FINISHED CONCRETE FLOORING - BuildSite · 2013-08-30 · 1. Explain the benefits of finished...
Transcript of FINISHED CONCRETE FLOORING - BuildSite · 2013-08-30 · 1. Explain the benefits of finished...
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FINISHED CONCRETE FLOORING
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This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing or dealing in any material or product. Questions related to specific materials, methods and services will be addressed at the conclusion of this presentation.
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Copyrighted Materials
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Reproduction, distribution, display and
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PROSOCO 2008
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1. Explain the benefits of finished concrete flooring
2. Compare and contrast the 4 types of liquid- applied concrete hardener-densifiers
3. Match levels of grinding, polishing and gloss to appropriate floor types
4. Compare and contrast types of colorants
for finished concrete flooring
Learning Objectives
Finished concrete flooring 4
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5. Explain the role of testing in assessing
appearance and performance
6. Describe the potential for LEED points
with finished concrete flooring
Learning Objectives
Finished concrete flooring 5
®
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Design
Benefits
Finished concrete flooring 6
Sustainability
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Finished concrete flooring
Design
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Finished concrete flooring
Hardening/Densifying
Grinding/Polishing
Coloring
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Design
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Long-lasting
Finished concrete flooring
Sustainability
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Low-maintenance
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Up to 5 times more abrasion resistant
Finished concrete flooring
Benefits
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Finished concrete flooring
Benefits
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Design Sustainability
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Calcium Hydroxide
creates dusting
Finished concrete flooring
Hardening/Densifying
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Hardening/Densifying
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Stops dusting
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Hardening/Densifying
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Resists abrasion
Hardening/Densifying
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Resists abrasion
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Hardening/Densifying
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Non-densified Densified Hardening/Densifying
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Improves grinding & polishing
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Hardening/Densifying
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Finished concrete flooring
Increases hardness
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Stops dusting
Resists abrasion
Resists water penetration
Improves grinding & polishing
Hardening/Densifying
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3 silicate molecules
Sodium or Potassium molecule
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Hardening/Densifying
Sodium
Potassium
Magnesium
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Soft Calcium Hydroxide
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Hardening/Densifying
Finished concrete flooring
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Hardening/Densifying
Soft Calcium Hydroxide
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Hardening/Densifying
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Hardening/Densifying
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Hardening/Densifying
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Hardening/Densifying
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Hardening/Densifying
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Hardening/Densifying
Scrubbing
Flushing
Collecting
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Lithium
Silicate
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Hardening/Densifying
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Lithium molecule
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More reactive
Hardening/Densifying
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Hardening/Densifying
Finished concrete flooring
100,000 square foot floor
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Lithium Silicate Sodium/Potassium Silicate
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Soft Calcium Hydroxide
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Hardening/Densifying
Finished concrete flooring
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Hardening/Densifying
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Why didn’t they use lithium all along?
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Hardening/Densifying
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more available
more economical
Hardening/Densifying
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Hardening/Densifying
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Hardening/Densifying
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Cheaper in the store
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Hardening/Densifying
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pricier on the floor
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Hardening/Densifying
Check product literature
Scrubbing
Flushing
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Hardening/Densifying
Lithium
application
Spray or brush
Finished concrete flooring
and walk away
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Grinding & polishing
Finished concrete flooring
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Similar to sanding wood
Finished concrete flooring 42
coarse fine
Grinding & polishing
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Rotating heads
Diamond grinding
pads
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Grinding & polishing
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Finished concrete flooring
First step
Opens pores
Better penetration
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Grinding & polishing
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Wet grinding
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Grinding & polishing
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Dry grinding
Grinding & polishing
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Grinding & polishing
Finished concrete flooring 47
100-200
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Finished concrete flooring
Industrial Institutional Specialty
Retail
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Grinding & polishing
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Finished concrete flooring
Color
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Integral color agents
Shake-on colors
Acid Stains
Acetone dyes
Water-based dyes
Finished concrete flooring
Color
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Finished concrete flooring
Color
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Integral color agents
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Finished concrete flooring
Color
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Shake-on colors
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Acid Stains
Finished concrete flooring
Color
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Acetone dyes
Finished concrete flooring
Color
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Finished concrete flooring
Color
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Water-based dyes
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Designer and
Owner expectations
Testing
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Finished concrete flooring
Testing
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Specification phase
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Measureable criteria
Finished concrete flooring
Testing
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Test Panels
Testing
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Finished concrete flooring
Testing
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Hardness
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Finished concrete flooring
Testing
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Gloss
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Finished concrete flooring
Testing
62
Slip resistance
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Water
Repellency
Finished concrete flooring
Testing
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Finished concrete flooring
Testing
64
Hardness
Gloss
Slip Resistance
Water Repellency
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Finished concrete flooring
Testing
65
Hardness
Gloss
Slip Resistance
Water Repellency
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Who performs these tests?
Finished concrete flooring
Testing
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Finished concrete flooring
Testing
67
Applicator
Manufacturer
or
Distributor
Third-party
professional
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Use recommended
cleaners only
Finished concrete flooring 68
Burnish
Testing
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Finished concrete flooring 69
LEED Credits ®
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U.S. Green Building Council’s expectations
LEED Credits
Finished concrete flooring
Occupant well-being
Environmental
performance
Economic returns
70
®
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Finished concrete flooring
LEED Credits
71
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LEED
lithium silicate
doesn’t generate waste ®
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LEED
concrete floors, unlike
carpet, are not absorptive ®
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LEED
concrete floors do not
contribute to these levels
Formaldehyde
Volatile organics
®
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Finished concrete flooring 75
LEED
concrete floors eliminate the
need for adhesive ®
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LEED
water based treatments and
colorants comply with SCAQMD
requirements ®
Finished concrete flooring 76
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LEED
concrete floors eliminate the
need for adhesive ®
Finished concrete flooring 77
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Finished concrete flooring 78
LEED
Concrete floors
reflect light
reduce lighting requirements
provide thermal mass ®
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LEED Credits ®
Finished concrete flooring 79
Densified & polished gray concrete
6% reduction in overall building energy consumption
Thermal mass effects being addressed
LEED study underway ®
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LEED
concrete floors keep covering
materials out of the equation ®
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LEED Credits ®
Finished concrete flooring 81
Reduce the less-than 500 mile percentage
Avoiding floor coverings avoids the problem
Concrete is local
Floor coverings from
greater than 500 miles
500 miles
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LEED ®
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LEED ®
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Finished concrete flooring
-Kansas City Star, April 8, 2008
84
Health & Safety
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Finished concrete flooring
-Kansas City Star, April 8, 2008
85
SHAWNEE, Kan. -- Teachers at one Johnson County school have been getting sick, and worried parents are asking questions.
The teachers started reporting their illness shortly after some floor tiles were removed from classrooms at Shawnee Mission Northwest High School.
The teachers' union is concerned that something in the air is sickening the employees.
® Health & Safety
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Finished concrete flooring
No covering
No adhesive
No removal
No replacement
No adverse news
86
Finished concrete flooring
® Health & Safety
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Benefits
Finished concrete flooring 87
Design Sustainability
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88
FINISHED CONCRETE FLOORING
This concludes the American Institute of Architects Continuing Education System Program