Finzelberg’s role in developing Successful herbal ... · Finzelberg’srole in developing...
Transcript of Finzelberg’s role in developing Successful herbal ... · Finzelberg’srole in developing...
Active Phytopharmaceutical Ingredients
Pharma Asia 2017, 22.08.2017
Finzelberg’s role in developing
Successful herbal medicinal products –
From plants to modern herbals
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Dr. Rainer Kunz
Welcome to the nature network®
the nature network® is the umbrella for the three business divisions
• Martin Bauer Group – B2B
• Europlant Group – B2C
• PhytoLab
• Employees More than 3,000 worldwide
• Headquarter of MB-HoldingGermany
• TO > 500 Mio €
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Welcome to Finzelberg
Finzelberg is a member of the Martin Bauer Group
• Founded 1875 by pharmacist Hermann Finzelberg
• Employees 2017 > 300
• Product Portfolio Extracts from more than 100 different plants
• Turnover 2017 >70 Mio €
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Welcome to Finzelberg
Active phytopharmaceutical ingredients paired with regulatory support
Functional ingredients & concepts ready to use for food supplements
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How can we guarantee Safety, Efficiency and
Quality of herbal medicinal products?
Value creation chain with highest traceability
and sustainability
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Introduction
The nature network
Raw Material Extract as
ActiveIngredient
HerbalMedicinalProduct
RegulatoryAffairs
Markets andProducts
Summary
Quality of the raw material
Challenges
• Matrix of a plant is a very complex multi-component system.
• Matrix of a plant itself differs from region, year of harvesting, period
of harvesting, plant species, cultivation, wild collection
• As a consequence the material = drug differs in quality from
season to season, from location to location, ...
• Plants are exposed to external impurities (e.g. pesticides, heavy
metals, microorganism, aflatoxins, etc.)
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Quality of the raw material
EMEA guidelines
Guideline on Good Agriculture and Collecting Practice
EMEA / HMPC / 246806/2005 (GACP) covers the
following:
• Quality assurance
• Personnel and education
• Building and facilities
• Equipment
• Documentation
• Cultivation
• Collection
• Harvest
• Primary processing
• Packaging
• Storage and distribution12
Influence on a positive development
Improvements of the drying process
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Traditional Drying areas Drying areas after upgrade
Influence on a positive development
Improvements of the storage
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Raw Material without GMP Raw Material with GMP
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the nature network®
the nature network® 16
the nature network® is the umbrella for Martin Bauer Group, PhytoLab, Europlant Group.
99 % raw material supply to Finzelberg with
100 % traceability !
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Introduction
The naturenetwork
Raw Material Extract as
ActiveIngredient
HerbalMedicinalProduct
RegulatoryAffairs
Markets andProducts
Summary
The production process
The following production types are predominantly used at
Finzelberg
• Maceration (tea-type)
• Percolation (espresso-type)
More sophisticated production types are used at Finzelberg as well:
• Counter current extraction
• Liquid-liquid extraction
perkolator
4
perkolator
3
perkolator
2
perkolator
1
25-90°C
herb
/ s
olv
ent ra
tio =
1:6
- 1
:35
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Extraction solvents
The following solvents are commonly used at Finzelberg
• water
• ethanol
• methanol
__________
• acetone
• ethyl acetate
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TLC of Valerenic acids (DAB 1999) TLC of volatile oil (Finzelberg)
VS = Valerenic acid OH-VS = Hydroxyvalerenic acid
Extract development -
Influence of solvent on API
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Drying Process
The right choice
The following types of dryers are the most
common in industry, all of them are
available at Finzelberg.
Spray tower dryer
Vacuum belt dryer
Spray belt dryer
Shovel dryer
….
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Finzelberg was the first plant
extracts producer to gain
GMP certification in 2005
HACCP certification since
2009
Fulfils the premises both for
the pharmaceutical and
nutraceutical requirements
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DIN EN ISO 9001: 2008
Permission to manufacture pharmaceutical goods according to
German law: §13 AMG
GMP Certificate
Hygienic Certificate
IFS (International Food Standard): Hygiene & HACCP
Laboratory Admission according to ISO 17025, 93/99/EWG,GLP
Biological products (EC) No. 834/2007, (EC) No. 889/2008
NOP (National Organic Program, USDA/NOP-Final Rule)
Kosher/Halal
FDA inspected
Quality standards within the nature network®
the nature network® 232015
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Introduction
The naturenetwork
Raw Material Extract as
ActiveIngredient
HerbalMedicinalProduct
RegulatoryAffairs
Markets andProducts
Summary
The Herbal Medicinal Product
A. Selection of the herbal drug / extract / combination as the active
pharmaceutical ingredient
Finzelberg portfolio > 100 drugs, supplying worldwide “Phyto Blockbusters” since
decades
- Can be taken form standard portfolio
- Can be developed to the needs of the client / market - “tailor made”25
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B. Definition of the formulation
- Definition of the application for the finished product – solid / liquid / thin film
etc.etc.: Finzelberg has long tradition in searching for best dosage forms
and can offer and develop appropriate extract formulas.
- Galenics: partnership with CMO’s in main markets leads to quick
development of FDF’s (Brasil, Germany, Pakistan)
The Herbal Medicinal Product
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C. Quality Management
- Methods of analysis: Either already existing from Monographs, can be
completely new developed by Finzelberg or partner´s of the nature network
- Dissolution tests, AMES tests, Contaminants ! Etc., toxicological testing
- Product stability both for API and finished product can be done by Finzeleberg
or internal and external partners
The Herbal Medicinal Product
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the nature network®
the nature network® 28
the nature network® is the umbrella for Martin Bauer Group, PhytoLab,
Europlant Group.
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Introduction
The naturenetwork
Raw Material Extract as
ActiveIngredient
HerbalMedicinalProduct
RegulatoryAffairs
Markets andProducts
Summary
The Phyto - Dossier in Europe
Every registered medicinal herbal product in Europe needs a Dossier.
In the early past a common format has been established also known as
Common Technical Document (CTD)
• The CTD file is an agreement to assemble all aspects on quality,
safety and efficacy in a common format
• The CTD file has led to a harmonized structure
• The structure of the CTD file is strictly defined
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The Dossier
CTD triangle
• Organized into five modules
• 1st module is region
specific
• Modules 2, 3, 4, 5 are
common for all regions
• Monographs and clinical
studies
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3.2.S Raw Material3.2.S.1 General Information
3.2.S.1.1 Nomenclature
3.2.S.1.2 Structure
3.2.S.1.3 General Properties
3.2.S.2 Manufacture (Production)3.2.S.2.1 Manufacturer(s)
3.2.S.2.2 Description of manufacturing process and process controls
3.2.S.2.3 Control of materials
3.2.S.2.4 Controls of critical steps and intermediates
3.2.S.2.5 Process validation and/or evaluation
3.2.S.2.6 Manufacturing process development
3.2.S.3 Characterisation3.2.S.3.1 Elucidation of structure and other characteristics
3.2.S.3.2 Impurities
Module 3 - Quality of active substance
Table of content
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3.2.S.4 Control of drug substance3.2.S.4.1 Specification
3.2.S.4.2 Analytical Procedures
3.2.S.4.3 Validation of analytical procedures
3.2.S.4.4 Batch analyses
3.2.S.4.5 Justification of Specification
3.2.S.5 Reference Standards or Materials -- from Phytolab
3.2.S.6 Container Closure System
3.2.S.7 Stability -- by Phytolab or Finzelberg3.2.S.7.1 Stability summary and conclusions
3.2.S.7.2 Post-approval stability protocol and stability commitment
3.2.S.7.3 Stability data
Module 3 - Quality of active substance
Table of content
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3.2.P DRUG PRODUCT
3.2.P.1 Description and composition of the drug product
3.2.P.2 Pharmaceutical development
3.2.P.3 Manufacture
3.2.P.3.1 Manufacturer(s)
3.2.P.3.2 Batch formula
3.2.P.3.3 Description of manufacturing process and process controls
3.2.P.3.4 Controls of critical steps and intermediates
3.2.P.3.5 Process validation and / or evaluation
3.2.P.4 Control of excipients3.2.P.4.1 Specifications
3.2.P.4.2 Analytical procedures
3.2.P.4.3 Validation of analytical procedures
3.2.P.4.4 Justification of specifications
3.2.P.4.5 Excipients of human or animal origin
3.2.P.4.6 Novel excipients
3.2.P.5 Control of drug product
3.2.P.5.1 Specification(s)
3.2.P.5.2 Analytical procedures
3.2.P.5.3 Validation of analytical procedures
3.2.P.5.4 Batch analyses
3.2.P.5.5 Characterisation of impurities
3.2.P.5.6 Justification of specifications
3.2.P.6 Reference standards or materials3.2.P.7 Container closure system
3.2.P.8 Stability
Module 3 - Quality of active substance
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Worldwide partnerships
with CMO‘s and partners
allow fast development
and rapid market access!
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Introduction
The naturenetwork
Raw Material Extract as
ActiveIngredient
HerbalMedicinalProduct
RegulatoryAffairs
Markets andProducts
Summary
Classification of finished herbal products – a
challenge for regulatory affairs departments!
Food
Herbal
Medicinal
Products
Cosmetics
Medical
Devices
Novel
FoodFood
supplements
Dietarysupplements
Pharma
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Product focus
• Legal regulations & defined rulesfor access to market & sales
• Transparent situation for the evaluation of necessary investment
• Long life-cycle of product
Herbal
Medicinal
Products
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Estimated size of herbal markets worldwide in
€ TO (2017)
Total world market
for herbals of all
types
estimated 100
BilionUSA
???
Germany
1,2 Bilion
Asia
???
Europe
4 Bilion
German Herbal Pharmacie market facts 2016
• 80 % of TO in Germany are generated by 30 companies, the Top Ten
alone 600 Mio €!
• 75 % of german population is using herbal based products with
increasing tendency!
• Number of people taking natural products more than doubled from
1970 to 2010 from 15 % to 35 %!
• Complemetary medication increasing > 60 % would use a natural
product alone or in combination in case of illness
• As preventive medication 40 % of germans are taking natural
products. 39
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German Herbal Pharmacie market 2016 facts
Main indications Mio. Euro
Cough and cold 480
Urologica 60
Gastrointestinal 144
Calm and Sleep 72
Muscle and articulation problems 36
Percutane applications and inhalations 48
Others 252
Total 1,200
In 2004
withdrawal of
reembursement!
Nevertheless after
transition phase
recovered stable
OTC market
Source: IMS Health
Cough and Cold herbal „Bestsellers“
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• Sinupret (Herbal mixture)
> 50 Mio €
• Umckaloabo (Pelargonium root)
> 20 Mio €
• Prospan (Ivy leaf)
>> 10 Mio €
Bronchicum
>> 10 Mio €
• Silomat (Althaea Root)
from Boehringer / Sanofi
Plerus (Pelargonium root)
Saudi Arabia
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Cough and Cold drug „Bestsellers“ and Trends
• Primrose
• Thyme
• Ivy
• Pelargonium
• Plantaginis Lanceolata
• Marshmallow
Calm and sleep„bestsellers“ 2017
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• Baldriparan stark + Beruhigung (Pfizer): >> 10 Mio €
• Laif (Bayer): >>10 Mio €
• Kytta Sedativum (Merck):
• Neurapas (Pascoe):
Valerian Melissa, Hops
St. Johns Wort
Valerian, Hops, Passionflower
Valerian, SJW, Passionflower
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Calm and sleep drug „bestsellers“ 2017
• Valerian
• Passion flower
• St. Johns Wort
• Hops
• Melissa
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Selected other „bestsellers“ 2017
• Priorin (Bayer) / hair growth women
• Granufink (Omega) / Urinary
• Contractubex (Merz) / Scars treatment
Millet extract
Saw Palmetto, Pumpkin seed
Onion extract
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„Others“ drug „bestsellers“
• Saw Palmetto
• Millet
• Still Ginseng, recovers after problems due to extreme high price
level
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Introduction
The naturenetwork
Raw Material Extract as
ActiveIngredient
HerbalMedicinalProduct
RegulatoryAffairs
Markets andProducts
Summary
Summary Prerequisites for high standard
quality and succesful phytopahrmaceuticals
• Ensurement of traceability from the drug to the finished product
• Cultivation, controlled collection & documentation of the raw material are of highest importance
• Validated production process necessary to guarantee batch to batch consistent extract quality
• Herbal medicinal products need a registration under pharmaceutical guidelines
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Summary and outlookAdvantages of Phytomedicinical products
• Registered products are high margin products
• Registered products offer the advantage of a long life cycle
• Registered products are increasing the image of a health product company in the market
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Summary and outlookGeneral trends and perspectives
• Consolidation of the german and worldwide market for herbal products keeps going on
• Only Quality products with good science and safety records survive –both for Pharma and dietary supplement products.
• Upgrade of Traditional Medicine to modern Phytotherapy
• More restrictions on health food claims move to more regulated or pharmaceutical legislation
Links
Contact
Dr. Rainer Kunz
Finzelberg GmbH & Co. KGKoblenzer Str. 48 - 5656626 Andernach Germany
Phone.: +49 2632 924 – 171Fax.: +49 2631 924 – 49 – 171
http://www.the-nature-network.com
http://www.martin-bauer-group.com
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