used in the regulator.Standard regulators use nitrile or neoprene elastomers that are good for atemperature range of -20° to 180°F (-29° to 82°C). Temperatures aboveand below this range may require special materials, such as stainlesssteel, ethylenepropylene (EPDM), or perfluoroelastomer (FFKM).
-.
The accuracy requirement of the process determines the acceptabledroop (also called proportional band or offset). Regulators fall into thefollowing groups as far as droop is concerned:
• Rough cut group. This group generally includes many first-stagerough cut direct-operated regulators. This group usually has thehighest amount of droop; however, some designs are very accurate,especially the low-pressure gas or air types, such as house serviceregulators, which incorporate a relatively large diaphragm casing.
• Close control group. This group usually includes pilot-operatedregulators. They provide high accuracy over a large range of flows.
Applications that require close control include these examples:
• Burner control where the fuel/air ratio is critical to burnerefficiency and the gas pressure has a significant effect onthe fuel/air ratio
• Metering devices, such as gas meters, which require constantinput pressures to ensure accurate measurement
/.
If the pipe size is known, it gives the specifier of a new regulator a moredefined starting point. If, after making an initial selection of a regulator,the regulator is larger than the pipe size, it usually means that an error hasbeen made either in selecting the pipe size or the regulator, or indetermining the original parameters (such as pressure or flow) requiredfor regulator selection. In many cases, the outlet piping needs to be largerthan the regulator for the regulator to reach full capacity.
-
In general, the following end connections are available for the indicatedregulator sizes:
• NPT screwed or socket weld: 2-inch (DN 50) and smaller
• Butt weld: 1-inch (DN 25) and larger
• Flanged: 1-inch (DN 25) and larger
Note: Not all end connections are available for all regulators.
.,
The regulator construction materials are generally dictated by theapplication. Standard materials are:
• Aluminum
• Cast iron or ductile iron
• Steel
• Bronze and brass
• Stainless steel
Special materials required by the process can have an effect on the typeof regulator that can be used. Oxygen service, for example, requiresspecial materials, and requires that no oil or grease be in the regulator.
For pressure registration, control lines are connected downstream of apressure reducing regulator, and upstream of a backpressure regulator.Typically large direct-operated regulators have external control lines,while small direct-operated regulators have internal registration instead ofa control line. Most pilot-operated regulators have external control lines,but this should be confirmed for each regulator type considered.
'
Stroking speed is often an important selection criteria. Direct-operatedregulators are very fast, while pilot-operated regulators are slightlyslower. Both types are faster than most control valves. When speed iscritical, techniques can be used to decrease stroking time.
(
The need for overpressure protection should always be considered.Overpressure protection is generally provided by an external relief valve,or in some regulators, by an internal relief valve. For some regulators,
Technical
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internal relief is an option that you must choose at the time of pur-chase. The capacity of internal relief is usually limited in comparisonwith a separate relief valve.
%
When a regulator is being selected to replace an existing regulator, theexisting regulator can provide the following information:
• Style of regulator
• Size of regulator
• Type number of the regulator
• Special requirements for the regulator, such as downstream pressuresensing through a control line versus internal pressure registration
The price of a regulator is only a part of the cost of ownership.Additional costs include installation and maintenance. In selecting aregulator, you should consider all of the costs that will accrue over thelife of the regulator. The regulator with a low initial cost may not be themost economical in the long run. For example, a direct-operatedregulator is generally less expensive, but a pilot-operated regulator mayprovide more capacity per dollar. To illustrate, a 2-inch (DN 50) pilot-operated regulator can have the same capacity and a lower price than a3-inch (DN 80), direct-operated regulator.
Figure 5. Backpressure Regulator/Relief Valve Applications
MAIN VALVE
VENT VALVE B
BLOCK VALVE A
MAIN PRESSURE LINE
NONRESTRICTIVEVENTS AND PIPING
ALTERNATE PILOTEXHAUST PIPING
PILOT
CONTROL LINE
Relief Pressure Control at Relief Valve Inlet
MAIN VALVE
VENT VALVE B
BLOCK VALVE A
MAIN PRESSURE LINE
NONRESTRICTIVEVENTS AND PIPING
ALTERNATE PILOTEXHAUST PIPING
PILOT
CONTROL LINE
EQUALIZINGVALVE C
HAND VALVE D
Relief Pressure Control at Main Line
BLOCK VALVE AVENT VALVE B
MAIN VALVE
VENT VALVE D
ALTERNATE PILOTEXHAUST PIPING
VENT VALVE C
PILOTCONTROLLINE
Backpressure Control
&0
Backpressure regulators control the inlet pressure rather than the outletpressure. The selection criteria for a backpressure regulator is exactlythe same as for a pressure reducing regulator.
$$
An external relief valve is a form of backpressure regulator. A reliefvalve opens when the inlet pressure exceeds a set value. Relief isgenerally to atmosphere. The selection criteria is the same as for apressure reducing regulator.
Technical
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Pressure regulators have become very familiar items over the years,and nearly everyone has grown accustomed to seeing them in factories,public buildings, by the roadside, and even on the outside of their ownhomes. As is frequently the case with such familiar items, we have atendency to take them for granted. It’s only when a problem develops,or when we are selecting a regulator for a new application, that weneed to look more deeply into the fundamentals of the regulator’soperation.
Regulators provide a means of controlling the flow of a gas or otherfluid supply to downstream processes or customers. An ideal regulatorwould supply downstream demand while keeping downstreampressure constant; however, the mechanics of direct-operated regulatorconstruction are such that there will always be some deviation (droopor offset) in downstream pressure.
The service regulator mounted on the meter outside virtually everyhome serves as an example. As appliances such as a furnace or stovecall for the flow of more gas, the service regulator responds bydelivering the required flow. As this happens, the pressure should beheld constant. This is important because the gas meter, which is thecash register of the system, is often calibrated for a given pressure.
Direct-operated regulators have many commercial and residential uses.Typical applications include industrial, commercial, and domestic gasservice, instrument air supply, and a broad range of applications inindustrial processes.
Regulators automatically adjust flow to meet downstream demand.Before regulators were invented, someone had to watch a pressuregauge for pressure drops which signaled an increase in downstreamdemand. When the downstream pressure decreased, more flow wasrequired. The operator then opened the regulating valve until the gaugepressure increased, showing that downstream demand was being met.
Direct-operated regulators have three essential elements:
• A restricting element—a valve, disk, or plug
• A measuring element—generally a diaphragm
• A loading element—generally a spring
MEASURINGELEMENT
Figure 1. Direct-Operated Regulators
TYPE 630
TYPE S250 TYPE S400
!
A pressure reducing regulator must satisfy a downstream demand whilemaintaining the system pressure within certain acceptable limits. Whenthe flow rate is low, the regulator plug or disk approaches its seat andrestricts the flow. When demand increases, the plug or disk moves awayfrom its seat, creating a larger opening and increased flow. Ideally, aregulator should provide a constant downstream pressure whiledelivering the required flow.
Figure 2. Three Essential Elements
WEIGHT(LOADINGELEMENT)
RESTRICTINGELEMENT
Technical
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"
The regulator’s restricting element is generally a disk or plug that canbe positioned fully open, fully closed, or somewhere in between tocontrol the amount of flow. When fully closed, the disk or plug seatstightly against the valve orifice or seat ring to shut off flow.
"
The measuring element is usually a flexible diaphragm that sensesdownstream pressure (P2). The diaphragm moves as pressure beneathit changes. The restricting element is often attached to the diaphragmwith a stem so that when the diaphragm moves, so does the restrictingelement.
"
A weight or spring acts as the loading element. The loading elementcounterbalances downstream pressure (P2). The amount of unbalancebetween the loading element and the measuring element determines theposition of the restricting element. Therefore, we can adjust the desiredamount of flow through the regulator, or setpoint, by varying the load.Some of the first direct-operated regulators used weights as loadingelements. Most modern regulators use springs.
To examine how the regulator works, let’s consider these values for adirect-operated regulator installation:
• Upstream Pressure (P1) = 100 psig
• Downstream Pressure (P2) = 10 psig
• Pressure Drop Across the Regulator (P) = 90 psi
• Diaphragm Area (AD) = 10 square inches
• Loading Weight = 100 pounds
Let’s examine a regulator in equilibrium as shown in Figure 3. Thepressure acting against the diaphragm creates a force acting up to100 pounds.
Diaphragm Force (FD) = Pressure (P2) x Area of Diaphragm (AD)or
FD = 10 psig x 10 square inches = 100 pounds
The 100-pound weight acts down with a force of 100 pounds, so all theopposing forces are equal, and the regulator plug remains stationary.
"
If the downstream demand increases, P2 will drop. The pressure on thediaphragm drops, allowing the regulator to open further. Suppose inour example P2 drops to 9 psig. The force acting up then equals 90pounds (9 psig x 10 square inches = 90 pounds). Because of theunbalance of the measuring element and the loading element, therestricting element will move to allow passage of more flow.
"
If the downstream demand for flow decreases, downstream pressureincreases. In our example, suppose P2 increases to 11 psig. The forceacting up against the weight becomes 110 pounds (11 psig x 10 squareinches = 110 pounds). In this case, unbalance causes the restrictingelement to move up to pass less flow or lockup.
#$%
One of the problems with weight-loaded systems is that they are slowto respond. So if downstream pressure changes rapidly, our weight-loaded regulator may not be able to keep up. Always behind, it may
At Equilibrium
Figure 3. Elements
100 LBAREA = 10 IN2
P2 = 10 PSIGP1 = 10 PSIG
FW = 100 LB
FD = 100 LB
FD = (P2 x AD) = (10 PSIG)(10 IN2) = 100 LB
Open
100 LBAREA = 10 IN2
P2 = 9 PSIGP1 = 10 PSIG
FW = 100 LB
FD = 90 LB
FD = (P2 x AD) = (9 PSIG)(10 IN2) = 90 LB
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become unstable and cycle—continuously going from the fully open tothe fully closed position. There are other problems. Since the amount ofweight controls regulator setpoint, the regulator is not easy to adjust.The weight will always have to be on top of the diaphragm. So, let’sconsider using a spring. By using a spring instead of a weight, regulatorstability increases because a spring has inertia.
We choose a spring for a regulator by its spring rate (K). K representsthe amount of force necessary to compress the spring one inch. Forexample, a spring with a rate of 100 pounds per inch needs 100 poundsof force to compress it one inch, 200 pounds of force to compress ittwo inches, and so on.
&'"($
Instead of a weight, let’s substitute a spring with a rate of 100 poundsper inch. And, with the regulator’s spring adjustor, we’ll wind in one inchof compression to provide a spring force (FS) of 100 pounds. Thisamount of compression of the regulator spring determines setpoint, orthe downstream pressure that we want to hold constant. By adjustingthe initial spring compression, we change the spring loading force, so P2will be at a different value in order to balance the spring force.
Now the spring acts down with a force of 100 pounds, and the down-stream pressure acts up against the diaphragm producing a force of 100pounds (FD = P2 x AD). Under these conditions the regulator hasachieved equilibrium; that is, the plug or disk is holding a fixed position.
By using a spring instead of a fixed weight, we gain better control andstability in the regulator. The regulator will now be less likely to gofully open or fully closed for any change in downstream pressure (P2).In effect, the spring acts like a multitude of different weights.
$)"
Assume we still want to maintain 10 psig downstream. Consider whathappens now when downstream demand increases and pressure P2drops to 9 psig. The diaphragm force (FD) acting up is now 90 pounds.
FD = P2 x AD
FD = 9 psig x 10 in2
FD = 90 pounds
We can also determine how much the spring will move (extend) whichwill also tell us how much the disk will travel. To keep the regulator inequilibrium, the spring must produce a force (FS) equal to the force ofthe diaphragm. The formula for determining spring force (FS) is:
FS = (K)(X)
where K = spring rate in pounds/inch and X = travel or compressionin inches.
We know FS is 90 pounds and K is 100 pounds/inch, so we can solvefor X with:
X = FS ÷ ÷ ÷ ÷ ÷ KX = 90 pounds ÷ ÷ ÷ ÷ ÷ 100 pounds/inchX = 0.9 inch
The spring, and therefore the disk, has moved down 1/10-inch, allowingmore flow to pass through the regulator body.
AREA = 10 IN2
P1 = 10 PSIG
Spring as Element
At Equilibrium
FS = FDFS = (K)(X)
FD = (P2)(AD)
FS
FD
(TO KEEP DIAPHRAGMFROM MOVING)FD = (10 PSIG)(102) = 100 LB
FS = (100LB/IN)(X) = 100 LBX = 1-INCH COMPRESSION
FS = 90 LB
FD = 90 LB
P1 = 100 PSIG P2 = 9 PSIG
0.1-INCH
Figure 4. Spring as Element
Figure 5. Plug Travel
Technical
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*
Now we see the irony in this regulator design. We recall that thepurpose of an ideal regulator is to match downstream demand whilekeeping P2 constant. But for this regulator design to increase flow, theremust be a change in P2.
+
We can check the performance of any regulating system by examiningits characteristics. Most of these characteristics can be best describedusing pressure versus flow curves as shown in Figure 6.
"
We can plot the performance of an ideal regulator such that no matterhow the demand changes, our regulator will match that demand (withinits capacity limits) with no change in the downstream pressure (P2).This straight line performance becomes the standard against which wecan measure the performance of a real regulator.
The constant pressure desired is represented by the setpoint. But noregulator is ideal. The downward sloping line on the diagram representspressure (P2) plotted as a function of flow for an actual direct-operatedregulator. The setpoint is determined by the initial compression of theregulator spring. By adjusting the initial spring compression you changethe spring loading force, so P2 will be at a different value in order tobalance the spring force. This establishes setpoint.
Droop, proportional band, and offset are terms used to describe thephenomenon of P2 dropping below setpoint as flow increases. Droop isthe amount of deviation from setpoint at a given flow, expressed as apercentage of setpoint. This “droop” curve is important to a userbecause it indicates regulating (useful) capacity.
,
Capacities published by regulator manufacturers are given for differentamounts of droop. Let’s see why this is important.
Let’s say that for our original problem, with the regulator set at 10 psig,our process requires 200 scfh (standard cubic feet per hour) with nomore than a 1 psig drop in setpoint. We need to keep the pressure at orabove 9 psig because we have a low limit safety switch set at 9 psigthat will shut the system down if pressure falls below this point.Figure 6 illustrates the performance of a regulator that can do the job.And, if we can allow the downstream pressure to drop below 9 psig,the regulator can allow even more flow.
The capacities of a regulator published by manufacturers are generallygiven for 10 percent droop and 20 percent droop. In our example, thiswould relate to flow at 9 psig and at 8 psig.
,
The accuracy of a regulator is determined by the amount of flow it canpass for a given amount of droop. The closer the regulator is to the idealregulator curve (setpoint), the more accurate it is.
-
Lockup is the pressure above setpoint that is required to shut theregulator off tight. In many regulators, the orifice has a knife edge whilethe disk is a soft material. Some extra pressure, P2, is required to forcethe soft disk into the knife edge to make a tight seal. The amount ofextra pressure required is lockup pressure. Lockup pressure may beimportant for a number of reasons. Consider the example above where alow pressure limit switch would shut down the system if P2 fell below9 psig. Now consider the same system with a high pressure safety cutout switch set a 10.5 psig. Because our regulator has a lockup pressureof 11 psig, the high limit switch will shut the system down before theregulator can establish tight shutoff. Obviously, we’ll want to select aregulator with a lower lockup pressure.
Figure 6. Typical Performance Curve
As the flow rate approaches zero, P2 increases steeply. Lockup is the term appliedto the value of P2 at zero flow.
LOCKUP
SETPOINT
DROOP(OFFSET)
WIDE-OPEN
P2
FLOW
Technical
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.
Using our initial problem as an example, let’s say we now need theregulator to flow 300 scfh at a droop of 10 percent from our originalsetpoint of 10 psig. Ten percent of 10 psig = 1 psig, so P2 cannot dropbelow 10 - 1, or 9 psig. Our present regulator would not be accurateenough. For our regulator to pass 300 scfh, P2 will have to drop to 8psig, or 20% droop.
One way to make our regulator more accurate is to change to a lighterspring rate. To see how spring rate affects regulator accuracy, let’sreturn to our original example. We first tried a spring with a rate of 100pounds/inch. Let’s substitute one with a rate of 50 pounds/inch. Tokeep the regulator in equilibrium, we’ll have to initially adjust thespring to balance the 100 pound force produced by P2 acting on thediaphragm. Recall how we calculate spring force:
FS = K (spring rate) x X (compression)
Knowing that FS must equal 100 pounds and K = 50 pounds/inch, wecan solve for X, or spring compression, with:
X = FS ÷÷÷÷÷ K, or X = 2 inches
So, we must wind in 2-inches of initial spring compression to balancediaphragm force, FD.
%
We saw before that with a spring rate of 100 pounds/inch, when P2dropped from 10 to 9 psig, the spring relaxed (and the valve disktraveled) 0.1 inch. Now let’s solve for the amount of disk travel withthe lighter spring rate of 50 pounds per inch. The force produced by thediaphragm is still 90 pounds.
FD = P2 x AD
To maintain equilibrium, the spring must also produce a force of 90pounds. Recall the formula that determines spring force:
FS = (K)(X)
Because we know FS must equal 90 pounds and our spring rate (K) is50 pounds/inch, we can solve for compression (X) with:
X = FS ÷÷÷÷÷ K
X = 90 pounds ÷÷÷÷÷ 50 pounds/inchX = 1.8-inches
To establish setpoint, we originally compressed this spring 2 inches.Now it has relaxed so that it is only compressed 1.8 inches, a change of0.2 inch. So with a spring rate of 50 pounds/inch, the regulatorresponded to a 1 psig drop in P2 by opening twice as far as it did with aspring rate of 100 pounds/inch. Therefore, our regulator is now moreaccurate because it has greater capacity for the same change in P2. Inother words, it has less droop or offset. Using this example, it is easyto see how capacity and accuracy are related and how they are relatedto spring rate.
$
Experience has shown that choosing the lightest available spring ratewill provide the most accuracy (least droop). For example, a springwith a range of 35 to 100 psig is more accurate than a spring with arange of 90 to 200 psig. If you want to set your regulator at 100 psig,the 35 to 100 psig spring will provide better accuracy.
"
While a lighter spring can reduce droop and improve accuracy, using toolight a spring can cause instability problems. Fortunately, most of thework in spring selection is done by regulator manufacturers. Theydetermine spring rates that will provide good performance for a givenregulator, and publish these rates along with other sizing information.
/ .
$"
Until this point, we have assumed the diaphragm area to be constant. Inpractice, the diaphragm area changes with travel. We’re interested inthis changing area because it has a major influence on accuracy anddroop.
Diaphragms have convolutions in them so that they are flexible enoughto move over a rated travel range. As they change position, they alsochange shape because of the pressure applied to them. Consider theexample shown in Figure 7. As downstream pressure (P2) drops, thediaphragm moves down. As it moves down, it changes shape anddiaphragm area increases because the centers of the convolutionsbecome further apart. The larger diaphragm area magnifies the effect ofP2 so even less P2 is required to hold the diaphragm in place. This iscalled diaphragm effect. The result is decreased accuracy becauseincremental changes in P2 do not result in corresponding changes inspring compression or disk position.
Technical
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$"
To better understand the effects of changing diaphragm area, let’scalculate the forces in the exaggerated example given in Figure 7. First,assume that the regulator is in equilibrium with a downstream pressureP2 of 10 psig. Also assume that the area of the diaphragm in thisposition is 10 square inches. The diaphragm force (FD) is:
FD = (P2)(AD)FD = (10 psi) (10 square inches)FD = 100 pounds
Now assume that downstream pressure drops to 9 psig signaling theneed for increased flow. As the diaphragm moves, its area increases to11 square inches. The diaphragm force now produced is:
FD = (9 psi) (11 square inches)FD = 99 pounds
The change in diaphragm area increases the regulator’s droop. While it’simportant to note that diaphragm effect contributes to droop, dia-phragm sizes are generally determined by manufacturers for differentregulator types, so there is rarely a user option.
$"0%,
Also of interest is the fact that increasing diaphragm size can result inincreased sensitivity. A larger diaphragm area will produce more forcefor a given change in P2. Therefore, larger diaphragms are often usedwhen measuring small changes in low-pressure applications. Serviceregulators used in domestic gas service are an example.
SETPOINT
WIDE-OPEN
FLOW
P2
Figure 8. Critical Flow
+
+(
While changing the orifice size can increase capacity, a regulator canpass only so much flow for a given orifice size and inlet pressure, nomatter how much we improve the unit’s accuracy. As you can see inFigure 8, after the regulator is wide-open, reducing P2 does not result inhigher flow. This area of the flow curve identifies critical flow. Toincrease the amount of flow through the regulator, the flowing fluidmust pass at higher and higher velocities. But, the fluid can only go sofast. Holding P1 constant while deceasing P2, flow approaches amaximum which is the speed of sound in that particular gas, or its sonicvelocity. Sonic velocity depends on the inlet pressure and temperaturefor the flowing fluid. Critical flow is generally anticipated whendownstream pressure (P2) approaches a value that is less than or equalto one-half of inlet pressure, P1.
0,
One way to increase capacity is to increase the size of the orifice. Thevariable flow area between disk and orifice depends directly on orificediameter. Therefore, the disk will not have to travel as far with a largerorifice to establish the required regulator flow rate, and droop isreduced. Sonic velocity is still a limiting factor, but the flow rate atsonic velocity is greater because more gas is passing through thelarger orifice.
Stated another way, a given change in P2 will produce a larger change inflow rate with a larger orifice than it would with a smaller orifice.However, there are definite limits to the size of orifice that can be used.Too large an orifice makes the regulator more sensitive to fluctuatinginlet pressures. If the regulator is overly sensitive, it will have atendency to become unstable and cycle.
Figure 7. Changing Diaphragm Area
DIAPHRAGM EFFECT ON DROOP
A = 10 IN2
FD1
A = 11 IN2
FD2
WHEN P2 DROPS TO 9
FD = P2 x A
FD1 = 10 x 10 = 100 LB
FD2 = 9 x 11 = 99 LB
CRITICAL FLOW
Technical
K - 17
KK
0',
One condition that results from an oversized orifice is known as the“bathtub stopper” effect. As the disk gets very close to the orifice, theforces of fluid flow tend to slam the disk into the orifice and shut offflow. Downstream pressure drops and the disk opens. This causes theregulator to cycle—open, closed, open, closed. By selecting a smallerorifice, the disk will operate farther away from the orifice so theregulator will be more stable.
01-1#
A larger orifice size also requires a higher shutoff pressure, or lockuppressure. In addition, an oversized orifice usually produces faster wearon the valve disk and orifice because it controls flow with the disk nearthe seat. This wear is accelerated with high flow rates and when there isdirt or other erosive material in the flowstream.
Experience indicates that using the smallest possible orifice is generallythe best rule-of-thumb for proper control and stability.
2
Regulator capacity can be increased by increasing inlet pressure (P1).
+++ .
As we have seen, the design elements of a regulator—the spring,diaphragm, and orifice size—can affect its accuracy. Some of theseinherent limits can be overcome with changes to the regulator design.
""
The three curves in Figure 9 summarize the effects of spring rate,diaphragm area, and orifice size on the shape of the controlled pressure-flow rate curve. Curve A is a reference curve representing a typicalregulator. Curve B represents the improved performance from eitherincreasing diaphragm area or decreasing spring rate. Curve C representsthe effect of increasing orifice size. Note that increased orifice size alsooffers higher flow capabilities. But remember that too large an orificesize can produce problems that will negate any gains in capacity.
,
The sine wave in Figure 10 might be what we see if we increaseregulator sensitivity beyond certain limits. The sine wave indicatesinstability and cycling.
Figure 9. Increased Sensitivity
3
All direct-operated regulators have performance limits that result fromdroop. Some regulators are available with features designed to overcomeor minimize these limits.
"%,($'
In addition to the changes we can make to diaphragm area, spring rate,orifice size, and inlet pressure, we can also improve regulator accuracyby adding a pitot tube. Internal to the regulator, the pitot tube connectsthe diaphragm casing with a low-pressure, high velocity region withinthe regulator body. The pressure at this area will be lower than P2further downstream. By using a pitot tube to measure the lowerpressure, the regulator will make more dramatic changes in response toany change in P2. In other words, the pitot tube tricks the regulator,causing it to respond more than it would otherwise.
Figure 10. Cycling
SETPOINT
AB
C
FLOW
P2
SETPOINT
TIME
P2
FLOW INCREASED
Technical
K - 18
KK
")"
For example, we’ll establish setpoint by placing a gauge downstreamand adjusting spring compression until the gauge reads 10 psig for P2.Because of the pitot tube, the regulator may actually be sensing a lowerpressure. When P2 drops from 10 psig to 9 psig, the pressure sensedby the pitot tube may drop from 8 psig to 6 psig. Therefore, theregulator opens further than it would if it were sensing actual down-stream pressure.
"%"($%
The lever style regulator is a variation of the simple direct-operatedregulator. It operates in the same manner, except that it uses a lever togain mechanical advantage and provide a high shutoff force.
In earlier discussions, we noted that the use of a larger diaphragm canresult in increased sensitivity. This is because any change in P2 willresult in a larger change in diaphragm force. The same result is obtainedby using a lever to multiply the force produced by the diaphragm asshown in Figure 13.
The main advantage of lever designs is that they provide increased forcefor lockup without the extra cost, size, and weight associated withlarger diaphragms, diaphragm casings, and associated parts.
Figure 11. Pitot Tube
P2 = 10 PSIGP1 = 100 PSIG
SENSE PRESSURE HERE
4!5
The pitot tube offers one chief advantage for regulator accuracy, itdecreases droop. As we see in Figure 12, the diaphragm pressure, PD,must drop just as low with a pitot tube as without to move the disk farenough to supply the required flow. But the solid curve shows that P2does not decrease as much as it did without a pitot tube. In fact, P2may increase. This is called boost instead of droop. So the use of apitot tube, or similar device, can dramatically improve droop character-istics of a regulator.
Figure 12. Performance with Pitot Tube
PRESSURE
SETPOINTP2
PD
FLOW
Figure 13. Lever Style Regulator
PIVOT POINT
P2 = DOWNSTREAM PRESSUREPD = PRESSURE UNDER DIAPHRAGM
Technical
K - 19
KK
In the evolution of pressure regulator designs, the shortcomings of thedirect-operated regulator naturally led to attempts to improve accuracyand capacity. A logical next step in regulator design is to use what weknow about regulator operation to explore a method of increasingsensitivity that will improve all of the performance criteria discussed.
Analysis of pilot-operated regulators can be simplified by viewingthem as two independent regulators connected together. The smaller ofthe two is generally the pilot.
We may think of the pilot as the “brains” of the system. Setpointand many performance variables are determined by the pilot. Itsenses P2 directly and will continue to make changes in PL on themain regulator until the system is in equilibrium. The main regulatoris the “muscle” of the system, and may be used to control large flowsand pressures.
Notice that the pilot uses a spring-open action as found in direct-operated regulators. The main regulator, shown in Figure 1, uses aspring-close action. The spring, rather than loading pressure, is used toachieve shutoff. Increasing PL from the pilot onto the main diaphragmopens the main regulator.
!
Because the pilot is the controlling device, many of the performancecriteria we have discussed apply to the pilot. For example, droop isdetermined mainly by the pilot. By using very small pilot orifices andlight springs, droop can be made small. Because of reduced droop, wewill have greater usable capacity. Pilot lockup determines the lockupcharacteristics for the system. The main regulator spring provides tightshutoff whenever the pilot is locked up.
"""
#
While increased gain (sensitivity) is often considered an advantage, italso increases the gain of the entire pressure regulator system. If thesystem gain is too high, it may become unstable. In other words, theregulator may tend to oscillate; over-reacting by continuously openingand closing. Pilot gain can be modified to tune the regulator to thesystem. To provide a means for changing gain, every pilot-operatedregulator system contains both a fixed and a variable restriction. Therelative size of one restriction compared to the other can be varied tochange gain and speed of response.
To improve the sensitivity of our regulator, we would like to be able tosense P2 and then somehow make a change in loading pressure (PL) thatis greater than the change in P2. To accomplish this, we can use a devicecalled a pilot, or pressure amplifier.
The major function of the pilot is to increase regulator sensitivity. If wecan sense a change in P2 and translate it into a larger change in PL, ourregulator will be more responsive (sensitive) to changes in demand. Inaddition, we can significantly reduce droop so its effect on accuracy andcapacity is minimized.
The amount of amplification supplied by the pilot is called “gain.” Toillustrate, a pilot with a gain of 20 will multiply the effect of a 1 psichange on the main diaphragm by 20. For example, a decrease in P2opens the pilot to increase PL 20 times as much.
Figure 1. Pilot-Operated Regulator
MAINREGULATOR
UPSTREAM PRESSURE, P1
DOWNSTREAM PRESSURE, P2
LOADING PRESSURE, PL
ATMOSPHERIC PRESSURE
PILOTREGULATOR
Technical
K - 20
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"""""
A loading pilot-operated design (Figure 2), also called two-pathcontrol, is so named because the action of the pilot loads PL onto themain regulator measuring element. The variable restriction, or pilotorifice, opens to increase PL.
An unloading pilot-operated design (Figure 3) is so named because theaction of the pilot unloads PL from the main regulator.
PILOTFLOW
PILOTFLOW
P2
P1
PL
VARIABLERESTRICTION
SMALLERFIXEDRESTRICTION
LARGERFIXED
RESTRICTION
VARIABLERESTRICTION
P2
P1
PL
P2 P2
TO M
AIN
RE
GU
LATO
R
TO M
AIN
RE
GU
LATO
R
Figure 2. Fixed Restrictions and Gain(Used on Two-Path Control Systems)
Figure 3. Unloading Systems
$%$
Consider the example shown in Figure 2 with a small fixed restriction.Decreasing P2 will result in pressure PL increasing. Increasing P2 willresult in a decrease in PL while PL bleeds out through the small fixedrestriction.
If a larger fixed restriction is used with a variable restriction, the gain(sensitivity) is reduced. A larger decrease in P2 is required to increasePL to the desired level because of the larger fixed restriction.
& ' ()
In two-path control systems (Figure 4), the pilot is piped so that P2 isregistered on the pilot diaphragm and on the main regulator diaphragmat the same time. When downstream demand is constant, P2 positionsthe pilot diaphragm so that flow through the pilot will keep P2 and PLon the main regulator diaphragm. When P2 changes, the force on top ofthe main regulator diaphragm and on the bottom of the pilot diaphragmchanges. As P2 acts on the main diaphragm, it begins repositioning themain valve plug. This immediate reaction to changes in P2 tends tomake two-path designs faster than other pilot-operated regulators.Simultaneously, P2 acting on the pilot diaphragm repositions the pilotvalve and changes PL on the main regulator diaphragm. This adjust-ment to PL accurately positions the main regulator valve plug. PL onthe main regulator diaphragm bleeds through a fixed restriction until theforces on both sides are in equilibrium. At that point, flow through theregulator valve matches the downstream demand.
& ' !
The primary advantages of two-path control are speed and accuracy.These systems may limit droop to less than one percent. They arewell suited to systems with requirements for high accuracy, largecapacity, and a wide range of pressures.
PILOTFLOW
FIXEDRESTRICTION
VARIABLERESTRICTION
P2P1
PL P2
TO M
AIN
RE
GU
LATO
R
Figure 4. Two-Path Control
VARIABLERESTRICTION
FLOW
FIXED RESTRICTION
UPSTREAM PRESSURE, P1
LOADING PRESSURE, PL
DOWNSTREAM PRESSURE, P2
ATMOSPHERIC PRESSURE
Technical
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KK
Unloading systems (Figure 5) locate the pilot so that P2 acts only onthe pilot diaphragm. P1 constantly loads under the regulator diaphragmand has access to the top of the diaphragm through a fixed restriction.
When downstream demand is constant, the pilot valve is open enoughthat PL holds the position of the main regulator diaphragm. Whendownstream demand changes, P2 changes and the pilot diaphragmreacts accordingly. The pilot valve adjusts PL to reposition and holdthe main regulator diaphragm.
!
Unloading systems are not quite as fast as two-path systems, and theycan require higher differential pressures to operate. However, they aresimple and more economical, especially in large regulators. Unloadingcontrol is used with popular elastomer diaphragm style regulators.These regulators use a flexible membrane to throttle flow.
*+"++,
Because of their high gain, pilot-operated regulators are extremelyaccurate. Droop for a direct-operated regulator may be in the range of10 to 20 percent whereas pilot-operated regulators are between oneand three percent with values under one percent possible.
Pilot-operated designs provide high capacity for two reasons. First, wehave shown that capacity is related to droop. And because droop canbe made very small by using a pilot, capacity is increased. In addition,the pilot becomes the “brains” of the system and controls a larger,sometimes much larger, main regulator. This also allows increased flowcapabilities.
-
The lockup characteristics for a pilot-operated regulator are the lockupcharacteristics of the pilot. Therefore, with small orifices, lockuppressures can be small.
Pilot-operated regulators should be considered whenever accuracy,capacity, and/or high pressure are important selection criteria. Theycan often be applied to high capacity services with greater economythan a control valve and actuator with controller.
./"
In some designs (Figure 7), the pilot and main regulator are separatecomponents. In others (Figure 8), the system is integrated into asingle package. All, however, follow the basic design conceptsdiscussed earlier.
DO
WN
ST
RE
AM
PR
ES
SU
RE
(P
2)
HIGH CAPACITY
FLOW RATE
MINIMALDROOP
Figure 6. Pilot-Operated Regulator Performance Figure 5. Unloading Control
FIXEDRESTRICTION
MAIN REGULATORDIAPHRAGM
UPSTREAM PRESSURE, P1
LOADING PRESSURE, PL
DOWNSTREAM PRESSURE, P2
ATMOSPHERIC PRESSURE
Technical
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INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOADING PRESSURE
Figure 8. Type 99, Typical Two-Path Controlwith Integrally Mounted Pilot
0123
The schematic in Figure 7 illustrates the Type 1098-EGR regulator’soperation. It can be viewed as a model for all two-path, pilot-operatedregulators. The pilot is simply a sensitive direct-operated regulator usedto send loading pressure to the main regulator diaphragm.
Identify the inlet pressure (P1). Find the downstream pressure (P2).Follow it to where it opposes the loading pressure on the mainregulator diaphragm. Then, trace P2 back to where it opposes thecontrol spring in the pilot. Finally, locate the route of P2 between thepilot and the regulator diaphragm.
Changes in P2 register on the pilot and main regulator diaphragms atthe same time. As P2 acts on the main diaphragm, it begins reposition-ing the main valve plug. Simultaneously, P2 acting on the pilotdiaphragm repositions the pilot valve and changes PL on the mainregulator diaphragm. This adjustment in PL accurately positions themain regulator valve plug.
As downstream demand is met, P2 rises. Because P2 acts directly onboth the pilot and main regulator diaphragms, this design provides fastresponse.
22
The schematic in Figure 8 illustrates another typical two-path controldesign, the Type 99. The difference between the Type 1098-EGR andthe Type 99 is the integrally mounted pilot of the Type 99.
The pilot diaphragm measures P2. When P2 falls below the pilotsetpoint, the diaphragm moves away from the pilot orifice and allowsloading pressure to increase. This loads the top of the main regulatordiaphragm and strokes the main regulator valve open further.
Figure 7. Type 1098-EGR, Typical Two-Path Control
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
, P1, P2
, PL
, P1, P2
, PL
Technical
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2RU
N
STA
R
T
46
8
"""
Unloading designs incorporate a molded composition diaphragm thatserves as the combined loading and restricting component of the mainregulator. Full upstream pressure (P1) is used to load the regulatordiaphragm when it is seated. The Type 399A shown in Figure 9incorporates an elastomeric valve closure member.
Unloading regulator designs are slower than two-path controlsystems because the pilot must first react to changes in P2 beforethe main regulator valve moves. Recall that in two-path designs, thepilot and main regulator diaphragms react simultaneously.
P1 passes through a fixed restriction and fills the space above theregulator diaphragm. This fixed restriction may be adjusted toincrease or decrease regulator gain. P1 also fills the cavity below theregulator diaphragm. Because the surface area on the top side of thediaphragm is larger than the area exposed to P1 below, the diaphragmis forced down against the cage to close the regulator.
When downstream demand increases, the pilot opens. When thepilot opens, regulator loading pressure escapes downstream muchfaster than P1 can bleed through the fixed restriction. As pressureabove the regulator diaphragm decreases, P1 forces the diaphragmaway from its seat.
When downstream demand is reduced, P2 increases until it’s highenough to compress the pilot spring and close the pilot valve. Asthe pilot valve closes, P1 continues to pass through the fixedrestriction and flows into the area above the main regulatordiaphragm. This loading pressure, PL, forces the diaphragm backtoward the cage, reducing flow through the regulator.
Figure 9. Type 399A, Typical Elastomer Element Design
INLET PRESSURE, P1
OUTLET PRESSURE, P2
LOADING PRESSURE, PL
Technical
K - 24
KK
Those who are new to the regulator selection and sizing process areoften overwhelmed by the sheer number of regulator types availableand the seemingly endless lists of specifications in manufacturer’sliterature. This handbook is designed to assist you in selecting aregulator that fits your application’s specific needs.
!
While it may seem obvious, the first step is to consider the applicationitself. Some applications immediately point to a group of regulatorsdesigned specifically for that type of service. The Fisher RegulatorHandbook is divided into applications sections to help identifyregulators that are designed for specific applications. Within eachsection there is an Application Map, Quick Selection Guide, anApplication Guide, and Product Pages. The Application Map showssome of the common applications and the regulators that are used inthose applications. The Quick Selection Guide lists the regulators byapplication, and provides important selection information about eachregulator. The Application Guide explains the applications covered inthe section and it also explains many of the application considerations.The Product Pages provide specific details about the regulators that aresuitable for the applications covered in the section. To begin selectinga regulator, turn to the Quick Selection Guide in the appropriateapplication section.
"#
Quick Selection Guides identify the regulators with the appropriatepressure ratings, outlet pressure ranges, and capacities. These guidesquickly narrow the range of potentially appropriate regulators. Thechoices identified by using a Quick Selection Guide can be narrowedfurther by using the Product Pages to find more information about eachof the regulators.
Identifying the regulators that can pass the required flow narrows thepossible choices further. When evaluating flow requirements, considerthe minimum inlet pressure and maximum flow requirements. Again,this worst case combination ensures that the regulator can pass therequired flow under all anticipated conditions.
After one or more regulators have been identified as potentiallysuitable for the service conditions, consult specific Product Pages tocheck regulator specifications and capabilities. The application
requirements are compared to regulator specifications to narrow therange of appropriate selections. The following specifications can beevaluated in the Product Pages:
• Product description and available sizes
• Maximum inlet and outlet pressures (operating and emergency)
• Outlet pressure ranges
• Flow capacity
• End connection styles
• Regulator construction materials
• Accuracy
• Pressure registration (internal or external)
• Temperature capabilities
After comparing the regulator capabilities with the applicationrequirements, the choices can be narrowed to one or a few regulators.Final selection may depend upon other factors including specialrequirements, availability, price, and individual preference.
$%&
Finally, evaluate any special considerations, such as the need forexternal control lines, special construction materials, or internaloverpressure protection. While overpressure protection may beconsidered during sizing and selection, it is not covered in this section.
'()$
Experience in the form of knowing what has worked in the past, andfamiliarity with specific products, has great value in regulator sizingand selection. Knowing the regulator performance characteristicsrequired for a specific application simplifies the process. For example,when fast speed of response is required, a direct-operated regulatormay come to mind; or a pilot-operated regulator with an auxiliary, largecapacity pilot to speed changes in loading pressure.
*"
Sizing equations are useful when sizing pilot-operated regulators andrelief valves. They can also be used to calculate the wide-open flow ofdirect-operated regulators. Use the capacity tables or curves in thishandbook when sizing direct-operated regulators and relief/backpressure regulators. The sizing equations are in the Valve SizingCalculations section.
Technical
K - 25
KK
*
The following are intended to serve only as guidelines when sizingpressure reducing regulators. When sizing any regulator, consult withexperienced personnel or the regulator manufacturer for additionalguidance and information relating to specific applications.
+
Regulator body size should never be larger than the pipe size.However, a properly sized regulator may be smaller than the pipeline.
Be certain that the regulator is available in materials that are compatiblewith the controlled fluid and the temperatures used. Also, be sure thatthe regulator is available with the desired end connections.
While regulators are sized using minimum inlet pressures to ensure thatthey can provide full capacity under all conditions, pay particularattention to the maximum inlet and outlet pressure ratings.
,-$.
The capacity of a regulator when it has failed wide-open is usuallygreater than the regulating capacity. For that reason, use the regulatingcapacities when sizing regulators, and the wide-open flow rates onlywhen sizing relief valves.
$
If two or more available springs have published outlet pressure rangesthat include the desired pressure setting, use the spring with the lowerrange for better accuracy. Also, it is not necessary to attempt to stayin the middle of a spring range, it is acceptable to use the full publishedoutlet pressure range without sacrificing spring performance or life.
+
Of course, the need for accuracy must be evaluated. Accuracy isgenerally expressed as droop, or the reduction of outlet pressureexperienced as the flow rate increases. It is stated in percent, inches
of water column, or pounds per square inch. It indicates the differencebetween the outlet pressure at low flow rates and the outlet pressureat the published maximum flow rate. Droop is also called offset orproportional band.
The regulator inlet pressure used for sizing should be measureddirectly at the regulator inlet. Measurements made at any distanceupstream from the regulator are suspect because line loss can signifi-cantly reduce the actual inlet pressure to the regulator. If the regulatorinlet pressure is given as a system pressure upstream, some compensa-tion should be considered. Also, remember that downstream pressurealways changes to some extent when inlet pressure changes.
(&
The recommended selection for orifice size is the smallest diameterthat will handle the flow. This can benefit operation in several ways:instability and premature wear may be avoided, relief valves may besmaller, and lockup pressures may be reduced.
$($
Direct-operated regulators generally have faster response to quick flowchanges than pilot-operated regulators.
-.
Within reasonable limits, most soft-seated regulators can maintainpressure down to zero flow. Therefore, a regulator sized for a highflow rate will usually have a turndown ratio sufficient to handlepilot-light sized loads during periods of low demand.
*/
Regulator selection and sizing generally requires some subjectiveevaluation and decision making. For those with little experience, thebest way to learn is through example. Therefore, these exercisespresent selection and sizing problems for practicing the process ofidentifying suitable regulators.
Technical
K - 26
KK
0120
In this exercise, we need to select and size a regulator controlling steamto a space heater used to heat an area of a plant. The applicationparameters are:
• Inlet pressure, P1 = 125 psig
• Outlet pressure setting, P2 = 10 psig
• Flow, Q = 500 pounds per hour (pph)
• Droop = 20% or less
"#
Turn to the Steam section. Find the Pressure Reducing RegulatorQuick Selection Guide. From the Quick Selection Guide, we find thatthere are three possible choices:
• 95L Series
• Type 92C
• 95H Series
Under the product number on the Quick Selection Guide is the pagenumber of the Product Page. Look at the flow capacities of each of thepossible choices. From the Product Pages we found the following:
• By looking at the Type 95L capacity table, we find that in therequired outlet pressure range there is not a listed flow capacity. Wewill have to interpolate the flow capacity using the 100 and 200 inletpressure flow capacities, 440 and 600 pph. The interpolated flowcapacity is 480 pph. The following steps were used to find theinterpolated flow capacity:
Q = 95,000 SCFH
P2 = 1 PSIG
GA
S SU
PPLY
= 3
0-40
PSI
G
METER
INDUSTRIAL PLANT
Figure 1. Natural Gas Supply
032 4
Our first problem is to select a regulator to supply reduced pressurenatural gas to meet the needs of a small industrial plant. The regulatedgas is metered before entering the plant. The selection parameters are:
• Minimum inlet pressure, P1min = 30 psig
• Maximum inlet pressure, P1max = 40 psig
• Outlet pressure setting, P2 = 1 psig
• Flow, Q = 95,000 scfh
• Accuracy, droop = 10% or less
"#
Turn to the Natural Gas section. Find the Commercial/IndustrialQuick Selection Guide. From the Quick Selection Guide, we find thatthere are three possible choices:
• Type 133
• Type 1098-EGR
• Type 99
Under the product number on the Quick Selection Guide is the pagenumber of the Product Page. Look at the flow capacities of each of thepossible choices. From the Product Pages we found the following:
• At 30 psig inlet pressure and 10% droop, the Type 133 has aflow capacity of 90,000 scfh. This regulator does not meet therequired flow capacity.
• At 30 psig inlet pressure, the Type 1098-EGR has a flowcapacity of 131,000 scfh. By looking at the Proportional Band(Droop) table, we see that the Type 6352 pilot with the yellow pilotspring and the green main valve has 0.05 psig droop. This regulatormeets the selection criteria.
• At 30 psig inlet pressure, The Type 99 has a flow capacity of39,000 scfh. This regulator does not meet the required flow capacity.
We find that the Type 1098-EGR meets the selection criteria.
Technical
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KK
1. Subtract the 100 psig capacity from the 200 psig capacity
600 - 440 = 160
2. Divide the difference by the number of steps from 100 to 200
160 ÷ ÷ ÷ ÷ ÷ 4 = 40
3. Add the result to the lower capacity
440 + 40 = 480
Inlet Pressure, psig Interpolated Capacities, pph100 440125 480150 520175 580200 600
The interpolated capacities show that the Type 95L does not meet theflow capacity requirement of this application; however, it is so closethat it may prove worthwhile to examine the actual flow capacityrequirements of the application.
• From the capacity tables we find that a 1/2-inch Type 92C with10% droop has a flow capacity of 550 pph at 100 psig and 600 pph at150 psig. By interpolating, we find that the flow capacity at 125 psigwould be 575 pph. This regulator meets the required specifications ofthe application.
• Looking at the Type 95H capacity tables we find that a 1-1/2 or2-inch body would meet the required application specifications.
For this application, all of the possible selections may be suitable.The final selection will depend upon the actual flow requirements ofthe system and other factors, such as the price and availability of theregulators, regulator type and construction, process conditions, andpersonal preference.
052 , 4
For this exercise we want to select a regulator to control a highpressure water supply to a water-powered hydraulic system. Theapplication parameters are:
• Inlet pressure, P1 = 600 psig
• Outlet pressure, P2 = 400 psig
• Flow, Q = 20 gallons per minute (gpm)
"#
Turn to the Liquid section. Find the Pressure Reducing RegulatorQuick Selection Guide. From the Quick Selection Guide, we find thatthere are two possible choices:
• 95H Series
• 627W Series
Under the product number on the Quick Selection Guide is the pagenumber of the Product Page. Look at the flow capacities of each of thepossible choices. From the Product Pages we find the following:
• From looking at the specifications and maximum pressures of the95H Series, we find that the Type 95HP meets the application’spressure parameters. Looking at the Type 95HP capacity tables, wefind that a 1/2-inch body has a flow capacity of 22 gpm at 20% droopand a 3/4-inch body has a flow capacity of 33 gpm at 10% droop.This regulator is available in two sizes that meet the applicationspecifications.
• By looking at the specifications on the first page of the 627WSeries, we see that the Type 627WH provides the desired outletpressure. Using the Type 627WH capacity table, we see that the 1-inch body at 500 psig inlet pressure has a flow capacity of 19 gpm andwith 750 psig inlet pressure the flow capacity is 27 gpm. Byinterpolating, we find that at 400 psig inlet pressure this regulator willflow at 21 gpm. This regulator meets the application specifications.
We can see that both of these regulators meet the requirements of theapplication. In this case, the final selection will depend upon otherfactors including special requirements, availability, price, individualpreference, and installation and maintenance considerations.
STEAM SPACEHEATER
Q = 500 POUNDS PER HOUR
P2 = 10 PSIG
STEA
M L
INE
P1
= 12
5 PS
IG
Figure 2. One Steam Space Heater
Technical
K - 28
KK
0627
In this exercise, we will select a regulator for a low-pressure gassystem. This is corrosive gas that requires Hastelloy C wetted metalparts and ethylenepropylene (EPDM) or teflon (TFE or PTFE)elastomer parts. The application parameters are:
• Minimum inlet pressure = 60 psig
• Maximum inlet pressure = 125 psig
• Outlet pressure = 7-inches w.c.
• Flow, Q = 200 SCFH
• Specific Gravity = 0.9 at 60°F
"#
Turn to the Process Gases section. We go to the Process Gasessection because this application requires special materials. Find thePressure Reducing Regulators Quick Selection Guide. From the QuickSelection Guide, we find that the following regulators meet thepressure and flow requirements:
• Y690 Series
• Type Y692
• Type 1098-EGR
• Type 99
However, we need to make sure these regulators are available in thematerials that this application requires. There is a Material Availabil-ity Chart as part of the Application Guide. This chart allows you toquickly identify the regulators that are available in the materialsrequired for your application.
By looking at this chart, we find that two of the regulators meet theapplication’s material requirements:
• Type Y690
• Type Y692
Under the product number on the Quick Selection Guide is the pagenumber of the Product Page. Look at the flow capacities of each of thepossible choices. The capacities in this section are shown in scfh of air(1.0 specific gravity at 60°F). We need to keep in mind that thespecific gravity of the gas affects the regulator’s flow capacity.Because the specific gravity of the gas in this application is onlyslightly lower than the specific gravity of air, it should not signifi-cantly affect the flow capacity; however, when there is a largerdifference you will need to make the necessary flow rate conversions.From the Product Pages we found the following:
• The Y690 Series Construction Materials table shows that theregulator body and diaphragm case are available in Hastelloy C and theelastomeric parts are available in ethylenepropylene (EPDM) andPTFE (teflon). From the Maximum Operating Inlet Pressure table, wefind that there are two spring ranges that provide the desired outletpressure and we need to use a 1/8-inch orifice to meet our inletpressure specification. Next, we check the Capacity tables to makesure this regulator meets our flow requirements. The first outletpressure range, found in the Type Y690 Capacities table, does notshown an outlet pressure setting of 7-inches w.c. For now, we willmove on to the next outlet pressure range shown in the Type Y690Hand Y690M Capacities for 3/4-inch Body table. We see that thisregulator meets our flow requirements at both the maximum andminimum inlet pressures.
• By looking at the specifications of the Type Y692, we see thatthis regulator is only available in 1-1/2 and 2-inch bodies. Thisregulator more than meets our requirements; however, it would beoversized for this application.
In this case, the best choice for our application is the Type Y690.
Technical
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Overpressure protective devices are of vital concern. Safety codes andcurrent laws require their installation each time a pressure reducingstation is installed that supplies gas from any system to anothersystem with a lower maximum allowable operating pressure.
The most commonly used methods of overpressure protection, notnecessarily in order of use or importance, include:
• Relief Valves (Figure 1)
• Monitors (Figures 2 and 3)
• Series Regulation (Figure 4)
• Shutoff (Figure 5)
The pop type relief valve is the simplest form of relief. Pop reliefvalves tend to go wide-open once the pressure has exceeded its setpoint by a small margin. The setpoint can drift over time, and becauseof its quick opening characteristic the pop relief can sometimes becomeunstable when relieving, slamming open and closed. Many have a non-adjustable setpoint that is set and pinned at the factory.
If more accuracy is required from a relief valve, the direct-operatedrelief valve would be the next choice. They can throttle better than apop relief valve, and tend to be more stable, yet are still relatively simple.Although there is less drift in the setpoint of the direct-operated reliefvalve, a significant amount of buildup is often required to obtain therequired capacity.
The pilot-operated relief valves have the most accuracy, but are alsothe most complicated and expensive type of relief. They use a pilot todump loading pressure, fully stroking the main valve with very littlebuildup above setpoint. They have a large capacity and are available inlarger sizes than other types of relief.
Many times, internal relief will provide adequate protection for adownstream system. Internal relief uses a relief valve built into theregulator for protection. If the pressure builds too far above thesetpoint of the regulator, the relief valve in the regulator opens up,allowing excess pressure to escape through the regulator vent.
The relief valve is considered to be the most reliable type of overpres-sure protection because it is not subject to blockage by foreign objects inthe line during normal operations. It also imposes no decrease in theregulator capacity which it is protecting, and it has the added advan-tage of being its own alarm when it vents. It is normally reasonable incost and keeps the customer in service despite the malfunction of thepressure reducing valve.
When the relief valve blows, it could possibly create a hazard in thesurrounding area by venting. The relief valve must be sized carefullyto relieve the gas or fluid that could flow through the pressure reducingvalve at its maximum inlet pressure and in the wide-open position,assuming no flow to the downstream. Therefore, each applicationmust be sized individually. The requirement for periodic testing ofrelief valves also creates an operational and/or public relationsproblem.
Figure 1. Relief Valve Schematic
!!
A relief valve is a device that vents process fluid to atmosphere tomaintain the pressure downstream of the regulator below the safemaximum pressure. Relief is a common form of overpressureprotection typically used for low to medium capacity applications.(Note: Fisher relief valves are not ASME safety relief valves.)
"#$ #$
The basic types of relief valves are:
• Pop type
• Direct-operated relief valves
• Pilot-operated relief valves
• Internal relief valves
Technical
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%%!
Monitoring is overpressure control by containment. When theworking pressure reducing valve ceases to control the pressure, asecond regulator installed in series, which has been sensing thedownstream pressure, goes into operation to maintain the downstreampressure at a slightly higher than normal pressure. The monitoringconcept is gaining in popularity, especially in low-pressure systems,because very accurate relay pilots permit reasonably close settings ofthe working and monitoring regulators.
The two types of wide-open monitoring are upstream and downstreammonitoring. One question often asked is, “Which is better, upstreamor downstream monitoring?” Using two identical regulators, there isno difference in overall capacity with either method.
When using monitors to protect a system or customer who may attimes have zero load, a small relief valve is sometimes installeddownstream of the monitor system with a setpoint just above themonitor. This allows for a token relief in case dust or dirt in thesystem prevents bubble tight shutoff of the regulators.
The major advantage is that there is no venting to atmosphere. Duringan overpressure situation, monitoring keeps the customer on line andkeeps the downstream pressure relatively close to the setpoint of theworking regulator. Testing is relatively easy and safe. To perform aperiodic test on a monitor, increase the outlet set pressure of theworking device and watch the pressure to determine if the monitortakes over.
Compared to relief valves, monitoring generally requires a higher initialinvestment. Monitoring regulators are subject to blocking, which iswhy filters or strainers are specified with increasing frequency.Because the monitor is in series, it is an added restriction in the line.This extra restriction can sometimes force one to use a larger, moreexpensive working regulator.
&'%
A variation of monitoring overpressure protection that overcomessome of the disadvantages of a wide-open monitor is the “workingmonitor” concept wherein a regulator upstream of the workingregulator uses two pilots. This additional pilot permits the monitoringregulator to act as a series regulator to control an intermediate pressureduring normal operation. In this way, both units are always operatingand can be easily checked for proper operation. Should the down-stream pressure regulator fail to control, however, the monitoring pilottakes over the control at a slightly higher than normal pressure andkeeps the customer on line. This is pressure control by containmentand eliminates public relations problems.
Figure 3. Working Monitor Schematic
Figure 4. Series Regulation Schematic
Figure 2. Monitoring Regulators Schematic
Another disadvantage related to monitoring installations is that there isno way of knowing for certain that a stand-by wide-open monitor willwork if required. In many cases, the monitor will be examined morefrequently than other forms of overpressure protection.
%!
Series regulation is also overpressure protection by containment in thattwo regulators are set in the same pipeline. The first unit maintains aninlet pressure to the second valve that is within the maximumallowable operating pressure of the downstream system. Under thissetup, if either regulator should fail, the resulting downstream pressuremaintained by the other regulator would not exceed the safe maximumpressure.
This type of protection is normally used where the regulator station isreducing gas to a pressure substantially below the maximum allowable
Technical
K - 31
KK
operating pressure of the distribution system being supplied. Seriesregulation is also found frequently in farm taps and in similar situa-tions within the guidelines mentioned above.
Again, nothing is vented to atmosphere.
Because the intermediate pressure must be cut down to a pressure thatis safe for the entire downstream, the second-stage regulator often hasvery little pressure differential available to create flow. This cansometimes make it necessary to increase the size of the secondregulator significantly. Another drawback occurs when the first-stageregulator fails and no change in the final downstream pressure is noticedbecause the system operates in what appears to be a “normal” mannerwithout benefit of protection. Also, the first-stage regulator andintermediate piping must be capable of withstanding and containingmaximum upstream pressure.
The second-stage regulator must also be capable of handling the fullinlet pressure in case the first-stage unit fails to operate. In case thesecond-stage regulator fails, its actuator will be subjected to theintermediate pressure set by the first-stage unit. The second-stageactuator pressure ratings should reflect this possibility.
By shutting off the customer completely, the safety of the down-stream system is assured. Again, there is no public relations problemor hazard from venting gas or other media.
The customer may be shut off because debris has temporarily lodgedunder the seat of the operating regulator, preventing tight shutoff. Asmall relief valve can take care of this situation.
On a distribution system with a single supply, using a slam-shut canrequire two trips to each customer, the first to shut off the servicevalve, and the second visit after the system pressure has been restoredto turn the service valve back on and re-light the appliances. In theevent a shutoff is employed on a service line supplying a customerwith processes such as baking, melting metals, or glass making, thepotential economic loss could dictate the use of an overpressureprotection device that would keep the customer online.
Another problem associated with shutoffs is encountered when the gaswarms up under no-load conditions. For instance, a regulator locked upat approximately 7-inches w.c. could experience a pressure rise ofapproximately 0.8-inches w.c. per degree Fahrenheit rise, which couldcause the high-pressure shutoff to trip when there is actually noequipment failure.
Figure 5. Shutoff SchematicFigure 6. Relief Monitor Schematic
The shutoff device also accomplishes overpressure protection bycontainment. In this case, the customer is shut off completely until thecause of the malfunction is determined and the device is manually reset.Many gas distribution companies use this as an added measure ofprotection for places of public assembly such as schools, hospitals,churches, and shopping centers. In those cases, the shutoff device is asecondary form of overpressure protection. Shutoff valves are alsocommonly used by boiler manufacturers in combustion systems.
!
Another concept in overpressure protection for small industrial andcommercial loads, up to approximately 10,000 cubic feet per hour,incorporates both an internal relief valve and a monitor. In this device,the relief capacity is purposely restricted to prevent excess venting ofgas in order to bring the monitor into operation more quickly. The netresult is that the downstream pressure is protected, in some cases to lessthan 1 psig. The amount of gas vented under maximum inlet pressureconditions does not exceed the amount vented by a domestic relieftype service regulator.
Technical
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With this concept, the limitation by regulator manufacturers of inletpressure by orifice size, as is found in “full relief” devices, is over-come. Downstream protection is maintained, even with abnormallyhigh inlet pressure. Public relations problems are kept to a minimumby the small amount of vented gas. Also, the unit does not requiremanual resetting, but can go back into operation automatically.
Dust or dirt can clear itself off the seat, but if the obstruction to thedisk closing still exists when the load goes on, the customer would bekept online. When the load goes off, the downstream pressure willagain be protected. During normal operation, the monitoring portionof the relief monitor is designed to move slightly with minor fluctua-tions in downstream pressure or flow.
(
From the foregoing discussion, it becomes obvious that there are manydesign philosophies available and many choices of equipment to meetoverpressure protection requirements. Also, assume the overpressure
device will be called upon to operate sometime after it is installed. Theoverall design must include an analysis of the conditions created whenthe protection device operates.
The accompanying table shows:
• What happens when the various types of overpressure protec-tion devices operate
• The type of reaction required
• The effect upon the customer or the public
• Some technical conditions
These are the general characteristics of the various types of safetydevices. From the conditions and results shown, it is easier to decidewhich type of overpressure equipment best meets your needs.Undoubtedly, compromises will have to be made between theconditions shown here and any others which may govern youroperating parameters.
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Technical
K - 33
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Overpressure protection is a primary consideration in the design ofany piping system. The objective of overpressure protection is tomaintain the pressure downstream of a regulator at a safe maximumvalue.
Pressure reducing regulators have different pressure ratings which referto the inlet, outlet, and internal components. The lowest of theseshould be used when determining the maximum allowable pressure.
Piping is limited in its ability to contain pressure. In addition to anyphysical limitations, some applications must also conform to one ormore applicable pressure rating codes or regulations.
Relief involves maintaining the pressure downstream of a regulator at asafe maximum pressure using any device that vents fluid to a lowerpressure system (often the atmosphere). Relief valve exhaust must bedirected or piped to a safe location. Relief valves perform thisfunction. They are considered to be one of the most reliable types ofoverpressure protection available and are available in a number ofdifferent types. Fisher relief valves are not ASME safety relief valves.
NATURAL G
AS
TRANSMISSIO
N LINE REGULATOR
RELIEF VALVE
RELIEF VALVEREGULATOR
Type 289 Direct-Operated
Type 627 with Internal ReliefType 289P-6358 Pilot-Operated
H200 Series Pop Type
In the system shown in Figure 1, a high-pressure transmission systemdelivers natural gas through a pressure reducing regulator to a lowerpressure system that distributes gas to individual customers. Theregulators, the piping, and the devices that consume gas are protectedfrom overpressure by relief valves. The relief valve’s setpoint isadjusted to a level established by the lowest maximum pressure ratingof any of the lower pressure system components.
!
Overpressure occurs when the pressure of a system is above thesetpoint of the device controlling its pressure. It is evidence of somefailure in the system (often the upstream regulator), and it can causethe entire system to fail if it’s not limited. To implement overpressureprotection, the weakest part in the pressure system is identified andmeasures are taken to limit overpressure to that component’s maximumpressure rating. The most vulnerable components are identified byexamining the maximum pressure ratings of the:
• downstream equipment
• low-pressure side of the main regulator
• piping
The lowest maximum pressure rating of the three is the maximumallowable pressure.
!"#$#
The downstream component (appliance, burner, boiler, etc.) with thelowest maximum pressure rating sets the highest pressure that all thedownstream equipment can be subjected to. Figure 2. Types of Relief Valves
Figure 1. Distribution System
Technical
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%
Relief valves are popular for several reasons. They do not block thenormal flow through a line. They do not decrease the capacities of theregulators they protect. And, they have the added advantage of beingan alarm if they vent to atmosphere.
%
Relief valves are available in four general types. These include:pop type, direct-operated, pilot-operated, and internal relief valves.
&'
A relief valve has a setpoint at which it begins to open. For the valveto fully open and pass the maximum flow, pressure must build up tosome level above the setpoint of the relief valve. This is known aspressure buildup over setpoint, or simply, buildup.
''
Initial costs are only a part of the overall cost of ownership. Mainte-nance and installation costs must also be considered over the life of therelief valve. For example, internal relief may be initially more economi-cal than an external relief valve. However, maintaining a regulator withinternal relief requires that the system be shut down and the regulatorisolated. This may involve additional time and the installation ofparallel regulators and relief valves if flow is to be maintained to thedownstream system during maintenance operations.
(
The most simple type of relief valve is the pop type. They are usedwherever economy is the primary concern and some setpoint drift isacceptable.
PRESSURE BUILDUP
RELIEF VALVE SETPOINT
FLOW
PR
ES
SU
RE
LOADINGSPRING
POPPET
SOFT DISK
SEAT RING
Figure 3. Pressure Buildup
Figure 4. Pop Type Relief Valve Construction and Operation
'
A relief valve installed in a system that normally performs withindesign limits is very seldom exercised. The relief valve sits and waitsfor a failure. If it sits for long periods it may not perform as expected.Disks may stick in seats, setpoints can shift over time, and smallpassages can become clogged with pipeline debris. Therefore, periodicmaintenance and inspection is recommended. Maintenance require-ments may influence the selection of a relief valve.
#
Given several types of relief valves to choose from, selecting one typeis generally based on the ability of the valve to provide adequateprotection at the most economical cost. Reduced pressure buildup andincreased capacity generally come at an increased price.
Closed Closed Wide-Open
Pop type relief valves are essentially on-off devices. They operate ineither the closed or wide-open position. Pop type designs registerpressure directly on a spring-opposed poppet. The poppet assemblyincludes a soft disk for tight shutoff against the seat ring. When theinlet pressure increases above setpoint, the poppet assembly ispushed away from the seat. As the poppet rises, pressure registersagainst a greater surface area of the poppet. This dramatically increasesthe force on the poppet. Therefore, the poppet tends to travel to thefully open position reducing pressure buildup.
&'
Recall that pressure buildup relates capacity to pressure; increasingcapacity requires some increase in pressure. In throttling relief valves,pressure buildup is related to accuracy. In pop type relief valves,buildup over setpoint results largely because the device is a restrictionto flow rather than the spring rate of the valve’s loading spring.
Technical
K - 35
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)'
The setpoint of a pop type valve cannot be adjusted by the user. Thespring is initially loaded by the manufacturer. A pinned spring retainerkeeps the spring in position. This is a safety measure that preventstampering with the relief valve setpoint.
%
This type of relief valve may be used where venting to the atmosphereis acceptable, when the process fluid is compatible with the soft disk,and when relief pressure variations are allowable. They are often usedas inexpensive token relief. For example, they may be used simply toprovide an audible signal of an overpressure condition.
These relief valves may be used to protect against overpressurestemming from a regulator with a minimal amount of seat leakage.Unchecked, this seat leakage could allow downstream pressure to buildto full P1 over time. The use of a small pop type valve can be installedto protect against this situation.
These relief valves are also commonly installed with a regulator in anatural gas system farm tap, in pneumatic lines used to operate airdrills, jackhammers, and other pneumatic equipment, and in manyother applications.
'
Pop type relief valves use few parts. Their small size allows installa-tion where space is limited. Also, low initial cost, easy installation,and high capacity per dollar invested can result in economical systemrelief.
!'
The setpoint of a pop type relief valve may change over time. The softdisk may stick to the seat ring and cause the pop pressure to increase.
As an on-off device, this style of relief valve does not throttle flowover a pressure range. Because of its on-off nature, this type of reliefvalve may create pressure surges in the downstream system.
If the relief valve capacity is significantly larger than the failedregulator’s capacity, the relief valve may over-compensate each time itopens and closes. This can cause the downstream pressure system tobecome unstable and cycle. Cycling can damage the relief valve anddownstream equipment.
! * !
Compared to pop type relief valves, direct-operated relief valvesprovide throttling action and may require less pressure buildup toopen the relief valve.
DIAPHRAGMSPRING
VALVE
VENT
FLOW
SYSTEM PRESSURE LOWER-PRESSURE SYSTEM(USUALLY ATMOSPHERE)
Figure 5. Direct-Operated Relief Valve Schematic
A schematic of a direct-operated relief valve is shown in Figure 5. Itlooks like an ordinary direct-operated regulator except that it sensesupstream pressure rather than downstream pressure. And, it uses aspring-close rather than a spring-open action. It contains the sameessential elements as a direct-operated regulator:
• A diaphragm that measures system pressure
• A spring that provides the initial load to the diaphragm and isused to establish the relief setpoint
• A valve that throttles the relief flow
+
As the inlet pressure rises above the setpoint of the relief valve, thediaphragm is pushed upward moving the valve plug away from theseat. This allows fluid to escape.
&'
As system pressure increases, the relief valve opens wider. This allowsmore fluid to escape and protects the system. The increase in pressure
Technical
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CONTROLLINE
PILOT
RESTRICTIONMAIN RELIEFVALVE
PILOTEXHAUST
CONTROLLINE
PILOT
RESTRICTION
MAIN RELIEFVALVEPILOT
EXHAUST
ELASTOMERICELEMENT
INLET PRESSURE LOADING PRESSURE EXHAUST
ELASTOMERIC ELEMENT MAIN VALVE
PLUG AND SEAT RING MAIN VALVE
above the relief setpoint that is required to produce more flow throughthe relief valve is referred to as pressure buildup. The spring rate andorifice size influence the amount of pressure buildup that is required tofully stroke the valve.
!
,
The relief valve shown in Figure 6 includes a pitot tube to reducepressure buildup. When the valve is opening, high fluid velocitythrough the seat ring creates an area of relatively low pressure. Lowpressure near the end of the pitot tube draws fluid out of the volumeabove the relief valve diaphragm and creates a partial vacuum whichhelps to open the valve. The partial vacuum above the diaphragmincreases the relief valve capacity with less pressure buildup oversetpoint.
often pass high flow rates with minimal pressure buildup. Direct-operated relief valves can provide good accuracy within their designcapacities.
#
The purchase price of a direct-operated relief valve is typically lower thanthat of a pilot-operated design of the same size. However, pilot-operateddesigns may cost less per unit of capacity at very high flow rates.
* !
Pilot-operated relief valves utilize a pair of direct-operated reliefvalves; a pilot and a main relief valve. The pilot increases the effect ofchanges in inlet pressure on the main relief valve.
LOADING SPRING
PITOT TUBE
DIAPHRAGM
VALVE DISK
SEAT RING
Figure 7. Pilot-Operated Designs
Figure 6. Type 289 Relief Valve with Pitot Tube
%
Direct-operated relief valves are commonly used in natural gas systemssupplying commercial enterprises such as restaurants and laundries,and in industry to protect industrial furnaces and other equipment.
&'
Some direct-operated relief valves require significant pressure buildupto achieve maximum capacity. Others, such as those using pitot tubes,
MAINREGULATOR
EXHAUST
MAIN REGULATOREXHAUST
FLOW
FLOW
Technical
K - 37
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The operation of a pilot-operated relief valve is quite similar to theoperation of a pilot-operated pressure reducing regulator. In normaloperation, when system pressure is below setpoint of the relief valve,the pilot remains closed. This allows loading pressure to register ontop of the main relief valve diaphragm. Loading pressure on top of thediaphragm is opposed by an equal pressure (inlet pressure) on thebottom side of the diaphragm. With little or no pressure differentialacross the diaphragm, the spring keeps the valve seated. Notice that alight rate spring may be used because it does not oppose a largepressure differential across the diaphragm. The light-rate springenables the main valve to travel to the wide-open position with littlepressure buildup.
When the inlet pressure rises above the relief setpoint, the pilot springis compressed and the pilot valve opens. The open pilot bleeds fluidout of the main valve spring case, decreasing pressure above the mainrelief valve diaphragm. If loading pressure escapes faster than it can bereplaced through the restriction, the loading pressure above the mainrelief valve diaphragm is reduced and the relief valve opens. Systemoverpressure exhausts through the vent.
!
If inlet pressure drops back to the relief valve setpoint, the pilotloading spring pushes the pilot valve plug back against the pilot valveseat. Inlet pressure again loads the main relief valve diaphragm andcloses the main valve.
The control line connects the pilot with the pressure that is to belimited. When overpressure control accuracy is a high priority, thecontrol line tap is installed where protection is most critical.
!
+%!
This relief valve is a direct-operated relief valve with a pilot attached(Figure 8). The pilot is a modified direct-operated relief valve, the inletpressure loads the diaphragm and flows through a restriction to supplyloading pressure to the main relief valve diaphragm.
During normal operation, the pilot is closed allowing loading pressureto register above the main relief valve’s diaphragm. This pressure isopposed by inlet pressure acting on the bottom of the diaphragm.
If inlet pressure rises above setpoint, the pilot valve opens, exhaustingthe loading pressure. If loading pressure is reduced above the mainrelief valve diaphragm faster than it is replaced through the pilot fixedrestriction, loading pressure is reduced and inlet pressure below thediaphragm will cause the main regulator to open.
If inlet pressure falls below the relief set pressure, the pilot spring willagain close the pilot exhaust, increasing loading pressure above themain relief valve diaphragm. This increasing loading pressure causesthe main valve to travel towards the closed position.
#
Pilot-operated relief valves are able to pass large flow rates with aminimum pressure buildup.
%
Pilot-operated relief valves are used in applications requiring highcapacity and low pressure buildup.
RELIEF VALVESPRING CASE
PILOT
REGISTRATIONHOLE
RESTRICTION
SUPPLYPORT
PILOT ADJUSTINGSCREW
LOCKNUT
EXHAUST IS VENTEDTO ATMOSPHERE ORCONNECTED TO MAINVALVE EXHAUST
PILOTCONTROL LINE
Figure 8. Pilot-Operated Relief Valve
EXHAUST
INLET
EXHAUST
INLET
LOADING
EXHAUST
Technical
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#&'
The use of a pilot to load and unload the main diaphragm and the light-rate spring enables the main valve to travel wide-open with littlepressure buildup over setpoint.
+
The sensitive pilot produces smooth throttling action when inletpressure rises above setpoint. This helps to maintain a steadydownstream system pressure.
Regulators that include internal relief valves may eliminate therequirement for external overpressure protection.
The regulator shown in Figure 9 includes an internal relief valve. Therelief valve has a measuring element (the main regulator diaphragm), aloading element (a light spring), and a restricting element (a valve seatand disk). The relief valve assembly is located in the center of theregulator diaphragm.
&'
Like other spring-loaded designs, internal relief valves will only openwider if the inlet pressure increases. The magnitude of pressurebuildup is determined by the spring rates of the loading spring plus themain spring. Both springs are considered because they act together toresist diaphragm movement when pressure exceeds the relief valvesetpoint.
')#
A typical internal relief regulator construction is shown in Figure 9.The illustration on the left shows the regulator with both the reliefvalve and regulator valve in the closed position. The illustration on theright shows the same unit after the inlet pressure has increased abovethe relief valve setpoint. The diaphragm has moved off the relief valveseat allowing the excess pressure to exhaust through the vent.
#'%
This design is available in configurations that can protect manypressure ranges and flow rates. Internal relief is often used inapplications such as farm taps, industrial applications where atmo-spheric exhaust is acceptable, and house service regulators.
Figure 9. Internal Relief Design
Regulators that include internal relief valves often eliminate the requirement for external overpressure protection. The illustration on the left shows the regulator with both the relief valve and the regulator valve in theclosed position. The illustration on the right shows the same unit after P2 has increased above the relief valve setpoint. The diaphragm has moved off the relief valve seat allowing flow (excess pressure) to exhaustthrough the screened vent.
RELIEF VALVE CLOSED
MAIN VALVE CLOSED
RELIEF VALVE CLOSED
MAIN VALVE CLOSED
LARGE OPENING FOR RELIEF
Technical
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&'
Relief setpoint is determined by a combination of the relief valve andregulator springs; this design generally requires significant pressurebuildup to reach its maximum relief flow rate. For the same reason,internal relief valves have limited relief capacities. They may providefull relief capacity, but should be carefully sized for each application.
Internal relief has a distinct advantage when there is not enough spacefor an external relief valve.
#
Because a limited number of parts are simply added to the regulator,this type of overpressure protection is relatively inexpensive com-pared to external relief valves of comparable capacity.
Because the relief valve is an integral part of the regulator’s diaphragm,the regulator must be taken out of service when maintenance isperformed. Therefore, the application should be able to tolerate eitherthe inconvenience of intermittent supply, or the expense of parallelregulators and relief valves.
!-.
There are a number of common steps in the relief valve selection andsizing process. For every application, the maximum pressure condi-tions, the wide-open regulator flow capacity, and constant downstreamdemand should be determined. Finally, this information is used toselect an appropriate relief valve for the application.
)##",
Downstream equipment includes all the components of the system thatcontain pressure; household appliances, tanks, tools, machines, outletrating of the upstream regulators, or other equipment. The componentwith the lowest maximum pressure rating establishes the maximumallowable system pressure.
Pressure reducing regulators upstream of the relief valve have ratingsfor their inlet, outlet, and internal components. The lowest ratingshould be used when determining maximum allowable pressure.
Piping pressure limitations imposed by governmental agencies,industry standards, manufacturers, or company standards should beverified before defining the maximum overpressure level.
)##",%#
The smallest of the pressure ratings mentioned above should be usedas the maximum allowable pressure. This pressure level should not beconfused with the relief valve setpoint which must be set below themaximum allowable system pressure.
!# $' "
A relief valve must be selected to exhaust enough flow to prevent thepressure from exceeding the maximum allowable system pressure. Todetermine this flow, review all upstream components for the maximumpossible flow that will cause overpressure. If overpressure is causedby a pressure reducing regulator, use the regulator’s wide-open flowcoefficient to calculate the required flow of the relief valve. Thisregulator’s wide-open flow is larger than the regulating flow used toselect the pressure reducing regulator.
Sizing equations have been developed to standardize valve sizing.Refer to the Valve Sizing Calculations section to find these equationsand explanations on how they are used.
!#!#'
In some applications, the required relief capacity can be reduced bysubtracting any load that is always on the system. This procedureshould be approached with caution because it may be difficult topredict the worst-case scenario for downstream equipment failures. Itmay also be important to compare the chances of making a mistake inpredicting the level of continuous flow consumption with the potentialnegative aspects of an error. Because of the hazards involved, reliefvalves are often sized assuming no continuous flow to downstreamequipment.
Technical
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.
$' #
We have already reviewed the variables required to calculate theregulator’s wide-open flow rate. In addition, we need to know the typeand temperature of the fluid in the system, and the size of the piping.Finally, if a vent stack will be required, any additional buildup due tovent stack resistance should be considered.
/
A relief valve setpoint is adjusted to a level higher than the regulator’slockup pressure. If the relief valve setpoint overlaps lockup pressureof the regulator, the relief valve may open while the regulator is stillattempting to control the system pressure.
'%
Once the size, relief pressure, and flow capacity are determined, wecan identify a number of potentially suitable relief valves using theQuick Selection Guide in the front of each application section in thishandbook. These selection guides give relief set (inlet) pressures,capacities, and type numbers. These guides can then be furthernarrowed by reviewing individual product pages in each section.
Final selection is usually a matter of compromise. Relief capacities,buildup levels, sensitivity, throttling capabilities, cost of installationand maintenance, space requirements, initial purchase price, and otherattributes are all considered when choosing any relief valve.
,
The relief valves installed in some applications must meet governmen-tal, industry, or company criteria.
-.!
To gain a better understanding of the selection and sizing process, itmay be helpful to step through a typical relief valve sizing exercise.
#
We’ll assume that we need to specify an appropriate relief valve for aregulator serving a large plant air supply. There is sufficient space toinstall the relief valve and the controlled fluid is clean plant air that canbe exhausted without adding a vent stack.
#'
The plant supervisor wants the relief valve to throttle open smoothlyso that pressure surges will not damage instruments and equipment inthe downstream system. This will require the selection of a relief valvethat will open smoothly. Plant equipment is periodically shut downbut the air supply system operates continuously. Therefore, the reliefvalve must also have the capacity to exhaust the full flow of theupstream system.
#
The regulator used is 1 inch in size with a 3/8-inch orifice. The initialsystem parameters of pressure and flow were determined when theregulator was sized for this application.
#
The plant maintenance engineer has determined that the relief valveshould begin to open at 20 psig, and downstream pressure should notrise above 30 psig maximum allowable system pressure.
"%
The wide-open regulator flow is calculated to be 23,188 scfh.
Technical
K - 41
KK
0/.'
Find the Relief Valve Quick Selection Guide in the Air section of thishandbook; it gives relief set (inlet) pressures and comparative flowcapacities of various relief valves. Since this guide is used to identifypotentially suitable relief valves, we can check the relief set (inlet)pressures closest to 20 psig and narrow the range of choices. We findthat two relief valves have the required flow capacity at our desiredrelief set (inlet) pressure.
'
If we look at the product pages for the potential relief valves, we findthat a 1-inch 289H provides the required capacity within the limits ofpressure buildup specified in our initial parameters.
+/%
Capacity curves for the 1-inch Type 289H with this spring are shownin Figure 10. By following the curve for the 20 psig setpoint to thepoint where it intersects with the 30 psig division, we find that ourrelief valve can handle more than the 23,188 scfh required.
CAPACITIES IN THOUSANDS OF SCFH (m³/h(n)) OF AIR
INL
ET
PR
ES
SU
RE
, PS
IG
INL
ET
PR
ES
SU
RE
, BA
R
A-15 PSIG (1,0 BAR)1D751527022
B-10 PSIG (0,69 BAR)1D751527022
C-4 PSIG (0,28 BAR)D-1 PSIG (0,069 BAR)
1F782697052
1-INCH TYPE 289HVENT SCREEN INSTALLED
50 PSIG (3,4 BAR)1D745527142
40 PSIG (2,8 BAR)1D745527142
30 PSIG (2,1 BAR)1D745527142
20 PSIG (1,4 BAR)1D751527022
A
B
C
D
0
0 7.75(0,208)
15.5(0,415)
23.3(0,624)
31(0,831)
38.8(1,04)
46.5(1,25)
54.3(1,46)
62(1,66)
40
50
70
60
10
30
20
0
2,8
3,4
4,8
4,1
0,69
2,1
1,4
Figure 10. Type 289H Flow Capacities
Technical
K - 42
KK
SETPOINT = 10 PSIG
SETPOINT = 15 PSIG
P1100 PSIG
P210 PSIG
PINTERMEDIATE
A B
MONITOR REGULATOR WORKER REGULATOR
Series regulation is one of the simplest systems used to provideoverpressure protection by containment. In the example shown inFigure 1, the inlet pressure is 100 psig, the desired downstreampressure is 10 psig, and the maximum allowable operating pressure(MAOP) is 40 psig. The setpoint of the downstream regulator is10 psig, and the setpoint of the upstream regulator is 30 psig.
Because of the problem in maintaining close control of P2, seriesregulation is best suited to applications where the regulator station isreducing pressure to a value substantially below the maximumallowable operating pressure of the downstream system. Farm taps area good example. The problem of low-pressure drop across the secondregulator is less pronounced in low flow systems.
The only difference in configuration between series regulation andmonitors is that in monitor installations, both regulators sensedownstream pressure, P2. Thus, the upstream regulator must have acontrol line.
SETPOINT = 30 PSIG SETPOINT = 10 PSIG
P1100 PSIG
P210 PSIG
PINTERMEDIATE30 PSIG
A B
Figure 1. Series Regulation
! "#
If regulator B fails, downstream pressure (P2) is maintained at thesetpoint of regulator A less whatever drop is required to pass therequired flow through the failed regulator B. If regulator A fails, theintermediate pressure will be 100 psig. Regulator B must be able towithstand 100 psig inlet pressure.
$
Either direct-operated or pilot-operated regulators may be used in thissystem. Should regulator A fail, PIntermediate will approach P1 so theoutlet rating and spring casing rating of regulator A must be highenough to withstand full P1. This situation may suggest the use of arelief valve between the two regulators to limit the maximum value ofPIntermediate.
$
A problem with series regulation is maintaining tight control of P2 ifthe downstream regulator fails. In this arrangement, it is oftenimpractical to have the setpoints very close together. If they are, thepressure drop across regulator B will be quite small. With a smallpressure drop, a very large regulator may be required to pass thedesired flow.
In wide-open monitor systems, both regulators sense downstream pressure. Setpoints may be veryclose to each other. If the worker regulator fails, the monitor assumes control at a slightly highersetpoint. If the monitor regulator fails, the worker continues to provide control.
Figure 2. Wide-Open Upstream Monitor
"#%
In the example shown in Figure 2, assume that P1 is 100 psig, and thedesired downstream pressure, P2, is 10 psig. Also assume that themaximum allowable operating pressure of the downstream system is20 psig; this is the limit we cannot exceed. The setpoint of thedownstream regulator is set at 10 psig to maintain the desired P2 andthe setpoint of the upstream regulator is set at 15 psig to maintain P2below the maximum allowable operating pressure.
#
When both regulators are functioning properly, regulator B holds P2 atits setpoint of 10 psig. Regulator A, sensing a pressure lower than itssetpoint of 15 psig tries to increase P2 by going wide-open. Thisconfiguration is known as an upstream wide-open monitor whereupstream regulator A monitors the pressure established by regulator B.Regulator A is referred to as the monitor or standby regulator whileregulator B is called the worker or the operator.
Technical
K - 43
KK
&'!
If regulator B fails open, regulator A, the monitor, assumes control andholds P2 at 15 psig. Note that pressure PIntermediate is now P2 pluswhatever drop is necessary to pass the required flow through the failedregulator B.
(#$
Wide-open monitoring systems may use either direct- or pilot-operated regulators, the choice of which is dependent on other systemrequirements. Obviously, the upstream regulator must have externalregistration capability in order to sense downstream pressure, P2.
In terms of ratings, PIntermediate will rise to full P1 when regulator Afails, so the body outlet of regulator A and the inlet of regulator Bmust be rated for full P1.
The difference between upstream and downstream monitor systems(Figure 3) is that the functions of the two regulators are reversed. Inother words, the monitor, or standby regulator, is downstream of theworker, or operator. Systems can be changed from upstream todownstream monitors, and vice-versa, by simply reversing thesetpoints of the two regulators.
&!
If the worker, regulator A, fails in an open position, the monitor,regulator B, senses the increase in P2 and holds P2 at its setpoint of 15psig. Note that PIntermediate is now P1 minus whatever drop is takenacross the failed regulator A.
%
The decision to use either an upstream or downstream monitor systemis largely a matter of personal preference or company policy.
In normal operation, the monitor remains open while the worker isfrequently exercised. Many users see value in changing the systemfrom an upstream to a downstream monitor at regular intervals, muchlike rotating the tires on an automobile. Most fluids have someimpurities such as moisture, rust, or other debris, which may depositon regulator components, such as stems, and cause them to becomesticky or bind. Therefore, occasionally reversing the roles of theregulators so that both are exercised is sometimes seen as a means ofensuring that protection is available when needed. The job of switchingis relatively simple as only the setpoints of the two regulators arechanged. In addition, the act of changing from an upstream to adownstream monitor requires that someone visit the site so there is anopportunity for routine inspection.
)
Working monitors (Figure 4) use design elements from both seriesregulation and wide-open monitors. In a working monitor installation,the two regulators are continuously working as series regulators to taketwo pressure cuts.
SETPOINT = 10 PSIG
SETPOINT = 15 PSIG
P1100 PSIG
P210 PSIG
PINTERMEDIATE
A B
MONITOR REGULATORWORKER REGULATOR
The only difference between upstream wide-open monitor systems and downstream wide-openmonitor systems is the role each regulator plays. Workers and monitors may be switched bysimply reversing the setpoints.
Figure 3. Wide-Open Downstream Monitor
#
Again, assume an inlet pressure of 100 psig and a controlled pressure(P2) of 10 psig. Regulator A is now the worker so it maintains P2 atits setpoint of 10 psig. Regulator B, the monitor, is set at 15 psig andso remains open.
SETPOINT = 10 PSIG
MONITOR PILOT(SETPOINT—15 PSIG)
P1100 PSIG
P210 PSIG
PINTERMEDIATE45 PSIG
WORKER PILOT(SETPOINT—45 PSIG)
Figure 4. Working Monitor
Working monitor systems must use a pilot-operated regulator as the monitor, which is always in theupstream position. Two pilots are used on the monitor regulator; one to control the intermediatepressure and one to monitor the downstream pressure. By taking two pressure drops, bothregulators are allowed to exercise.
Technical
K - 44
KK
*#
The downstream regulator may be either direct- or pilot-operated. It isinstalled just as in a series or wide-open monitor system. Its setpointcontrols downstream pressure, P2.
#
The upstream regulator must be a pilot-operated type because it usestwo pilots; a monitor pilot and a worker pilot. The worker pilot isconnected just as in series regulation and controls the intermediatepressure PIntermediate. Its setpoint (45 psig) is at some intermediatevalue that allows the system to take two pressure drops. The monitorpilot is in series ahead of the worker pilot and is connected so that itsenses downstream pressure, P2. The monitor pilot setpoint (15 psig)is set slightly higher than the normal P2 (10 psig).
#
When both regulators are performing properly, downstream pressure isbelow the setting of the monitor pilot, so it is fully open trying to raisesystem pressure. Standing wide-open, the monitor pilot allows theworker pilot to control the intermediate pressure, PIntermediate at45 psig. The downstream regulator is controlling P2 at 10 psig.
*#!
If the downstream regulator fails, the monitor pilot will sense theincrease in pressure and take control at 15 psig.
#!
If the upstream regulator fails, the downstream regulator will remain incontrol at 10 psig. Note that the downstream regulator must be ratedfor the full system inlet pressure P1 of 100 psig because this will be itsinlet pressure if the upstream regulator fails. Also note that the outletrating of the upstream regulator, and any other components that areexposed to PIntermediate, must be rated for full P1.
+
The difficult part of sizing monitor regulators is that PIntermediate isneeded to determine the flow capacity for both regulators. BecausePIntermediate is not available, other sizing methods are used to determinethe capacity. There are three methods for sizing monitor regulators:estimating flow when pressure drop is critical, assuming PIntermediate tocalculate flow, and the Fisher Monitor Sizing Program.
#!**,$
If the pressure drop across both regulators from P1 to P2 is critical(assume PIntermediate = P1 - P2/2 + P2, P1 - PIntermediate > P1, andPIntermediate - P2 > 1/2 PIntermediate), and both regulators are the sametype, the capacity of the two regulators together is 70 to 73 percent ofa single regulator reducing the pressure from P1 to P2.
##
#!*
Assume PIntermediate is halfway between P1 and P2. Guess a regulatorsize. Use the assumed PIntermediate and the Cg for each regulator tocalculate the available flow rate for each regulator. If PIntermediate wascorrect, the calculated flow through each regulator will be the same. Ifthe flows are not the same, change PIntermediate and repeat the calcula-tions. (PIntermediate will go to the correct assumed pressure wheneverthe flow demand reaches maximum capacity.)
!, -#
Fisher offers a Monitor Sizing Program on the Fisher Regulator CD.Call your Fisher Sales Representative to request a copy.
Technical
K - 45
KK
Improper valve sizing can be both expensive and inconvenient. A valvethat is too small will not pass the required flow, and the process will bestarved. An oversized valve will be more expensive, and it may lead toinstability and other problems.
The days of selecting a valve based upon the size of the pipeline aregone. Selecting the correct valve size for a given application requires aknowledge of process conditions that the valve will actually see inservice. The technique for using this information to size the valve isbased upon a combination of theory and experimentation.
Using the principle of conservation of energy, Daniel Bernoulli foundthat as a liquid flows through an orifice, the square of the fluid velocityis directly proportional to the pressure differential across the orificeand inversely proportional to the specific gravity of the fluid. Thegreater the pressure differential, the higher the velocity; the greater thedensity, the lower the velocity. The volume flow rate for liquids can becalculated by multiplying the fluid velocity times the flow area.
By taking into account units of measurement, the proportionalityrelationship previously mentioned, energy losses due to friction andturbulence, and varying discharge coefficients for various types oforifices (or valve bodies), a basic liquid sizing equation can be writtenas follows:
Q = C P / Gv ∆ (1)
where:
Q = Capacity in gallons per minute
Cv = Valve sizing coefficient determined experimentally for eachstyle and size of valve, using water at standard conditionsas the test fluid
∆P = Pressure differential in psi
G = Specific gravity of fluid (water at 60°F = 1.0000)
Thus, Cv is numerically equal to the number of U.S. gallons of water at60°F that will flow through the valve in one minute when the pressuredifferential across the valve is one pound per square inch. Cv varieswith both size and style of valve, but provides an index for comparingliquid capacities of different valves under a standard set of conditions.
To aid in establishing uniform measurement of liquid flow capacitycoefficients (Cv) among valve manufacturers, the Fluid ControlsInstitute (FCI) developed a standard test piping arrangement, shown inFigure 1. Using such a piping arrangement, most valve manufacturers
develop and publish Cv information for their products, making itrelatively easy to compare capacities of competitive products.
To calculate the expected Cv for a valve controlling water or otherliquids that behave like water, the basic liquid sizing equation abovecan be re-written as follows:
C = Q GPv ∆
(2)
Viscous conditions can result in significant sizing errors in using thebasic liquid sizing equation, since published Cv values are based on testdata using water as the flow medium. Although the majority of valveapplications will involve fluids where viscosity corrections can beignored, or where the corrections are relatively small, fluid viscosityshould be considered in each valve selection.
Fisher has developed a nomograph (Figure 2) that provides a viscositycorrection factor (Fv). It can be applied to the standard Cv coefficientto determine a corrected coefficient (Cvr) for viscous applications.
!
Using the Cv determined by the basic liquid sizing equation and theflow and viscosity conditions, a fluid Reynolds number can be foundby using the nomograph in Figure 2. The graph of Reynolds numbervs. viscosity correction factor (Fv) is used to determine the correctionfactor needed. (If the Reynolds number is greater than 3500, thecorrection will be ten percent or less.) The actual required Cv (Cvr) isfound by the equation:
C = F Cvr v v (3)
From the valve manufacturer’s published liquid capacity information,select a valve having a Cv equal to or higher than the required coefficient(Cvr) found by the equation above.
Figure 1. Standard FCI Test Piping for Cv Measurement
PRESSUREINDICATORS∆∆∆∆∆P ORIFICE
METER
INLET VALVE TEST VALVE LOAD VALVEFLOW
Technical
K - 46
KK
Figure 2. Nomograph for Determining Viscosity Correction
"#$%
Use this nomograph to correct for the effects of viscosity. When assem-bling data, all units must correspond to those shown on the nomograph. Forhigh-recovery, ball-type valves, use the liquid flow rate Q scale designatedfor single-ported valves. For butterfly and eccentric disk rotary valves, usethe liquid flow rate Q scale designated for double-ported valves.
"#$%#
1. Single-Ported Valves: NR = 17250
Q
C v csν
2. Double-Ported Valves: NR = 12200
Q
C v csν
"#$%$
1. Lay a straight edge on the liquid sizing coefficient on Cv scale and flowrate on Q scale. Mark intersection on index line. Procedure A uses value ofCvc; Procedures B and C use value of Cvr.
2. Pivot the straight edge from this point of intersection with index line toliquid viscosity on proper ν scale. Read Reynolds number on NR scale.
3. Proceed horizontally from intersection on NR scale to proper curve, andthen vertically upward or downward to Fv scale. Read Cv correction factor onFv scale.
3000
3,000
4,000
6,000
8,00010,000
20,000
30,000
40,000
60,000
80,000100,000
200,000
300,000
400,000
600,000
800,0001,000,000
1 2 3 4 6
CV CORRECTION FACTOR - FV
RE
YN
OL
DS
NU
MB
ER
- N
R
VIS
CO
SIT
Y -
SA
YB
OL
T S
EC
ON
DS
UN
IVE
RS
AL
LIQ
UID
FL
OW
RA
TE
- G
PM
(S
ING
LE
PO
RT
ED
ON
LY
)
LIQ
UID
FL
OW
CO
EF
FIC
IEN
T-
CV
CV
Q
INDEX FVHR
8 10 20 30 40 60 80 100 200
1 2 3 4 6 8 10 20 30 40 60 80 100 200
2000
2,000
1,000
2,000
2,000
3,000
3,000
4,000
4,000
6,000
6,000
8,000
8,000
10,000
10,000
800
600
400300
200
10080
60
40
30
20
108
6
4
3
2
1
1,000
1,000
2,000
2,000
3,000
3,000
4,000
4,000
6,000
6,000
8,000
8,000
10,000
10,000
20,000
20,000
30,000
30,000
40,000
40,000
60,000
60,000
80,000
80,000
100,000
100,000
200,000
300,000400,000
800
800
600
600
400
400
300
300
200
200
100
100
80
80
60
60
40
40
3532.6
30
20
1086
43
2
1
.8
.6
.4
.3
.2
.1.08
.06
.04
.03
.02
.01
1,000
1,000
800600
800
600
400
300
200
10080
60
40
30
20
400300
200
1008060
4030
20
10
10
8
8
6
6
4
4
3
3
2
2
1.8
.6
.4
.2
.1
.3
1.8.6
.4
.3
.2
.1.08.06
.04
.04
.06
.08
.03
.03
.02
.02
.01
.01
.008
.008.006
.006.004
.004.003
.003.002
.002
.001
.001.0008
.0008.0006
.0006.0004
.0004.0003
.0003.0002
.0002
.0001
.0001
1000800
600
400300
200
10080
60
40
30
20
108
6
4
3
2
1.8
.6
.4
.3
.2
.1
.08
.06
.04
.03
.02
.01
KIN
EM
AT
IC V
ISC
OS
ITY
- C
EN
TIS
TO
KE
SC
S
FOR PREDICTING PRESSURE DROP
FOR SELECTING VALVE SIZE
FOR PREDICTING FLOW RATE
LIQ
UID
FL
OW
RA
TE
- G
PM
(D
OU
BL
E P
OR
TE
D O
NL
Y)
CV CORRECTION FACTOR - FV
Technical
K - 47
KK
$ ! &
Select the required liquid sizing coefficient (Cvr) from themanufacturer’s published liquid sizing coefficients (Cv) for the styleand size valve being considered. Calculate the maximum flow rate(Qmax) in gallons per minute (assuming no viscosity correction required)using the following adaptation of the basic liquid sizing equation:
Q = C P / Gmax vr ∆ (4)
Then incorporate viscosity correction by determining the fluidReynolds number and correction factor Fv from the viscosity correctionnomograph and the procedure included on it.
Calculate the predicted flow rate (Qpred) using the formula:
Q = QFpredmax
v(5)
$ ! $ '
Select the required liquid sizing coefficient (Cvr) from the publishedliquid sizing coefficients (Cv) for the valve style and size beingconsidered. Determine the Reynolds number and correct factor Fv fromthe nomograph and the procedure on it. Calculate the sizing coefficient(Cvc) using the formula:
C = CFvc
vr
v(6)
Calculate the predicted pressure drop (∆Ppred) using the formula:
∆Ppred vc = G (Q /C )2 (7)
(!
The occurrence of flashing or cavitation within a valve can have asignificant effect on the valve sizing procedure. These two relatedphysical phenomena can limit flow through the valve in many applica-tions and must be taken into account in order to accurately size a valve.Structural damage to the valve and adjacent piping may also result.Knowledge of what is actually happening within the valve may permitselection of a size or style of valve which can reduce, or compensatefor, the undesirable effects of flashing or cavitation.
The “physical phenomena” label is used to describe flashing andcavitation because these conditions represent actual changes in the form
of the fluid media. The change is from the liquid state to the vaporstate and results from the increase in fluid velocity at or just down-stream of the greatest flow restriction, normally the valve port. Asliquid flow passes through the restriction, there is a necking down, orcontraction, of the flow stream. The minimum cross-sectional area ofthe flow stream occurs just downstream of the actual physicalrestriction at a point called the vena contracta, as shown in Figure 3.
To maintain a steady flow of liquid through the valve, the velocity mustbe greatest at the vena contracta, where cross sectional area is the least.The increase in velocity (or kinetic energy) is accompanied by asubstantial decrease in pressure (or potential energy) at the venacontracta. Further downstream, as the fluid stream expands into alarger area, velocity decreases and pressure increases. But, of course,downstream pressure never recovers completely to equal the pressurethat existed upstream of the valve. The pressure differential (∆P) thatexists across the valve is a measure of the amount of energy that wasdissipated in the valve. Figure 4 provides a pressure profile explainingthe differing performance of a streamlined high recovery valve, such as aball valve and a valve with lower recovery capabilities due to greaterinternal turbulence and dissipation of energy.
Regardless of the recovery characteristics of the valve, the pressuredifferential of interest pertaining to flashing and cavitation is the
Figure 3. Vena Contracta
Figure 4. Comparison of Pressure Profiles forHigh and Low Recovery Valves
VENA CONTRACTA
RESTRICTION
FLOW
FLOW
P1 P2
P1
P2
P2
P2
HIGH RECOVERY
LOW RECOVERY
P1
Technical
K - 48
KK
differential between the valve inlet and the vena contracta. If pressureat the vena contracta should drop below the vapor pressure of the fluid(due to increased fluid velocity at this point) bubbles will form in theflow stream. Formation of bubbles will increase greatly as venacontracta pressure drops further below the vapor pressure of the liquid.At this stage, there is no difference between flashing and cavitation, butthe potential for structural damage to the valve definitely exists.
If pressure at the valve outlet remains below the vapor pressure of theliquid, the bubbles will remain in the downstream system and theprocess is said to have “flashed.” Flashing can produce serious erosiondamage to the valve trim parts and is characterized by a smooth,polished appearance of the eroded surface. Flashing damage is normallygreatest at the point of highest velocity, which is usually at or near theseat line of the valve plug and seat ring.
However, if downstream pressure recovery is sufficient to raise theoutlet pressure above the vapor pressure of the liquid, the bubbles willcollapse, or implode, producing cavitation. Collapsing of the vaporbubbles releases energy and produces a noise similar to what one wouldexpect if gravel were flowing through the valve. If the bubbles collapsein close proximity to solid surfaces, the energy released gradually wearsthe material leaving a rough, cinderlike surface. Cavitation damage mayextend to the downstream pipeline, if that is where pressure recoveryoccurs and the bubbles collapse. Obviously, “high recovery” valvestend to be more subject to cavitation, since the downstream pressure ismore likely to rise above the liquid’s vapor pressure.
()!&
Aside from the possibility of physical equipment damage due toflashing or cavitation, formation of vapor bubbles in the liquidflowstream causes a crowding condition at the vena contracta whichtends to limit flow through the valve. So, while the basic liquid sizingequation implies that there is no limit to the amount of flow through avalve as long as the differential pressure across the valve increases, therealities of flashing and cavitation prove otherwise. If valve pressuredrop is increased slightly beyond the point where bubbles begin toform, a choked flow condition is reached. With constant upstreampressure, further increases in pressure drop (by reducing downstreampressure) will not produce increased flow. The limiting pressuredifferential is designated ∆Pallow and the valve recovery coefficient (Km)is experimentally determined for each valve, in order to relate chokedflow for that particular valve to the basic liquid sizing equation. Km isnormally published with other valve capacity coefficients. Figures 4and 5 show these flow vs. pressure drop relationships.
Use the following equation to determine maximum allowable pressuredrop that is effective in producing flow. Keep in mind, however, that
the limitation on the sizing pressure drop, ∆Pallow, does not imply amaximum pressure drop that may be controlled by the valve.
∆Pallow m 1 c v = K (P - r P ) (8)
where:
∆Pallow = maximum allowable differential pressure for sizingpurposes, psi
Km = valve recovery coefficient from manufacturer’s literature
P1 = body inlet pressure, psia
rc = critical pressure ratio determined from Figures 7 and 8
Pv = vapor pressure of the liquid at body inlet temperature, psia(vapor pressures and critical pressures for many commonliquids are provided in the Physical Constants of Hydro-carbons and Physical Constants of Fluids tables; refer tothe Table of Contents on page K-i for the page number).
Figure 5. Flow Curve Showing Cv and Km
Figure 6. Relationship Between Actual ∆P and ∆P Allowable
CHOKED FLOW
PILOT OF EQUATION (1)
P1 = CONSTANT
∆∆∆∆∆P (ALLOWABLE)Cv
Q(gpm) Km
∆ P
∆ P
∆∆∆∆∆P (ALLOWABLE)
ACTUAL ∆∆∆∆∆P
PREDICTED FLOWUSING ACTUAL ∆∆∆∆∆P
Cv
Q(gpm)
ACTUALFLOW
Technical
K - 49
KK
After calculating ∆Pallow, substitute it into the basic liquid sizingequation Q v= C P / G∆ to determine either Q or Cv. If the actual ∆Pis less the ∆Pallow, then the actual ∆P should be used in the equation.
The equation used to determine ∆Pallow should also be used to calculatethe valve body differential pressure at which significant cavitation canoccur. Minor cavitation will occur at a slightly lower pressuredifferential than that predicted by the equation, but should producenegligible damage in most globe-style control valves.
Consequently, it can be seen that initial cavitation and choked flowoccur nearly simultaneously in globe-style or low-recovery valves.
However, in high-recovery valves such as ball or butterfly valves,significant cavitation can occur at pressure drops below that whichproduces choked flow. So while ∆Pallow and Km are useful in predictingchoked flow capacity, a separate cavitation index (Kc) is needed todetermine the pressure drop at which cavitation damage will begin (∆Pc)in high-recovery valves.
The equation can be expressed:
∆Pc c = K (P - P1 v ) (9)
This equation can be used anytime outlet pressure is greater than thevapor pressure of the liquid.
Addition of anti-cavitation trim tends to increase the value of Km. Inother words, choked flow and insipient cavitation will occur atsubstantially higher pressure drops than was the case without the anti-cavitation accessory.
*!++
The most common use of the basic liquid sizing equation is to deter-mine the proper valve size for a given set of service conditions. Thefirst step is to calculate the required Cv by using the sizing equation.The ∆P used in the equation must be the actual valve pressure drop or∆Pallow, whichever is smaller. The second step is to select a valve, fromthe manufacturer’s literature, with a Cv equal to or greater than thecalculated value.
Accurate valve sizing for liquids requires use of the dual coefficients ofCv and Km. A single coefficient is not sufficient to describe both thecapacity and the recovery characteristics of the valve. Also, use of theadditional cavitation index factor Kc is appropriate in sizing highrecovery valves, which may develop damaging cavitation at pressuredrops well below the level of the choked flow.
Figure 7. Critical Pressure Ratios for Water Figure 8. Critical Pressure Ratios for Liquid Other than Water
Use this curve for water. Enter on the abscissa at the water vapor pressure atthe valve inlet. Proceed vertically to intersect the curve. Move horizontally tothe left to read the critical pressure ratio, rc, on the ordinate.
Use this curve for liquids other than water. Determine the vapor pressure/critical pressure ratio by dividing the liquid vapor pressure at the valve inlet bythe critical pressure of the liquid. Enter on the abscissa at the ratio justcalculated and proceed vertically to intersect the curve. Move horizontally tothe left and read the critical pressure ratio, rc, on the ordinate.
1.0
0.9
0.8
0.7
0.6
0.5
CR
ITIC
AL
PR
ES
SU
RE
RA
TIO
—r c
0 500 1000 1500 2000 2500 3000 3500
VAPOR PRESSURE, PSIA
1.0
0.9
0.8
0.7
0.6
0.5
CR
ITIC
AL
PR
ES
SU
RE
RA
TIO
—r c
0 .20 .40 .60 .80 1.0
VAPOR PRESSURE, PSIACRITICAL PRESSURE, PSIA
Technical
K - 50
KK
*!+
Cv = valve sizing coefficient for liquid determined experimen-tally for each size and style of valve, using water atstandard conditions as the test fluid
Cvc = calculated Cv coefficient including correction for viscosity
Cvr = corrected sizing coefficient required for viscousapplications
∆P = differential pressure, psi
∆Pallow = maximum allowable differential pressure for sizingpurposes, psi
∆Pc = pressure differential at which cavitation damagebegins, psi
Fv = viscosity correction factor
G = specific gravity of fluid (water at 60°F = 1.0000)
Kc = dimensionless cavitation index used in determining ∆Pc
Km = valve recovery coefficient from manufacturer’s literature
P1 = body inlet pressure, psia
Pv = vapor pressure of liquid at body inlet temperature, psia
Q = flow rate capacity, gallons per minute
Qmax = designation for maximum flow rate, assuming no viscositycorrection required, gallons per minute
Qpred = predicted flow rate after incorporating viscositycorrection, gallons per minute
rc = critical pressure ratio
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Q = C P / Gv ∆
C = Q GPv ∆
C = F Cvr v v
Q = C P / Gmax vr ∆
Q = QFpredmax
v
C = CFvc
vr
v
∆Ppred vc = G (Q /C )2
∆Pallow m 1 c v = K (P - r P )
∆Pc c = K (P - P1 v )
Technical
K - 51
KK
##"
A sizing procedure for gases can be established based on adaptions ofthe basic liquid sizing equation. By introducing conversion factors tochange flow units from gallons per minute to cubic feet per hour and torelate specific gravity in meaningful terms of pressure, an equation canbe derived for the flow of air at 60°F. Since 60°F corresponds to 520°on the Rankine absolute temperature scale, and since the specificgravity of air at 60°F is 1.0, an additional factor can be included tocompare air at 60°F with specific gravity (G) and absolute temperature(T) of any other gas. The resulting equation can be written:
Q = . C P P
P
GTscfh v59 64520
11
∆ (A)
The equation shown above, while valid at very low pressure dropratios, has been found to be very misleading when the ratio of pressuredrop (∆P) to inlet pressure (P1) exceeds 0.02. The deviation of actualflow capacity from the calculated flow capacity is indicated in Figure 8and results from compressibility effects and critical flow limitations atincreased pressure drops.
Critical flow limitation is the more significant of the two problemsmentioned. Critical flow is a choked flow condition caused byincreased gas velocity at the vena contracta. When velocity at the venacontracta reaches sonic velocity, additional increases in ∆P by reducingdownstream pressure produce no increase in flow. So, after criticalflow condition is reached (whether at a pressure drop/inlet pressureratio of about 0.5 for glove valves or at much lower ratios for highrecovery valves) the equation above becomes completely useless. Ifapplied, the Cv equation gives a much higher indicated capacity thanactually will exist. And in the case of a high recovery valve whichreaches critical flow at a low pressure drop ratio (as indicated inFigure 8), the critical flow capacity of the valve may be over-estimatedby as much as 300 percent.
The problems in predicting critical flow with a Cv-based equation ledto a separate gas sizing coefficient based on air flow tests. Thecoefficient (Cg) was developed experimentally for each type and sizeof valve to relate critical flow to absolute inlet pressure. By includingthe correction factor used in the previous equation to compare air at60°F with other gases at other absolute temperatures, the critical flowequation can be written:
Q = C P 520 / GTcritical g 1 (B)
Figure 9. Critical Flow for High and Low RecoveryValves with Equal Cv
*
To account for differences in flow geometry among valves, equations(A) and (B) were consolidated by the introduction of an additionalfactor (C1). C1 is defined as the ratio of the gas sizing coefficient andthe liquid sizing coefficient and provides a numerical indicator of thevalve’s recovery capabilities. In general, C1 values can range fromabout 16 to 37, based on the individual valve’s recovery characteristics.As shown in the example, two valves with identical flow areas andidentical critical flow (Cg) capacities can have widely differing C1values dependent on the effect internal flow geometry has on liquidflow capacity through each valve. Example:
High Recovery Valve
Cg = 4680
Cv = 254
C1 = Cg/Cv
= 4680/254
= 18.4
Low Recovery Valve
Cg = 4680
Cv = 135
C1 = Cg/Cv
= 4680/135
= 34.7
∆P/P1
HIGH RECOVERY
LOW RECOVERY
Cv
Q ∆PP
= 0.151
∆PP
= 0.51
Technical
K - 52
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So we see that two sizing coefficients are needed to accurately sizevalves for gas flow—Cg to predict flow based on physical size or flowarea, and C1 to account for differences in valve recovery characteris-tics. A blending equation, called the Universal Gas Sizing Equation,combines equations (A) and (B) by means of a sinusoidal function, andis based on the “perfect gas” laws. It can be expressed in either of thefollowing manners:
Q = 520GT
C P SIN 59.64
C
PP
rad.scfh g 11 1
∆(C)
OR
Q = 520GT
C P SIN 3417C
P
P Deg.scfh g 1
1 1
∆(D)
In either form, the equation indicates critical flow when the sinefunction of the angle designated within the brackets equals unity. Thepressure drop ratio at which critical flow occurs is known as thecritical pressure drop ratio. It occurs when the sine angle reaches π/2radians in equation (C) or 90 degrees in equation (D). As pressuredrop across the valve increases, the sine angle increases from zero upto π/2 radians (90°). If the angle were allowed to increase further, theequations would predict a decrease in flow. Since this is not a realisticsituation, the angle must be limited to 90 degrees maximum.
Although “perfect gases,” as such, do not exist in nature, there are agreat many applications where the Universal Gas Sizing Equation, (C)or (D), provides a very useful and usable approximation.
#!', +!'
The density form of the Universal Gas Sizing Equation is the mostgeneral form and can be used for both perfect and non-perfect gasapplications. Applying the equation requires knowledge of oneadditional condition not included in previous equations, that being theinlet gas, steam, or vapor density (d1) in pounds per cubic foot.(Steam density can be determined from tables.)
Then the following adaptation of the Universal Gas Sizing Equationcan be applied:
Q = 1.06 d P C SIN 3417
C
PP
Deg.lb/hr 1 1 g1 1
∆(E)
' * +, +-&.///'
If steam applications do not exceed 1000 psig, density changes can becompensated for by using a special adaptation of the Universal GasSizing Equation. It incorporates a factor for amount of superheat indegrees Fahrenheit (Tsh) and also a sizing coefficient (Cs) for steam.Equation (F) eliminates the need for finding the density ofsuperheated steam, which was required in Equation (E). Atpressures below 1000 psig, a constant relationship exists betweenthe gas sizing coefficient (Cg) and the steam coefficient (Cs).This relationship can be expressed: Cs = Cg/20. For higher steampressure applications, use Equation (E).
Q =C P
1 + 0.00065T SIN
3417C
P
P Deg.lb/hr
s 1
sh 1 1
∆(F)
!+++
The Universal Gas Sizing Equation can be used to determine the flowof gas through any style of valve. Absolute units of temperature andpressure must be used in the equation. When the critical pressure dropratio causes the sine angle to be 90 degrees, the equation will predictthe value of the critical flow. For service conditions that would resultin an angle of greater than 90 degrees, the equation must be limited to90 degrees in order to accurately determine the critical flow.
Most commonly, the Universal Gas Sizing Equation is used todetermine proper valve size for a given set of service conditions. Thefirst step is to calculate the required Cg by using the Universal GasSizing Equation. The second step is to select a valve from themanufacturer’s literature. The valve selected should have a Cg whichequals or exceeds the calculated value. Be certain that the assumed C1value for the valve is selected from the literature.
It is apparent that accurate valve sizing for gases that requires use ofthe dual coefficient is not sufficient to describe both the capacity andthe recovery characteristics of the valve.
Proper selection of a control valve for gas service is a highly technicalproblem with many factors to be considered. Leading valve manufac-turers provide technical information, test data, sizing catalogs,nomographs, sizing slide rules, and computer or calculator programsthat make valve sizing a simple and accurate procedure.
Technical
K - 53
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C1 = Cg/Cv
Cg = gas sizing coefficient
Cs = steam sizing coefficient, Cg/20
Cv = liquid sizing coefficient
d1 = density of steam or vapor at inlet, pounds/cu. foot
G = gas specific gravity (air = 1.0)
P1 = valve inlet pressure, psia
∆P = pressure drop across valve, psi
Qcritical = critical flow rate, scfh
Qscfh = gas flow rate, scfh
Qlb/hr = steam or vapor flow rate, pounds per hour
T = absolute temperature of gas at inlet, degrees Rankine
Tsh = degrees of superheat, °F
!++
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Q = 520GT
C P SIN 59.64
C
PP
rad.scfh g 11 1
∆
Q = C P 520 / GTcritical g 1
Q = . C P P
P
GTscfh v59 64520
11
∆
Q = 520GT
C P SIN 3417C
P
P Deg.scfh g 1
1 1
∆
Q = 1.06 d P C SIN 3417C
P
P Deg.lb/hr 1 1 g
1 1
∆
Q = C P
1 + 0.00065T SIN
3417C
P
P Deg.lb/hr
s 1
sh 1 1
∆
Technical
K - 54
KK
Vacuum regulators and vacuum breakers are widely used in processplants. However, there is little application information available fromregulator manufacturers. Conventional regulators and relief valves aresuitable for vacuum service if applied correctly. This section providesfundamentals and examples.
Just like there are pressure reducing regulators and pressure reliefvalves for positive pressure service, there are also two basic types ofvalves for vacuum service. The terms used for each are sometimesconfusing. Therefore, it is sometimes necessary to ask furtherquestions to determine the required function of the valve. Fisher usesthe terms vacuum regulator and vacuum breaker to differentiatebetween the two types.
ABSOLUTEZERO
-14.7 PSIG(-1,01 BAR G),0 PSIA (0 BAR A)
ATMOSPHERIC
5 PSIG (0,34 BAR G) VACUUM,-5 PSIG (-0,34 BAR G),9.7 PSIA (0,67 BAR A)
0 PSIG (0 BAR G),14.7 PSIA (1,01 BAR A)
5 PSIG (0,34 BAR G),19.7 PSIA (1,36 BAR A)
POSITIVEPRESSURE
VACUUM
WHEN TANK PRESSURE INCREASES(MOVES TOWARD 0 PSIG (0 BAR)), REGULATOR OPENS
SPRING OPENED
VACUUMTANK
ATMOSPHERE
VACUUMPUMP
1 PSIG (0,069 BAR) = 27.7 INCHES OF WATER (69 mBAR) = 2.036 INCHES OF MERCURY1kg/cm2 = 10.01 METERS OF WATER = 0.7355 METERS OF MERCURY
Figure 1. Vacuum Terminology
Engineers use a variety of terminology to describe vacuum, whichcan cause some confusion. Determine whether the units are inabsolute pressure or gauge pressure (0 psi gauge (0 bar gauge) isatmospheric pressure).
• 5 psig (0,34 bar g) vacuum is 5 psi (0,34 bar) belowatmospheric pressure
• -5 psig (0,34 bar g) is 5 psi (0,34 bar) below atmospheric pressure.
• 9.7 psia (0,67 bar a) is 9.7 psi (0,67 bar) above absolute zero or5 psi (0,34 bar) below atmospheric pressure(14.7 psia - 5 psi = 9.7 psia (1,01 bar a - 0,34 bar = 0,67 bar a)).
Figure 2. Conventional Regulator used as a Vacuum Regulator
Vacuum regulators maintain a constant vacuum at the regulator inlet. Adecrease in this vacuum (increase in absolute pressure) beyond setpointregisters on the diaphragm and opens the disk. It depends on the valveas to which side of the diaphragm control pressure is measured. Openingthe valve plug permits a downstream vacuum of lower absolute pressurethan the upstream vacuum to restore the upstream vacuum to its originalsetting.
Besides the typical vacuum regulator, a conventional regulator can besuitable if applied correctly. Any pressure reducing regulator (spring toopen device) that has an external control line connection and anO-ring stem seal can be used as a vacuum regulator. Installation requiresa control line to connect the vacuum being controlled and the spring case.The regulator spring range is now a negative pressure range and the bodyflow direction is the same as in conventional pressure reducing service.
Technical
K - 55
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VACUUM
BEING LIMITED
VACUUM
PUMP
VACUUM BEING
CONTROLLED
HIGHER
VACUUM SOURCEVACUUM
PUMP
! "#$ %
Vacuum breakers are used in applications where an increase in vacuummust be limited. An increase in vacuum (decrease in absolute pressure)beyond a certain value causes the diaphragm to move and open thedisk. This permits atmospheric pressure, positive pressure, or anupstream vacuum that has higher absolute pressure than the down-stream vacuum, to enter the system and restore the controlled vacuumto its original pressure setting.
A vacuum regulator is a spring-to-close device, meaning that if there isno pressure on the valve the spring will push the valve plug into itsseat. Fisher Controls has various products to handle this application.Some valves are designed as vacuum breakers. Fisher relief valves canalso be used as vacuum breakers.
A conventional relief valve can be used as a vacuum breaker, as long asit has a threaded spring case vent so a control line can be attached. Ifinlet pressure is atmospheric air, then the internal pressure registrationfrom body inlet to lower casing admits atmospheric pressure to the lowercasing. If inlet pressure is not atmospheric, a relief valve in which thelower casing can be vented to atmosphere when the body inlet ispressurized must be chosen. In this case, Fisher uses the terminology‘blocked throat’ or ‘external registration with O-ring stem seal.’
WHEN TANK PRESSURE DECREASES(TOO MUCH VACUUM), VALVE OPENS
VACUUMTANK
ATMOSPHERIC OR POSITIVEPRESSURE
SPRING CLOSEDUNAVOIDABLELEAKAGE
Y695VR VACUUM REGULATOR
POSITIVE PRESSURE OR ATMOSPHERE,OR A LESSER VACUUM THAN THE
VACUUM BEING LIMITED
Y690VB VACUUM BREAKER
Figure 5. Typical Vacuum Breaker Installation
Figure 3. Typical Vacuum Regulator Installation
Figure 4. Conventional Relief Valve used as a Vacuum Breaker
A spring that normally has a range of 6 to 11-inches w.c. (15 to 27 mbar)positive pressure will now have a range of 6 to 11-inches w.c. (15 to 27mbar) vacuum (negative pressure). It may be expedient to benchset thevacuum breaker if the type chosen uses a spring case closing cap.Removing the closing cap to gain access to the adjusting screw will admitair into the spring case when in vacuum service.
ATMOSPHERE
CONTROL PRESSURE (VACUUM)
OUTLET PRESSURE (VACUUM)
ATMOSPHERIC PRESSURE
INLET PRESSURE
CONTROL PRESSURE (VACUUM)
ATMOSPHERIC PRESSURE
Technical
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VACUUM BEING CONTROLLED HIGHER VACUUM SOURCE
ATMOSPHERICBLEED
FIXEDRESTRICTION
Y695VRMVACUUM REGULATOR
1098-EGRPRESSURE REDUCING REGULATOR
Figure 7. Type Y695VRM used with Type 1098-EGR in a Vacuum Regulator Installation
Figure 6. Type 133L
VACUUM BEINGREGULATED VACUUM SOURCE
&
CONTROL PRESSURE (VACUUM)
OUTLET PRESSURE (VACUUM)
ATMOSPHERIC PRESSURE
CONTROL PRESSURE (VACUUM)
LOADING PRESSURE
ATMOSPHERIC PRESSURE
OUTLET PRESSURE (VACUUM)
Technical
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ATMOSPHERIC PRESSURE
1098-EGRPRESSURE REDUCING REGULATOR
FIXEDRESTRICTION
Y690VBVACUUM BREAKER
VACUUM TANK
Figure 9. Type Y690VB used with Type 1098-EGR in a Vacuum Breaker Installation. If the positive pressure exceeds theType 1098-EGR casing rating, then a Type 67AF with a Type H800 relief valve should be added.
VACUUM TANKATMOSPHERICINLET ONLY
Figure 8. Type 1805
! " &
INLET PRESSURE
CONTROL PRESSURE (VACUUM)
INLET PRESSURE
LOADING PRESSURE
ATMOSPHERIC PRESSURE
CONTROL PRESSURE (VACUUM)
VACUUM BEING LIMITED
Technical
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VACUUM TANK
ATMOSPHERICINLET ONLY
PITOT TUBE SERVES TO REGISTERVACUUM ON TOP OF DIAPHRAGM(NO CONTROL LINE NEEDED)
TYPE 66R
VACUUM TANKATMOSPHERIC INLETPRESSURE
Figure 10. Type 289H Relief Valve used in a Vacuum Breaker Installation
If inlet is positive pressure:
• Select balancing diaphragm and tapped lowercasing construction.
• Leave lower casing open to atmospheric pressure.
Figure 11. Type 66R Relief Valve used in a Vacuum Breaker Installation
Figure 12. Type 66RR Relief Valve used in a Vacuum Breaker Installation
VACUUMTANK
MAINVALVEPLUG
TYPE 66RRATMOSPHERIC PRESSURELOADING PRESSUREOUTLET (CONTROLLED) PRESSURE
MAIN VALVEDIAPHRAGM
PILOT VALVE DISK
FIXED RESTRICTIONPILOTCONTROLSPRING
! " &
Technical
K - 59
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! "
When applications arise where the gas blanketing requirements are invacuum, a combination of a vacuum breaker and a regulator may beused. For example, in low inches of water column vacuum, a TypeY690VB vacuum breaker and a Type 66-112 vacuum regulator can beused for very precise control.
Vacuum blanketing is useful if you suspect vessel leakage to atmosphereand the material inside the vessel is harmful to the surrounding employ-ees or environment. If leakage were to occur, only outside air wouldenter the vessel because of the pressure differential in the tank.Therefore, any process vapors in the tank would be contained.
$ $$'( ! "
• Precision Control of Low Pressure Settings—Large diaphragmareas provide more accurate control at low pressure settings.Some of these regulators are used as pilots on our Tank Blanketingand Vapor Recovery Regulators. Therefore, they are designed tobe highly accurate, usually within 1-inch water column.
• Corrosion Resistance—Constructions are available in a variety ofmaterials for compatibility with corrosive process gases. Wideselection of elastomers compatible with flowing media.
• Rugged Construction—Diaphragm case and internal parts aredesigned to withstand vibration and shock.
• Wide Product Offering—Fisher Controls can offer either direct-operated or pilot-operated regulators.
• Fisher Advantage—Widest range of products and a provenhistory in the design and manufacture of process control equip-ment. A Sales Channel that offers local stock and support.
• Spare Parts—Low cost parts that are interchangeable with otherFisher Regulators in your plant.
• Easy Sizing and Selection—Most applications can be sizedutilizing the Fisher Sizing Program and sizing coefficients.
Figure 13. Example of Gas Blanketing in Vacuum
20-30 PSIG (1,4-2,1 BAR)NITROGEN OR OTHER GAS
VACUUM BREAKER TYPEY690VB SET TO OPEN AT-2-INCHES W.C. (-5 mBAR)
TO EXHAUST HEADER-9-INCHES W.C. (-22 mBAR)
VACUUM REGULATORTYPE 66-112 SET TO OPENAT -1-INCH W.C. (-2 mBAR)
CONTROL LINES
TANK — 1-INCH W.C. (2 mBAR)
Technical
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Freezing has been a problem since the birth of the gas industry. Thisproblem will likely continue, but there are ways to minimize theeffects of the phenomenon.
There are two areas of freezing. The first is the formation of ice fromwater travelling within the gas stream. Ice will form when tempera-tures drop below 32°F (0°C).
The second is hydrate formation. Hydrate is a frozen mixture of waterand hydrocarbons. This bonding of water around the hydrocarbonmolecule forms a compound which can freeze above 32°F (0°C).Hydrates can be found in pipelines that are saturated with watervapor. It is also common to have hydrate formation in natural gas ofhigh BTU content. Hydrate formation is dependent upon operatingconditions and gas composition.
To minimize problems, we have several options.
1. Keep the fluid temperature above the freezing point byapplying heat.
2. Feed an antifreeze solution into the flow stream.
3. Select equipment that is designed to be ice-free in the regionswhere there are moving parts.
4. Design systems that minimize freezing effects.
5. Remove the water from the flow stream.
Obviously, warm water does not freeze. What we have to know iswhen heat is needed, then apply the heat.
Gas temperature is reduced whenever pressure is reduced. Thistemperature drop is about 1°F (1°C) for each 15 psi (2 bar) pressuredrop. Potential problems can be identified by calculating the tempera-ture drop and subtracting from the initial temperature. Usually groundtemperature, about 50°F (10°C) is the initial temperature. If apressure reducing station dropped the pressure from 400 to 250 psi(27 to 17 bar) and the initial temperature is 50°F (10°C), the finaltemperature would be 40°F (5°C).
50°F - (400-250 psi) (1°F/15 psi) = 40°F
(10°C - (27 - 17 bar) (1°C/2 bar) = 5°C)
In this case, a freezing problem is not expected. However, if the finalpressure was 25 psi (3 bar) instead of 250 psi (27 bar), the finaltemperature would be 25°F (-2°C). We should expect freezing in thisexample if there is any moisture in the gas stream.
We can heat the entire gas stream with line heaters where the situationwarrants. However, this does involve some large equipment andconsiderable fuel requirements.
Many different types of large heaters are on the market today. Someinvolve boilers that heat a water/glycol solution which is circulatedthrough a heat exchanger in the main gas line. Two important consider-ations are: (1) fuel efficiencies, and (2) noise generation.
In many cases, it is more practical to build a box around the pressurereducing regulator and install a small catalytic heater to warm theregulator. When pilot-operated regulators are used, we may find thatthe ice passes through the regulator without difficulty but plugs thesmall ports in the pilot. A small heater can be used to heat the pilotsupply gas or the pilot itself. A word of caution is appropriate.When a heater remains in use when it is not needed, it can overheat therubber parts of the regulator. They are usually designed for 180°F(82°C) maximum. Using an automatic temperature control thermostatcan prevent overheating.
!"
An antifreeze solution can be introduced into the flow stream where itwill combine with the water. The mixture can pass through thepressure reducing station without freezing. The antifreeze is drippedinto the pipeline from a pressurized reservoir through a needle valve.This system is quite effective if one remembers to replenish thereservoir. There is a system that allows the antifreeze to enter thepipeline only when needed. We can install a small pressure regulatorbetween the reservoir and the pipeline with the control line of thesmall regulator connected downstream of the pressure reducingregulator in the pipeline. The small regulator is set at a lower pressurethan the regulator in the pipeline. When the controlled pressure isnormal, the small regulator remains closed and conserves the antifreeze.When ice begins to block the regulator in the pipeline, downstreampressure will fall below the setpoint of the small regulator whichcauses it to open, admitting antifreeze into the pipeline as it is needed.When the ice is removed, the downstream pressure returns to normaland the small regulator closes until ice begins to re-form. This systemis quite reliable as long as the supply of the antifreeze solution ismaintained. It is usually used at low volume pressure reducingstations.
Technical
K - 61
KK
#"$%!&
We can select equipment that is somewhat tolerant of freezing if weknow how ice forms in a pressure reducing regulator. Since thepressure drop occurs at the orifice, this is the spot where we mightexpect the ice formation. However, this is not necessarily the case.Metal regulator bodies are good heat conductors. As a result, the body,not just the port, is cooled by the pressure drop. The moisture in theincoming gas strikes the cooled surface as it enters the body andfreezes to the body wall before it reaches the orifice. If the valve plugis located upstream of the orifice, there is a good chance that it willbecome trapped in the ice and remain in the last position. This iceoften contains worm holes which allow gas to continue to flow. In thiscase, the regulator will be unable to control downstream pressure whenthe flow requirement changes. If the valve plug is located downstreamof the port, it is operating in an area that is frequently ice-free. It mustbe recognized that any regulator can be disabled by ice if there issufficient moisture in the flow stream.
'%
We can arrange station piping to reduce freezing if we know when toexpect freezing. Many have noted that there are few reportedinstances of freezing when the weather is very cold (0°F (-18°C)).They have observed that most freezing occurs when the atmospherictemperature is between 35° and 45°F (2° and 7°C). When theatmospheric temperature is quite low, the moisture within the gasstream freezes to the pipe wall before it reaches the pressure reducingvalve which leaves only dry gas to pass through the valve. We cantake advantage of this concept by increasing the amount of piping thatis exposed above ground upstream of the pressure reducing valve.This will assure ample opportunity for the moisture to contact thepipe wall and freeze to the wall.
When the atmospheric temperature rises enough to melt the ice fromthe pipe wall, it is found that the operating conditions are notfavorable to ice formation in the pressure reducing valve. There maybe sufficient solar heat gain to warm the regulator body or lower flowrates which reduces the refrigeration effect of the pressure drop.
Parallel pressure reducing valves make a practical antifreeze system forlow flow stations such as farm taps. The two parallel regulators areset at slightly different pressures (maybe one at 50 psi (3 bar) and oneat 60 psi (4 bar)). The flow will automatically go through the regulatorwith the higher setpoint. When this regulator freezes closed, thepressure will drop and the second regulator will open and carry theload. Since most freezing instances occur when the atmospherictemperature is between 35° and 45°F (2° and 7°C), we expect the ice
in the first regulator to begin thawing as soon as the flow stops. Whenthe ice melts from the first regulator, it will resume flowing gas. Thesetwo regulators will continue to alternate between flowing and freezinguntil the atmospheric temperature decreases or increases, which willget the equipment out of the ice formation temperature range.
(% )!
Removing the moisture from the flow stream solves the problem offreezing. However, this can be a difficult task. Where moisture is asignificant problem, it may be beneficial to use a method of dehydra-tion. Dehydration is a process that removes the water from the gasstream. Effective dehydration removes enough water to preventreaching the dew point at the lowest temperature and highest pressure.
Two common methods of dehydration involve glycol absorption anddesiccants. The glycol absorption process requires the gas stream topass through glycol inside a contactor. Water vapor is absorbed by theglycol which in turn is passed through a regenerator that removes thewater by distillation. The glycol is reused after being stripped of thewater. The glycol system is continuous and fairly low in cost. It isimportant, however, that glycol is not pushed downstream with thedried gas.
The second method, solid absorption or desiccant, has the ability toproduce much drier gas than glycol absorption. The solid process hasthe gas stream passing through a tower filled with desiccant. Thewater vapor clings to the desiccant, until it reaches saturation.Regeneration of the desiccant is done by passing hot gas through thetower to dry the absorption medium. After cooling, the system isready to perform again. This is more of a batch process and willrequire two or more towers to keep a continuous flow of dry gas. Thedesiccant system is more expensive to install and operate than theglycol units.
Most pipeline gas does not have water content high enough to requirethese measures. Sometimes a desiccant dryer installed in the pilot gassupply lines of a pilot-operated regulator is quite effective. This isprimarily true where water is present on an occasional basis.
*
It is ideal to design a pressure reducing station that will never freeze,but anyone who has spent time working on this problem will acknowl-edge that no system is foolproof. We can design systems thatminimize the freezing potential by being aware of the conditions thatfavor freezing.
Technical
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This section explains the uses and compatibilities of elastomerscommonly used by Fisher. The following tables provide the compat-ibility of the most common elastomers and metals to a variety ofchemicals and/or compounds.
!
" - Nitrile Rubber, also called Buna-N, is a copolymer of butadieneand acrylonitrile. Nitrile is recommended for: general purpose sealing,petroleum oils and fluids, water, silicone greases and oils, di-esterbased lubricants (such as MIL-L-7808), and ethylene glycol basedfluids (Hydrolubes). It is not recommended for: halogenated hydrocar-bons, nitro hydrocarbons (such as nitrobenzene and aniline), phos-phate ester hydraulic fluids (Skydrol, Cellulube, Pydraul), ketones(MEK, acetone), strong acids, ozone, and automotive brake fluid. Itstemperature range is - 60° to +225°F (-51° to +107°C), although thiswould involve more than one compound.
#$# - Ethylenepropylene rubber is an elastomer prepared fromethylene and propylene monomers. EPM is a copolymer of ethylene andpropylene, while EPDM contains a small amount of a third monomer(a diene) to aid in the curing process. EP is recommended for:phosphate ester based hydraulic fluids, steam to 400°F (204°C),water, silicone oils and greases, dilute acids, dilute alkalis, ketones,alcohols, and automotive brake fluids. It is not recommended for:petroleum oils, and di-ester based lubricants. Its temperature range is -60° to +500°F (-51° to +260°C) (The high limit would make use of aspecial high temperature formulation developed for geothermalapplications).
%& - This is a fluoroelastomer of the polymethylene type havingsubstituent fluoro and perfluoroalkyl or perfluoroalkoxy groups on thepolymer chain. Viton and Fluorel are the most common trade names.FKM is recommended for: petroleum oils, di-ester based lubricants,silicate ester based lubricants (such as MLO 8200, MLO 8515, OS-45), silicone fluids and greases, halogenated hydrocarbons, selectedphosphate ester fluids, and some acids. It is not recommended for:ketones, Skydrol 500, amines (UDMH), anhydrous ammonia, lowmolecular weight esters and ethers, and hot hydrofluoric andchlorosulfonic acids. Its temperature range is -20° to +450°F (-29° to+232°C) (Limited use at each end of the temperature range).
- This is chloroprene, commonly know as neoprene, which is ahomopolymer of chloroprene (chlorobutadiene). CR is recommendedfor: refrigerants (Freons, ammonia), high aniline point petroleum oils,mild acids, and silicate ester fluids. It is not recommended for:phosphate ester fluids and ketones. Its temperature range is -60° to+200°F (-51° to +93°C), although this would involve more than onecompound.
- This is natural rubber which is a natural polyisoprene, primarilyfrom the tree, Hevea Brasiliensis. The synthetics have all butcompletely replaced natural rubber for seal use. NR is recommendedfor automotive brake fluid, and it is not recommended for petroleumproducts. Its temperature range is -80° to +180°F (-62° to +82°C).
%' - This is a copolymer of tetrafluoroethylene and propylene;hence, it is sometimes called TFE/P rubber. Common trade names areAflas (3M Co.) and Fluoraz (Greene, Tweed & Co.). It is generallyused where resistance to both hydrocarbons and hot water arerequired. Its temperature range is +20° to +400°F (-7° to +204°C).
- This is commonly called Hydrin rubber, although that is a tradename for a series of rubber materials by B.F. Goodrich. CO is thedesignation for the homopolymer of epichlorohydrin, ECO is thedesignation for a copolymer of ethylene oxide and chloromethyloxirane (epichlorohydrin copolymer), and ETER is the designation forthe terpolymer of epichlorohydrin, ethylene oxide, and an unsaturatedmonomer. All the epichlorohydrin rubbers exhibit better heatresistance than nitrile rubbers, but corrosion with aluminum may limitapplications. Typical operating temperature ranges are -20° to +325°F(-29° to +163°C) for the CO and -55° to +300°F (-48° to +149°C) forthe ECO and ETER elastomers.
%%& - This is a perfluoroelastomer generally better known as Kalrez(DuPont) and Chemraz (Greene, Tweed). Perfluoro rubbers of thepolymethylene type have all substituent groups on the polymer chainof fluoro, perfluoroalkyl, or perfluoroalkoxy groups. The resultingpolymer has superior chemical resistance and heat temperatureresistance. This elastomer is extremely expensive and should be usedonly when all else fails. Its temperature range is 0° to +500°F (-18° to+260°C). Some materials, such as Kalrez 4079 can be used to 600°F(316°C).
%() - This is fluorosilicone rubber which is an elastomer that shouldbe used for static seals because it has poor mechanical properties. Ithas good low and high temperature resistance and is reasonablyresistant to oils and fuels because of its fluorination. Because of thecost, it only finds specialty use. Its temperature range is -80° to+350°F (-62° to +177°C).
() - This is the most general term for silicone rubber. Silicone rubbercan be designated MQ, PMQ, and PVMQ, where the Q designates anyrubber with silicon and oxygen in the polymer chain, and M, P, and Vrepresent methyl, phenyl, and vinyl substituent groups on thepolymer chain. This elastomer is used only for static seals due to itspoor mechanical properties. Its temperature range is -65° to +450°F(-54° to +232°C).
Technical
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Technical
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Technical
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Technical
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Technical
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The NACE Standard MR0175, “Sulfide Stress Corrosion CrackingResistant Metallic Materials for Oil Field Equipment” is widely usedthroughout the world. The standard specifies the proper materials,heat treat conditions and strength levels required to provide goodservice life in sour gas and oil environments. NACE (National Associa-tion of Corrosion Engineers) is a worldwide technical organizationwhich studies various aspects of corrosion and the damage that mayresult in refineries, chemical plants, water systems, and other industrialsystems.
!"#
MR0175 was first issued in 1975, but the origin of the document datesto 1959 when a group of engineers in Western Canada pooled theirexperience in successful handling of sour gas. The group organized asNACE committee T-1B and in 1963 issued specification 1B163,“Recommendations of Materials for Sour Service.” In 1965, NACEorganized the nationwide committee T-1F-1 which issued 1F166 in 1966and MR0175 in 1975. The specification is revised on an annual basis.
NACE committee T-1F-1 continues to have responsibility forMR0175. All revisions and additions must be unanimously approvedby the 500-plus member committee T-1, Corrosion Control inPetroleum Production. MR0175 is intended to apply only to oil fieldequipment, flow line equipment, and oil field processing facilities whereH2S is present. Only sulfide stress cracking (SSC) is addressed. Usersare advised that other forms of failure mechanisms must be consideredin all cases. Failure modes, such as severe general corrosion, chloridestress corrosion cracking, hydrogen blistering or step-wise cracking areoutside the scope of the document. Users must carefully consider theprocess conditions when selecting materials.
While the standard is intended to be used only for oil field equipment,industry has taken MR0175 and applied it to many other areasincluding refineries, LNG plants, pipelines, and natural gas systems.The judicious use of the document in these applications is constructiveand can help prevent SSC failures wherever H2S is present.
$%
The various sections of MR0175 cover the commonly available forms ofmaterials and alloy systems. The requirements for heat treatment,hardness levels, conditions of mechanical work, and post-weld heattreatment are addressed for each form of material. Fabricationtechniques, bolting, platings, and coatings are also addressed.
Figure 1. Sour Gas Systems
Figure 2. Sour Multiphase Systems
0.05PSIA
PARTIA
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SULFIDE STRESS CRACKING REGION
265 PSIA TOTAL PRESSURE
15%
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Technical
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Figures 1 and 2 taken from MR0175 define the sour systems whereSSC may occur. Low concentrations of H2S at low pressures areconsidered outside the scope of the document. The low stress levels atlow pressures or the inhibitive effects of oil may give satisfactoryperformance with standard commercial equipment. Many users,however, have elected to take a conservative approach and specifyNACE compliance any time a measurable amount of H2S is present.The decision to follow MR0175 must be made by the user based oneconomic impact, the safety aspects should a failure occur, and past fieldexperience. Legislation can impact the decision as well. MR0175 mustnow be followed by law for sour applications under several jurisdictions;Texas (Railroad Commission), off-shore (under U.S. MineralsManagement Service), and Alberta, Canada (Energy ConservationBoard).
!&' (')*
SSC develops in aqueous solutions as corrosion forms on a material.Hydrogen ions are a product of many corrosion processes (Figure 3).These ions pick up electrons from the base material producinghydrogen atoms. At that point, two hydrogen atoms may combine toform a hydrogen molecule. Most molecules will eventually collect,form hydrogen bubbles, and float away harmlessly. Some percentageof the hydrogen atoms will diffuse into the base metal and embrittlethe crystalline structure. When the concentration of hydrogenbecomes critical and the tensile stress exceeds the threshold level, SSCoccurs. H2S does not actively participate in the SSC reaction; sulfidespromote the entry of the hydrogen atoms into the base material.
In many instances, particularly among carbon and low alloy steels, thecracking will initiate and propagate along the grain boundaries. This iscalled intergranular stress cracking. In other alloy systems or underspecific conditions, the cracking will propagate through the grains.This is called transgranular stress corrosion cracking.
Sulfide stress cracking is most severe at ambient temperature, 20° to120°F (-7° to 49°C). Below 20°F (-7°C) the diffusion rate of thehydrogen is so slow that the critical concentration is never reached.Above 120°F (49°C) the diffusion rate is so fast that the hydrogenpasses through the material in such a rapid manner that the criticalconcentration is not reached. The occurrence of stress corrosioncracking above 120°F (49°C) is still likely and must be carefullyconsidered when selecting material. In most cases, the stress corrosioncracking will not be SSC but some other form. Chloride stresscorrosion cracking is likely in deep sour wells as most exceed 300°F(149°C) and contain significant chloride levels.
Figure 3. Schematic showing the generation on entry of hydrogenproducing sulfide stress cracking
Figure 4. Effect of hardness on time to failure of AISI 4140 steel boltsin H2S + water at 104°F (40°C) and 250 psi (17,2 bar)
H
H
H
H2
H
H
HH H+
H+
e-
e-
e-
H+
H+
H+
H+
M+
M+
M+ S-2
S-2
S-2
HHHH
H HH
H
100
80
60
40
20
00 100
TIME TO FAILURE IN HOURS
RANGE OF BOLT HARDNESS
BO
LT
FA
ILU
RE
SIN
CU
MU
LA
TIV
E
PE
RC
EN
T
Rc 55-57
Rc 39-43
Rc 34-38
Rc 27-33
1,000 10,000
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The susceptibility of a material to SSC is directly related to itsstrength or hardness level. This is true for carbon steels, stainlesssteels, and nickel based alloys. When carbon or alloy steel is heattreated to progressively higher hardness levels, the time to failuredecreases rapidly for a given stress level (Figure 4). Years of fieldexperience have shown that good SSC resistance is obtained below 22HRC for the carbon and low alloy steels. SSC can still occur below 22HRC, but the likelihood of failure is greatly reduced.
+"
Carbon and low alloy steels have acceptable resistance to SSCprovided their processing is carefully monitored. The hardness mustbe less than 22 HRC. If welding or significant cold working is done,stress relief is required. Even though the base metal hardness of acarbon or alloy steel is less than 22 HRC, areas of the heat effectedzone will be harder. Post-weld heat treatment will eliminate theseexcessively hard areas.
ASME SA216 grades WCB and WCC are the most commonly usedbody casting materials. It is Fisher’s policy to stress relieve all WCBand WCC castings to MR0175 whether they have been welded or not.This eliminates the chance of a weld repair going undetected and notbeing stress-relieved.
ASME SA352 grades LCB and LCC are very similar to WCB andWCC. They are impact tested at -50°F (-46°C) to ensure goodtoughness in low temperature service. LCB and LCC are used in thenorthern U.S., Alaska, and Canada where temperatures commonly dropbelow the -20°F (-32°C) permitted for WCB. All LCB and LCCcastings to MR0175 are also stress-relieved.
"
Gray, austenitic, and white cast irons cannot be used for any pressureretaining parts, due to low ductility. Ferritic ductile iron to ASTM A395is acceptable when permitted by ANSI, API, or industry standards.
UNS S41000 stainless steel (410 stainless steel) and other martensiticgrades must be double tempered to a maximum allowable hardness levelof 25 HRC. Post-weld heat treatment is also required. S41600stainless steel is similar to S41000 with the exception of a sulfuraddition to produce free machining characteristics. Use of freemachining steels is not permitted by MR0175.
CA6NM is a modified version of the cast S41000 stainless steel.MR0175 allows its use, but specifies the exact heat treatment required.Generally, the carbon content must be restricted to 0.3 percentmaximum to meet the 23 HRC maximum hardness. Post-weld heattreatment is required for CA6NM.
The austenitic stainless steels have exceptional resistance to SSC in theannealed condition. The standard specifies that these materials must be22 HRC maximum and free of cold work to prevent SSC. The cast andwrought equivalents of 302, 304, 304L, 305, 308, 309, 310, 316, 316L,317, 321, and 347 are all acceptable per MR0175.
Post-weld heat treatment of the 300 Series stainless steels is notrequired. The corrosion resistance may be effected by welding.However, this can be controlled by using the low carbon grades, or lowheat input levels and low interpass temperatures.
Wrought S17400 (17-4PH) stainless steel is allowed, but must becarefully processed to prevent SSC. The standard now gives twodifferent acceptable heat treatments for S17400. One treatment is thedouble H1150 heat treatment which requires exposing the material at1150°F (621°C) for four hours followed by air cooling and then exposingfor another four hours at 1150°F (621°C). A maximum hardness level of33 HRC is specified. The second heat treatment is the H1150Mtreatment. First, the material is exposed for two hours at 1400°F(760°C), then air cooled and exposed for four hours at 1150°F(621°C). The maximum hardness level is the same for this condition.
CB7Cu-1 (Cast 17-4PH) is not approved per MR0175. However,many users have successfully applied it for trim parts in past years inthe same double heat treated conditions as the wrought form.
Two high strength stainless steel grades are acceptable for MR0175.The first is S66286 (grade 660 or A286) which is a precipitationhardening alloy with excellent resistance to SSC and general corrosion.The maximum hardness level permitted is 35 HRC.
The second material is S20910 (XM-19) which is commonly calledNitronic 50R. This high strength stainless steel has excellent resistanceto SSC and corrosion resistance superior to S31600 or S31700. Themaximum allowable hardness is 35 HRC. The “high strength”condition, which approaches 35 HRC, can only be produced by hotworking methods. Cold drawn S20910 is also acceptable for shafts,stems, and pins. It is our experience that the SSC resistance of S20910is far superior to S17400 or other austenitic stainless steels at similarhardness levels. The only other materials with similar stress crackingresistance at these strength levels are the nickel-based alloys which are,of course, much more expensive.
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A few duplex stainless steels are now acceptable per MR0175.Wrought S31803 (2205) and S32550 (Ferralium 255) are acceptable to28 HRC. Wrought S32404 (Uranus 50) is acceptable to 20 HRC.Only one cast duplex stainless steel is acceptable, alloy Z6CNDU20.08M, NF A 320-55 French National Standard.
"""#
The final category in MR0175 is the nonferrous materials section. Ingeneral, the nickel-based alloys are acceptable to a maximum hardnesslevel of 35 HRC. All have excellent resistance to SSC. Commonly usedacceptable materials include nickel-copper alloys N04400 (alloy 400)and N04405 (alloy 405) and the precipitation hardening alloy N05500(K500). The nickel-iron-chromium alloys include alloys N06600 (alloy600) and N07750 (alloy X750). The acceptable nickel-chromium-molybdenum alloys include alloys N06625 (alloy 625), and N10276(alloy C276). The precipitation hardening grade N07718 (alloy 718) isalso acceptable to 40 HRC. Where high strength levels are required alongwith good machinability, Fisher uses N05500, N07718, N07750, orN09925 (alloy 925). They can be drilled or turned, then age hardened.Several cobalt based materials are acceptable, including R30035 (alloyMP35N), R30003 (Elgiloy), and R30605 (Haynes 25 or L605).
Aluminum based and copper alloys may be used for sour service, butthe user is cautioned that severe corrosion attack may occur on thesematerials. They are seldom used in direct contact with H2S.
Several wrought titanium grades are now included in MR0175. Theonly common industrial alloy is R50400 (grade 2).
,*
Springs in compliance with NACE represent a difficult problem. Tofunction properly, springs must have very high strength (hardness)levels. Normal steel and stainless steel springs would be verysusceptible to SSC and fail to meet MR0175.
In general, very soft, low strength materials must be used. Of course,these materials produce poor springs. The two exceptions allowed arethe cobalt based alloys, such as R30003, which may be cold workedand hardened to a maximum hardness of 60 HRC and alloy N07750which is permitted to 50 HRC.
*
Coatings, platings, and overlays may be used provided the base metalis in a condition which is acceptable per MR0175. The coatings may
not be used to protect a base material which is susceptible to SSC.Coatings commonly used in sour service are chromium plating,electroless nickel (ENC) and ion nitriding. Overlays and castingscommonly used include CoCr-A (StelliteR or alloy 6), R30006 (alloy6B), and NiCr-C (ColmonoyR 6) nickel-chromium-boron alloys.Tungsten carbide alloys are acceptable in the cast, cemented, orthermally sprayed conditions. Ceramic coatings such as plasmasprayed chromium oxide are also acceptable.
ENC is often used by Fisher as a wear-resistant coating. As requiredby MR0175, it is applied only to acceptable base metals. ENC hasexcellent corrosion resistance in sour, salt containing environments.
(-*
Many people have the misunderstanding that stress relieving followingmachining is required by MR0175. Provided good machining practicesare followed using sharp tools and proper lubrication, the amount ofcold work produced is negligible. SSC resistance will not be affected.MR0175 actually permits the cold rolling of threads, provided thecomponent will meet the heat treat conditions and hardness require-ments specified for the given parent material. Cold deformationprocesses such as burnishing are also acceptable.
&(*
Bolting materials must meet the requirements of MR0175 when bolting isdirectly exposed to a sour environment. Standard ASTM A193 gradeB7 bolts or A194 grade 2H nuts can be used per MR0175 provided theyare outside of the sour environment. If the bolting will be deprivedatmospheric contact by burial, insulation, or flange protectors, thengrades of bolting such as B7 and 2H are unacceptable. The mostcommonly used fasteners for “exposed” applications are ASTM A193grade B7M bolts and A194 grade 2M nuts. They are tempered andhardness tested versions of the B7 and 2H grades. HRC 22 is themaximum allowable hardness.
Many customers use only B7M bolting for bonnet, packing box, andflange joints. This reduces the likelihood of SSC if a leak develops andgoes undetected or unrepaired for an extended time. It must beremembered, however, that use of lower strength bolting materials suchas B7M often requires pressure vessel derating.
,(
MR0175 does not address elastomer and polymer materials. However,the importance of these materials in critical sealing functions cannot be
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overlooked. User experience has been successful with elastomers suchas nitrile, neoprene, fluoroelastomer (FKM), and perfluoroelastomer(FFKM). In general, fluoropolymers such as teflon (TFE) can beapplied without reservation within their normal temperature range.
Applicable ASTM, ANSI, ASME, and API standards are used alongwith MR0175 as they would normally be used for other applications.The MR0175 requires that all weld procedures be qualified to thesesame standards. Welders must be familiar with the procedures andcapable of making welds which comply.
."%% // ""
Special documentation of materials to MR0175 is not required by thestandard and NACE itself does not issue any type of a certification. Itis the producer’s responsibility to properly monitor the materials andprocesses as required by MR0175.
It is not uncommon for manufacturers to “upgrade” standardmanufactured components to MR0175 by hardness testing. Thisproduces a product which complies with MR0175, but which maynot provide the best solution for the long-term. If the constructionwas not thoroughly recorded at the outset, it may be difficult to getreplacement parts in the proper materials. The testing necessary toestablish that each part complies is quite expensive. And, due to the“local” nature of a hardness test, there is also some risk that“upgraded” parts do not fully comply.
With proper in-house systems, it is quite simple to confidentlyproduce a construction which can be certified to MR0175 withoutthe necessity of after manufacture testing. This eliminates manycostly extras and additionally provides a complete record of theconstruction for future parts procurement. An order entry, procure-ment, and manufacturing system which is integrated and highlystructured is required in order to confidently and automaticallyprovide equipment which complies.
Due to its hierarchical nature and its use by all company functions, theFisher system is ideal for items such as MR0175 which requires amoderate degree of control without undue cost. In order to illustratethe system used by Fisher, an example will be used.
Most products produced by Fisher (including products to MR0175)will be specified by a Fisher Standard (FS) number. These numbers(e.g. FSED-542) completely specify a standardized constructionincluding size, materials, and other characteristics. The FS number is
a short notation which represents a series of part groups (modules)describing the construction. One module may represent a 3-inchWCB valve body with ANSI Class 300 flanges, another may specifya certain valve plug and seat ring. The part numbers which make upthese modules are composed of a drawing number and a material/finish identifier. The drawing describes the dimensions and methodsused to make the part, while the material/finish reference considersmaterial chemistry, form, heat treatment, and a variety of othervariables. The part number definition also includes a very specific“material reference number” which is used to identify a materialspecification for purchase of materials. The material specificationincludes the ASME designation as well as additional qualifiers, asnecessary, to ensure compliance with specifications such as NACEMR0175.
For NACE compliant products, an FS number and a NACE optionare generally specified. The FS number establishes the standardconstruction variation. The option modifies the construction andmaterials to comply totally with MR0175 requirements. Theoption eliminates certain standard modules and replaces them withNACE suitable modules. Each part in a NACE suitable module hasbeen checked to assure that it complies to the specification in formand manufacturing method and that it is produced from an appro-priate material.
It is due to this top-to-bottom system integrity that Fisher can beconfident of MR0175 compliance without the need for extensive testwork. At each level of the system documentation, there are specificreferences to and requirements for compliance to MR0175. Further,since the construction is permanently documented at all levels ofdetail, it is possible to confidently and simply procure replacement partsat any future date.
Test documentation is available in a variety of forms, includingcertificates of compliance, hardness test data, chemical and physicaltest reports, and heat treat reports. Since these items will have somecost associated with them, it is important to examine the need fordocumentation in light of the vendor’s credibility and manufacturingcontrol systems. Fisher’s normal manufacturing processes andprocedures assure that all NACE specified products will complywithout the need for additional test expense.
Fisher has been producing equipment for a variety of sour conditionsand specifications since the mid-1950’s and has thousands of devicesin service. MR0175 has been shown to be an excellent technicalreference for solving the complex application problems found in thehandling of sour fluids. As more sour hydrocarbons are produced, itgrows in importance and applicability.
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In some areas of the world, regulators periodically operate in tempera-tures below -20°F (-29°C). These cold temperatures require specialconstruction materials to prevent regulator failure. Fisher offersregulator constructions that are RATED for use in service tempera-tures below -20°F (-29°C).
When selecting a regulator for extreme cold temperature service, thefollowing guidelines should be considered:
• The body material should be 300 Series stainless steel, LCC, orLCB due to low carbon or zero carbon content in the materialmakeup.
• Give attention to the casting bolts used. Generally, specialstainless steel bolting is required.
• Gaskets and O-rings may need to be addressed if providing aseal between two parts exposed to the cold.
• Special springs may be required in order to prevent fracturewhen exposed to extreme cold.
• Soft parts in the regulator that are also being used as a sealgasket between two metal parts (such as a diaphragm) mayneed special consideration. Alternate diaphragm materialsshould be used to prevent leakage caused by hardening andstiffening of the standard materials.
The following Fisher regulators have constructions readily availablethat are rated for use at temperatures below -20°F (-29°C):
• 1301 Series
• 627 Series
• Type 630
• 95 Series
• Type 1098-EGR
Please consult your Fisher Sales Representative for more informationon regulators for cold temperature applications.
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Powder coating is the most exciting finishing method to be introducedin the past one hundred years. Powder coating offers significantperformance advantages, an excellent solution to meeting currentenvironmental regulations, a good balance of mechanical properties,and excellent corrosion resistance.
Powder coating systems save energy and virtually eliminate air andwater pollution because they are solvent-free. The need for air make-up and the high cost of heating is reduced, resulting in considerableenergy savings. Costly anti-pollution equipment and time and moneyspent dealing with state and federal regulatory agencies is also reduced.There is a major reduction in expensive and difficult disposal problemsbecause there is no liquid paint sludge to send to a hazardous wastesite. Because powder coatings do not require any flash-off time,conveyor racks can be more closely spaced; more parts coated perhour means a lower unit cost. In addition to the increased productionrate for a powder coating system, reject rates are much lower than in awet system.
The Clean Air Act of 1970 [U.S. Law] propelled powder coatingprocesses to the forefront of the industry. By eliminating volatileorganic compounds (VOCs), air pollution was reduced. To many major
Figure 1. ANSI 49 Gray Powder Paint with AluminumOxide Coated Fasteners
Figure 2. Inside and Outside Surfaces Coated for CorrosionProtection Eliminating the need for Chromate Conversion
coating companies, The Clean Air Act signaled the end of solvent-basedprocesses. Prior to that, the fluidized bed coating process was wellestablished and though the electrostatic powder spray process hadstarted to gain acceptance, powder coating processes in general werenot widespread or commercially accepted. The powder coating methodreceived more media attention between 1971 and 1975 than at any othertime, before or after. Powder coating processes, especially electrostaticpowder spray processes, are now universally accepted and specified asthe Best Available Control Technology (BACT) to reduce airpollution. While powder coatings have many process and performanceadvantages over conventionally applied coatings, it is the ecologicaladvantages that advance their growth and acceptance. Consider:
Powder Coatings Contain No Solvents or VOCs
• No VOC emissions to the atmosphere.
• Compliance with most environmental regulations.
• Permits may not be required or are typically easier to obtain fornew booth installations.
• Administrative costs of inspections, permits, sample testing,and record keeping are significantly reduced.
• Coating booth exhaust air is returned to the coating room.
• Less oven air is exhausted to the outside.
• Inherently safer and cleaner than solvent-based paint systems.
• No special transportation, storage, or handling techniques required.
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Figure 3. Standard Liquid Paint Coating after ASTM B117500 Hour Salt Spray Test
Figure 4. Dry Powder Paint and Aluminum Oxide Coated Fastenersafter ASTM B117 500 Hour Salt Spray Test
Powder Coatings Reduce Waste and Present Few Hazards
• In most systems, powder coatings are collected and recycled.
• First pass transfer efficiency is high compared to conventionalliquid paint application.
• Almost all powder coatings are free of heavy metals.
• The Resources Conservation and Recovery Act (RCRA) regulations consider almost no powder coating a hazardous waste.
• In most states, disposal methods for waste powder are the same asfor non-hazardous industrial wastes.
The general purpose powder coating formulations, now widely used,have a long established reputation for providing an excellent balance ofmechanical properties including impact and abrasion resistance, andhardness. Resources now available allow for an even broader range offilm properties than ever before. Extra hardness, greater chemicalresistance, improved exterior gloss retention, and superior flexibility,though not necessarily in a single formulation, are all attainable. Thereare very few film properties available from liquid paint finishes thatcannot be achieved with powder; however, some film properties easilyattainable with powder are difficult or impossible to achieve withconventional wet paints.
While proper metal pretreatment is important for optimum corrosionresistance, a combination of pretreatment and powder coatings can
provide outstanding corrosion resistance. Powder has achieved a goodreputation due, in part, to its consistent delivery of high film builds andgood edge coverage. Also, powders provide high crosslink density, goodresistence to hydrolysis, low moisture and oxygen transmission rates,and films free from trace residual solvents.
Dry powder paint sucessfully passed the following ASTM specifiedtests:
• Salt Spray Test (500 hours)• Humidity Test (500 hours)• QUV Test (500 hours)• Test Fence (17 months)(test for gloss retention)• Impact Test (140 inch pounds)• Cold and High Temperature Test• Adhesion Test• Hardness Test• Flexibility Test• Chemical Resistance Tests:
- Gasoline (unleaded, 24 hour immersion test)- Mineral Spirits (24 hour immersion test)- Nitric Acid (10% solution spot test for blistering)- Hydrochloric Acid (10% solution spot test for blistering)- Sulfuric Acid (10% solution spot test for blistering)- Sodium Hydroxide (10% solution spot test for blistering)- Liquid Propane Soak Test- Anhydrous Ammonia Reactivity Test
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1. All regulators should be installed and used in accordance withfederal, state, and local codes and regulations.
2. Adequate overpressure protection should be installed toprotect the regulator from overpressure. Adequateoverpressure protection should also be installed to protectall downstream equipment in the event of regulator failure.
3. Downstream pressures significantly higher than theregulator's pressure setting may damage soft seats andother internal parts.
4. If two or more available springs have published pressureranges that include the desired pressure setting, use thespring with the lower range for better accuracy.
5. The recommended selection for orifice diameters is thesmallest orifice that will handle the flow.
6. Most regulators shown in this handbook are generally suitablefor temperatures to 180°F (82°C). With high temperaturefluoroelastomers (if available), the regulators can be used fortemperatures to 300°F (149°C). Check the temperaturecapabilities to determine materials and temperature rangesavailable. Use stainless steel diaphragms and seats for highertemperatures, such as steam service.
7. The full advertised range of a spring can be utilized withoutsacrificing performance or spring life.
8. Regulator body size should never be larger than the pipesize. In many cases, the regulator body is one size smallerthan the pipe size.
9. Do not oversize regulators. Pick the smallest orifice size orregulator that will work. Keep in mind when sizing a stationthat most restricted trims that do not reduce the main portsize do not help with improved low flow control.
10. Speed of regulator response, in order:• Direct-operated• Two-path pilot-operated• Unloading pilot-operated• Control valve
Note: Although direct-operated regulators give the fastestresponse, all types provide quick response.
11. When a regulator appears unable to pass the published flowrate, be sure to check the inlet pressure measured at theregulator body inlet connection. Piping up to and away fromregulators can cause significant flowing pressure losses.
12. When adjusting setpoint, the regulator should be flowing atleast five percent of the normal operating flow.
13. Direct-operated regulators generally have faster response toquick flow changes than pilot-operated regulators.
14. Droop is the reduction of outlet pressure experienced bypressure-reducing regulators as the flow rate increases. It isstated as a percent, in inches of water column (mbar) or inpounds per square inch (bar) and indicates the differencebetween the outlet pressure setting made at low flow ratesand the actual outlet pressure at the published maximum flowrate. Droop is also called offset or proportional band.
15. Downstream pressure always changes to some extent wheninlet pressure changes.
16. Most soft-seated regulators will maintain the pressure withinreasonable limits down to zero flow. Therefore, a regulatorsized for a high flow rate will usually have a turndown ratiosufficient to handle pilot-light loads during off cycles.
17. Do not undersize the monitor set. It is important to realizethat the monitor regulator, even though it is wide-open, willrequire pressure drop for flow. Using two identical regulatorsin a monitor set will yield approximately 70 percent of thecapacity of a single regulator.
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18. Diaphragms leak a small amount due to migration of gasthrough the diaphragm material. To allow escape of this gas,be sure casing vents (where provided) remain open.
19. Use control lines of equal or greater size than the control tapon the regulator. If a long control line is required, make itbigger. A rule of thumb is to use the next nominal pipe sizefor every 20 feet (6,1 meters) of control line. Small controllines cause a delayed response of the regulator, leading toincreased chance of instability. 3/8-Inch OD tubing is theminimum recommended control line size.
20. For every 15 psid (1,0 bar, differential) pressure differentialacross the regulator, expect approximately a one degree dropin gas temperature due to the natural refrigeration effect.Freezing is often a problem when the ambient temperature isbetween 30° and 45°F (-1° and 7°C).
21. A disk with a cookie cut appearance probably means you hadan overpressure situation. Thus, investigate further.
22. When using relief valves, be sure to remember that the reseatpoint is lower than the start-to-bubble point. To avoidseepage, keep the relief valve setpoint far enough above theregulator setpoint.
23. Vents should be pointed down to help avoid the accumulationof water condensation or other materials in the spring case.
24. Make control line connections in a straight run of pipe about10 pipe diameters downstream of any area of turbulence, suchas elbows, pipe swages, or block valves.
25. When installing a working monitor station, get as muchvolume between the two regulators as possible. This will givethe upstream regulator more room to control intermediatepressure.
26. Cutting the supply pressure to a pilot-operated regulatorreduces the regulator gain or sensitivity and, thus, mayimprove regulator stability. (This can only be used with twopath control.)
27. Regulators with high flows and large pressure drops generatenoise. Noise can wear parts which can cause failure and/orinaccurate control. Keep regulator noise below 110 dBA.
28. Do not place control lines immediately downstream of rotaryor turbine meters.
29. Keep vents open. Do not use small diameter, long vent lines.Use the rule of thumb of the next nominal pipe size every 10feet (6,1 meters) of vent line and 3 feet (0,91 meters) of ventline for every elbow in the line.
30. Fixed factor measurement (or PFM) requires the regulator tomaintain outlet pressure within ±1% of absolute pressure.For example: Setpoint of 2 psig + 14.7 psia = 16.7 psia x0.01 = ±0.167 psi. (Setpoint of 0,14 bar + 1,01 bar = 1,15bar x 0,01 = ±0,0115 bar.)
31. Regulating Cg (coefficient of flow) can only be used forcalculating flow capacities on pilot-operated regulators. Usecapacity tables or flow charts for determining a direct-operated regulator’s capacity.
32. Do not make the setpoints of the regulator/monitor too closetogether. The monitor can try to take over if the setpoints aretoo close, causing instability and reduction of capacity. Setthem at least one proportional band apart.
33. Consider a butt-weld end regulator where available to lowercosts and minimize flange leakages.
34. Do not use needle valves in control lines; use full-open valves.Needle valves can cause instability.
35. Burying regulators is not recommended. However, if youmust, the vent should be protected from ground moisture andplugging.
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*NOTE: To use this table, see the shaded example. 25 psig (20 from the left column plus five from the top row) = 1,724 bar
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000,0986,0973,1860,2
960,0857,0844,1731,2
831,0728,0715,1602,2
702,0698,0685,1572,2
672,0569,0556,1443,2
543,0430,1*427,1
314,2
414,0301,1397,1284,2
284,0271,1268,1155,2
255,0142,1139,1026,2
126,0013,1999,1986,2
04050607
857,2744,3731,4628,4
728,2615,3572,4469,4
698,2585,3572,4469,4
569,2456,3443,4330,5
430,3327,3314,4201,5
301,3297,3284,4171,5
271,3168,3155,4042,5
142,3039,3916,4903,5
903,3999,3886,4873,5
873,3860,4857,4744,5
0809001
615,5502,6598,6
585,5472,6469,6
456,5343,6330,7
327,5214,6201,7
297,5184,6171,7
168,5055,6932,7
929,5916,6803,7
899,5886,6773,7
760,6757,6644,7
631,6628,6515,7
monedivorpotstnioplamicedffodnuoR:etoN.tfelehtotnoitisopenotnioplamicedevom,slacsapageMottrevnocot;thgirehtotsnoitisopowttnioplamicedevom,slacsapolikottrevnocoT.1 ero.ycaruccafoeergedderisedehtnaht
stnelaviuqEerusserP
YLPITLUMREBMUN
FO
OTNIATBO
YBREPGKERAUQS
RETEMITNEC
REPSDNUOPHCNIERAUQS
EREHPSOMTA RABFOSEHCNIYRUCREM
SLACSAPOLIKFOSEHCNI
NMULOCRETAW
FOTEEFRETAWNMULOC
cerauqsrepgK m 1 22.41 8769.0 76089,0 69.82 760,89 50.493 48.23
hcnIerauqsrepsdnuoP 13070,0 1 40860.0 59860,0 630.2 598,6 7.72 903.2
erehpsomtA 2330,1 696.41 1 52310,1 29.92 523,101 41.704 39.33
raB 27910,1 8305.41 29689.0 1 35.92 001 651.204 315.33
yrucreMfosehcnI 35430,0 2194.0 24330.0 468330,0 1 4683,3 16.31 431.1
slacsapoliK 2791010,0 830541.0 6968900.0 10,0 3592.0 1 65120.4 31533.0
retaWfosehcnI 835200,0 1630.0 654200.0 94200,0 94370.0 942,0 1 3380.0
retaWfoteeF 5403,0 2334.0 74920.0 938920,0 9188.0 9389,2 21 1
5260.0=hcnierauqsrepecnuo1 hcnierauqsrepsdnuop
stnelaviuqEemuloV
YLPITLUMREBMUN
FO
OTNIATBO
YB
CIBUCSRETEMICED
)SRETIL(SEHCNICIBUC TEEFCIBUC TRAUQ.S.U NOLLAG.S.U NOLLAGLAIREPMI
LERRAB.S.U)MUELORTEP(
)sretiL(sretemiceDcibuC 1 4320.16 13530.0 86650.1 871462.0 380022,0 92600.0
sehcnIcibuC 93610,0 1 01x787.5 4- 23710.1 923400.0 606300,0 301000.0
teeFcibuC 713,82 8271 1 1229.92 55084.7 88822,6 1871.0
trauQ.S.U 63649,0 57.75 24330.0 1 52.0 2802,0 59500.0
nollaG.S.U 34587,3 132 86331.0 4 1 338,0 18320.0
nollaGlairepmI 47345,4 472.772 45061.0 82108.4 23002.1 1 77820.0
)muelorteP(lerraB.S.U 89,851 2079 6416.5 861 24 379,43 1
sretemitneccibuc000,000,1=retemcibuc1sretemitneccibuc0001=sretilillim0001=retil1
Technical
K - 79
KK
stnelaviuqEetaRemuloV
YLPITLUMFOREBMUN
OTNIATBO
YBSRETIL
ETUNIMREPSRETEMCIBUC
RUOHREPTEEFCIBUC
RUOHREPSRETIL
RUOHREPSNOLLAG.S.U
ETUNIMREPSLERRAB.S.U
YADREP
etuniMrepsretiL 1 60,0 9811.2 06 871462.0 750.9
ruoHrepsreteMcibuC 766,61 1 413.53 0001 304.4 151
ruoHrepteeFcibuC 9174,0 713820,0 1 713.82 7421.0 6472.4
ruoHrepsretiL 766610,0 100,0 413530.0 1 304400.0 151.0
etuniMrepsnollaG.S.U 587,3 3722,0 8020.8 3.722 1 82.43
yaDrepslerraB.S.U 4011,0 426600,0 49332.0 426.6 71920.0 1
salumroFnoisrevnoCytisocsiV-citameniK
ELACSYTISOCSIV FOEGNAR t, CES,YTISOCSIVCITAMENIK
SEKORTS
lasrevinUtlobyaS <23 <t 001 t 001>62200.0 t /59.1- t02200.0 t /53.1- t
loruFtlobyaS <52 <t 04 t 04>4220.0 t /48.1- t6120.0 t /06.0- t
1.oNdoowdeR <43 <t 001 t 001>62200.0 t /97.1- t74200.0 t /05.0- t
ytlarimdAdoowdeR --- 720.0 t /02- t
relgnE --- 74100.0 t /47.3- t
stnelaviuqEaerA
YLPITLUMREBMUN
FO
OTNIATBO
YB
ERAUQSSRETEM
ERAUQSSEHCNI
ERAUQSTEEF
ERAUQSSELIM
ERAUQSSRETEMOLIK
sreteMerauqS 1 99.9451 9367.01 01x168.3 7- 01x1 6-
sehcnIerauqS 2546000,0 1 01x449.6 3- 01x194.2 01- 01x254,6 01-
teeFerauqS 9290,0 441 1 01x785.3 8- 01x92,9 8-
seliMerauqS 9999852 --- 004,878,72 1 95,2
sretemoliKerauqS 0000001 --- 768,367,01 1683.0 1
sretemitnecerauqs00001=retemerauqs1sehcnierauqs55100.0=retemitnecerauqs10,0=retemillimerauqs1
salumroFnoisrevnoCerutarepmeT
MORFTREVNOCOT OT ALUMROFNIETUTITSBUS
suisleCseergeD tiehnerhaFseergeD 23+)5/9xC°(
suisleCseergeD nivleK )61.372+C°(
tiehnerhaFseergeD suisleCseergeD 9/5x)23-F°(
tiehnerhaFseergeD niknaRseergeD )96.954+F°(
*NOTE: To use this table, see the shaded example. 25 pounds (20 from the left column plus five from the top row) = 11,34 kilograms
smargoliKotsdnuoP-noisrevnoCssaM
SBL0 1 2 3 4 5 6 7 8 9
smargoliK
0
01
02
03
00,0
45,4
70,9
16,31
54,0
99,4
35,9
60,41
19,0
44,5
89,9
25,41
63,1
09,5
34,01
79,41
18,1
53,6
98,01
24,51
72,2
08,6
*43,11
88,51
27,2
62,7
97,11
33,61
81,3
17,7
52,21
87,61
36,3
61,8
07,21
42,71
80,4
26,8
51,31
96,71
04
05
06
07
41,81
86,22
22,72
57,13
06,81
31,32
76,72
12,23
50,91
95,32
21,82
66,23
05,91
40,42
85,82
11,33
69,91
94,42
30,92
75,33
14,02
59,42
84,92
20,43
78,02
04,52
49,92
74,43
23,12
68,52
93,03
39,43
77,12
13,62
48,03
83,53
32,22
67,62
03,13
38,53
08
09
92,63
28,04
47,63
82,14
02,73
37,14
56,73
81,24
01,83
46,24
65,83
90,34
10,93
55,34
64,93
00,44
29,93
54,44
73,04
19,44
smargolik6354,0=dnuop1
Technical
K - 80
KK
stinUnoisrevnoCYLPITLUM YB NIATBOOT
emuloVretemitneccibuC 30160.0 sehcnicibuC
teefcibuC 5084.7 )SU(snollaGteefcibuC 613.82 sretiLteefcibuC 8271 sehcnicibuC
)SU(snollaG 7331.0 teefcibuC)SU(snollaG 587.3 sretiL)SU(snollaG 132 sehcnicibuC
sretiL 750.1 )SU(strauQsretiL 311.2 )SU(stniP
suoenallecsiMUTB 252.0 seirolaC
mrehticeD 000,01 UTBmargoliK 502.2 sdnuoP
ruoHttawoliK 2143 UTBsecnuO 53.82 smarGsdnuoP 6354.0 smargoliKsdnuoP 4295.354 smarGsdnuoP 195,12 UTBGPL
mrehT 000,001 UTBslbBIPA 24 )SU(snollaG
enaporPfosnollaG 9.62 HWKPH 647 HWK
)maetS(PH 814,24 UTBerusserP
retemitnecerauqsrepsmarG 2410.0 hcnierauqsrepsdnuoPyrucremfosehcnI 2194.0 hcnierauqsrepsdnuoPyrucremfosehcnI 331.1 retawfoteeF
retawfosehcnI 1630.0 hcnierauqsrepsdnuoPretawfosehcnI 5370.0 yrucremfosehcnIretawfosehcnI 1875.0 hcnierauqsrepsecnuOretawfosehcnI 402.5 toofrepsdnuoP
APK 001 RABretemitnecerauqsrepsmargoliK 22.41 hcnierauqsrepsdnuoP
retemerauqsrepsmargoliK 8402.0 tooferauqsrepsdnuoPhcnierauqsrepsdnuoP 40860.0 serehpsomtA
hcnierauqsrepsdnuoP 13070.0erauqsrepsmargoliK
retemitnechcnierauqsrepsdnuoP 541. APKhcnierauqsrepsdnuoP 630.2 yrucremfosehcnIhcnierauqsrepsdnuoP 703.2 retawfoteeFhcnierauqsrepsdnuoP 5.41 RABhcnierauqsrepsdnuoP 76.72 retawfosehcnI
htgneLsretemitneC 7393.0 sehcnI
teeF 8403.0 sreteMteeF 84.03 sretemitneCteeF 8.403 sretemilliMsehcnI 045.2 sretemitneCsehcnI 04.52 sretemilliM
retemoliK 4126.0 seliMsreteM 490.1 sdraYsreteM 182.3 teeFsreteM 73.93 sehcnI
)lacituan(seliM 0.3581 sreteM)etutats(seliM 0.9061 sreteM
sdraY 4419.0 sreteMsdraY 44.19 sretemitneC
saGfosemuloVgnitrevnoCMFCOTMFCROHFCOTHFC
:fowolFylpitluM yB :fowolFniatbOoT
riA
707.0 enatuB
092.1 saGlarutaN
808.0 enaporP
enatuB
414.1 riA
628.1 saGlarutaN
041.1 enaporP
saGlarutaN
577.0 riA
745.0 enatuB
526.0 enaporP
enaporP
732.1 riA
478.0 enatuB
895.1 saGlarutaN
snoisrevnoClufesUrehtOMORFTREVNOCOT OT YBYLPITLUM
enahteMfoteeFcibuC .U.T.B ).xorppa(0001
retaWfoteeFcibuC retaWfosdnuoP 4.26
seergeD snaidaR 54710,0
snollaG retaWfosdnuoP 633.8
smarG secnuO 2530.0
).hcem(rewopesroH etuniMrepsdnuoPtooF 000,33
).cele(rewopesroH sttaW 647
gK sdnuoP 502.2
reteMcibuCrepgK teeFcibuCrepsdnuoP 34260.0
sttawoliK rewopesroH 143.1
sdnuoP gK 6354,0
riAfosdnuoP)F°06&aisp7.41(
riAfoteeFcibuC 1.31
teeFcibuCrepsdnuoP reteMcibuCrepgK 4810,61
)saG(ruoHrepsdnuoP HFCS ytivarGcificepS÷1.31
)retaW(ruoHrepsdnuoP etuniMrepsnollaG 200.0
)saG(dnoceSrepsdnuoP HFCS ytivarGcificepS÷061,64
snaidaR seergeD 3.75
riAhfcS enaporPhfcS 18.0
riAhfcS enatuBhfcS 17.0
riAhfcS saGlarutaN6.0hfcS 92.1
hfcS .rHrepsreteM.uC 713820.0
Technical
K - 81
KK
sretemilliMotsehcnIlanoitcarF
HCNI0 61/1 8/1 61/3 4/1 61/5 8/3 61/7 2/1 61/9 8/5 61/11 4/3 61/31 8/7 61/51
mm
0123
0,04,528,052,67
6,10,724,258,77
2,36,820,454,97
8,42,036,550,18
4,68,132,756,28
9,73,337,851,48
5,99,433,067,58
1,115,639,163,78
7,211,835,369,88
3,417,931,565,09
9,513,147,661,29
5,719,243,867,39
1,915,449,963,59
6,020,644,178,69
2,226,740,374,89
8,322,946,470,001
4567
6,1010,7214,2518,771
2,3016,8210,4514,971
8,4012,0316,5510,181
4,6018,1312,7516,281
0,8014,3318,8512,481
5,9019,4313,0617,581
1,1115,6319,1613,781
7,2111,8315,3619,881
3,4117,9311,5615,091
9,5113,1417,6611,291
5,7119,2413,8617,391
1,9115,4419,9613,591
7,0211,6415,1719,691
2,2216,7410,3714,891
8,3212,9416,4710,002
4,5218,0512,6716,102
8901
2,3026,8220,452
8,4022,0326,552
4,6028,1322,752
0,8024,3328,852
6,9020,5324,062
1,1125,6329,162
7,2121,8325,362
3,4127,9321,562
9,5123,1427,662
5,7129,2423,862
1,9125,4429,962
7,0221,6425,172
3,2227,7421,372
8,3222,9426,472
4,5228,0522,672
0,7224,2528,772
sretemillim4,52=hcni1
*NOTE: To use this table, see the shaded example. 2-1/2 inches (2 from the left column plus 1/2 from the top row) = 63,5 millimeters
tebahplAkeerG
SPACREWOL
ESACKEERGEMAN
SPACREWOL
ESACKEERGEMAN
SPACREWOL
ESACKEERGEMAN
Α α ahplA Ι ι atoI Ρ ρ ohR
Β β ateB Κ κ appaK Σ σ amgiS
Γ γ ammaG Λ λ adbmaL Τ τ uaT
∆ δ atleD Μ µ uM Υ υ nolispU
Ε ε nolispE Ν ν uN Φ φ ihP
Ζ ζ ateZ Ξ ξ iX Χ χ ihC
Η η atE Ο ο norcimO Ψ ψ isP
Θ θ atehT Π π iP Ω ω agemO
slobmySdnasexiferPcirteMROTCAFNOITACILPITLUM XIFERP LOBMYS
01=0000000000000000001 81
01=0000000000000001 51
01=0000000000001 21
01=0000000001 9
01=0000001 6
01=0001 3
01=001 2
01=01 1
axeateparetagigagem
olikotcehaked
EPTGMkhad
01=1.0 1-
01=10.0 2-
01=100.0 3-
01=100000.0 6-
01=100000000.0 9-
01=100000000000.0 21-
01=100000000000000.0 51-
01=100000000000000000.0 81-
iceditnecillimorcimonanocipotmef
otta
dcmmnpfa
stnelaviuqEhtgneL
YLPITLUMREBMUN
FO
OTNIATBO
YB
sreteM sehcnI teeF sretemilliM seliM sretemoliK
sreteM 1 73.93 8082.3 0001 4126000.0 100,0
sehcnI 4520,0 1 3380.0 4,52 87510000.0 4520000,0
teeF 8403,0 21 1 8,403 4981000.0 8403000,0
sretemilliM 100,0 73930.0 8082300.0 1 4126000000.0 100000,0
seliM 53,9061 063,36 082,5 0539061 1 53906,1
sretemoliK 0001 073,93 38.0823 0000001 73126.0 1
sretemorcim000,000,1=mk100,0=mm0001=mc001=retem1
stnelaviuqEretemilliM-hcnIelohW
HCNI0 1 2 3 4 5 6 7 8 9
mm
0 00,0 4,52 8,05 2,67 6,101 0,721 4,251 8,771 2,302 6,822
01 0,452 4,972 8,403 2,033 6,553 0,183 4,604 8,134 2,754 6,284
02 0,805 4,335 8,855 2,485 6,906 0,536 4,066 8,586 2,117 6,637
03 0,267 4,787 8,218 2,838 6,368 0,988 4,419 8,939 2,569 6,099
04 0,6101 4,1401 8,6601 2,2901 6,7111 0,3411 4,8611 8,3911 2,9121 6,4421
05 0,0721 4,5921 8,0231 2,6431 6,1731 0,7931 4,2241 8,7441 2,3741 6,8941
06 0,4251 4,9451 8,4751 2,0061 6,5261 0,1561 4,6761 8,1071 2,7271 6,2571
07 0,8771 4,3081 8,8281 2,4581 6,9781 0,5091 4,0391 8,5591 2,1891 6,6002
08 0,2302 4,7502 8,2802 2,8012 6,3312 0,9512 4,4812 8,9022 2,5322 6,0622
09 0,6822 4,1132 8,6332 2,2632 6,7832 0,3142 4,8342 8,3642 2,9842 6,4152
001 0,0452 4,5652 8,0952 2,6162 6,1462 0,7662 4,2962 8,7172 2,3472 6,8672
.mm4,52=hcni1noitalerehtnodesab,tcaxeeraelbatsihtniseulavllA:etoN
*NOTE: To use this table, see the shaded example. 25 inches (20 from the left column plus five from the top row) = 635 millimeters
Technical
K - 82
KK
sretemilliMotsehcnIlamiceDdnalanoitcarF-stnelaviuqEhtgneLSEHCNI
mmSEHCNI
mmSEHCNI
mmSEHCNI
mmsnoitcarF slamiceD snoitcarF slamiceD snoitcarF slamiceD snoitcarF slamiceD
49300. 1. 32. 248.5 2/1 05. 7.21 77. 855.91
78700. 2. 46/51 573432. 1359.5 15. 459.21 87. 218.91
10. 452. 22632. 0.6 18115. 0.31 23/52 52187. 8348.91
18110. 3. 42. 690.6 46/33 526515. 9690.31 04787. 0.02
46/1 526510. 9693. 4/1 52. 53.6 25. 802.31 97. 660.02
57510. 4. 62. 406.6 35. 264.31 46/15 578697. 6042.02
96910. 5. 46/71 526562. 9647.6 23/71 52135. 8394.31 08. 023.02
20. 805. 72. 858.6 45. 617.31 18. 475.02
26320. 6. 95572. 0.7 46/53 578645. 6098.31 61/31 5218. 5736.02
65720. 7. 82. 211.7 55. 079.31 28. 828.02
30. 267. 23/9 52182. 8341.7 81155. 0.41 77628. 0.12
23/1 52130. 8397. 92. 663.7 65. 422.41 46/35 521828. 4430.12
5130. 8. 46/91 578692. 6045.7 61/9 5265. 5782.41 38. 280.12
34531. 9. 03. 26.7 75. 874.41 48. 633.12
73930. 0.1 13. 478.7 46/73 521875. 4486.41 23/72 57348. 2134.12
40. 610.1 61/5 5213. 5739.7 85. 237.41 58. 095.12
46/3 578640. 6091.1 69413. 0.8 95. 689.41 46/55 573958. 1828.12
50. 72.1 23. 821.8 5095. 0.51 68. 448.12
60. 425.1 46/12 521823. 4433.8 23/91 57395. 2180.51 41668. 0.22
61/1 5260. 5785.1 33. 283.8 06. 42.51 78. 890.22
70. 877.1 43. 636.8 46/93 573906. 1874.51 8/7 578. 522.22
46/5 521870. 4489.1 23/11 57343. 2137.8 16. 494.51 88. 253.22
47870. 0.2 53. 98.8 26. 847.51 98. 606.22
80. 230.2 33453. 0.9 8/5 526. 578.51 46/75 526098. 9126.22
90. 682.2 46/32 573953. 1821.9 29926. 0.61 09. 068.22
23/3 57390. 2183.2 63. 441.9 36. 200.61 15509. 0.32
1. 45.2 73. 893.9 46. 652.61 23/92 52609. 8810.32
46/7 573901. 1877.2 8/3 573. 525.9 46/14 526046. 9172.61 19. 411.32
11. 497.2 83. 256.9 56. 015.61 29. 863.32
11811. 0.3 93. 609.9 23/12 52656. 8866.61 46/95 578129. 6541.32
21. 840.3 46/52 526093. 9129.9 66. 467.61 39. 226.32
8/1 521. 571.3 07393. 0.01 92966. 0.71 61/51 5739. 5218.32
31. 203.3 04. 61.01 76. 810.71 49. 678.32
41. 655.3 23/31 52604. 8813.01 46/34 578176. 6560.71 88449. 0.42
46/9 526041. 9175.3 14. 414.01 86. 272.71 59. 031.42
51. 018.3 24. 866.01 61/11 5786. 5264.71 46/16 521359. 4902.42
23/5 52651. 8869.3 46/72 578124. 6517.01 96. 625.71 69. 483.42
84751. 0.4 34. 229.01 07. 87.71 23/13 57869. 2606.42
61. 460.4 70334. 0.11 46/54 521307. 4958.71 79. 836.42
71. 813.4 61/7 5734. 5211.11 66807. 0.81 89. 298.42
46/11 578171. 6563.4 44. 671.11 17. 430.81 52489. 0.52
81. 275.4 54. 034.11 23/32 57817. 2652.81 46/36 573489. 1300.52
61/3 5781. 5267.4 46/92 521354. 4905.11 27. 882.81 99. 641.52
91. 628.4 64. 486.11 37. 245.81 1 00000.1 0004.52
58691. 0.5 23/51 57864. 2609.11 46/74 573437. 1356.81
2. 80.5 74. 839.11 47. 697.81
46/31 521302. 4951.5 44274. 0.21 30847. 0.91
12. 433.5 84. 291.21 4/3 57. 050.91
23/7 57812. 2655.5 46/13 573484. 1303.21 67. 403.91
22. 885.5 94. 644.21 46/94 526567. 9644.91
.ycaruccafoeergedderisedehtnahteromonedivorpotstnioplamicedffodnuoR:etoN
Technical
K - 83
KK
- continued -
snoisrevnoCerutarepmeT
C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F°
61,372- 96,954- 00,09- 031- 0.202- 8,71- 0 0.23 1,12 07 0.851
87,762- 054- 44,48- 021- 0.481- 7,61- 2 6.53 2,22 27 6.161
22,262- 044- 98,87- 011- 0.661- 6,51- 4 2.93 3,32 47 2.561
76,652- 034- 33,37- 001- 0.841- 4,41- 6 8.24 4,42 67 8.861
11,152- 024- 65,07- 59- 0.931- 3,31- 8 4.64 6,52 87 4.271
65,542- 014- 87,76- 09- 0.031- 2,21- 01 0.05 7,62 08 0.671
00,042- 004- 00,56- 58- 0.121- 1,11- 21 6.35 8,72 28 6.971
44,432- 093- 22,25- 08- 0.211- 0,01- 41 2.75 9,82 48 2.381
98,822- 083- 54,95- 57- 0.301- 98,8- 61 8.06 0,03 68 8.681
33,322- 073- 76,65- 07- 0.49- 87,7- 81 4.46 1,13 88 4.091
87,712- 063- 98,35- 56- 58- 76,6- 02 0.86 2,23 09 0.491
22,212- 053- 11,15- 06- 0.67- 65,5- 22 6.17 3,33 29 6.791
76,602- 043- 43,84- 55- 0.76- 44,4- 42 2.57 4,43 49 2.102
11,102- 033- 65,54- 05- 0.85- 33,3- 62 8.87 6,53 69 8.402
65,591- 023- 87,24- 54- 0.94- 22,2- 82 4.28 7,63 89 4.802
00,091- 013- 00,04- 04- 0.04- 11,1- 03 0.68 8,73 001 0.212
44,481- 003- 98,83- 83- 4.63- 0 23 6.98 3,34 011 0.032
98,871- 092- 87,73- 63- 8.23- 11,1 43 2.39 9,84 021 0.842
33,371- 082- 76,63- 43- 2.92- 22,2 63 8.69 4,45 031 0.662
35,961- 61,372- 96.954- 65,53- 23- 6.52- 33,3 83 4.001 0,06 041 0.482
98,861- 272- 6.754- 44,43- 03- 0.22- 44,4 04 0.401 6,56 051 0.203
87,761- 072- 0.454- 33,33- 82- 4.81- 65,5 24 6.701 1,17 061 0.023
22,261- 062- 0.634- 22,23- 62- 8.41- 76,6 44 2.111 7,67 071 0.833
76,651- 052- 0.814- 11,13- 42- 2.11- 87,7 64 8.411 2,28 081 0.653
11,151- 042- 0.004- 00,03- 22- 6.7- 98,8 84 4.811 8,78 091 0.473
65,541- 032- 0.283- 98,82- 02- 0.4- 0,01 05 0.221 3,39 002 0.293
00,041- 022- 0.463- 87,72- 81- 4.0- 1,11 25 6.521 9,89 012 0.014
44,431- 012- 0.653- 76,62- 61- 2.3 2,21 45 2.921 4,401 022 0.824
98,821- 002- 0.823- 65,52- 41- 8.6 3,31 65 8.231 0,011 032 0.644
33,321- 091- 0.013- 44,42- 21- 4.01 4,41 85 4.631 6,511 042 0.464
87,711- 081- 0.292- 33,32- 01- 0.41 6,51 06 0.041 1,121 052 0.284
22,211- 071- 0.472- 22,22- 8- 6.71 7,61 26 6.341 7,621 062 0.005
76,601- 061- 0.652- 11,12- 6- 2.12 8,71 46 2.741 2,231 072 0.815
11,101- 051- 0.832- 00,02- 4- 8.42 9,81 66 8.051 8,731 082 0.635
65,59- 041- 0.022- 98,81- 2- 4.82 0,02 86 4.451 3,341 092 0.566
Technical
K - 84
KK
- continued -
)deunitnoc(snoisrevnoCerutarepmeT
C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F°
1,12 07 0.851 4,402 004 0.257 4,454 058 0.2651
2,22 27 6.161 0,012 014 0.077 0,064 068 0.0851
3,32 47 2.561 6,512 024 0.887 6,564 078 0.8951
4,42 67 8.861 1,122 034 0.608 1,174 088 0.6161
6,52 87 4.271 7,622 044 0.428 7,674 098 0.4361
7,62 08 0.671 2,232 054 0.248 2,284 009 0.2561
8,72 28 6.971 8,732 064 0.068 8,784 019 0.0761
9,82 48 2.381 3,342 074 0.878 3,394 029 0.8861
0,03 68 8.681 9,842 084 0.698 9,894 039 0.6071
1,13 88 4.091 4,452 094 419 4,405 049 0.4271
2,23 09 0.491 0,062 005 0.239 0,015 059 0.2471
3,33 29 6.791 6,562 015 0.059 6,515 069 0.0671
4,43 49 2.102 1,172 025 0.869 1,125 079 0.8771
6,53 69 8.402 7,672 035 0.689 7,625 089 0.6971
7,63 89 4.802 2,282 045 0.4001 2,235 099 0.4181
8,73 001 0.212 8,782 055 0.2201 8,735 0001 0.2381
3,34 011 0.032 3,392 065 0.0401 3,345 0101 0581
9,84 021 0.842 9,892 075 0.8501 9,845 0201 0.8681
4,45 031 0.662 4,403 085 0.6701 4,455 0301 0.6881
0,06 041 0.482 0,013 095 0.4901 0,065 0401 0.4091
6,56 051 0.203 6,513 006 0.2111 6,565 0501 0.2291
1,17 061 0.023 1,123 016 0.0311 1,175 0601 0.0491
7,67 071 0.833 7,623 026 0.8411 7,675 0701 0.8591
2,28 081 0.653 2,233 036 0.6611 2,285 0801 0.6791
8,78 091 0.473 8,733 046 0.4811 8,785 0901 0.4991
3,39 002 0.293 3,343 056 0.2021 3,395 0011 0.2102
9,89 012 0.014 9,843 066 0.0221 9,895 0111 0.0302
4,401 022 0.824 4,453 076 0.8321 4,406 0211 0.8402
0,011 032 0.644 0,063 086 0.6521 0,016 0311 0.6602
6,511 042 0.464 6,563 096 0.4721 6,516 0411 4802
1,121 052 0.284 1,173 007 0.2921 1,126 0511 0.2012
7,621 062 0.005 7,673 017 0.0131 7,626 0611 0.0212
2,231 072 0.815 2,283 027 0.8231 2,236 0711 0.8312
8,731 082 0.635 8,782 037 0.6431 8,736 0811 0.6512
3,341 092 0.566 3,393 047 0.4631 3,346 0911 0.4712
Technical
K - 85
KK
)deunitnoc(snoisrevnoCerutarepmeT
C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F° C°C°NI.PMETEBOTF°RODETREVNOC
F°
9,841 003 0.275 6,513 006 0.2111 2,284 009 0.2561 9,846 0021 0.2912
4,451 013 0.095 1,123 016 0.0311 8,784 019 0.0761 4,456 0121 0.0122
0,061 023 0.806 7,623 026 0.8411 3,394 029 0.8861 0,066 0221 0.8222
6,561 033 0.626 2,233 036 0.6611 9,894 039 0.6071 6,566 0321 0.6422
1,171 043 0.446 8,733 046 0.4811 4,405 049 0.4271 1,176 0421 0.4622
7,671 053 0.266 3,343 056 0.2021 0,015 059 0.2471 7,676 0521 0.2822
2,281 063 0.086 9,843 066 0.0221 6,515 069 0.0671 2,286 0621 0.0032
8,781 073 0.896 4,453 076 0.8321 1,125 079 0.8771 8,786 0721 0.8132
9,981 083 0.617 0,063 086 0.6521 7,625 089 0.6971 3,396 0821 0.6332
3,391 093 0.437 6,563 096 0.4721 2,235 099 0.4181 9,896 0921 0.4532
4,402 004 0.257 1,173 007 0.2921 8,735 0001 0.2381 4,407 0031 0.2732
0,012 014 0.077 7,673 017 0.0131 3,345 0101 0581 0,017 0131 0.0932
6,512 024 0.887 2,283 027 0.8231 9,845 0201 0.8681 6,517 0231 0.8042
1,122 034 0.608 8,782 037 0.6431 4,455 0301 0.6881 1,127 0331 0.6242
7,622 044 0.428 3,393 047 0.4631 0,065 0401 0.4091 7,627 0431 0.4442
2,232 054 0.248 9,893 057 0.2831 6,565 0501 0.2291 2,237 0531 0.2642
8,732 064 0.068 4,404 067 0.0041 1,175 0601 0.0491 8,737 0631 0.0842
3,342 074 0.878 0,014 077 0.8141 7,675 0701 0.8591 3,347 0731 0.8942
9,842 084 0.698 6,514 087 0.6341 2,285 0801 0.6791 9,847 0831 0.6152
4,452 094 419 1,124 097 0.4541 8,785 0901 0.4991 4,457 0931 0.4352
0,062 005 0.239 7,624 008 0.2741 3,395 0011 0.2102 0,067 0041 0.2552
6,562 015 0.059 2,234 018 0.0941 9,895 0111 0.0302 6,567 0141 0.0752
1,172 025 0.869 8,734 028 0.8051 4,406 0211 0.8402 1,177 0241 0.8852
7,672 035 0.689 3,344 038 0.6251 0,016 0311 0.6602 7,677 0341 0.4262
2,282 045 0.4001 9,844 048 0.4451 6,516 0411 4802 2,287 0441 0.4262
8,782 055 0.2201 4,454 058 0.2651 1,126 0511 0.2012 0,787 0541 0.2462
3,392 065 0.0401 0,064 068 0.0851 7,626 0611 0.0212 3,397 0541 0.2462
9,892 075 0.8501 6,564 078 0.8951 2,236 0711 0.8312 9,897 0741 0.8762
4,403 085 0.6701 1,174 088 0.6161 8,736 0811 0.6512 4,408 0841 0.6962
0,013 095 0.4901 7,674 098 0.4361 3,346 0911 0.4712 0,018 0941 0.4172
Technical
K - 86
KK
srotcaFthgieWdnaselbaTytivarGémuaBdna.I.P.A
.I.P.AytivarG
émuaBytivarG
cificepSytivarG
.S.U/sbLsnollaG
.S.U-snollaG
bL/
.I.P.AytivarG
émuaBytivarG
cificepSytivarG
.S.U/sbLsnollaG
.S.U-snollaG
bL/
.I.P.AytivarG
émuaBytivarG
cificepSytivarG
.S.U/sbLsnollaG
.S.U-snollaG
bL/
.I.P.AytivarG
émuaBytivarG
cificepSytivarG
.S.U/sbLsnollaG
.S.U-snollaG
bL/
0 742.01 0670.1 269.8 6111.0
1 322.9 9760.1 598.8 4211.0 13 87.03 8089.0 152.7 9731.0 16 64.06 1537.0 911.6 4361.0 18 52.08 9566.0 245.5 4081.0
2 891.8 9950.1 828.8 3311.0 23 77.13 4568.0 602.7 8831.0 26 54.16 3137.0 780.6 3461.0 28 42.18 8266.0 615.5 3181.0
3 371.7 0250.1 267.8 1411.0 33 67.233 2068.0 361.7 6931.0 36 44.26 5727.0 650.6 1561.0 38 32.28 7956.0 194.5 1281.0
4 841.6 3440.1 896.8 0511.0 43 57.33 0558.0 911.7 5041.0 46 34.36 8327.0 520.6 0661.0 48 22.38 6656.0 564.5 0381.0
5 421.5 6630.1 436.8 8511.0 53 37.43 8948.0 570.7 3141.0 56 24.46 1027.0 499.6 8661.0 58 02.48 6356.0 044.5 8381.0
6 990.4 1920.1 175.8 7611.0 63 27.53 8448.0 430.7 2241.0 66 14.56 5617.0 469.5 7761.0 68 91.58 6056.0 514.5 7481.0
7 470.3 7120.1 905.8 5711.0 73 17.63 8938.0 399.6 0341.0 76 04.66 8217.0 439.5 5861.0 78 81.68 6746.0 093.5 5581.0
8 940.2 3410.1 844.8 4811.0 83 07.73 8438.0 159.6 9341.0 86 93.76 3907.0 409.5 4961.0 88 71.78 6446.0 563.5 4681.0
9 520.1 1700.1 883.8 2911.0 93 96.83 9928.0 019.6 7441.0 96 73.86 7507.0 478.5 2071.0 98 61.88 7146.0 143.5 2781.0
01 00.01 0000.1 823.8 1021.0 04 86.93 1528.0 078.6 6541.0 07 63.96 2207.0 548.5 1171.0 09 51.98 8836.0 613.5 1881.0
11 99.01 0399.0 072.8 9021.0 14 76.04 3028.0 038.6 4641.0 17 53.07 8896.0 718.5 9171.0 19 41.09 0636.0 392.5 9881.0
21 89.11 1689.0 212.8 8121.0 24 66.14 5518.0 097.6 3741.0 27 43.17 3596.0 887.5 8271.0 29 31.19 1336.0 962.5 8981.0
31 79.21 2979.0 551.8 6221.0 34 56.24 9018.0 257.6 1841.0 37 33.27 9196.0 957.5 6371.0 39 21.29 3036.0 642.5 6091.0
41 69.31 5279.0 990.8 5321.0 44 46.34 3608.0 317.6 0941.0 47 23.37 6886.0 137.5 5471.0 49 11.39 5726.0 222.5 5191.0
51 59.41 9569.0 440.8 3421.0 54 36.44 7108.0 576.6 8941.0 57 13.47 2586.0 307.5 3571.0 59 01.49 7426.0 991.5 4291.0
61 49.51 3959.0 989.7 2521.0 64 26.54 2797.0 736.6 7051.0 67 03.57 9186.0 676.5 2671.0 69 90.59 0226.0 671.5 2391.0
71 39.61 9259.0 539.7 0621.0 74 16.05 7297.0 006.6 5151.0 77 92.67 7876.0 946.5 0771.0 79 80.69 3916.0 451.5 0491.0
81 29.71 5649.0 288.7 9621.0 84 06.05 3887.0 365.6 4251.0 87 82.77 4576.0 226.5 9771.0 89 70.79 6616.0 131.5 9491.0
91 09.81 2049.0 039.7 7721.0 94 95.05 9387.0 625.6 2351.0 97 72.87 2276.0 595.5 7871.0 99 60.89 9316.0 901.5 7591.0
02 98.91 0439.0 877.7 6821.0 05 85.05 6977.0 094.6 1451.0 08 62.97 0966.0 865.5 6971.0 001 50.99 2116.0 680.5 6691.0
12 88.02 9729.0 727.7 4921.0 15 75.05 3577.0 554.6 9451.0
22 78.12 8129.0 676.7 3031.0 25 55.15 1177.0 024.6 8551.0
32 68.22 9519.0 726.7 1131.0 35 45.25 9667.0 583.6 6651.0
42 58.32 0019.0 875.7 0231.0 45 35.35 8267.0 053.6 5751.0
52 48.42 2409.0 925.7 8231.0 55 25.45 7857.0 631.6 3851.0
62 38.52 4898.0 184.7 7331.0 65 15.55 7457.0 382.6 2951.0
72 28.62 7298.0 434.7 5431.0 75 05.65 7057.0 942.6 0061.0
82 18.72 1788.0 783.7 4531.0 85 94.75 7647.0 612.6 9061.0
92 08.82 6188.0 143.7 2631.0 95 84.85 8247.0 481.6 7161.0
03 97.92 2678.0 692.7 1731.0 06 74.95 9837.0 151.6 6261.0
The relation of Degrees Baume or A.P.I. to Specific Gravity is expressed by these formulas:
For liquids lighter than water: For liquids heavier than water:
Degrees Baume = 140
130140
130GG=
+Degrees Baume− Degrees Baume = 145
145 145145
−−G
G=Degrees Baume
Degrees A.P.I. =1415
13151415
1315− .
.. . . .
G=+Degrees A P I
G = Specific Gravity = ratio of weight of a given volume of oil at 60°F to the weight of the samevolume of water at 60°F.
The above tables are based on the weight of 1 gallon (U.S.) of oil with a volume of 231 cubicinches at 60°F in air at 760 mm pressure and 50% relative humidity. Assumed weight of 1 gallonof water at 60°F in air is 8.32828 pounds.
To determine the resulting gravity by mixing oils of different gravities:
D=md nd
m n1 2++
D = Density or Specific Gravity of mixturem = Proportion of oil of d1 densityn = Proportion of oil of d2 densityd1 = Specific gravity of m oild2 = Specific Gravity of n oil
Technical
K - 87
KK
stnemelEehtfoscitsiretcarahC
tnemelE lobmyScimotArebmuN
ssaMrebmuN )1(
tnioPgnitleM)C°(
tnioPgnilioB)C°(
tnemelE lobmyScimotArebmuN
ssaMrebmuN )1(
tnioPgnitleM)C°(
tnioPgnilioB)C°(
muinitcamunimulamuciremaynomitna
)muibits(nogra
cAlA
mAbS
rA
98315915
81
)722(72
)342(121
04
†00617.956
5.036
2.981-
7502
0831
7.581-
noenmuinutpen
lekcinmuiboin
negortin
eNpNiNbN
N
01398214
7
02)732(
8539
41
76.842-
554105±0052
68.902-
9.542-
00920073
8.591-
cinesraenitatsa
muirabmuilekreb
muillyreb
sAtAaBkBeB
33586579
4
57)012(
831)742(
9
semilbus 516ta
058
8721 ± 5
semilbus 516ta
0411
0792
muilebonmuimsonegyxo
muidallapsurohpsohp
oNsO
OdP
P
20167
86451
)352(291
6160113
00724.812-4.9451
0035>68.281-
0002
htumsibnorob
enimorbmuimdac
muiclac
iBBrBdCaC
385538402
9021197411
04
3.1720032
2.7-9.0238±248
5±0651055287.852±7670421
munitalpmuinotulpmuinolop
muissatopmuimydoesarp
tPuPoP
KrP
8749489195
591)242()902(
93141
5.3771
3.35049
0034
067
muinrofilacnobrac
muirecmuisecenirolhc
fCCeCsClC
896855571
)942(21041331
53
0553>4085.82
5±301-
00240041
0766.43-
muihtemorpmuinitcatorp
muidarnodar
muinehr
mPaPaRnReR
1619886857
)541()132()622()222(
781
00717-
06±761304118.16-
muimorhctlabocreppoc
muirucmuisorpsyd
rCoCuCmCyD
4272926966
259536
)842(461
098159413801
084200926332
muidohrmuidiburmuinehturmuiramasmuidnacs
hRbRuRmScS
5473442612
30158201251
54
3±66915.8305420031>0021
0052>0070072
0042
muinietsniemuibre
muiporuemuimrefeniruoulf
sErEuEmFF
998636001
9
)452(661351)252(
91
05±0511
322- 881-
muinelesnocilis
revlismuidos
muitnorts
eSiSgAaNrS
4341741183
0882701
3288
71202418.069
5.79008
88655320591
0880511
muicnarfmuinilodag
muillagmuinamreg
dlog
rFdGaGeGuA
7846132397
)322(851
9647791
87.925.8593601
389100720062
ruflusmulatnat
muitenhcetmuirullet
muibret
SaTcTeTbT
6137342556
23081)99(031951
05±6992
2545±723
0014.c
0931
muinfahmuileh
muimlohnegordyh
muidni
fHeHoH
HnI
27276194
0814
5611511
0071 )2(
272-
41.952-4.651
0023>9.862-
8.252-01±0002
muillahtmuirohtmuiluht
nitmuinatit
lThTmTnSiT
1809960522
502232961021
84
2035481
98.1320081
01±75410054
07220003>
enidoi
muidirrinori
notpyrkmunahtnal
I
rIeFrKaL
35
77626375
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3916548931
7.311
454253516.651-
628
53.481
0084>00039.251-
netsgnut)marflow(
muinarumuidanav
nonexmuibretty
W
UVeXbY
47
29324507
481
83215231471
0733
3311.c0171211-0081
0095
00031.701-
muicnerwaldael
muihtilmuitetul
muisengam
wLbPiLuLgM
30128
31721
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7571
42
34.723681
156
02615±6331
7011
muirttycniz
muinocriz
YnZrZ
930304
984609
094174.914
7581
0052709
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esenagnammuivelednem
yrucremmunedbylom
muimydoen
nMvMgHoMdN
52101
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20289241
0621
78.83-01±0262
048
0091
85.6530084
foetartsewols(efil-flahtsegnolehthtiwepotosiehtetangisedsesehtnerapninwohssrebmunssaM.erutanninommoctsomepotosielbatsehtfotahtsinwohsrebmunssaM.1.epotosielbatsnunagnivahstnemeleesohtrof)yacedevitcaoidar
detaluclaC.2.nahtretaerG>
Technical
K - 88
KK
slairetaMevlaVrofsnoitacificepSdradnatSdednemmoceR sgnitsaCgniniatnoC-erusserP1 leetSnobraC
BCWedarG612AMTSA
F°0001otF°02-=egnar.pmeT)tnecreP(noitisopmoC
2 leetSnobraCBCLedarG253AMTSA
F°056otF°05-=egnar.pmeT612AMTSAsaemas:noitisopmoC
BCWedarG
11 norItsaCBssalC621AMTSA
F°054otF°051-=egnar.pmeT)tnecreP(noitisopmoC
21 norItsaCCssalC621AMTSA
F°054otF°051-=egnar.pmeT)tnecreP(noitisopmoC
CnM
PS
iS
xam03.0xam00.1xam50.0xam60.0xam06.0
PS
xam57.0xam21.0
PS
xam57.0xam21.0
3 leetSyloMemorhC5CedarG712AMTSA
F°0011otF°02-=egnar.pmeT)tnecreP(noitisopmoC
4 leetSyloMnobraC1CWedarG712AMTSA
F°058otF°02-=egnar.pmeT)tnecreP(noitisopmoC
31 norIelitcuD51-54-06epyT593AMTSA
F°056otF°02-=egnar.pmeT)tnecreP(noitisopmoC
41 norI*tsiseR-iNelitcuDB2-DepyT934AMTSA
F°057otF°02-=egnar.pmeT)tnecreP(noitisopmoC
CnM
PS
iSrCoM
xam02.007.0ot04.0
xam50.0xam60.0xam57.0
05.6ot00.456.0ot54.0
CnM
PS
iSoM
52.008.0ot05.0
xam50.0xam60.0xam06.0
56.0ot54.0
CiS
P
nim00.3xam57.2xam80.0
CiSnM
PiNrC
xam00.300.3ot05.152.1ot07.0
xam80.000.22ot00.81
00.4ot57.2
5 leetSyloMemorhC6CWedarG712AMTSA
F°0001otF°02-=egnar.pmeT)tnecreP(noitisopmoC
6 leetSyloMemorhC9CWedarG712AMTSA
F°0501otF°02-=egnar.pmeT)tnecreP(noitisopmoC
51 eznorBevlaVdradnatS26BMTSA
F°054otF°523-=egnar.pmeT)tnecreP(noitisopmoC
61 eznorBniTA1yollA341BMTSA
F°004otF°523-=egnar.pmeT)tnecreP(noitisopmoC
CnM
PS
iSrCoM
xam02.008.0ot05.0
xam50.0xam60.0xam06.0
05.1ot00.156.0ot54.0
CnM
PiSrCoM
xam81.007.0ot04.0
xam50.0xam06.0
57.2ot00.202.1ot09.0
uCnSbPnZiNeF
P
00.68ot00.4800.6ot00.400.6ot00.400.6ot00.4
xam00.1xam03.0xam50.0
uCnSbPnZiNeF
P
00.98ot00.6800.11ot00.9
xam03.000.3ot00.1
xam00.1xam51.0xam50.0
7 31/2 leetSlekciN%3CLedarG253AMTSA
F°056otF°051-=egnar.pmeT)tnecreP(noitisopmoC
8 leetSyloMemorhC21CedarG712AMTSA
F°0011otF°02-=egnar.pmeT)tnecreP(noitisopmoC
71 eznorBesenagnaMA8yollA741BMTSA
F°053otF°523-=egnar.pmeT)tnecreP(noitisopmoC
81 eznorBmunimulAC9yollA841BMTSA
F°005otF°523-=egnar.pmeT)tnecreP(noitisopmoC
CnM
PS
iSiN
xam51.008.0ot05.0
xam50.0xam50.0xam06.0
00.4ot00.3
CiSnMrCoM
PS
xam02.0xam00.1
56.0ot53.000.01ot00.8
02.1ot09.0xam50.0xam60.0
uCnSbPiNeFlAnMnZ
00.06ot00.55xam00.1xam04.0xam05.0
00.2ot04.005.1ot05.0
xam05.1redniameR
uClAeFnMiN
nim00.3805.11ot00.01
00.5ot00.305.0
xam05.2demanlatot.niM5.99=stnemele
9 leetSsselniatS403epyT8-FCedarG153AMTSA
F°0051otF°524-=egnar.pmeT)tnecreP(noitisopmoC
01 leetSsselniatS613epyTM8-FCedarG153AMTSA
F°0051otF°524-=egnar.pmeT)tnecreP(noitisopmoC
91 114yollA*lednoM)edarGelbadleW(
F°009otF°523-=egnar.pmeT)tnecreP(noitisopmoC
02 "B"yollAyloM-lekciN"B"yolletsaH(494AMTSA †)
F°007otF°523-=egnar.pmeT)tnecreP(noitisopmoC
CnMiS
SP
rCiN
xam80.0xam05.1xam00.2xam40.0xam40.0
00.12ot00.8100.11ot00.8
CnMiS
PS
rCiNoM
xam80.0xam05.1xam00.2xam40.0xam40.0
00.12ot00.8100.21ot00.9
00.3ot00.2
iNuC
CnMeF
SiSbN
nim00.0600.33ot00.62
xam03.0xam05.1xam05.3
xam510.000.2ot00.100.3ot00.1
rCeF
CiSoCnM
VoM
PS
iN
xam00.100.6ot00.4
xam21.0xam00.1xam05.2xam00.1
06.0ot02.000.03ot00.62
xam40.0xam30.0
redniameR
- continued -
Technical
K - 89
KK
slairetaMevlaVrofsnoitacificepSdradnatSdednemmoceR )deunitnoc(sgnitsaCgniniatnoC-erusserP12 "C"yollAemorhC-yloM-lekciN
"C"yolletsaH(494AMTSA † )
F°0001otF°523-=egnar.pmeT)tnecreP(noitisopmoC
22 6.oNyollAdesab-tlaboCetilletS † 6.oN
)tnecreP(noitisopmoC
13 leetSsselniatS613epyT613epyT672AMTSA
)tnecreP(noitisopmoC
23 leetSsselniatSL613epyTL613epyT672AMTSA
)tnecreP(noitisopmoC
rCeF
WC
iSoCnM
VoM
PS
iN
05.71ot05.5105.7ot05.452.5ot57.3
xam21.0xam00.1xam05.2xam00.1
04.0ot02.000.81ot00.61
40.030.0
redniameR
CnM
WiNrCoMeFeSoC
04.1ot09.000.1
00.6ot00.300.3
00.23ot00.6200.100.3
00.2ot04.0redniameR
CnM
PS
iSrCiNoM
xam80.0xam00.2
xam540.0xam030.0
xam00.100.81ot00.6100.41ot00.01
00.3ot00.2
CnM
PS
iSrCiNoM
xam30.0xam00.2
xam540.0xam030.0
xam00.100.81ot00.6100.41ot00.01
00.3ot00.2
32 raBmunimulA3T-11902yollA112BMTSA
)tnecreP(noitisopmoC
42 raBssarBwolleY61BMTSA 1/2 draH
)tnecreP(noitisopmoC
33 leetSsselniatS014epyT014epyT672AMTSA
)tnecreP(noitisopmoC
43 leetSsselniatSHP4-71epyT036edarG164AMTSA
)tnecreP(noitisopmoC
iSeFuCnZiBbP
lA
xam04.0xam07.0
00.6ot00.5xam03.0
06.0ot02.006.0ot02.0
xam51.0stnemelErehtOredniameR
uCbPeFnZ
00.36ot00.0607.3ot05.2
xam53.0redniameR
CnM
PS
iSrClA
xam51.0xam00.1
xam040.0xam030.0
xam00.105.31ot05.11
03.0ot01.0
CnMiS
PS
rCbNuCiNeF
xam70.0xam00.1xam00.1xam40.0xam30.0
05.71ot05.5154.0ot50.000.5ot00.300.5ot00.3redniameR
52 raBssarBlavaN464wollA12BMTSA
)tnecreP(noitisopmoC
62 raBleetSdedaeL41L21ISIA
)tnecreP(noitisopmoC
53 raByollAreppoC-lekciN)*lenoMK(005KyollA
)tnecreP(noitisopmoC
63 raB"B"yollAyloM-lekciN"B"yolletsaH(533BMTSA †)
)tnecreP(noitisopmoC
uCnSbPnZ
00.26ot00.9500.1ot05.0
xam02.0redniameR
CnM
PS
bP
xam51.002.1ot08.090.0ot40.053.0ot52.053.0ot51.0
iNeFnMiS
CS
lAiTuC
00.07ot00.36xam00.2xam05.1xam00.1xam52.0xam10.0
00.4ot00.200.1ot52.0redniameR
rCeF
CiSoCnM
VoM
PS
iN
xam00.100.6ot00.4
xam40.0xam00.1xam05.2xam00.1
04.0ot02.000.03ot00.62
xam520.0xam030.0redniameR
72 raBleetSnobraC8101edarG801AMTSA
)tnecreP(noitisopmoC
82 leetSyloM-emorhC0414ISIAtlob7BedarG391AMTSArofelbatiuS(
)lairetam
)tnecreP(noitisopmoC
73 raB"C"yollAemorhC-yloM-lekciN"C"yolletsaH(633BMTSA †)
)tnecreP(noitisopmoC
CnM
PS
02.0ot51.009.0ot06.0
xam40.0xam50.0
CnM
PS
iSrCoMeF
34.0ot83.000.1ot57.0
xam530.0xam40.0
53.0ot02.001.1ot08.052.0ot51.0redniameR
rCeF
WC
iSoCnMaVoM
PS
iN
05.61ot05.4100.7ot00.405.4ot00.3
xam80.0xam00.1xam05.2xam00.1xam53.0
00.71ot00.5140.030.0
redniameR
92 leetSsselniatS203epyT203epyT672AMTSA
)tnecreP(noitisopmoC
03 leetSsselniatS403epyT403epyT672AMTSA
)tnecreP(noitisopmoC
CnM
PS
iSrCiN
xam51.0xam00.2
xam540.0xam030.0
xam00.100.91ot00.71
00.01ot00.8
CnM
PS
iSrCiN
xam80.0xam00.2
xam540.0xam030.0
xam00.100.02ot00.81
00.21ot00.8
Technical
K - 90
KK
sgnitsaCgniniatnoC-erusserPslairetaMevlaVrofsnoitacificepSdradnatSdednemmoceR
EDOCLAIRETAMNOITPIRCSEDDNA
SEITREPORPLACISYHPMUMINIM FOSULUDOMYTICITSALE
F°07TAISP( x 01 6)
ETAMIXORPPALLENIRB
SSENDRAHelisneT
)isP(
dleiYtnioP)isP(
.gnolE)%("2ni
noitcudeR)%(aerAfo
1 leetSnobraC BCWedarG612AMTSA 000,07 000,63 22 53 9.72 781-731
2 leetSnobraC BCLedarG253AMTSA 000,56 000,53 42 53 9.72 781-731
3 leetSyloMemorhC 5CedarG712AMTSA 000,09 000,06 81 53 4.72 .xaM142
4 leetSyloMnobraC 1CWedarG712AMTSA 000,56 000,53 42 53 9.92 .xaM512
5 leetSyloMemorhC 6CWedarG712AMTSA 000,07 000,04 02 53 9.92 .xaM512
6 leetSyloMemorhC 9CWedarG712AMTSA 000,07 000,04 02 53 9.92 .xaM142
7 leetSlekciN%2/13 3CLedarG253AMTSA 000,56 000,04 42 53 9.72 731
8 leetSyloMemorhC 21CedarG712AMTSA 000,09 000,06 81 53 4.72 042-081
9 leetSsselniatS403epyT 8-FCedarG153AMTSA 000,56 000,82 53 --- 0.82 041
01 leetSsselniatS613epyT M8-FCedarG153AMTSA 000,07 000,03 03 --- 3.82 071-651
11 norItsaC BssalC621AMTSA 000,13 --- --- --- --- 022-061
21 norItsaC CssalC621AMTSA 000,14 --- --- --- --- 022-061
31 norIelitcuD 51-54-06epyT593AMTSA 000,06 000,54 51 --- 62-32 702-341
41 norItsiseR-iNelitcuD )1( B2-DepyT934AMTSA 000,85 000,03 7 --- --- 112-841
51 eznorBevlaVdradnatS 26BMTSA 000,03 000,41 02 71 5.31 *56-55
61 eznorBniT A1yollA341BMTSA 000,04 000,81 02 02 51 *58-57
71 eznorBesenagnaM A8yollA741BMTSA 000,56 000,52 02 02 4.51 *89
81 eznorBmunimulA C9yollA841BMTSA 000,57 000,03 .nim21 21 71 051
91 114yollAlednoM )edarGelbadleW( 000,56 005,23 52 --- 32 071-021
02 "B"yollAyloM-lekciN )"B"yolletsaH(494AMTSA 000,27 000,64 6 --- --- ---
12 "C"yollAemorhC-yloM-lekciN )"C"yolletsaH(494AMTSA 000,27 000,64 4 --- --- ---
22 6.oNyollAesab-tlaboC 6.oNetilletS 000,121 000,46 2-1 --- 4.03 ---
32 raBmunimulA 3T-11902yollA112BMTSA 000,44 000,63 51 --- 2.01 59
42 raBssarBwolleY draH2/1-61BMTSA 000,54 000,51 7 05 41 ---
52 raBssarBlavaN 464yollA12BMTSA 000,06 000,72 22 55 --- ---
62 raBleetSdedaeL 41L21ISIA 000,97 000,17 61 25 --- 361
72 raBleetSnobraC 8101edarG801AMTSA 000,96 000,84 83 26 --- 341
82 leetSyloM-emorhC0414ISIA )lairetamtlob7BedarG391AMTSArofelbatiuS( 000,531 000,511 22 36 9.92 552
92 leetSsselniatS203epyT 203epyT672AMTSA 000,58 000,53 06 07 82 051
03 leetSsselniatS403epyT 403epyT672AMTSA 000,58 000,53 06 07 --- 941
13 leetSsselniatS613epyT 613epyT672AMTSA 000,08 000,03 06 07 82 941
23 leetSsselniatSL613epyT L613epyT672AMTSA 000,18 000,43 55 --- --- 641
33 leetSsselniatS014epyT 014epyT672AMTSA 000,57 000,04 53 07 92 551
43 leetSsselniatSHP4-71epyT 036edarG164AMTSA 000,531 000,501 61 05 92 543-572
53 raByollAreppoC-lekciN )lenoMK(005KyollA 000,001 000,07 53 --- 62 062-571
63 raB"B"yollAyloM-lekciN )"B"yolletsaH(533BMTSA 000,001 000,64 03 --- --- ---
73 raB"C"yollAyloM-lekciN )"C"yolletsaH(633BMTSA 00,001 000,64 02 --- --- ---
.daolgk005.1
Technical
K - 91
KK
snobracordyHfostnatsnoClacisyhP
.ON DNUOPMOC ALUMROFRALUCELOM
THGIEW
GNILIOBTATNIOPAISP696.41
)F°(
ROPAVTAERUSSERP
)AISP(F°001
GNIZEERFTATNIOPAISP696.41
)F°(
STNATSNOCLACITIRCYTIVARGCIFICEPS
AISP696.41TA
lacitirCerutarepmeT
)F°(
lacitirC)aisp(erusserP
,diuqiL )4,3(
F°06/F°06F°06tasaG
)1=riA( )1(
12345
enahteMenahtE
enaporPenatuB-nenatubosI
HC 4C2H6C3H8C4H 01C4H 01
340.61070.03790.44421.85421.85
96.852-84.721-
76.34-01.1309.01
)0005( )2(
)008( )2(
0916.152.27
64.692- )5(
98.792- )5(
48.503- )5(
50.712-92.552-
36.611-90.0910.60256.50389.472
8.7668.7073.6167.0551.925
3.0 )8(
4653.0 )7(
7705.0 )7(
4485.0 )7(
1365.0 )7(
9355.02830.15225.18600.28600.2
678
enatneP-nenatneposI
enatnepoeN
C5H 21C5H 21C5H 21
151.27151.27151.27
29.6921.2801.94
075.5144.02
9.53
15.102-38.552-
71.2
7.58301.96331.123
6.8844.0940.464
0136.07426.0
7695.0 )7(
1194.21194.21194.2
901112131
enaxeH-nenatneplyhteM-2enatneplyhteM-3
enaxehoeNenatublyhtemiD-3,2
C6H 41C6H 41C6H 41C6H 41C6H 41
871.68871.68871.68871.68871.68
27.55174.04198.54125.12163.631
659.4767.6890.6658.9404.7
85.931-36.442-
---27.741-83.991-
7.35438.534
3.84431.02492.044
9.6346.6341.3548.6445.354
0466.09756.09866.00456.04666.0
3579.23579.23579.23579.23579.2
4151617181910212
enatpeH-nenaxehlyhteM-2enaxehlyhteM-3
enatneplyhtE-3enatneplyhtnemiD-2,2
enatneplyhtemiD-4,2enatneplyhtemiD-3,3
enatpirT
C7H 61C7H 61C7H 61C7H 61C7H 61C7H 61C7H 61C7H 61
502.001502.001502.001502.001502.001502.001502.001502.001
71.90290.49123.79152.00245.47198.67119.68185.771
026.1172.2031.2210.2294.3292.3377.2473.3
50.131-98.081-
---84.181-68.091-36.281-10.012-
28.21-
8.21500.59487.30584.31532.77459.57458.50544.694
8.6935.6931.8043.9142.2049.6932.7244.824
2886.00386.07196.08207.02876.03776.06796.06496.0
6954.36954.36954.36954.36954.36954.36954.36954.3
223242526272829203
enatcO-nlytubosiDenatcoosIenanoN-nenaceD-n
enatnepolcyCenatnepolcyclyhteM
enaxeholcyCenaxeholcyclyhteM
C8H 81C8H 81C8H 81C9H 02C 01 H 22C5H 01C6H 21C6H 21C7H 41
232.411232.411232.411952.821682.241
531.07261.48261.48981.89
22.85293.82236.01274.30384.54356.02152.16192.77186.312
735.0101.1807.1971.07950.0
419.9305.4462.3906.1
81.07-70.231-72.161-
82.46-63.12-19.631-44.422-
77.3489.591-
22.46544.03564.91586.0161.2565.16453.9947.63572.075
6.0636.0634.273
2334038.3569.845
1955.305
8607.09796.02696.07127.02437.04057.06357.04387.00477.0
9349.39349.39349.32824.45219.45124.27509.27509.20093.3
13233343536373839304
enelyhtEeneporPenetuB-1
enetuB-2-siCenetuB-2-snarT
enetubosIenetneP-1
eneidatuB-2,1eneidatuB-3,1
enerposI
C2H4C3H6C4H8C4H8C4H8C4H8C5H 01C4H6C4H6C5H8
450.82180.24801.65801.65801.65801.65531.07290.45290.45911.86
26.451-09.35-57.0296.8385.3395.9139.5865.1560.4203.39
---4.62250.3645.5408.9404.36511.91
)02( )2(
)06( )2(
276.61
54.272- )5(
54.103- )5(
36.103- )5(
60.812-69.751-16.022-93.562-61.312-20.461-47.032-
85.849.6916.59273.42368.11355.29239.673
)933( )2(
603)214( )2(
8.927966385016595085095)356( )2(
826)4.855( )2(
---0225.0 )7(
3106.0 )7(
1726.0 )7(
0016.0 )7(
4006.0 )7(
546.0 )7(
856.0 )7(
2726.0 )7(
1686.0
6869.09254.12739.12739.12739.12739.15124.26768.16768.19153.2
142434445464748494
enelytecAenezneB
eneuloTenezneblyhtE
enelyX-oenelyX-menelyX-p
enerytSenazneblyporposI
C2H2C6H6C7H8C8H 01C8H 01C8H 01C8H 01C8H8C9H 21
830.62411.87141.29861.601861.601861.601861.601251.401591.021
911- )6(
71.67131.13261.77279.19214.28250.18292.39243.603
---422.3230.1173.0462.0623.0243.0)42.0( )2(
881.0
411- )5(
69.1449.831-19.831-
03.31-21.45-68.5501.32-28.041-
13.5922.25555.50642.156
0.57620.156
6.9460.6074.676
4.0984.0179.5955.3254.1456.3152.905
0854.564
516.0 )9(
4488.08178.08178.08488.07868.07568.00119.03668.0
0998.09696.22181.35566.35566.35566.35566.39595.38941.4
.seulavdetaluclaC.1.seulavdetamitsE-)(.2
.snobracordyhdetarutasriA.3.muucavnisthgiewmorfseulavetulosbA.4
.)tniopelpirt(erusserpnoitarutastA.5.tniopnoitamilbuS.6
taerusserpnoitarutaS.7 .F°06taenahtemrofeulavtnerappA.8 .F°06
.)tniopnoitamilbus(F°06/F°911,ytivargcificepS.9
Technical
K - 92
KK
- continued -
sdiulFsuoiraVfostnatsnoClacisyhP
DIULF ALUMROFRALUCELOM
THGIEW
TNIOPGNILIOB696.41TAF°(
)AISP
ROPAVERUSSERP
)GISP(F°07TA
LACITIRCERUTAREPMET
)F°(
LACITIRCERUSSERP
)AISP(
YTIVARGCIFICEPS
F°06/F°06diuqiL saG
dicAcitecA CH 2H3 3O 60.06 542 50.1
enotecA C3H6O 80.85 331 554 196 97.0 10.2
riA N2O2 79.82 713- 122- 745 ‡68.0 0.1
lyhtE,lohoclA C2H6O 70.64 371 3.2 )2( 074 529 497.0 95.1
lyhteM,lohoclA HC 4O 40.23 841 36.4 )2( 364 4711 697.0 11.1
ainommA HN 3 30.71 82- 411 072 6361 26.0 95.0
muinommAedirolhC )1( HN 4 lC 70.1
muinommAedixordyH )1( HN 4 HO 19.0
muinommAetafluS )1( HN( 4)2 OS 4 51.1
enilinA C6H7N 21.39 563 897 077 20.1
nogrA A 49.93 203- 881- 507 56.1 83.1
enimorB rB 2 48.951 831 575 39.2 25.5
muiclaCedirolhC )1( lCaC 2 32.1
edixoiDnobraC OC 2 10.44 901- 938 88 2701 108.0 )3( 25.1
ediflusiDnobraC SC 2 1.67 511 92.1 36.2
edixonoMnobraC OC 10.82 413- 022- 705 08.0 79.0
nobraCedirolhcarteT
lCC 4 48.351 071 245 166 95.1 13.5
enirolhC lC 2 19.07 03- 58 192 9111 24.1 54.2
dicAcimorhC H2 OrC 4 30.811 12.1
dicAcirtiC C6H8O7 21.291 45.1
etafluSreppoC )1( OSuC 4 71.1
rehtE C( 2H5)2O 21.47 43 47.0 55.2
edirolhCcirreF )1( lCeF 3 32.1
eniroulF F2 00.83 503- 003 002- 908 11.1 13.1
edyhedlamroF H2 OC 30.03 6- 28.0 80.1
dicAcimroF OCH 2H 30.64 412 32.1
larufruF C5H4O2 80.69 423 61.1
enirecylG C3H8O3 90.29 455 62.1
locylG C2H6O2 70.26 783 11.1
muileH eH 300.4 454- 054- 33 81.0 41.0
dicAcirolhcordyH lCH 74.63 511- 46.1
dicAciroulfordyH FH 10.02 66 9.0 644 29.0
negordyH H2 610.2 224- 004- 881 70.0 )3( 70.0
negordyHedirolhC
lCH 74.63 511- 316 521 8911 68.0 62.1
edifluSnegordyH H2S 70.43 67- 252 312 7031 97.0 71.1
lohoclAlyporposI C3H8O 90.06 081 87.0 80.2
liOdeesniL 835 39.0
dnuopmocfothgiewyb%52-noituloSsuoeuqA.1.2 001taaispnierusserpropaV oF.3 .tniopgnilioblamrontalm/mg,diuqilfoytisneD
Technical
K - 93
KK
)deunitnoc(sdiulFsuoiraVfostnatsnoClacisyhP
DIULF ALUMROFRALUCELOM
THGIEW
TNIOPGNILIOB696.41TAF°(
)AISP
ROPAVERUSSERP
)GISP(F°07TA
LACITIRCERUTAREPMET
)F°(
LACITIRCERUSSERP
)AISP(
YTIVARGCIFICEPS
F°06/F°06diuqiL saG
muisengaMedirolhC )1( lCgM 2 22.1
yrucreM gH 16.002 076 6.31 39.6
edimorBlyhteM HC 3 rB 59.49 83 31 673 37.1 72.3
edirolhClyhteM HC 3 lC 94.05 11- 95 092 969 99.0 47.1
enelahthpaN C 01 H8 61.821 424 41.1 34.4
dicAcirtiN ONH 3 20.36 781 5.1
negortiN N2 20.82 023- 332- 394 18.0 )3( 79.0
elbategeV,liO 49.0-19.0
negyxO O2 23 792- 181- 737 41.1 )3( 501.1
enegsohP lCOC 2 29.89 74 7.01 063 328 93.1 24.3
dicAcirohpsohP H3 OP 4 00.89 514 38.1
muissatoPetanobraC )1(
K2 OC 3 42.1
muissatoPedirolhC )1(
lCK 61.1
muissatoPedixordyH )1(
HOK 42.1
11tnaregirfeR lCC 3F 83.731 57 4.31 883 536 40.5
21tnaregirfeR lCC 2F2 39.021 22- 2.07 432 795 2.4
31tnaregirfeR FlCC 3 74.401 511- 7.854 48 165
12tnaregirfeR lCHC 2F 39.201 84 4.8 353 057 28.3
22tnaregirfeR FlCHC 2 84.68 14- 5.221 502 617
32tnaregirfeR FHC 3 20.07 911- 536 19 196
muidoSedirolhC )1(
lCaN 91.1
muidoSedixordyH )1(
HOaN 72.1
etafluSmuidoS )1( aN 2 OS 4 42.1
muidoSetaflusoihT )1(
aN 2 OS 3 32.1
hcratS C( 6H 01 O5 x) 05.1
snoituloSraguS )1( C 21 H 22 O 11 01.1
dicAcirufluS H2 OS 4 80.89 626 38.1
edixoiDrefluS OS 2 6.46 41 4.43 613 5411 93.1 12.2
enitnepruT 023 78.0
retaW H2O 610.81 212 2949.0 )2( 607 8023 00.1 26.0
edirolhCcniZ )1( lCnZ 2 42.1
etafluScniZ )1( OSnZ 4 13.1
dnuopmocfothgiewyb%52-noituloSsuoeuqA.1.2 001taaispnierusserpropaV oF.3 .tniopgnilioblamrontalm/mg,diuqilfoytisneD
Technical
K - 94
KK
retaWfoseitreporP
erutarepmeT)F°(retaWfo
noitarutaSsdnuoP(erusserP
hcnIerauqSrep)etulosbA
thgieWrepsdnuoP(
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noisrevnoC,rotcaF )1(
MPGot.rH/.sbL
23 5880.0 543.8 3100.1 99100.0
04 7121.0 543.8 3100.1 99100.0
05 1871.0 043.8 7000.1 99100.0
06 3562.0 433.8 0000.1 99100.0
07 1363.0 523.8 9899.0 00200.0
08 9605.0 413.8 6799.0 00200.0
09 2896.0 303.8 3699.0 00200.0
001 2949.0 982.8 6499.0 10200.0
011 8472.1 762.8 9199.0 10200.0
021 4296.1 352.8 1099.0 10200.0
031 5222.2 722.8 2789.0 20200.0
041 6888.2 702.8 8489.0 30200.0
051 817.3 281.8 8189.0 30200.0
061 147.4 651.8 6879.0 40200.0
071 299.5 721.8 2579.0 50200.0
081 015.7 890.8 7179.0 50200.0
091 933.9 860.8 1869.0 60200.0
002 625.11 930.8 6469.0 70200.0
012 321.41 500.8 5069.0 80200.0
212 696.41 699.7 4959.0 80200.0
022 681.71 279.7 6659.0 90200.0
042 969.42 109.7 0849.0 01200.0
062 924.53 228.7 6839.0 11200.0
082 302.94 647.7 4929.0 51200.0
003 310.76 266.7 4919.0 71200.0
053 36.431 234.7 8198.0 42200.0
004 13.742 271.7 6068.0 23200.0
054 6.224 298.6 0728.0 14200.0
005 8.086 355.6 3687.0 45200.0
055 2.5401 231.6 8537.0 17200.0
006 9.2451 466.5 6976.0 49200.0
007 7.3903 326.3 7434.0 06400.0
repsnollagniwolftnelaviuqetegotrotcafehtybruohrepsdnuopniwolfylpitluM.1.toofcibucrepsnollag84.7nodesabsinollagrepthgieW.etunim
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02.052.003.053.004.054.0
14.015.016.017.018.029.0
15.9214.9213.9212.9211.9200.92
41.3503.9574.4639.8668.2783.67
12.1263.7225.2379.6398.0414.44
8.36013.06014.75019.45017.25017.0501
0.58017.78010.09019.19016.39011.5901
0.62513.53215.9301
5.8989.1975.807
05.006.007.008.009.0
20.122.134.136.138.1
09.8207.8294.8292.8290.82
85.9712.5880.0983.4942.89
06.7412.3570.8563.2612.66
8.84017.54019.24014.04013.8301
4.69019.89010.10118.20115.4011
4.1460.0459.6647.1144.863
0.12.14.16.18.1
40.244.258.262.366.3
88.7284.7270.7266.6262.62
47.10129.70162.31199.71132.221
07.9678.5702.1819.5841.09
3.63017.23016.92019.62015.4201
0.60116.80118.01118.21116.4111
6.3339.0820.3423.4128.191
0.22.24.26.28.2
70.484.498.492.507.5
58.5244.5230.5236.4222.42
80.62126.92198.23149.53197.831
99.3925.7997.00138.30186.601
2.22012.02013.81015.61018.4101
2.61117.71111.91113.02115.1211
37.37158.85183.64187.53156.621
0.35.30.45.40.5
11.631.741.861.981.01
18.3297.2287.1267.0247.91
84.14175.74179.25138.75142.261
73.90164.51168.02117.52131.031
2.31016.90014.60016.30010.1001
6.22111.52113.72113.92111.1311
17.81127.201
36.0961.1825.37
5.50.65.60.75.7
02.1122.2132.3152.4172.51
27.8107.7196.6176.5156.41
03.66160.07165.37158.67149.971
91.43169.73174.14167.44168.741
5.8992.6991.4991.2992.099
7.23112.43116.53119.63111.8311
42.7689.1605.7546.3592.05
0.85.80.95.90.01
92.6113.7123.8143.9163.02
36.3116.2106.1185.01
65.9
68.28146.58182.88108.09112.391
97.05175.35122.65157.85171.161
5.8898.6892.5896.3891.289
3.93114.04114.14113.24113.3411
43.7437.4404.2413.0424.83
0.110.210.310.41
04.2234.4274.6205.82
25.794.554.324.1
57.79169.10288.50265.902
37.56169.96119.37116.771
3.9796.6792.4799.179
0.54116.64111.84115.9411
41.5304.2360.0340.82
- continued -
Technical
K - 95
KK
- continued -
)deunitnoc(maetSdetarutaSfoseitreporPerusserP
)ISP( .pmeTt
)F°(
ehtfotaeHdiuqiL
).bL/UTB(
taeHtnetaLfo
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taeHlatoTHmaetSfo g).bL/UTB(
cificepSemuloV
∇∇ ∇∇∇).bL/.tF.uC(
erusserP)ISP( .pmeT
t)F°(
ehtfotaeHdiuqiL
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taeHlatoTHmaetSfo g).bL/UTB(
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etulosbA'P
eguaGP
etulosbA'P
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696.410.510.610.710.810.91
0.03.03.13.23.33.4
00.21230.31223.61244.91214.22242.522
70.08111.18124.48165.78165.09124.391
3.0797.9696.7695.5696.3699.169
4.05118.05110.25111.35112.45113.5511
08.6292.6227.4293.3271.2280.12
0.570.670.770.870.97
3.063.163.263.363.46
06.70305.80304.90392.01361.113
34.77273.87203.97212.08221.182
5.4097.3091.3094.2097.109
9.18111.28114.28116.28118.2811
618.5347.5376.5406.5735.5
0.020.120.220.320.42
3.53.63.73.83.9
69.72275.03270.33294.53228.732
61.69197.89133.10287.30241.602
1.0694.8598.6592.5597.359
3.65112.75111.85110.95118.9511
980.02291.91573.81726.71839.61
0.080.180.280.380.48
3.563.663.763.863.96
30.21398.21347.31395.41324.513
20.28219.28297.38266.48235.582
1.1094.0097.9981.9985.898
1.38113.38115.38118.38110.4811
274.5804.5643.5582.5622.5
0.520.620.720.820.92
3.013.113.213.313.41
70.04252.24263.44214.64204.842
24.80226.01257.21238.41268.612
1.2597.0593.9499.7495.649
6.06113.16110.26117.26114.3611
303.61517.51071.51366.41981.41
0.580.680.780.880.98
3.073.173.273.373.47
52.61370.71388.71386.81384.913
93.68242.78280.88219.88247.982
8.7982.7985.6989.5983.598
2.48114.48116.48118.48111.5811
861.5111.5550.5100.5849.4
0.030.130.230.330.43
3.513.613.713.813.91
33.05222.25250.45248.55285.752
28.81237.02295.22214.42281.622
3.5490.4498.2496.1493.049
1.46117.46114.56110.66115.6611
647.31033.31049.21275.21622.21
0.090.190.290.390.49
3.573.673.773.873.97
72.02360.12338.12306.22363.323
65.09283.19281.29289.29287.392
7.4981.4985.3989.2983.298
3.58115.58117.58119.58111.6811
698.4548.4697.4747.4996.4
0.530.630.730.830.93
3.023.123.223.323.42
82.95259.06275.26261.46227.562
19.72206.92262.13298.23284.432
2.9390.8399.6398.5397.439
1.76116.76112.86117.86112.9611
898.11885.11492.11051.11057.01
0.590.690.790.890.99
3.083.183.283.383.48
21.42378.42316.52353.62380.723
65.49243.59221.69298.69256.792
7.1981.1985.0989.9884.988
2.68114.68116.68118.68110.7811
256.4606.4165.4715.4474.4
0.040.140.240.340.44
3.523.623.723.823.92
52.76247.86212.07246.17250.372
30.63255.73240.93215.04259.142
7.3396.2396.1396.0396.929
7.96112.07117.07111.17116.1711
894.01852.01920.01
018.9106.9
0.0010.1010.2010.3010.401
3.583.683.783.883.98
18.72335.82352.92369.92366.033
04.89251.99209.99246.00373.103
8.8882.8886.7881.7885.688
2.78114.78115.78117.78119.7811
234.4193.4053.4013.4172.4
0.540.640.740.840.94
3.033.133.233.333.43
44.47208.57231.77254.87247.972
63.34257.44221.64274.74297.842
6.8297.7297.6298.5299.429
0.27114.27119.27113.37117.3711
104.9902.9520.9848.8876.8
0.5010.6010.7010.8010.901
3.093.193.293.393.49
63.13350.23347.23324.33301.433
01.20328.20345.30362.40379.403
0.6884.5889.4883.4887.388
1.88112.88114.88116.88117.8811
232.4491.4751.4021.4480.4
0.050.150.250.350.45
3.533.633.733.833.93
10.18262.28294.38207.48209.582
90.05273.15236.25278.35290.552
0.4290.3292.2293.1295.029
1.47114.47118.47112.57116.5711
515.8953.8802.8260.8229.7
0.0110.1110.2110.3110.411
3.593.693.793.893.99
77.43344.53311.63377.63324.733
66.50373.60360.70357.70334.803
2.3886.2881.2886.1881.188
9.88110.98112.98114.98115.9811
940.4510.4189.3749.3419.3
0.550.650.750.850.95
3.043.143.243.343.44
70.78282.88273.98205.09216.192
03.65205.75276.85228.95269.062
6.9198.8199.7191.7193.619
9.57113.67116.67119.67113.7711
787.7656.7925.7704.7982.7
0.5110.6110.7110.8110.911
3.0013.1013.2013.3013.401
70.83327.83363.93399.93326.043
11.90397.90364.01321.11387.113
6.0880.0885.9780.9784.878
7.98118.98110.09111.09112.0911
288.3058.3918.3887.3857.3
0.060.160.260.360.46
3.543.643.743.843.94
17.29297.39258.49209.59249.692
90.26202.36203.46283.56254.662
5.5197.4199.3191.3193.219
6.77119.77112.87115.87118.8711
571.7460.7759.6358.6257.6
0.0210.1210.2210.3210.421
3.5013.6013.7013.8013.901
52.14388.14305.24311.34327.343
44.21301.31357.31304.41340.513
9.7784.7789.6784.6789.578
4.09115.09117.09118.09119.0911
827.3996.3076.3246.3416.3
0.560.660.760.860.96
3.053.153.253.353.45
79.79299.89299.99289.00369.103
05.76255.86285.96206.07216.192
6.1198.0191.0194.9097.809
1.97114.97117.97110.08113.0811
556.6065.6864.6873.6192.6
0.5210.6210.7210.8210.921
3.0113.1113.2113.3113.411
33.44349.44345.54331.64337.643
86.51313.61349.61375.71391.813
4.5789.4784.4789.3784.378
1.19112.19113.19115.19116.1911
785.3065.3335.3705.3184.3
0.070.170.270.370.47
3.553.653.753.853.95
29.20388.30338.40367.50386.603
16.27206.37275.47245.57294.672
9.7092.7095.6098.5091.509
6.08118.08111.18113.18116.1811
602.6421.6440.6669.5098.5
0.0310.1310.2310.3310.431
3.5113.6113.7113.8113.911
23.74309.74384.84360.94346.943
18.81334.91340.02356.02352.123
9.2785.2780.2785.1780.178
7.19119.19110.29111.29112.2911
554.3034.3504.3183.3753.3
Technical
K - 96
KK
)deunitnoc(maetSdetarutaSfoseitreporPerusserP
)ISP( .pmeTt
)F°(
ehtfotaeHdiuqiL
).bL/UTB(
taeHtnetaLfo
noitaropavE).bL/UTB(
taeHlatoTHmaetSfo g).bL/UTB(
cificepSemuloV
∇∇ ∇∇∇).bL/.tF.uC(
erusserP)ISP( .pmeT
t)F°(
ehtfotaeHdiuqiL
).bL/UTB(
taeHtnetaLfo
noitaropavE).bL/UTB(
taeHlatoTHmaetSfo g).bL/UTB(
cificepSemuloV
∇∇ ∇∇∇).bL/.tF.uC(
etulosbA'P
eguaGP
etulosbA'P
eguaGP
0.5310.6310.7310.8310.931
3.0213.1213.2213.3213.421
12.05387.05353.15319.15374.253
58.12354.22350.32346.32332.423
6.0781.0786.9681.9687.868
4.29115.29116.29117.29119.2911
333.3013.3782.3462.3242.3
0.0040.0240.0440.0640.084
3.5833.5043.5243.5443.564
95.44493.94420.45405.85428.264
0.4244.9246.4347.9346.444
5.0872.5770.0779.4679.957
5.40216.40216.40216.40215.4021
3161.11601.16550.14900.10769.0
0.0410.1410.2410.3410.441
3.5213.6213.7213.8213.921
20.35375.35321.45376.45312.553
28.42304.52389.52365.62331.723
2.8687.7682.7687.6683.668
0.39111.39112.39113.39114.3911
022.3891.3771.3551.3431.3
0.0050.0250.0450.0650.085
3.5843.5053.5253.5453.565
10.76470.17410.57458.87485.284
4.9441.4546.8540.3644.764
0.5571.0574.5478.0471.637
4.40212.40210.40218.30215.3021
8729.05187.08758.05628.03797.0
0.5410.6410.7410.8410.941
3.0313.1313.2313.3313.431
67.55392.65338.65363.75398.753
07.72372.82338.82393.92359.923
8.5683.5689.4685.4680.468
5.39116.39118.39119.39110.4911
411.3490.3470.3450.3430.3
0.0060.0260.0460.0660.086
3.5853.5063.5263.5463.566
12.68457.98412.39485.69488.994
6.1747.5748.9748.3847.784
6.1372.7277.2273.8170.417
2.30219.20215.20211.20217.1021
8967.00447.08917.01796.07576.0
0.0510.2510.4510.6510.851
3.5313.7313.9313.1413.341
24.85364.95394.06325.16335.263
15.03316.13307.23397.33368.433
6.3687.2688.1589.0680.068
1.49113.49115.49117.49119.4911
510.3779.2049.2409.2968.2
0.0070.0270.0470.0670.087
3.5863.5073.5273.5473.567
01.30552.60543.90563.21533.505
5.1943.5940.9946.2052.605
7.9074.5072.1071.7969.296
2.10217.00212.00217.99111.9911
4556.02636.00816.07006.03485.0
0.0610.2610.4610.6610.861
3.5413.7413.9413.1513.351
35.36335.46315.56384.66354.763
39.53389.63320.83350.93370.043
2.9583.8585.7586.6587.558
1.59113.59115.59117.59118.5911
438.2108.2867.2637.2507.2
0.0080.0280.0480.0680.088
3.5873.5083.5283.5483.568
32.81580.12588.32536.62533.925
7.9052.3156.6150.0253.325
9.8868.4868.0868.6768.276
6.89110.89114.79118.69111.6911
7865.08355.06935.00625.00315.0
0.0710.2710.4710.6710.871
3.5513.7513.9513.1613.361
14.86353.96392.07322.17341.273
90.14301.24301.34390.44360.543
9.4581.4583.3584.2586.158
0.69112.69114.69115.69117.6911
576.2546.2616.2785.2955.2
0.0090.0290.0490.0690.089
3.5883.5093.5293.5493.569
89.13595.43561.73586.93571.245
6.6258.9250.3352.6353.935
8.8669.4660.1661.7563.356
4.59117.49110.49113.39116.2911
6005.06884.02774.03664.07554.0
0.0810.2810.4810.6810.881
3.5613.7613.9613.1713.371
60.37369.37368.47357.57346.673
30.64300.74369.74329.84368.943
8.0580.0582.9484.8486.748
9.69110.79112.79113.79115.7911
235.2505.2974.2454.2924.2
0.00010.05010.00110.05110.0021
3.5893.53013.58013.53113.5811
16.44575.05513.65568.16522.765
4.2450.0554.7556.4565
7.175
4.9469.9364.0360.1267.116
8.19119.98118.78116.58114.3811
6544.08124.01004.02083.0
916.00.0910.2910.4910.6910.891
3.5713.7713.9713.1813.381
15.77383.87342.97301.08359.083
97.05327.15346.25355.35364.453
8.6481.6483.5485.4487.348
6.79118.79119.79111.89112.8911
404.2083.2653.2333.2013.2
0.05210.00310.05310.00410.0541
3.53213.58213.53313.58313.5341
24.27564.77553.28501.78537.195
6.8754.5851.2957.8952.506
4.2062.3950.4857.4755.565
0.18116.87111.67114.37117.0711
0543.03923.08413.02103.04882.0
0.0020.5020.0120.5120.022
3.5813.0913.5913.0023.502
97.18368.38309.58398.78368.983
63.55385.75377.95319.16320.463
0.3480.1482.9384.7386.538
4.89117.89110.99113.99116.9911
882.2432.2381.2431.2780.2
0.00510.00610.00710.00810.0091
3.58413.58513.58613.58713.5881
32.69509.40651.31630.12685.826
6.1161.4263.6363.8461.066
3.6550.8356.9151.1054.284
9.76111.26119.55114.94114.2411
5672.08452.04532.09712.01202.0
0.5220.0320.5320.0420.542
3.0123.5123.0223.5223.032
97.19386.39345.59373.79381.993
90.66331.86341.07321.27380.473
8.3380.2383.0385.8288.628
9.99111.00214.00216.00219.0021
2240.22999.19759.13819.13088.1
0.00020.00120.00220.00320.0042
3.58913.58023.58123.58223.5832
28.53677.24664.94619.55621.266
7.1763.3868.4965.6074.817
4.3641.4444.4249.3047.283
1.53114.72112.91114.01111.1011
8781.06471.05261.03151.07041.0
0.0520.5520.0620.5620.072
3.5323.0423.5423.0523.552
59.00407.20424.40411.60487.704
00.67398.77367.97306.18324.383
1.5284.3288.1281.0285.818
1.10213.10215.10217.10219.1021
8348.16808.18477.12247.17017.1
0.00520.00620.00720.00820.0092
3.58423.58523.58623.58723.5882
31.86649.37655.97699.48662.096
6.0370.3472.6571.0774.587
5.0632.7331.2137.4826.352
1.19012.08013.86018.45010.9301
7031.03121.03211.05301.07490.0
0.5720.0820.5820.0920.592
3.0623.5623.0723.5723.082
34.90450.11456.21432.41497.514
12.58389.68337.88364.09361.293
9.6183.5187.3181.2185.018
1.20213.20214.20216.20217.2021
4086.11156.18226.14595.19865.1
0.00030.00130.00232.6023
3.58923.58033.58135.1913
63.59613.00711.50704.507
5.2080.5284.2787.209
8.7121.861
0.260.0
3.02011.3994.4397.209
8580.03570.00850.03050.0
0.0030.0230.0430.0630.083
3.5823.5033.5233.5433.563
33.71492.32479.82404.43406.934
48.39393.00466.60476.21454.814
0.9080.3081.7974.7978.587
8.20214.30217.30211.40213.4021
3345.15844.15463.15982.12222.1
Technical
K - 97
KK
)cirteM(maetSdetarutaSfoseitreporP
K,ERUTAREPMET RAB,ERUSSERPm,EMULOV 3 gk/ gk/Jk,YPLAHTNE )Kxgk(/Jk,YPORTNE
desnednoC ropaV desnednoC ropaV desnednoC ropaV
051 11-03.6 3-370.1 9+55.9 6.935- 3722 781.2- 45.61
061071081091002
01-27.79-92.78-83.57-32.36-26.1
3-470.13-670.13-770.13-870.13-970.1
8+26.98+80.17+55.16+27.25+96.5
7.525-7.115-8.794-8.384-5.764-
19220132823274326632
601.2-620.2-749.1-868.1-987.1-
94.5175.4167.3130.6183.21
012022032042052
6-10.75-56.25-19.84-27.34-95.7
3-180.13-280.13-480.13-580.13-780.1
5+93.14+38.34+81.13+70.43+25.1
2.154-0.534-3.614-1.004-5.813-
48323042124204429542
117.1-336.1-555.1-874.1-004.1-
97.1102.1197.0153.01459.9
552062562072
51.372
3-32.13-69.13-60.33-96.43-11.6
3-780.13-880.13-980.13-090.13-190.1
4.6592.2164.0044.5623.602
8.963-5.063-2.153-6.933-5.333-
86427742684269422052
163.1-323.1-182.1-692.1-122.1-
867.9095.9164.9552.9851.9
51.372572082582092
11600.079600.009900.078310.071910.0
3-000.13-000.13-000.13-000.13-100.1
3.6027.1814.031
4.997.96
0.08.78.828.947.07
20525052415232522352
000.0820.0401.0871.0152.0
851.9901.9098.8758.8047.8
592003503013513
71620.013530.021740.012260.023180.0
3-200.13-300.13-500.13-700.13-900.1
49.1531.9309.7239.2228.71
6.195.2114.3313.4512.571
14520552955286527752
323.0393.0264.0035.0795.0
726.8025.8714.8813.8422.8
023523033533043
35010.015310.091710.076120.031720.0
3-110.13-310.13-610.13-810.13-120.1
89.3160.11
28.890.747.5
1.6910.7129.7328.8528.972
68525952406231622262
946.0727.0197.0458.0619.0
151.8640.8269.7188.7408.7
543053553063563
2733.03614.00015.09026.04157.0
3-420.13-720.13-030.13-430.13-830.1
386.4648.3081.3546.2212.2
7.0037.1237.2437.3637.483
03629362746255623662
779.0830.1790.1651.1412.1
927.7756.7885.7125.7654.7
07351.373
573083583
0409.03310.15180.19682.13325.1
3-140.13-440.13-540.13-940.13-350.1
168.1976.1475.1733.1241.1
8.5041.9148.6240.8442.964
17626762976278624962
172.1703.1823.1483.1934.1
493.7653.7333.7572.7812.7
093004014024034
497.1554.2203.3073.4996.5
3-850.13-760.13-770.13-880.13-990.1
089.0137.0355.0524.0133.0
4.0949.2356.5756.8168.166
20726172927224723572
494.1506.1807.1018.1119.1
361.7850.7959.6568.6577.6
044054064074084
333.7913.917.1155.4109.71
3-011.13-321.13-731.13-251.13-761.1
162.0802.0761.0631.0111.0
3.5072.9475.3972.8384.388
46723772287298725972
110.2901.2502.2103.2593.2
986.6706.6825.6154.6773.6
094005015025035
38.1204.6266.1307.7385.44
3-481.13-302.13-222.13-442.13-862.1
2290.06770.01360.05250.05440.0
1.9296.579320117019111
99721082208210828972
974.2185.2376.2567.2658.2
213.6332.6361.6390.6320.6
045055065075085
83.2591.1680.1761.2815.49
3-492.13-323.13-553.13-293.13-334.1
5730.07130.09620.08220.03910.0
07110221372182314831
29724872277275727372
849.2930.3231.3522.3123.3
359.5288.5808.5337.5456.5
095006016026526
3.8015.3213.7311.9511.961
3-284.13-145.13-216.13-507.13-877.1
3610.07310.05110.04900.05800.0
34416051375174617961
71722862146288525552
914.3025.3726.3147.3508.3
965.5084.5813.5952.5191.5
036536046546
13.746
1.9719.0917.2022.5122.122
3-658.13-539.13-570.23-153.23-071.3
5700.06600.07500.05400.02300.0
43713871148113917012
51526642104229227012
578.3059.3730.4322.4344.4
511.5520.5219.4237.4344.4
Technical
K - 98
KK
- continued -
maetSdetaehrepuSfoseitreporPERUSSERP
)ISP( .TAS.PMET
t
(F°—ERUTAREPMETLATOT t)
etulosbA'P
eguaGP
°063 °004 °044 °084 °005 °006 °007 °008 °009 °0001 °0021
696.41 0.0 00.212 ∇hg
30.331.1221
86.439.9321
23.638.8521
69.736.7721
87.831.7821
68.248.4331
49.642.3831
00.153.2341
70.553.2841
31.951.3351
52.765.7361
0.02 3.5 69.722 ∇hg
12.423.0221
34.522.9321
56.622.8521
68.721.7721
64.826.6821
74.134.4331
74.439.2831
64.731.2341
54.041.2841
44.340.3351
14.944.7361
0.03 3.51 33.052 ∇hg
270.616.8121
798.619.7321
417.710.7521
825.812.6721
339.817.5821
59.028.3331
69.224.2831
69.4271.1341
59.628.1841
59.827.2351
39.232.7361
0.04 3.52 52.762 ∇hg
100.219.6121
826.215.6321
742.319.5521
269.312.5721
861.418.4821
886.511.3331
891.719.1831
207.813.1341
02.024.1841
07.124.2351
96.420.7361
0.05 3.53 10.182 ∇hg
755.92.5121
560.011.5321
765.017.4521
260.112.4721
903.119.3821
235.215.2331
447.314.1831
059.419.0341
251.611.1841
253.711.2351
747.918.6361
0.06 3.54 17.292 ∇hg
729.74.3121
753.86.3321
977.85.3521
691.92.3721
304.90.3821
724.018.1331
144.119.0831
944.215.0341
254.318.0841
454.419.1351
154.616.6361
0.07 3.55 29.203 ∇hg
267.65.1121
631.71.2321
205.73.2521
368.72.2721
140.80.2821
429.81.1331
697.94.0831
266.011.0341
425.115.0841
383.216.1351
790.413.6361
0.08 3.56 30.213 ∇hg
888.57.9021
022.67.0321
445.61.1521
268.61.1721
020.71.1821
797.75.0331
265.89.9731
223.97.9241
770.011.0841
038.013.1351
233.212.6361
0.09 3.57 72.023 ∇hg
802.57.7021
805.51.9221
997.58.9421
480.61.0721
522.61.0821
029.68.9231
306.74.9731
972.83.9241
259.88.9741
326.90.1351
959.019.5361
0.001 3.58 18.723 ∇hg
366.47.5021
739.46.7221
202.56.8421
264.50.9621
985.51.9721
812.61.9231
538.69.8731
644.79.8241
250.85.9741
656.88.0351
068.97.5361
0.021 3.501 52.143 ∇hg
448.36.1021
180.44.4221
703.40.6421
725.49.6621
636.42.7721
561.57.7231
386.58.7731
591.61.8241
207.68.8741
702.72.0351
212.83.5361
0.041 3.521 20.353 ∇hg
852.33.7911
864.31.1221
766.33.3421
068.37.4621
459.32.5721
314.44.6231
168.48.6731
103.52.7241
837.52.8741
271.67.9251
530.79.4361
0.061 3.541 35.363 ∇hg
------
800.36.7121
781.36.0421
953.34.2621
344.31.3721
948.30.5231
442.47.5731
136.44.6241
510.55.7741
693.51.9251
251.65.4361
0.081 3.561 60.373 ∇hg
------
946.20.4121
318.28.7321
969.22.0621
440.30.1721
114.35.3231
469.37.4731
011.46.5241
254.48.6741
297.46.8251
664.51.4361
0.002 3.581 97.183 ∇hg
------
163.23.0121
315.29.4321
656.28.7521
627.29.8621
060.31.2231
083.36.3731
396.38.4241
200.42.6741
903.40.8251
719.47.3361
0.022 3.502 68.983 ∇hg
------
521.25.6021
762.29.1321
004.24.5521
564.27.6621
277.27.0231
660.36.2731
253.30.4241
436.35.5741
319.35.7251
764.43.3361
0.042 3.522 73.793 ∇hg
------
6729.15.2021
260.28.8221
781.20.3521
742.25.4621
335.22.9131
408.25.1731
860.32.2341
723.38.4741
485.39.6251
390.49.2361
0.062 3.542 24.404 ∇hg
------
------
2888.17.5221
600.25.0521
360.23.2621
033.27.7131
285.24.0731
728.23.2241
760.32.4741
503.33.6251
677.35.2361
0.082 3.562 50.114 ∇hg
------
------
8837.14.2221
2158.19.7421
7409.10.0621
651.22.6131
293.24.9631
126.25.1241
548.25.3741
660.38.5251
405.31.2361
0.003 3.582 33.714 ∇hg
------
------
0906.11.9121
5617.13.5421
5767.16.7521
500.27.4131
722.23.8631
244.26.0241
256.28.2741
958.22.5251
962.37.1361
0.023 3.503 92.324 ∇hg
------
------
0594.16.5121
5895.16.2421
2746.12.5521
4378.12.3131
380.22.7631
582.28.9141
384.21.2741
876.27.4251
360.33.1361
0.043 3.523 79.824 ∇hg
------
------
1493.11.2121
1494.19.9321
0145.18.2521
9657.16.1131
2659.11.6631
741.20.9141
433.25.1741
815.21.4251
188.29.0361
0.063 3.543 04.343 ∇hg
------
------
1403.14.8021
2104.11.7321
4644.13.0521
3356.11.0131
1348.10.5631
520.21.8141
202.28.0741
673.25.3251
917.25.0361
∇ dnuoprepteefcibuc,emulovcificeps=hg dnuoprepUTB,maetsfotaehlatot=
Technical
K - 99
KK
- continued -
)deunitnoc(maetSdetaehrepuSfoseitreporPERUSSERP
)ISP( .TAS.PMET
t
(F°—ERUTAREPMETLATOT t)
etulosbA'P
eguaGP
°005 °045 °006 °046 °066 °007 °047 °008 °009 °0001 °0021
0.083 3.563 06.934∇γη
6163.17.7421
4444.11.3721
5065.15.8031
5436.10.1331
7076.10.2431
9147.18.3631
8118.13.5831
9419.13.7141
380.21.0741
942.20.3251
575.20.0361
0.004 3.583 95.444 ∇hg
1582.11.5421
2563.10.1721
0774.19.6031
0845.16.9231
7285.18.0431
8056.17.2631
7717.13.4831
1618.14.6141
7679.14.9641
431.24.2251
544.26.9261
0.024 3.504 93.944 ∇hg
8512.15.2421
5392.19.8621
4104.13.5031
7964.13.8231
0305.15.9331
4865.16.1631
4236.13.3831
7627.15.5141
2088.17.8641
130.29.1251
723.22.9261
0.044 3.524 20.454 ∇hg
6251.18.9321
2822.17.6621
7233.16.3031
4893.19.6231
6034.12.8331
4394.14.0631
9455.13.2831
4546.17.4141
5297.11.8641
8639.13.1251
022.28.8261
0.064 3.544 5.854 ∇hg
8490.10.7321
5861.15.4621
8962.10.2031
4333.14.5231
4463.19.6331
0524.13.9531
2484.13.1831
1175.18.3141
4217.14.7641
8058.17.0251
221.24.8261
0.084 3.564 28.264 ∇hg
7140.12.4321
8311.13.2621
2212.13.0031
7372.10.4231
8303.16.5331
2263.12.8531
3914.13.0831
1305.19.2141
0936.17.6641
0277.12.0251
330.20.8261
0.005 3.584 10.764 ∇hg
7299.03.1321
3360.10.0621
1951.16.8921
8812.16.2231
8742.12.4331
4403.10.7531
6953.13.9731
5044.11.2141
5175.10.6641
6996.16.9151
4059.16.7261
0.025 3.505 70.174 ∇hg
3749.03.8221
6610.17.7521
1011.19.6921
1861.11.1231
2691.19.2331
1152.18.5531
5403.12.8731
6283.12.1141
1905.13.5641
636.10.9151
3478.12.7261
0.045 3.525 10.574 ∇hg
2509.03.5221
3379.04.5521
6460.12.5921
1121.17.9131
5841.15.1331
7102.16.4531
5352.12.7731
1923.13.0141
4154.16.4641
7075.15.8151
9308.18.6261
0.065 3.545 58.874 ∇hg
9568.02.2221
0339.00.3521
4220.14.3921
5770.12.8131
1401.12.0331
8551.15.3531
0602.11.6731
4972.14.9041
8793.19.3641
2315.19.7151
5837.14.6261
0.085 3.565 85.284 ∇hg
1928.00.9121
4598.05.0521
0389.07.1921
8630.17.6131
7260.18.8231
1331.13.2531
9161.11.5731
1332.16.8041
9743.12.3641
6954.13.7151
6776.10.6261
0.006 3.585 12.684 ∇hg
7497.07.5121
2068.01.8421
3649.09.9821
8899.02.5131
1420.14.7231
2370.11.1531
7021.10.4731
9981.17.7041
3103.15.2641
6904.17.6151
8026.15.5261
0.026 0.506 57.984 ∇hg
4267.04.2121
2728.05.5421
8119.01.8821
3369.07.3131
0889.00.6231
8530.19.9431
1280.10.3731
4941.18.6041
7752.18.1641
8263.12.6151
6765.11.5261
0.046 3.526 12.394 ∇hg
9137.00.9021
3697.00.3421
5978.02.6921
9929.02.2131
1459.06.4231
8000.16.8431
9540.19.1731
5111.19.5041
8612.11.1641
0913.16.5151
8715.17.4261
0.066 3.546 85.694 ∇hg
2307.04.5021
0767.04.0421
1948.04.4821
5898.06.0131
2229.02.3231
9769.04.7431
9110.18.0731
9570.10.5041
4871.14.0641
8772.10.5151
9074.13.4261
0.086 3.566 88.994 ∇hg
9576.08.1021
5937.07.7321
5028.05.2821
0968.01.9031
2298.07.1231
9639.02.6431
0089.08.9631
4240.11.4041
3241.17.9541
0932.15.4151
9624.19.3261
0.007 3.586 01.305 ∇hg
------
4317.00.5321
4397.06.0821
1148.05.7031
9368.03.0231
7709.00.5431
8949.07.8631
8010.12.3041
2801.10.9541
4202.19.3151
3583.15.3261
0.057 3.537 68.015 ∇hg
------
0456.09.7221
9137.07.5721
8777.05.3031
6997.06.6131
4148.08.1431
3188.00.6631
1939.09.0041
0130.12.7541
6911.14.2151
2192.14.2261
0.008 3.587 32.815 ∇hg
------
5106.05.0221
9776.07.0721
3227.04.9921
3347.09.2131
3387.06.8331
5128.02.3631
3678.06.8931
3369.04.5541
0740.10.1151
8802.14.1261
0.058 3.538 62.525 ∇hg
------
6455.07.2121
1036.05.5621
2376.02.5921
4396.00.9031
0237.04.5331
5867.04.0631
9028.03.6931
7309.06.3541
0389.05.9051
0631.14.0261
0.009 3.588 89.135 ∇hg
------
4215.04.4021
3785.01.0621
4926.09.0921
1946.01.5031
3686.01.2331
5127.05.7531
6177.09.3931
6058.08.1541
2629.01.8051
4170.13.9161
0.059 3.539 24.835 ∇hg
------
0474.05.5911
9845.06.4521
1095.04.6821
2906.01.1031
3546.07.8231
3976.07.4531
5727.06.1931
1308.00.0541
3578.06.6051
6310.13.8161
0.0001 3.589 16.445 ∇hg
------
------
0415.08.8421
6455.09.1821
3375.00.7921
4806.03.5231
3146.07.1531
8786.02.9831
4067.02.8441
4928.01.5051
5169.03.7161
∇ dnuoprepteefcibuc,emulovcificeps=hg dnuoprepUTB,maetsfotaehlatot=
Technical
K - 100
KK
)deunitnoc(maetSdetaehrepuSfoseitreporPERUSSERP
)ISP( .TAS.PMET
t
(F°--ERUTAREPMETLATOT t)
etulosbA'P
eguaGP
°066 °007 °047 °067 °087 °008 °068 °009 °0001 °0011 °0021
0.0011 3.5801 13.655 ∇hg
0115.05.8821
5445.03.8131
5575.08.5431
4095.09.8531
9406.07.1731
1916.03.4831
1066.08.0241
6686.05.4441
3057.02.2051
7118.08.8551
6178.02.5161
0.0021 3.5811 22.765 ∇hg
6854.06.9721
9094.00.1131
6025.06.9331
7435.02.3531
4845.04.6631
7165.03.9731
3006.07.6141
0526.07.0441
3486.02.9941
2147.04.6551
7697.01.3161
0.0031 3.5821 64.775 ∇hg
9314.02.0721
4544.04.3031
9374.03.3331
4784.03.7431
4005.00.1631
1315.03.4731
6945.05.2141
8275.00.7341
4826.02.6941
6186.09.3551
3337.00.1161
0.0041 3.5831 01.785 ∇hg
3573.03.0621
2604.05.5921
8334.07.6231
8644.03.1431
3954.04.5531
4174.01.9631
1605.02.8041
1825.01.3341
5085.02.3941
5036.04.1551
9876.09.8061
0.0051 3.5841 32.695 ∇hg
3143.08.9421
9173.02.7821
9893.00.0231
4114.02.5331
5324.07.9431
2534.08.3631
4864.09.3041
3984.03.9241
0935.01.0941
2685.09.8451
8136.08.6061
0.0061 3.5851 09.406 ∇hg
2113.07.8321
7143.07.8721
2863.00.3131
4083.08.8231
1293.09.3431
4304.04.8531
3534.05.9931
3554.03.5241
7205.00.7841
4745.04.6451
6095.06.4061
0.0071 3.5861 51.316 ∇hg
2482.08.6221
8413.07.9621
0143.08.5031
9253.03.2231
3463.09.7331
3573.09.2531
1604.00.5931
3524.04.1241
6074.00.4841
2315.08.3451
2455.05.2061
0.0081 3.5871 30.126 ∇hg
7952.00.4121
7092.03.0621
6613.04.8921
4823.05.5131
5933.08.1331
2053.02.7431
1083.04.0931
6893.04.7141
1244.08.0841
8284.03.1451
8125.04.0061
0.0091 3.5881 85.826 ∇hg
1732.02.0021
8862.04.0521
7492.06.0921
3603.06.8031
1713.04.5231
7723.05.1431
8653.08.5831
7473.03.3141
5614.07.7741
6554.08.8351
9294.02.8951
0.0002 3.5891 28.536 ∇hg
1612.09.4811
9842.00.0421
8472.06.2821
3682.04.1031
2792.00.9131
4703.05.5331
8533.02.1831
2353.02.9041
5393.05.4741
1134.02.6351
8664.01.6951
0.0012 3.5802 77.246 ∇hg
2691.07.7611
6032.00.9221
7652.03.4721
2862.00.4921
9872.03.2131
0982.05.9231
7613.04.6731
7333.00.5041
7273.04.1741
9804.06.3351
3344.09.3951
0.0022 3.5812 64.946 ∇hg
8671.08.7411
5312.04.7121
0042.07.5621
4152.03.6821
1262.04.5031
1272.03.3231
4992.05.1731
9513.08.0041
8353.02.8641
7883.01.1351
8124.08.1951
0.0032 3.5822 19.556 ∇hg
5751.08.3211
8791.09.4021
7422.07.6521
2632.04.8721
8642.04.8921
7652.09.6131
5382.06.6631
7992.05.6931
5633.09.4641
3073.05.8251
3204.06.9851
0.0042 3.5832 21.266 ∇hg
------
8281.05.1911
5012.03.7421
1222.02.0721
7232.01.1921
5242.03.0131
9862.06.1631
8482.02.2931
7023.07.1641
4353.09.5251
3483.04.7851
0.0052 3.5842 31.866 ∇hg
------
6861.08.6711
3791.06.7021
0902.08.1621
6912.06.3821
4922.06.3031
5552.05.6531
0172.08.7831
1603.04.8541
9733.02.3251
8763.03.5851
0.0062 3.5852 49.376 ∇hg
------
9451.06.0611
9481.03.7221
7691.09.2521
4702.08.5721
2712.08.6921
1342.04.1531
4852.04.3831
6292.01.5541
6323.06.0251
6253.01.3851
0.0072 3.5862 55.976 ∇hg
------
5141.05.2411
2371.05.6121
3581.08.3421
0691.09.7621
9502.07.9821
5132.01.6431
6642.09.8731
1082.08.1541
3013.00.8151
5833.09.0851
0.0082 3.5872 99.486 ∇hg
------
1821.04.1211
2261.01.5021
5471.02.4321
4581.06.9521
3591.04.2821
8022.08.0431
6532.03.4731
5862.05.8441
9792.04.5151
4523.07.8751
0.0092 3.5882 62.096 ∇hg
------
3411.09.5901
7151.00.3911
4461.03.4221
4571.01.1521
3581.09.4721
8012.03.5331
4522.07.9631
7752.01.5441
4682.07.2151
2313.05.6751
0.0003 3.5892 63.596 ∇hg
------
4890.07.0601
6141.01.0811
8451.08.3121
0661.02.2421
0671.02.7621
4102.07.9231
9512.00.5631
6742.08.1441
7572.00.0151
8103.03.4751
0.0013 3.5803 13.007 ∇hg
------
------
0231.02.6611
6541.09.2021
1751.00.3321
2761.03.9521
6291.01.4231
0702.03.0631
2832.04.8341
7562.04.7051
1192.01.2751
0.0023 3.5813 11.507 ∇hg
------
------
6221.01.1511
9631.04.1911
6841.05.3221
9851.01.1521
3481.03.8131
6891.05.5531
3922.09.4341
3652.07.4051
1182.09.9651
2.6023 5.1913 04.507 ∇hg
------
------
0221.02.0511
3631.06.0911
0841.09.2221
3851.05.0521
8381.09.7131
1891.02.5531
8822.07.4341
7552.05.4051
6082.08.9651
∇ dnuoprepteefcibuc,emulovcificeps=hg dnuoprepUTB,maetsfotaehlatot=
Technical
K - 101
KK
Determine Velocity of Steam in Pipes:
Where: A = Nominal pipe section area =d = DiameterV = Specific volume from steam tablesin ft3/lb (m3/kg)
Velocity (ft/s) =(25)(A)
(V)π(d)2
4
Note: Specific volume changes with steam pressure andtemperature. Make sure to calculate velocities of inlet andoutlet piping of the regulator.
seiticoleVeniLepiPmaetSdednemmoceRNOITIDNOCMAETS )DNOCES/SRETEM(DNOCES/TEEF,YTICOLEV
,)rab0,1ot0(gisp51ot0detarutasdnayrD
)5,03(001
,)rab0,1(gisp51pudnadetarutasdnayrD
)3,35(571
,)rab8,31(gisp002pudnadetaehrepuS
)2,67(052
sepiPmaetSdetalusnInIsetaRnoitasnednoClacipyT
,ERUSSERP)RAB(GISP
NOITALUSNIFOSEHCNI2HTIWEPIPFOTOOFREP)RUOH/GK(RUOH/SDNUOPNISETAR
sehcnIniretemaiDepiP
4/3 1 2/1-1 2 3 4
)960,0(1 )900,0(20.0 )410,0(30.0 )410,0(30.0 )810,0(40.0 )320,0(50.0 )720,0(60.0
)43,0(5 )410,0(30.0 )410,0(30.0 )810,0(40.0 )810,0(40.0 )320,0(50.0 )720,0(60.0
)96,0(01 )410,0(30.0 )410,0(30.0 )810,0(40.0 )810,0(40.0 )320,0(50.0 )230,0(70.0
)7,1(52 )410,0(30.0 )810,0(40.0 )320,0(50.0 )320,0(50.0 )720,0(60.0 )630,0(80.0
)4,3(05 )810,0(40.0 )810,0(40.0 )320,0(50.0 )720,0(60.0 )140,0(90.0 )50,0(11.0
)2,5(57 )810,0(40.0 )320,0(50.0 )720,0(60.0 )230,0(70.0 )50,0(11.0 )460,0(41.0
)9,6(001 )320,0(50.0 )320,0(50.0 )230,0(70.0 )630,0(80.0 )450,0(21.0 )860,0(51.0
)6,8(521 )320,0(50.0 )720,0(60.0 )230,0(70.0 )630,0(80.0 )950,0(31.0 )370,0(61.0
)3,01(051 )720,0(60.0 )720,0(60.0 )630,0(80.0 )140,0(90.0 )460,0(41.0 )770,0(71.0
)8,31(002 )720,0(60.0 )230,0(70.0 )630,0(80.0 )140,0(90.0 )860,0(51.0 )680,0(91.0
noitalusnItuohtiWsepiPmaetSnIsetaRnoitasnednoClacipyT
,ERUSSERP)RAB(GISP
RIATNEIBMA)C°22(F°27TAEPIPERABFOTOOFREP)RUOH/GK(RUOH/SDNUOPNISETAR
sehcnIniretemaiDepiP
4/3 1 2/1-1 2 3 4
)960,0(1 )50,0(11.0 )860,0(51.0 )590,0(12.0 )311,0(52.0 )2710(83.0 )902,0(64.0
)43,0(5 )460,0(41.0 )370,0(61.0 )1,0(22.0 )811,0(62.0 )6810(14.0 )722,0(05.0
)96,0(01 )860,0(51.0 )280,0(81.0 )901,0(42.0 )231,0(92.0 )20(44.0 )42,0(35.0
)7,1(52 )770,0(71.0 )1,0(22.0 )141,0(13.0 )361,0(63.0 )420(35.0 )592,0(56.0
)4,3(05 )1,0(22.0 )221,0(72.0 )771,0(93.0 )902,0(64.0 )9920(66.0 )673,0(38.0
)2,5(57 )811,0(62.0 )141,0(13.0 )402,0(54.0 )542,0(45.0 )9430(77.0 )274,0(40.1
)9,6(001 )231,0(92.0 )951,0(53.0 )722,0(05.0 )772,0(16.0 )930(68.0 )305,0(11.1
)6,8(521 )541,0(23.0 )771,0(93.0 )942,0(55.0 )803,0(86.0 )6240(49.0 )855,0(32.1
)3,01(051 )951,0(53.0 )191,0(24.0 )272,0(06.0 )633,0(47.0 )7640(30.1 )306,0(33.1
)8,31(002 )181,0(04.0 )222,0(94.0 )313,0(96.0 )763,0(18.0 )450(91.1 )86,0(05.1
Technical
K - 102
KK
- continued -
sepiPleetS04eludehcShguorhTretaWfowolFEGRAHCSID F°06TARETAWROFEPIP04ELUDEHCSNIYTICOLEVDNATEEF001REPPORDERUSSERP
snollaGrep
etuniM
.tFcibuCrep
dnoceS
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
"8/1 "4/12.0 644000.0 31.1 68.1 616.0 953.0 "8/3 "2/13.0 866000.0 96.1 22.4 429.0 309.0 405.0 951.0 713.0 160.0
"4/34.0 198000.0 62.2 89.6 32.1 16.1 276.0 543.0 224.0 680.05.0 11100.0 28.2 5.01 45.1 93.2 048.0 935.0 825.0 761.0 103.0 330.06.0 43100.0 93.3 7.41 58.1 92.3 10.1 157.0 336.0 042.0 163.0 140.08.0 87100.0 25.4 0.52 64.2 44.5 43.1 52.1 448.0 804.0 184.0 201.0 "1
1 32200.0 56.5 2.73 80.3 82.8 86.1 58.1 60.1 006.0 206.0 551.0 173.0 840.0 "4/1-12 64400.0 92.11 4.431 61.6 1.03 63.3 85.6 11.2 01.2 02.1 625.0 347.0 461.0 924.0 440.0 "2/1-13 86600.0 52.9 1.46 40.5 9.31 71.3 33.4 18.1 90.1 411.1 633.0 446.0 090.0 374.0 340.04 19800.0 33.21 2.111 27.6 9.32 22.4 24.7 14.2 38.1 94.1 565.0 858.0 051.0 036.0 170.05 41110.0 "2 04.8 7.63 82.5 2.11 10.3 57.2 68.1 538.0 370.1 322.0 887.0 401.06 73310.0 475.0 440.0
"2/1-280.01 9.15 33.6 8.51 16.3 48.3 32.2 71.1 92.1 903.0 349.0 541.0
8 28710.0 567.0 370.0 44.31 1.19 54.8 7.72 18.4 06.6 79.2 99.1 27.1 815.0 62.1 142.001 82220.0 659.0 801.0 076.0 640.0
"365.01 4.24 20.6 99.9 17.3 99.2 51.2 477.0 85.1 163.0
51 24330.0 34.1 422.0 10.1 490.0 30.9 6.12 75.5 63.6 22.3 36.1 73.2 557.002 65440.0 19.1 573.3 43.1 851.0 868.0 650.0 "2/1-3 30.21 8.73 34.7 9.01 92.4 87.2 61.3 82.152 07550.0 93.2 165.0 86.1 432.0 90.1 380.0 218.0 140.0
"482.9 7.61 73.5 22.4 49.3 39.1
03 48660.0 78.2 687.0 10.2 723.0 03.1 411.0 479.0 650.0 41.11 8.32 44.6 29.5 37.4 27.253 89770.0 53.3 50.1 53.2 634.0 25.1 151.0 41.1 170.0 288.0 140.0 99.21 2.23 15.7 09.7 25.5 46.304 21980.0 38.3 53.1 86.2 655.0 47.1 291.0 03.1 590.0 10.1 250.0 58.41 5.14 95.8 42.01 03.6 56.454 3001.0 03.4 76.1 20.3 866.0 59.1 932.0 64.1 711.0 31.1 460.0 76.9 08.21 90.7 58.505 4111.0 87.4 30.2 53.3 938.0 71.2 882.0 26.1 241.0 62.1 670.0 47.01 66.51 88.7 51.706 7331.0 47.5 78.2 20.4 81.1 06.2 64.0 59.1 402.0 15.1 701.0 "5 98.21 2.22 74.9 12.0107 0651.0 07.6 48.3 96.4 95.1 40.3 045.0 72.2 162.0 67.1 341.0 21.1 740.0 50.11 17.3108 2871.0 56.7 79.4 63.5 30.2 74.3 786.0 06.2 433.0 20.2 081.0 82.1 060.0 26.21 95.7109 5002.0 06.8 02.6 30.6 35.2 19.3 168.0 29.2 614.0 72.2 422.0 44.1 470.0 "6 02.41 0.22001 8222.0 65.9 95.7 07.6 90.3 43.4 50.1 52.3 905.0 25.2 272.0 06.1 090.0 11.1 630.0 877.51 9.62521 5872.0 79.11 67.11 83.8 17.4 34.5 16.1 60.4 967.0 51.3 514.0 10.2 531.0 93.1 550.0 27.91 4.14051 2433.0 63.41 07.61 50.01 96.6 15.6 42.2 78.4 80.1 87.3 085.0 14.2 091.0 76.1 770.0571 9983.0 57.61 3.22 37.11 79.8 06.7 00.3 86.5 44.1 14.4 477.0 18.2 352.0 49.1 201.0002 6544.0 41.91 8.82 24.31 86.11 86.8 78.3 94.6 58.1 40.5 589.0 12.3 323.0 22.2 031.0 "8522 3105.0 --- --- 90.51 36.41 77.9 38.4 03.7 23.2 76.5 32.1 16.3 104.0 05.2 261.0 44.1 340.0052 755.0 --- --- --- --- 58.01 39.5 21.8 48.2 03.6 64.1 10.4 594.0 87.2 591.0 06.1 150.0572 7216.0 --- --- --- --- 49.11 41.7 39.8 04.3 39.6 97.1 14.4 385.0 50.3 432.0 67.1 160.0003 4866.0 --- --- --- --- 00.31 63.8 47.9 20.4 65.7 11.2 18.4 386.0 33.3 572.0 29.1 270.0523 1427.0 --- --- --- --- 21.41 98.9 35.01 90.4 91.8 74.2 12.5 797.0 16.3 023.0 80.2 380.0
053 8977.0 --- --- --- --- 63.11 15.5 28.8 48.2 26.5 919.0 98.3 763.0 42.2 590.0573 5538.0 --- --- --- --- 71.21 81.6 54.9 52.3 20.6 5.01 61.4 614.0 04.2 801.0004 2198.0 --- --- --- --- 89.21 30.7 80.01 86.3 24.6 91.1 44.4 174.0 65.2 121.0524 9649.0 --- --- --- --- 08.31 98.7 17.01 21.4 28.6 33.1 27.4 925.0 37.2 631.0054 300.1 "01 --- --- --- --- 16.41 08.8 43.11 06.4 22.7 84.1 00.5 095.0 98.2 151.0574 950.1 39.1 450.0 --- --- --- --- 79.11 21.5 26.7 46.1 72.5 356.0 40.3 661.0005 411.1 30.2 950.0 --- --- --- --- 06.21 56.5 20.8 18.1 55.5 027.0 12.3 281.0055 522.1 42.2 170.0 --- --- --- --- 58.31 97.6 28.8 71.2 11.6 168.0 35.3 912.0006 733.1 44.2 380.0 --- --- --- --- 21.51 40.8 36.9 55.2 66.6 20.1 58.3 852.0056 844.1 46.2 790.0 --- --- --- --- --- --- 34.01 89.2 22.7 81.1 71.4 103.0
Technical
K - 103
KK
)deunitnoc(sepiPleetS04eludehcShguorhTretaWfowolFEGRAHCSID F°06TARETAWROFEPIP04ELUDEHCSNIYTICOLEVDNATEEF001REPPORDERUSSERP
snollaGrep
etuniM
.tFcibuCrep
dnoceS
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
yticoleVrep.tF(
).ceS
erusserPporD)ISP(
"01 "21 "5 "6 "8007 065.1 58.2 211.0 10.2 740.0 --- --- --- --- 32.11 34.3 87.7 53.1 94.4 343.0057 176.1 50.3 721.0 51.2 450.0
"41--- --- --- --- 30.21 29.3 33.8 55.1 18.4 293.0
008 287.1 52.3 341.0 92.2 160.0 --- --- --- --- 38.21 34.4 88.8 57.1 31.5 344.0058 498.1 64.3 061.0 44.2 860.0 20.2 240.0 --- --- --- --- 46.31 00.5 44.9 69.1 54.5 794.0009 500.2 66.3 971.0 85.2 570.0 31.2 740.0 --- --- --- --- 44.41 85.5 99.9 81.2 77.5 455.0059 711.2 68.3 891.0 27.2 380.0 52.2 250.0 --- --- 42.51 12.6 55.01 24.2 90.6 316.00001 822.2 70.4 812.0 78.2 190.0 73.2 750.0
"61--- --- 40.61 48.6 01.11 86.2 14.6 576.0
0011 154.2 84.4 062.0 51.3 011.0 16.2 860.0 --- --- 56.71 32.8 22.21 22.3 50.7 708.00021 476.2 88.4 603.0 44.3 821.0 58.2 008.0 81.2 240.0 --- --- --- --- 33.31 18.3 07.7 849.00031 698.2 92.5 553.0 37.3 051.0 80.3 390.0 63.2 840.0 --- --- --- --- 34.41 54.4 33.8 11.10041 911.3 07.5 904.0 10.4 171.0 23.3 701.0 45.2 550.0 55.51 31.5 89.8 82.10051 243.3 01.6 664.0 03.4 591.0 65.3 221.0 27.2 360.0
"8166.61 58.5 26.9 64.1
0061 565.3 15.6 725.0 95.4 912.0 97.3 831.0 09.2 170.0 77.71 16.6 62.01 56.10081 010.4 23.7 366.0 61.5 672.0 72.4 271.0 72.3 880.0 85.2 050.0 99.91 73.8 45.11 80.20002 654.4 41.8 808.0 37.5 933.0 47.4 902.0 36.3 701.0 78.2 060.0
"0212.22 3.01 28.21 55.2
0052 075.5 71.01 42.1 71.7 515.0 39.5 123.0 45.4 361.0 95.3 190.0 30.61 49.30003 486.6 02.21 67.1 06.8 137.0 11.7 154.0 54.5 232.0 03.4 921.0 64.3 570.0
"4242.91 95.5
0053 897.7 42.41 83.2 30.01 289.0 03.8 706.0 53.6 213.0 20.5 371.0 40.4 101.0 44.22 65.70004 219.8 72.61 80..3 74.11 72.1 84.9 787.0 62.7 104.0 47.5 222.0 26.4 921.0 91.3 250.0 56.52 08.90054 30.01 13.81 78.3 09.21 06.1 76.01 099.0 71.8 305.0 64.6 082.0 02.5 261.0 95.3 560.0 78.82 2.210005 41.11 53.02 17.7 33.41 59.1 58.11 12.1 80.9 716.0 71.7 043.0 77.5 991.0 99.3 970.0 --- ---0006 73.31 14.42 47.6 02.71 77.2 32.41 17.1 98.01 778.0 16.8 384.0 39.6 082.0 97.4 111.0 --- ---0007 06.51 94.82 11.9 70.02 47.3 06.61 13.2 17.21 81.1 40.01 256.0 80.8 673.0 95.5 051.0 --- ---0008 28.71 --- --- 39.22 48.4 69.81 99.2 25.41 15.1 74.11 938.0 32.9 884.0 83.6 291.0 --- ---0009 50.02 --- --- 97.52 90.6 43.12 67.3 43.61 09.1 19.21 50.1 93.01 806.0 81.7 242.0 --- ---000,01 82.22 --- --- 66.82 64.7 17.32 16.4 51.81 43.2 43.41 82.1 45.11 937.0 89.7 492.0 --- ---000,21 47.62 --- --- 04.43 7.01 54.82 95.6 97.12 33.3 12.71 38.1 58.31 60.1 85.9 614.0 --- ---000,41 91.13 --- --- --- --- 91.33 98.8 24.52 94.4 80.02 54.2 61.61 34.1 71.11 265.0 --- ---000,61 56.53 --- --- --- --- --- --- 50.92 38.5 59.22 81.3 74.81 58.1 77.21 327.0 --- ---000,81 01.04 --- --- --- --- --- --- 86.23 13.7 28.52 30.4 77.02 23.2 63.41 709.0 --- ---000,02 65.44 --- --- --- --- --- --- 13.63 30.9 96.82 39.4 80.32 68.2 69.51 21.1 --- ---
ro--elbatehtninevigeulavehtflahenoyletamixorppasiporderusserpeht,epipfoteef05rof,suhT.htgnelehtotlanoitroporpsiporderusserpeht,teef001nahtrehtoshtgnelepiproF.cte,eulavnevigehtsemiteerht,teef003
.161egapnonoitanalpxeees,04eludehcSnahtrehtoepiprofsnoitaluclacroF.htgnelepipfotnednepednisidnaetarwolfnevigaroftnatsnocsiti,suht;aerawolflanoitcesssorcehtfonoitcnufasiyticoleV
.oCenarCfonoissimrephtiw,sdiulFfowolF,014.oNrepaPlacinhceTmorfdetcartxE
Technical
K - 104
KK
- continued -
sepiPleetS04eludehcShguorhTriAfowolF
RIAEERFQ'M
DESSERPMOCRIA
HCNIERAUQSREPSDNUOPNIRIAFOPORDERUSSERPSDNUOP001TARIAROFEPIP04ELUDEHCSFOTEEF001REPERUTAREPMETF°06DNAERUSSERPEGUAGHCNIERAUQSREP
repteeFcibuCF°06taetuniMaisp7.41dna
repteeFcibuCF°06taetuniM
gisp001dna"8/1 "4/1 "8/3 "2/1 "4/3 "1 "4/1-1 "2/1-1 "2
1 821.0 163.0 380.0 810.02 652.0 13.1 582.0 460.0 020.03 483.0 60.3 506.0 331.0 240.04 315.0 38.4 40.1 622.0 170.05 146.0 54.7 85.1 343.0 601.0 720.06 967.0 6.01 32.2 804.0 841.0 730.08 520.1 6.81 98.3 848.0 552.0 260.0 910.001 282.1 7.82 69.5 62.1 653.0 490.0 920.051 229.1 --- 0.31 37.2 438.0 102.0 260.002 365.2 --- 8.22 67.4 34.1 543.0 201.0 620.052 402.3 --- 6.53 43.7 12.2 625.0 651.0 930.0 910.003 548.3 --- --- 5.01 51.3 847.0 912.0 550.0 620.053 684.4 --- --- 2.41 42.4 00.1 392.0 370.0 530.004 621.5 --- --- 4.81 94.5 03.1 973.0 590.0 440.054 767.5 --- --- 1.32 09.6 26.1 474.0 611.0 550.005 804.6 5.82 94.8 99.1 875.0 941.0 760.0 910.006 096.7 "2/1-2 7.04 2.21 58.2 918.0 002.0 490.0 720.007 179.8 --- 5.61 38.3 01.1 072.0 621.0 630.008 52.01 910.0 --- 4.12 69.4 34.1 053.0 261.0 640.009 35.11 320.0 --- 0.72 52.6 08.1 734.0 302.0 850.0001 28.21 920.0 "3 2.33 96.7 12.2 435.0 742.0 070.0521 20.61 440.0 --- 9.11 93.3 528.0 083.0 701.0051 22.91 260.0 120.0 --- 0.71 78.4 71.1 735.0 151.0571 34.22 380.0 820.0 "2/1-3 --- 1.32 06.6 85.1 727.0 502.0002 36.52 701.0 630.0 --- 0.03 45.8 50.2 739.0 462.0522 48.82 431.0 540.0 220.0 9.73 8.01 95.2 91.1 133.0052 40.23 461.0 550.0 720.0 --- 3.31 81.3 54.1 404.0572 42.53 191.0 660.0 230.0 --- 0.61 38.3 57.1 484.0003 54.83 232.0 870.0 730.0 --- 0.91 65.4 70.2 375.0523 56.14 072.0 090.0 340.0 "4 --- 3.22 23.5 24.2 376.0053 78.44 313.0 401.0 050.0 --- 8.52 71.6 08.2 677.0573 60.84 653.0 911.0 750.0 030.0 --- 6.92 50.7 02.3 788.0004 62.15 204.0 431.0 460.0 430.0 --- 6.33 20.8 46.3 00.1524 74.45 254.0 151.0 270.0 830.0 --- 9.73 10.9 90.4 31.1054 76.75 705.0 861.0 180.0 240.0 --- --- 2.01 95.4 62.1574 88.06 265.0 781.0 980.0 740.0 --- 3.11 90.5 04.1005 80.46 326.0 602.0 990.0 250.0 --- 5.21 16.5 55.1055 94.07 947.0 842.0 811.0 260.0 --- 1.51 97.6 78.1006 09.67 788.0 392.0 931.0 370.0 "5 --- 0.81 40.8 12.2056 03.38 40.1 243.0 361.0 680.0 --- 1.12 34.9 06.2007 17.98 91.1 593.0 881.0 990.0 230.0 3.42 9.01 00.3057 21.69 63.1 154.0 412.0 311.0 630.0 9.72 6.21 44.3008 5.201 55.1 315.0 442.0 721.0 140.0 8.13 2.41 09.3058 9.801 47.1 675.0 472.0 441.0 640.0 "6 9.53 0.61 04.4009 3.511 59.1 246.0 503.0 061.0 150.0 2.04 0.81 19.4059 8.121 81.2 517.0 043.0 871.0 750.0 320.0 --- 0.02 74.5000,1 2.821 04.2 887.0 573.0 791.0 360.0 520.0 --- 1.22 60.6001,1 0.141 98.2 849.0 154.0 632.0 570.0 030.0 --- 7.62 92.7002,1 8.351 44.3 31.1 335.0 972.0 980.0 530.0 --- 8.13 36.8003,1 6.661 10.4 23.1 626.0 723.0 301.0 140.0 --- 3.73 1.01
Technical
K - 105
KK
)deunitnoc(sepiPleetS04eludehcShguorhTriAfowolF
RIAEERFQ'M
DESSERPMOCRIA
HCNIERAUQSREPSDNUOPNIRIAFOPORDERUSSERPSDNUOP001TARIAROFEPIP04ELUDEHCSFOTEEF001REPERUTAREPMETF°06DNAERUSSERPEGUAGHCNIERAUQSREP
repteeFcibuCF°06taetuniMaisp7.41dna
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004,1 4.971 56.4 25.1 817.0 773.0 911.0 740.0 8.11005,1 2.291 13.5 47.1 428.0 134.0 631.0 450.0 5.31006,1 1.502 40.6 79.1 239.0 094.0 451.0 160.0 3.51008,1 7.032 56.7 05.2 81.1 616.0 391.0 570.0 3.91000,2 3.652 44.9 60.3 54.1 757.0 732.0 490.0 320.0 9.32005,2 4.023 7.41 67.4 52.2 71.1 663.0 341.0 530.0 3.73000,3 5.483 1.12 28.6 02.3 76.1 425.0 402.0 150.0 610.0005,3 6.844 8.82 32.9 33.4 62.2 907.0 672.0 860.0 220.0000,4 6.215 6.73 1.21 66.5 49.2 919.0 853.0 880.0 820.0 "21005,4 7.675 6.74 3.51 61.7 96.3 61.1 054.0 111.0 530.0000,5 8.046 --- 8.81 58.8 65.4 24.1 255.0 631.0 340.0 810.0000,6 0.967 --- 1.72 7.21 75.6 30.2 497.0 591.0 160.0 520.0000,7 1.798 --- 9.63 2.71 49.8 67.2 70.1 262.0 280.0 430.0000,8 5201 --- --- 5.22 7.11 95.3 93.1 933.0 701.0 440.0000,9 3511 --- --- 5.82 9.41 45.4 67.1 724.0 431.0 550.0000,01 2821 --- --- 2.53 4.81 06.5 61.2 625.0 461.0 760.0000,11 0141 --- --- --- 2.22 87.6 26.2 336.0 791.0 180.0000,21 8351 --- --- --- 4.62 70.8 90.3 357.0 432.0 690.0000,31 6661 --- --- --- 0.13 74.9 36.3 488.0 372.0 211.0000,41 4971 --- --- --- 0.63 0.11 12.4 20.1 613.0 921.0000,51 2291 --- --- --- --- 6.21 48.4 71.1 463.0 841.0000,61 1502 --- --- --- --- 3.41 05.5 33.1 114.0 761.0000,81 7032 --- --- --- --- 2.81 69.6 86.1 025.0 312.0000,02 3652 --- --- --- --- 4.22 06.8 10.2 246.0 062.0000,22 0282 --- --- --- --- 1.72 4.01 05.2 177.0 413.0000,42 6703 --- --- --- --- 3.23 4.21 79.2 819.0 173.0000,62 2333 --- --- --- --- 9.73 5.41 94.3 21.1 534.0000,82 8853 --- --- --- --- --- 9.61 40.4 52.1 505.0000,03 5483 --- --- --- --- --- 3.91 46.4 24.1 025.0
.oCenarCfonoissimrephtiw,sdiulFfowolF,014.oNrepaPlacinhceTmorfdetcartxE
Technical
K - 106
KK
enaporPfoseitreporPegarevAalumroF C3H8
)C°(F°,tnioPgnilioB )24-(44-
)00.1=riA(saGfoytivarGcificepS 35.1
)C°61(F°06tadiuqiLfonollaGrepsdnuoP 42.4
)C°61(F°06tasaGfonollaGrepUTB 745,19
saGfodnuoPrepUTB 195,12
)C°61(F°06tasaGfotooFcibuCrepUTB 6152
)C°61(F°06tadiuqiLfonollaGrep)C°61(F°06taropaVfoteeFcibuC 93.63
)C°61(F°06tadiuqiLfodnuoPrep)C°61(F°06taropaVfoteeFcibuC 745.8
nollaGrepUTB,tnioPgnilioBtanoitaziropaVfotaeHtnetaL 0.587
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37 8764 93 31508
27 1805 83 12738
17 5945 73 06878
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Technical
K - 107
KK
snosirapmoCUTBSLEUFNOMMOC NOLLAGREP DNUOPREP
enaporP 745,19 195,12
enatuB 230,201 122,12
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01 94 011 602 843 635 01 192 806 6411 3532 5253 9876
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03 72 16 411 291 692 03 161 633 236 9921 6491 7473
04 32 25 79 461 352 04 731 282 145 1111 5661 7023
05 02 64 68 641 422 05 221 755 084 589 6741 2482
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Technical
K - 108
KK
secifirOdnasdupSfoseiticapaC
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67.281.386.388.309.4
71.356.332.454.426.5
25.360.407.449.452.6
48.334.431.504.528.6
31.477.425.518.543.7
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56.463.502.635.652.8
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50.689.680.805.88.01
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08.82.018.114.217.51
8.015.214.412.512.91
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35.398.374.480.525.5
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50.676.676.717.864.9
59.656.708.80.019.01
27.715.887.92.111.21
34.892.97.012.212.31
70.90.015.111.312.41
56.97.014.219.311.51
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8.018.116.314.518.61
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5.217.318.519.714.91
3.317.419.611.918.02
2.416.510.814.021.22
0.516.611.916.125.32
2.710.918.127.429.62
4.913.125.426.723.03
7.321.620.031.430.73
0.829.035.533.048.34
17079686
"23/1
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135000.0616000.0076000.0537000.0567000.0
79.529.635.784.895.8
14.857.96.010.212.21
3.019.110.316.418.41
8.117.319.417.610.71
1.312.515.616.818.81
3.416.610.813.026.02
4.518.714.919.121.22
4.610.910.022.325.32
3.710.028.125.429.42
1.810.129.228.521.62
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0.124.425.629.923.03
5.221.624.820.234.23
9.328.722.030.435.43
4.525.92-1.23
1.636.63
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7.230.833.145.641.74
0.044.645.059.657.75
3.749.457.953.762.86
7666564636
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408000.0558000.0269000.0810100.0570100.0
30.906.98.015.111.21
8.216.313.512.611.71
5.515.616.817.918.02
8.719.813.126.228.32
8.911.127.321.525.62
6.120.329.524.729.82
3.327.428.724.921.13
7.423.626.923.131.33
1.626.723..131.339.43
4.722.928.237.437.63
9.928.137.538.739.93
8.138.331.833.045.24
0.432.637.044.245.54
2.635.834.349.544.84
5.839.040.647.844.15
0.448.646.257.558.85
5.947.252.957.262.66
6.064.465.277.670.18
7.172.677.587.098.59
2616069585
0830.00930.00040.00140.00240.0
431100.0591100.0752100.0023100.0583100.0
8.215.312.419.416.51
0.810.919.919.020.22
9.121.323.425.527.62
1.525.628.722.927.03
9.724.929.035.231.43
5.031.238.335.532.73
8.236.434.632.830.04
9.438.637.836.046.24
8.638.838.049.240.54
7.838.049.240.542.14
1.244.447.640.944.15
8.443.747.942.258.45
0.846.052.358.556.85
1.158.356.655.954.26
2.451.751.061.362.66
0.264.567.862.277.57
8.966.374.773.183.58
4.580.097.495.99501
101701211811421
7565
"46/35545
0340.05640.09640.00250.00550.0
254100.0896100.0
37100.021200.083200.0
3.611.915.918.328.62
0.329.624.726.337.73
0.828.234.339.049.54
1.236.733.839.647.25
7.538.146.241.255.85
0.936.545.640.759.36
0.241.940.053.168.86
7.442.252.352.562.37
2.741.552.658.863.77
5.949.750.953.271.18
9.350.362.467.873.88
4.751.764.868.381.49
4.168.172.376.98101
4.565.679.775.59801
4.962.187.28201411
4.978.296.49611231
4.98501701131741
011821131061081
031251551981212
35"61/1
251505
5950.05260.05360.00760.00070.0
87200.070300.071300.035300.058300.0
1.135.436.537.933.34
0.446.842.059.550.16
6.352.951.160.862.47
5.169.761.071.872.58
4.865.570.878.687.49
7.475.281.588.49401
3.088.886.19201211
4.584.494.79901911
3.097.99301511521
7.49501801121231
401411811131341
011221621041351
811031431051361
621931341951471
331741251961481
251861471391112
271981691812732
012232932662092
842472382513343
9484
"46/57464
0370.00670.01870.05870.00180.0
91400.045400.097400.048400.051500.0
1.740.158.354.459.75
4.669.179.576.676.18
8.085.783.293.392.99
7.29101601701411
301211811911721
311221921031931
121231431041941
921041841941951
631841651851861
341551461561671
651961871081191
661081091291402
871291302502812
981502612812232
102712922232642
922942262562282
852082592892713
613243163563883
473504724234954
54443424
"23/3
0280.00680.00980.05390.07390.0
82500.028500.022600.078600.009600.0
3.953.569.962.775.77
6.381.295.89901011
201311021331331
711921831251351
031341351961071
141751761581681
351961081991002
361971291212212
271981202322422
081991212432532
691612132552652
902032642272372
422642362192292
832262082013113
352872892923053
982913043673873
523953383324524
893934964815025
174915555216516
1404938373
0690.00890.05990.05101.00401.0
42700.045700.087700.090800.094800.0
3.187.484.789.094.59
511021421821531
041641051651461
161761271971881
871681291991902
591302902812822
012812522432642
322232932942162
532542352362672
742752562672092
962082982003513
782892803023633
603913923243953
623043153563383
643163273783604
693314624344464
644464974894325
645865585016046
546276396127757
- continued -
Technical
K - 109
KK
)deunitnoc(secifirOdnasdupSfoseiticapaC
LLIRDNOITANGISED
,RETEMAIDSEHCNI
,AERAERAUQSSEHCNI
0.1FOTNEICIFFEOCECIFIRONADNASAGLARUTANERUSSERPHGIHYTIVARG6.0FOHFCNISEITICAPAC
eguaGisP,erusserPmaertspU
1 2 3 4 5 6 7 8 9 01 21 41 61 81 02 52 03 04 05
63"46/7
534333
5601.04901.00011.00111.00311.0
19800.004900.005900.086900.030010.0
001601701901311
141941151451951
271281381781491
791802012412222
912132432832742
042352552062072
852272572082092
472982292892903
092503903513623
403123423033243
133943353953273
253273673383693
773893204014424
204424824634254
624944454364084
784415025035945
945975585695816
176807617927657
497838748368498
2313"8/1
0392
0611.00021.00521.05821.00631.0
75010.013110.072210.069210.033410.0
911721831641461
861971591602032
402812732052082
432052272782223
062872203913753
482403033843093
603723553573024
523843773993744
343763993124274
063683814244594
293024654184935
814744584215575
744874915845516
674015355485556
505145785026596
875916176907597
156696657897398
6972584296790011
2490101001106110031
82"46/9
726252
5041.0604100441.00741.05941.0
94510.035510.092610.079610.055710.0
471571381191791
642642852962872
992003413723933
343443163673883
183283104714234
614714834654274
844944174194705
674874105225045
305405925155075
825925555975895
575675506036156
216416446176496
556756986817247
896007437467097
047247977118938
748948198829069
459659010105010801
07110711032108210331
08310931064102510751
4232
"23/52212
0251.00451.02651.00751.00951.0
51810.036810.071910.063910.068910.0
402012612812322
882592403703513
053953073373383
204214424824044
644854274674884
094105515025435
525935455065475
855375985595116
985506326926546
916536356066776
476196117317737
817737857567587
867887118918048
818938368278498
768098619529949
2990201050106010901
02110511081100210321
07310141054106410051
02610661017103710771
029181
"46/1171
0161.00661.05961.09171.00371.0
63020.046120.065220.002320.015320.0
922342452162462
323343853863373
393714534744354
154974994315025
105235555175875
745185606326236
985526256176086
626566496317327
166307337357367
496837967097108
657308738168278
508558298719929
168519459189499
719579020105010601
3790401080101110311
02110911042107210921
06210431093103410541
04510361007105710771
02810391010207020012
61514131
0771.00081.00281.00581.0
16420.054320.020620.088620.0
772682392203
093304214624
574194205815
545365675595
506626046166
166486996227
117637257777
657287008628
997628548378
938868788619
319449569799
379010103010601
0401080100110411
0111051108110121
0811022105210921
0531004103410741
0251075101610661
0681029106910302
0022072202320042
"61/3211101
9
5781.00981.00191.00391.00691.0
16720.060820.056820.004920.071030.0
013513223133933
734544454664874
235145255765285
116126436056766
976096407327247
247457077097018
897118828058278
948268188409729
698119039559089
14965967901010301
03010501070109010211
00110111041107110021
07110911022105210721
05210721092103310631
02310431073101410541
01510451075101610561
00710371077101810681
08020212061202220822
06420052065202620962
87
"46/3165
0991.00102.01302.00402.05502.0
01130.037130.014230.096230.071330.0
053753463763373
394305315815525
006216526036936
886207717327437
567087797408618
538258078878198
998719739549959
65957969901010201
01010301060107010801
06010901011102110311
06110811012102210321
03210621092100310231
02310531073109310141
00410341064108410051
09410251055107510951
00710471087109710281
02910691000202020502
05320932054207420052
07720382098202920692
43
"23/721
0902.00312.07812.00122.00822.0
13430.036530.085730.063830.038040.0
683004224134954
345465595806746
166786427937787
937887138948309
4486784293490101
129959010103010011
1990301090101110811
06010011061108110621
02110611022105210331
07110221082101310041
08210331004103410251
06310141094102510261
05410151095103610371
05510161007103710481
04610171008104810591
08810591060200120422
02120022023207320252
09520962038209820803
07720382098202920692
A"46/51
BCD
0432.04432.00832.00242.00642.0
10340.041340.094440.000640.033740.0
384584005715435
186386507527337
928138758619
15945948902010601
06010601001103110711
06110611002104210821
05210521092103310731
03310331073102410641
00410041054100510551
07410741025107510261
00610061056101710771
00710171067102810881
02810381088105910102
04910591010208020412
06020702031200220822
06320632044202520062
05620662047204820392
04230523053307430853
06030813053302430463
"4/1=EFG
"46/71H
0052.00752.00162.06562.00662.0
90940.078150.005350.024550.075550.0
255385106326426
777128748878088
6490001040107010701
09010511091103210321
01210821023107310731
02310041044109410051
02410051055101610161
01510061056101710171
00610961047101810181
08610771038109810091
03810391099106020702
04910502021209120022
08020022072205320532
01220432014200520152
05320842065205620662
09620482039203030403
03030023003301430243
00730193030408140914
08340264077404940594
- continued -
Technical
K - 110
KK
)deunitnoc(secifirOdnasdupSfoseiticapaC
LLIRD-GISED
NOITAN
,RETEMAIDSEHCNI
,AERAERAUQSSEHCNI
0.1FOTNEICIFFEOCECIFIRONADNASAGLARUTANERUSSERPHGIHYTIVARG6.0FOHFCNISEITICAPAC
eguaGisP,erusserPmaertspU
1 2 3 4 5 6 7 8 9 01 21 41 61 81 02 52 03 04 05
IJK
"23/9L
0272.00772.00182.02182.00092.0
118500.0620600.0201600.0311600.0506600.0
356776796896247
6197593894890501
02110711002100210821
09210431083108310641
03410941035103510361
06510261076107610871
08610571008100810191
09710681019101910302
09810691020202020512
08910602021202120522
06120422003201320542
00320932054206420162
06420552036203620082
02620272008200820892
08720882079207920613
08130033093300430163
08530173028303830704
08340454086408640894
08150735035504550985
M"46/91
N"61/5
O
0392.09692.00203.05213.00613.0
538600.0229600.0361700.0076700.0348700.0
867877508268188
09010011041102210521
02310431083108410251
02510351095100710471
08610171067109810391
04810681039106020112
08910002070202220722
00120312012206320142
02220522033209420552
03320632044202620662
04520752066205820192
01720472038203030013
09820392030305230233
08030213032306430453
07230133034307630573
04730973029300240924
01240624014402740384
05150225004508750195
09060716093604860996
P"46/12
QR
"23/11
0323.01823.00233.00933.07343.0
491800.0654800.0756800.0620900.0182900.0
02905927902010501
00310431073103410741
08510361076104710971
02810781029100020602
02020802031202220922
00220722033203420052
07320542005270620962
02520062066208720682
06620572018203920203
00820982059208030713
04030413012305330543
04230533024307530763
07430853066302830393
09630183009307040814
02930404041402340444
08440364047404940805
05050125033506550275
08160736025600860996
00370457027704080728
ST
"46/32U
"8/3
0843.00853.04953.00863.00573.0
11590.06001.04101.05601.05011.0
07010311041100210421
01510061016109610571
04810491069105020312
01120322052206320542
04320842005202620272
03520172037206820792
05720192039208030023
03920013021307230043
09030723003306430953
04230343064303630773
03530473077305930014
06730004010401240734
02040624092400540764
09240354075409740894
05540184058405050825
00250055055502850406
06850026042605560086
07170857046702080338
08480798040908490589
VW
"46/52XY
0773.00683.00693.00793.00404.0
6111.00711.08911.08321.02821.0
06210231053109310441
07710681009106910302
05120622013209320742
07420952056204720482
05720092059205030513
00030023022303330543
03230833064308530173
03430063086301830493
03630083098302040614
01830993090402240734
04140434054400640674
01440364047400940705
02740005001504250245
03050725004508550875
04350955037502950316
00160536055607760107
07860027083702670987
01480288030903390669
0599004,01007,01001,11005,11
"23/31Z
"46/72"61/7"46/92
2604.00314.09124.05734.01354.0
5921.00431.08931.03051.03161.0
06410151075109610281
06020312022208320652
00520952007200920113
07820792001303330753
09130033044300730004
08430063067304040324
05730783040405340664
09930314003402640005
01240534045408840415
02440754077402150055
01840794091508550995
02150035035504950836
08450765019506360286
04850406003607760727
00260046086600270077
09070337056702280288
08970528016805290399
067900101006010041100221
006,11000,21005,21004,31004,41
"23/51"46/13
"2/1"46/33"23/71
7864.04484.00005.06515.03135.0
6271.03481.04691.08802.07122.0
04910702012205320942
04720823011301330153
03330553097303040824
02830804053402640194
05240354038404150545
04640594082501650695
09940335086504060146
01350765043602460286
01650995083608760027
08850826096602170657
01460486092705770328
02860827067705280678
00370977013809480739
07770038058800490899
003800880049000,01006,01
0449001,01008,01005,11002,21
007,01004,11001,21009,21007,31
003100931008410085100761
004,51004,61005,71006,81008,91
"46/53"61/9"46/73"23/91"46/93
9645.05265.01875.08395.04906.0
9432.05842.05262.09672.07192.0
04620972059201130823
02730493061409340264
03540774060504350265
00250055018503160546
08750116054601860717
01360866050704470387
09760817095700080348
02270467070801580798
03670708025809980749
01080748059804490499
027802290479003,01009,01
09290289073,01049,01006,11
0399005,01001,11007,11004,21
006,01002,11009,11005,21002,31
003,11009,11006,21003,31000,41
009,21006,31004,41002,51000,61
005,41003,51002,61001,71000,81
0077100881008910090200022
000,12000,22004,32007,42000,62
"8/5"46/14"23/12"46/34"61/11
0526.06046.02656.09176.05786.0
8603.03223.02833.05453.02173.0
05430263008308930714
06840115063502650885
01950126025603860517
09760317084704870128
04570297023802780319
04280668080902590799
078801390779003,01006,01
03490199004,01009,01005,11
0699005,01000,11005,11001,21
005,01000,11006,11001,21007,21
004,11000,21006,21002,31008,31
002,21008,21004,31000,41007,41
007,21007,31003,41000,5100751
009,31006,41003,51000,61008,61
007,41004,51002,61000,71008,71
008,61007,71005,81004,91003,02
009,81009,91009,02009,12009,22
0013200342005520076200082
004,72008,82002,03006,13001,33
"23/32"4/3
"23/52"61/31"23/72
8817.00057.02187.05218.08348.0
7504.08144.04974.05815.01955.0
06540694093503850826
03460007095701280588
0287015804290999008,01
07980779006,01005,11004,21
0799009,01008,11008,21008,31
009,01009,11009,21000,41000,51
008,11008,21009,31000,51002,61
005,21006,31008,41000,61002,71
002,31004,41006,51009,61002,81
009,31001,51004,61007,71001,91
001,51004,61008,71003,91008,02
001,61005,71000,91005,02001,22
002,71007,81003,02000,22007,32
003,81009,91006,12004,32002,52
004,91002,12009,22008,42007,62
002,22002,42002,62004,82006,03
000,52002,72005,92000,23004,43
0060300333001630019300124
002,63004,93008,24002,64008,94
"8/7"23/92"61/51"23/13
"0.1
0578.02609.05739.08869.00000.1
3106.00546.03096.01737.04587.0
06760527057708280288
0259002,01009,01007,11004,21
006,11004,21003,31002,41001,51
003,31003,41003,51003,61004,71
008,41009,51000,71002,81003,91
002,61004,71006,81008,91001,12
004,71007,81000,02003,12007,22
005,81000,91002,12007,22002,42
006,91000,12004,22000,42005,52
005,02000,22006,32001,52008,62
003,22000,42006,52004,72002,92
008,32005,52005,72002,92001,13
005,52004,62002,92002,13002,33
001,72001,92001,13002,33004,53
008,82009,03000,33003,53006,73
009,23003,53008,73003,04000,34
000,73007,93005,24004,54004,84
0035400684000250065500295
006,35005,75005,16007,56000,07
Technical
K - 111
KK
SIL
ICO
NE
FL
UID
200
CS
SIL
ICO
NE
FL
UID
1000
CS
MIL
-T-5624
(JP-4)
MIL
-C-7024
TYPE
II
JET
A
ALC
OHO
L&
ACETO
NE
ETHYLEN
EG
LYCO
LW
ATERM
IXTURE
50/50
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083
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-H-5
606
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RO
L500
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MIL
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606
MIL
-L-23699
MIL
-H-6
083
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&M
IL-H
-83282
MIL
-L-7808
&M
IL-H
-83282
SK
YD
RO
L7000
MIL
-L-6081
(1010)
#4
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FU
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FU
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KINEMATIC VISCOSITY - CENTISTOKES5
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00
50
0
20
0
10
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20
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8.0
6.0
4.0
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0.9
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-20
02
04
06
08
01
00
15
02
00
25
03
00
35
0
SA
E90
SA
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SA
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SIL
ICO
NE
FL
UID
500
CS
MIL
-L-6082
(1100),SA
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BU
NK
ER
-C
MIL
-L-6081
(1010)
Technical
K - 112
KK
JE
TA
AL
CO
HO
L&
AC
ET
ON
E
H02
H02
MIL
-G-5
572
AV
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GA
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LIN
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RO
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UID
S
#4
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UN
KE
R-C
MIL
-H-5
606
&M
IL-H
-83282
MIL
-L-6
081
(1010)
&M
IL-H
-6083
MIL
-T-5
624
(JP
-5)
MIL
-C-7
024
TY
PE
11
MIL
-T-5
624
(JP
-4)
MIL
-L7808
MIL
-L7808
MIL
-L-2
3699
KE
RO
SE
NE
MIL
-L-6
082
(1100),
SA
E50,90
&140
AV
GD
IES
EL
FU
EL
S,B
EN
ZE
NE
&S
AE
10
TH
RU
40
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FL
UID
S
SK
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RO
L7000
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ET
HY
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NE
GLY
CO
L100%
1.2
0
1.1
5
1.1
0
1.0
5
1.0
0
0.9
5
0.9
0
0.8
5
0.8
0
0.7
5
0.7
0
0.6
5
0.6
0
0.5
5
0.5
0
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SPECIFIC GRAVITY(WITH RESPECT TO H 0 @ 60 F)2 °
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-20
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40
60
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100
180
160
140
120
200
280
260
240
220
300
Sp
ecific
Gra
vity
of
Typ
icalF
luid
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pera
ture
Technical
K - 113
KK
Effect of Inlet Swage On CriticalFlow Cg Requirements
Valve Cg/Valve Inlet Area
Sw
ag
ed
Cg
/Lin
e-S
ize
Cg
1
0
1.5:1 2:1 3:1 4:1
100 200 300 400 500 600 700 800 900
0.95
0.9
0.85
0.8
0.75
Technical
K - 114
KK
srotalugeRdegnalFrofsnoisnemiDecaF-oT-ecaFISNA
,EZISYDOBSEHCNI
)7991-1.10.4SASIHTIWECNADROCCANIERASNOISNEMIDHCNI(SNOITCENNOCDNEDNASSALCISNA
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14/1-12/1-1
)481(52.7)002(88.7)322(57.8
)791(57.7)312(83.8)532(52.9
)791(57.7)312(83.8)532(52.9
)012(52.8)522(88.8)842(57.9
)012(52.8)922(00.9)152(88.9
)012(52.8)922(00.9)152(88.9
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3
)452(00.01)672(88.01)992(57.11
)762(05.01)292(05.11)813(05.21
)762(05.01)982(83.11)113(52.21
)382(21.11)803(21.21)333(21.31
)682(52.11)113(52.21)733(52.31
)982(83.11)413(83.21)043(83.31
468
)253(88.31)154(57.71)345(83.12
)863(05.41)374(26.81)865(83.22
)563(83.41)464(52.81)655(88.12
)483(21.51)984(52.91)485(00.32
)493(05.51)805(00.02)016(00.42
)793(26.51)115(21.02)316(21.42
012161
)376(05.62)737(00.92)6101(00.04
)807(88.72)577(05.03)7501(26.14
)686(00.72)947(05.92)9201(05.04
)427(05.82)097(21.13)3701(52.24
)257(26.92)918(52.23)8011(26.34
)657(57.92)228(83.23)1111(57.34
tnioJepyTgniR—JTRdna,ecaFdesiaR–FR,ecaFtalF—FF
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fineve,eromontub,tsurhtrotautcamumixamdeificepsten.rezilibatsotwolfegakaelrofemitwollA.tsetgnirudelbaliava
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htiwdeificepssnoitidnocgnitarepootdetsujdaebdluohsrotautcArofemitwollA.taesgulpevlavotdeilppatsurhtgnisolclamronlluf
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elbawollAegakaeLtaeSIVssalCRETEMAIDTROPLANIMON ETARKAEL
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12346117254
desabevitanretladetseggusderusaemylisaenaeradetalubatsaetunimrepselbbuB.1llawhcni-230.0x.D.Ohcni-4/1asahcusecivedgnirusaemdetarbilacelbatiusano
tucebllahsdneebutehT.hcni4/1othcni8/1fohtpedaotretawnidegrembusebutralucidneprepebllahssixaebutehtdnasrubrosrefmahconhtiwhtoomsdnaerauqs
forebmunehtdnadetcurtsnocebyamsutarapparehtO.retawehtfoecafrusehtotehtetacidniyltcerrocyehtsagnolsa,nwohsesohtmorfyravyametunimrepselbbub
.etunimreplmniwolf
Technical
K - 115
KK
seidoBevlaV051ssalCISNArofsgnitaRerutarepmeT-erusserPdradnatS )1(
ECIVRESERUTAREPMET
)C°(F°
)RAB(GISP,ERUSSERPGNIKROW
BCL CCL BCW CCW 6CW 9CW 8FC ro 403 M8FC ro 613 M3FC ro L613 M8GC ro 713 C8FC ro 743
)83ot92-(001ot02-)39(002
)3.81(562)2,71(052
)0,02(092)9.71(062
)7.91(582)9.71(062
)0,02(092)9.71(062
)0,02(092)9.71(062
)0,02(092)9.71(062
)0,91(572)8,31(032
)0,91(572)2.61(532
)0,91(572)2.61(532
)0,91(572)2.61(532
)0,91(572)6,71(552
)941(003)402(004
)9,51(032)8,31(002
)9,51(032)8,31(002
)9,51(032)8,31(002
)9,51(032)8,31(002
)9,51(032)8,31(002
)9,51(032)8,31(002
)1,41(502)1,31(091
)8,41(512)4,31(591
)8,41(512)4,31(591
)8,41(512)4,31(591
)9,51(032)8,31(002
)062(005)613(006
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)7,11(071)56,9(041
)343(056)173(007
)26,8(521---
)26,8(521---
)26,8(521)85,7(011
)26,8(521)85,7(011
)26,8(521)85,7(011
)26,8(521)85,7(011
)26,8(521)85,7(011
)26,8(521)85,7(011
)26,8(521)85,7(011
)26,8(521)85,7(011
)26,8(521)85,7(011
.dradnatsEMSAehthtiwecnadroccanidesuebtsumselbatesehT.6991-43.61BdradnatSEMSA,dnEgnidleWdna,dedaerhT,degnalF-evlaVehtmorfdetcartxesinoitamrofnielbaT.1
seidoBevlaV003ssalCISNArofsgnitaRerutarepmeT-erusserPdradnatS )1(
ECIVRESERUTAREPMET
)C°(F°
)RAB(GISP,ERUSSERPGNIKROW
BCL CCL BCW CCW 6CW 9CW 8FC ro 403 M8FC ro 613 M3FC ro L613 M8GC ro 713 C8FC ro 743
)83ot92-(001ot02-)39(002
)9,74(596)2,54(556
)7,15(057)7,15(057
)0,15(047)5,64(576
)7,15(057)7,15(057
)7,15(057)7,15(057
)7,15(057)7,15(057
)6,94(027)4,14(006
)6,94(027)7,24(026
)6,94(027)7,24(026
)6,94(027)7,24(026
)6,94(027)5,54(066
)941(003)402(004
)1,44(046)7,24(026
)3,05(037)6,84(507
)2,54(556)8,34(536
)3,05(037)6,84(507
)6,94(027)9,74(596
)3,05(037)6,84(507
)5,63(035)4,23(074
)6,83(065)5,53(515
)6,83(065)5,53(515
)6,83(065)5,53(515
)4,24(516)6,93(575
)062(005)613(006
)3,04(585)9,63(535
)9,54(566)7,14(506
)4,14(006)9,73(055
)9,54(566)7,14(506
)9,54(566)7,14(506
)9,54(566)7,14(506
)0,03(534)6,82(514
)1,33(084)1,13(054
)1,33(084)1,13(054
)1,33(084)1,13(054
)2,73(045)5,53(515
)343(056)173(007
)2,63(525---
)7,04(095---
)9,63(535)9,63(535
)7,04(095)3,93(075
)7,04(095)3,93(075
)7,04(095)3,93(075
)3,82(014)9,72(504
)7,03(544)6,92(034
)7,03(544)6,92(034
)7,03(544)6,92(034
)8,43(505)1,43(594
.dradnatsEMSAehthtiwecnadroccanidesuebtsumselbatesehT.6991-43.61BdradnatSEMSA,dnEgnidleWdna,dedaerhT,degnalF-evlaVehtmorfdetcartxesinoitamrofnielbaT.1
seidoBevlaV006ssalCISNArofsgnitaRerutarepmeT-erusserPdradnatS )1(
ECIVRESERUTAREPMET
)C°(F°
)RAB(GISP,ERUSSERPGNIKROW
BCL CCL BCW CCW 6CW 9CW 8FC ro 403 M8FC ro 613 M3FC ro L613 M8GC ro 713 C8FC ro 743
)83ot92-(001ot02-)39(002
09315131
00510051
08410531
00510051
00510051
00510051
04410021
04410421
04410421
04410421
04410231
)941(003)402(004
57215321
55410141
51310721
55410141
54415831
55410141
0801599
02115201
02115201
02115201
03215411
)062(005)613(006
56115601
03310121
00215901
03310121
03310121
03310121
039578
559509
559509
559509
08015201
)343(056)173(007
5401---
5711---
57015601
57115311
57115311
57115311
068058
098078
098078
098078
0101099
.dradnatsEMSAehthtiwecnadroccanidesuebtsumselbatesehT.6991-43.61BdradnatSEMSA,dnEgnidleWdna,dedaerhT,degnalF-evlaVehtmorfdetcartxesinoitamrofnielbaT.1
seidoBevlaVEWBroTPN051ssalCISNArofsgnitaRerutarepmeT-erusserPlaicepS )1(
ECIVRESERUTAREPMET
)C°(F°
)RAB(GISP,ERUSSERPGNIKROW
BCL CCL BCW CCW 6CW 9CW 8FC ro 403 M8FC ro 613 M3FC ro L613 M8GC ro 713 C8FC ro 743
)83ot92-(001ot02-)39(002
)3,81(562)3,81(562
)0,02(092)0,02(092
)0,02(092)0,02(092
)0,02(092)0,02(092
)0,02(092)0,02(092
)0,02(092)0,02(092
)0,02(092)6,71(552
)0,02(092)3,81(562
)0,02(092)3,81(562
)0,02(092)3,81(562
)0,02(092)0,91(572
)941(003)402(004
)3,81(562)3,81(562
)0,02(092)0,02(092
)0,02(092)0,02(092
)0,02(092)0,02(092
)0,02(092)0,02(092
)7,91(582)3,91(082
)9,51(032)5,41(012
)5,61(042)2,51(022
)5,61(042)2,51(022
)5,61(042)2,51(022
)2,71(052)2,61(532
)062(005)613(006
)3,81(562)3,81(562
)0,02(092)0,02(092
)0,02(092)0,91(572
)0,02(092)0,02(092
)0,02(092)0,02(092
)0,91(572)0,91(572
)8,31(002)8,21(581
)1,41(502)4,31(591
)1,41(502)4,31(591
)1,41(502)4,31(591
)9,51(032)2,51(022
)343(056)173(007
)9,71(062---
)0,02(092---
)6,81(072)3,81(562
)0,02(092)0,91(572
)0,02(092)3,91(082
)0,91(572)0,91(572
)8,21(581)4,21(081
)1,31(091)8,21(581
)1,31(091)8,21(581
)1,31(091)8,21(581
)8,41(512)5,41(012
.dradnatsEMSAehthtiwecnadroccanidesuebtsumselbatesehT.6991-43.61BdradnatSEMSA,dnEgnidleWdna,dedaerhT,degnalF-evlaVehtmorfdetcartxesinoitamrofnielbaT.1
Technical
K - 116
KK
-29 0 30 65 100 150 178 208
34.5
232
27.6
22.0
17.2
13.8
12.1
8.6
5.0
00
0
50
100
150
200
250
300
350
400
450
500
550
-20100
TEMPERATURE, F°
TEMPERATURE, °C
PR
ES
SU
RE
RA
TIN
G–P
SI–
LIQ
UID
,G
AS
,S
TE
AM
PR
ES
SU
RE
RA
TIN
G–B
AR
200 300 353 406 450
CLASS B(1”-12”)
CLASS B(1”-12”)
CLASS A(1”-12”)
CLASS B(14”-24”)
CLASS B(14”-24”)
CLASS A(1”-12”)
ANSI CLASS125 RATINGS
SATURATEDSTEAM
ANSI CLASS 250 RATINGS
Pressure/Temperature Ratings for ASTM A126 Cast Iron Valves
selcriCtloBforetemaiD
LANIMON,EZISEPIP
SEHCNI
SSALCISNA)NORITSAC(521
051SSALCRO)LEETS( )1(
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14/1-12/1-1
22/1-2
21.305.388.357.405.5
05.388.305.400.588.5
05.388.305.400.588.5
00.483.488.405.605.7
00.483.488.405.605.7
52.421.557.557.657.7
34568
00.605.705.805.9357.11
26.688.752.926.0100.31
26.605.805.0105.1157.31
05.752.900.1105.2105.51
00.805.905.1105.2105.51
00.957.0157.2105.4152.71
0121416181
52.4100.7157.8152.1257.22
52.5157.7152.0205.2257.42
00.7152.9157.0257.3257.52
05.8100.1200.2252.4200.72
00.9105.2200.5257.7205.03
57.1283.42---------
024203632484
00.5205.9200.6357.2405.9400.65
00.7200.2352.9300.6457.2557.06
05.8200.33------------
05.9205.53------------
57.2300.93------------
------------------
.segnalfeznorb051ssalCISNAotylppaoslahcni21hguorhthcni1seziS.1.segnalfeznorb003ssalCISNAotylppaoslahcni8hguorhthcni1seziS.2
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)7,15(057)7,15(057
)7,15(057)7,15(057
)7,15(057)7,15(057
)7,15(057)7,15(057
)7,15(057)2,64(076
)7,15(057)6,74(096
)7,15(057)6,74(096
)7,15(057)6,74(096
)7,15(057)3,94(517
)941(003)402(004
)9,74(596)9,74(596
)7,15(057)7,15(057
)7,15(057)7,15(057
)7,15(057)7,15(057
)7,15(057)7,15(057
)0,15(047)0,05(527
)4,14(006)3,83(555
)1,34(526)3,93(075
)1,34(526)3,93(075
)1,34(526)3,93(075
)2,54(556)4,24(516
)062(005)613(006
)9,74(596)9,74(596
)7,15(057)7,15(057
)7,15(057)3,94(517
)7,15(057)7,15(057
)7,15(057)7,15(057
)6,94(027)6,94(027
)9,53(025)8,33(094
)5,63(035)8,43(505
)5,63(035)8,43(505
)5,63(035)8,43(505
)0,14(595)6,93(575
)343(056)173(007
)9,64(086---
)7,15(057---
)3,84(007)9,74(596
)7,15(057)0,94(017
)7,15(057)7,05(537
)3,94(517)0,94(017
)1,33(084)4,23(074
)1,43(594)4,33(584
)1,43(594)4,33(584
)1,43(594)4,33(584
)0,93(565)9,73(055
.dradnatsEMSAehthtiwecnadroccanidesuebtsumselbatesehT.6991-43.61BdradnatSEMSA,dnEgnidleWdna,dedaerhT,degnalF-evlaVehtmorfdetcartxesinoitamrofnielbaT.1
seidoBevlaVEWBroTPN006ssalCISNArofsgnitaRerutarepmeT-erusserPlaicepS )1(
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Technical
K - 117
KK
sevlaVdnasgnittiFepiPfoshtgneLtnelaviuqE
EVLAVROGNITTIFFOEPYT
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sehcnInieziSepiPlanimoN
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royrtnehtiweetdradnatSedishguorhtegrahcsid
4.3 5.4 5.5 5.7 0.9 21 41 71 22 33 34 55 56 87 58 501 511 531 071
nurrowobledradnatS )1(
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4/1decudereetfo )2( 3.1 8.1 3.2 0.3 7.3 6.4 4.5 8.6 0.9 41 81 22 62 03 53 04 34 55 76
nurrowoblepeewsgnoL )1( foevlavylfrettubroeetdradnats
1 3.1 7.1 3.2 7.2 5.3 2.4 3.5 7 11 41 71 02 32 62 13 43 14 25
woble°54 8.0 0.1 2.1 6.1 0.2 5.2 0.3 7.3 0.5 5.7 01 21 51 71 02 22 42 03 73
dnebnruteresolC 7.3 1.5 2.6 5.8 01 31 51 91 42 73 94 26 57 68 001 011 521 051 581
nepo-ediw,evlavebolG 6.0 22 72 04 34 54 56 28 021 071 042 092 043 004 044 005 055 086 058
nepo-ediw,evlavelgnA 2.8 11 41 81 12 82 33 24 65 58 211 541 561 091 022 052 082 043 024
nepo-ediw,evlavkcehcgniwS 0.4 2.5 6.6 0.9 11 41 61 91 62 93 25 66 87 29 601 021 031 541 061
,nepo-ediw,evlavetaGnoitcudergnihsubthgilsro
4.0 5.0 6.0 80. 9.0 2.1 3.1 7.1 3.2 5.3 5.4 7.5 7.6 0.8 0.9 11 21 41 71
.noitceridfoegnahconhtiweetehthguorhtthgiartssiwolfehtnehweetafonurehthguorhtwolfotdiassidiulfA.1.epipgnitcennocregralehtfoaeralanretniehtnahtssel%52siepipgnitcennocrellamsehtfoaeralanretniehtfi4/1decuderebotdiassieetA.2
SHARP ENTRANCELOSS = 0.9 VP
MANIFOLD TAKE-OFFLOSS = 0.7 VP
FLANGED ENTRANCELOSS = 0.5 VP
a° LOSS15 16 VP30 17 VP45 25 VP60 35 VP
a
snoitanibmoClairetaMfotrahCecnatsiseRgnillaGdnaraeW
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Technical
K - 118
KK
leetSsselniatS—leetSyollAdnanobraC:ataDepiP
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...DTS
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S01S04
940.0860.0
703.0962.0
8450.00270.0
0470.08650.0
15000.004000.0
91.042.0
230.0520.0
SX 08 S08 590.0 512.0 5290.0 5630.0 52000.0 13.0 610.0
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...DTS
...04
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560.0880.0
014.0463.0
0790.00521.0
0231.01401.0
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33.024.0
750.0540.0
SX 08 S08 911.0 203.0 4751.0 6170.0 05000.0 45.0 130.0
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...DTS
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560.0190.0
545.0394.0
6421.00761.0
3332.00191.0
26100.033100.0
24.075.0
101.0380.0
SX 08 S08 621.0 324.0 3712.0 5041.0 89000.0 47.0 160.0
2/1 048.0
...
...DTS
...
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560.0380.0901.0
017.0476.0226.0
3851.04791.03052.0
9593.08653.00403.0
57200.084200.011200.0
45.076.058.0
271.0551.0231.0
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741.0781.0492.0
645.0664.0252.0
0023.06383.03405.0
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90.113.117.1
201.0470.0220.0
4/3 050.1
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...
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029.0488.0428.0
1102.01252.06233.0
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26400.062400.017300.0
96.068.031.1
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451.0912.0803.0
247.0216.0434.0
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74.149.144.2
881.0821.0460.0
1 513.1
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560.0901.0331.0
581.1790.1940.1
3552.00314.09394.0
9201.12549.00468.0
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78.004.186.1
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SX...SXX
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971.0052.0853.0
759.0518.0995.0
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282.0
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71.248.266.3
213.0032.0221.0
4/1-1 066.1
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...DTS
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560.0901.0041.0
035.1244.1083.1
7523.07174.05866.0
938.1336.1594.1
77210.043110.004010.0
11.118.172.2
797.0807.0946.0
SX...SXX
08061...
S08......
191.0052.0283.0
872.1061.1698.0
5188.00701.1
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00.367.312.5
555.0854.0372.0
2/1-1 009.1
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077.1286.1016.1
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542.2751.2760.2
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27.185.154.1
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812.0443.0634.0
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20.564.730.9
82.179.077.0
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K - 119
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)deunitnoc(leetSsselniatS—leetSyollAdnanobraC:ataDepiP
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907.2536.2964.2
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323.2521.2177.1
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78.145.170.1
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433.3062.3860.3
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29.316.597.01
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628.3426.3834.3251.3
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318.4365.4313.4360.4
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92.1103.01
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49.7466.5464.3495.0405.8321.7364.63
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Technical
K - 120
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snoisnemiDegnalFepiPnaciremA42.61BDNA,5.61B,1.61BISNAREP,SEHCNI--RETEMAIDEGNALFSSALCISNA
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00.2300.73------------
57.3300.14------------
57.8300.64------------
------------------
.segnalfeznorb051ssalCISNAotylppaoslahcni-21hguorhthcni-1seziS.1.segnalfeznorb003ssalCISNAotylppaoslahcni-8hguorhthcni-1seziS.2
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------------------
------------------
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4122530508
3102235407
1171820406
0161426365
831122305
061052023004
061052023004
031002052023
211571522082
69051291042
09041081522
08521061002
02tagnitarsemit5.1:erusserptsetcitatsordyH.1 o .C
Technical
K - 122
KK
seziSllirDtsiwTdradnatSNOITANGISED ).NI(RETEMAID ).NI.QS(AERA NOITANGISED ).NI(RETEMAID ).NI.QS(AERA NOITANGISED ).NI(RETEMAID ).NI.QS(AERA
2/146/1323/5146/92
61/7
0005.04484.08864.01354.05734.0
3691.03481.06271.03161.03051.0
3456
46/31
312.0902.05502.0
402.01302.0
36530.013430.071330.096230.014230.0
23/324344454
8390.05390.00980.00680.00280.0
09600.078600.022600.018500.082500.0
46/72Z
23/31YZ
9124.0314.03604.0
404.0793.0
8931.00431.06921.02821.08321.0
7890111
102.0991.0691.05391.0191.0
37130.001130.071030.004920.056820.0
647446/5
8494
0180.05870.01870.00670.00370.0
51500.048400.097400.045400.091400.0
46/52WV8/3
U
6093.0683.0773.0573.0863.0
8911.00711.06111.04011.04601.0
2161/3
314151
981.05781.0
581.0281.00081.0
60820.016820.088620.020620.045520.0
05152561/1
35
0070.00760.05360.05260.05950.0
58300.035300.071300.070300.087200.0
46/32TS
23/11R
4953.0853.0843.08343.0
933.0
4101.06001.011590.018290.062090.0
6171
46/118191
0771.00371.09171.05961.00661.0
16420.015320.002320.065220.046120.0
455546/3
6575
0550.00250.03740.05640.00340.0
83200.021200.037100.0896100.0254100.0
Q46/12
PO
61/5
233.01823.0
3230613.05213.0
75680.065480.049180.034870.007670.0
02122223/5
32
0161.00951.00751.03651.00451.0
63020.068910.063910.071910.036810.0
8595061626
0240.00140.00040.0
930.0830.0
583100.0023100.0752100.0591100.0431100.0
N46/91
ML
23/9
203.09692.0
592.092.0
3182.0
36170.022960.053860.050660.031260.0
4252627246/9
0251.05941.00741.00441.06041.0
51810.055710.079610.092610.035510.0
3646566676
730.0630.0530.0330.0230.0
570100.0810100.0269000.0558000.0408000.0
KJIH
46/71
182.0772.0272.0662.06562.0
20260.062060.011850.075550.024550.0
8292038/113
5041.00631.05821.00521.00021.0
94510.035410.069210.072210.013110.0
23/186960717
3130.0130.02920.0
820.0620.0
567000.0557000.0076000.0616000.0135000.0
GF
4/1EDC
162.0752.00052.0
642.0242.0
05350.078150.090940.035740.000640.0
2333435346/7
0611.00311.00111.00011.04901.0
75010.030010.086900.005900.004900.0
2737475767
520.0420.05220.0120.0020.0
194000.0254000.0893000.0643000.0413000.0
B46/51
A12
832.04432.0
432.0822.0122.0
94440.041340.010340.038040.063830.0
6373839304
5601.00401.05101.05990.00890.0
19800.094800.090800.087700.045700.0
778746/1
9708
810.0610.06510.05410.05310.0
452000.0102000.0191000.0561000.0341000.0
23/7 8812.0 85730.0 14 0690.0 42700.0
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spaTepiProfseziSllirDEPIPLANIMON)SEHCNI(EZIS
EZISLLIRDPAT)SEHCNI(
EPIPLANIMON)SEHCNI(EZIS
EZISLLIRDPAT)SEHCNI(
8/1 23/11 2/1-1 23/32-1
4/1 61/7 2 61/3-2
8/3 23/91 2/1-2 61/9-2
2/1 23/32 3 61/3-3
4/3 61/51 4 61/3-4
1 23/5-1 5 61/5-5
4/1-1 2/1-1 6 61/5-6