FINETROL®Eccentric rotary plug control valve

Installation, Maintenance andOperating Instructions

5 FT 70 en • 10/2016

2 5 FT 70 en

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Table of Contents1 GENERAL ..............................................................3

1.1 Scope of the manual ...........................................31.2 Valve construction ................................................31.3 Valve markings ......................................................31.4 Technical specifications .....................................41.5 Valve approvals .....................................................41.6 CE marking ..............................................................41.7 Recycling and disposal .......................................41.8 Safety precautions ................................................5

2 TRANSPORTATION, RECEPTION AND STORAGE ..............................................................5

3 INSTALLATION AND COMMISSIONING ..............53.1 General .....................................................................53.2 Installing in the pipeline ....................................53.3 Actuator ...................................................................63.4 Commissioning .....................................................6

4 MAINTENANCE .....................................................74.1 Maintenance general ..........................................74.2 Repair of a jammed or stuck valve .................74.3 Changing the packing .......................................74.4 Detaching the actuator ..................................... 84.5 Removing the valve from the pipeline .........84.6 Changing the seat ................................................94.7 Dismantling the valve ...................................... 104.8 Cleaning and inspection of removed

parts ........................................................................ 104.9 Assembly .............................................................. 114.10 FL low capacity valve ....................................... 11

5 TESTING THE VALVE ..........................................136 INSTALLING AND DETACHING THE

ACTUATOR..........................................................146.1 General .................................................................. 146.2 Installing the Quadra-Powr actuators ........ 146.3 Installing the B1C series actuators ............... 156.4 Installing the B1J series actuator ................. 166.5 Detaching B series actuators ......................... 166.6 Installing EC and EJ actuators ....................... 166.7 Detaching EC and EJ actuators ..................... 186.8 FL low Cv valve..................................................... 186.9 Installing other makes of actuators ............ 19

7 MALFUNCTIONS................................................. 198 TOOLS................................................................. 199 ORDERING SPARE PARTS .................................. 1910 EXPLODED VIEW AND PARTS LIST ................... 20

10.1 Series FC ................................................................ 2010.2 Series FL..................................................................21

11 DIMENSIONS ..................................................... 2211.1 Valve and actuator Quadra-Powr..................2211.2 Valve and actuator B1C/B1J ............................2311.3 Valve and actuator EC........................................2411.4 Valve and actuator EJ.........................................25

12 TYPE CODE ......................................................... 26

This product meets the requirements set by the Customs Union of the Republic of Belarus,

the Republic of Kazakhstan and the Russian Federation.

5 FT 70 en 3

1 GENERAL

1.1 Scope of the manualThis manual provides essential information for users of Fin-etrol® eccentric rotary plug control valves. If you need fur-ther information on actuators and other accessories, pleaserefer to the individual manuals on their installation, opera-tion and maintenance.

1.2 Valve constructionThe Finetrol eccentric rotary plug control valve is flanged(ASME 150-600, PN 10-100) or wafer (ASME 150-600). Thevalve has one-piece body. The plug’s seat is attached to theport using a flat-thread fitting which has some play; this isalso used to adjust the seat. The valve is tight in both flowdirections. The tightness derives from surface pressurebetween the plug and seat; pressure arises when the offsetplug rotates against the seat. The valve is metal seated.Stem blow-out is prevented by a shoulder machined on thestem and resting on the bonnet. The low capacity versionhas it’s own, a different construction.

The valve is designed for control applications requiringhigh precision.

1.3 Valve markingsThe valve has an identification plate.

A manufacturing number specific to each valve has beenstamped on the side of the actuator plane.

The identification plate is normally located in the sphericalarea (outer diameter) of the pipe flange on the stem side,opposite to the seat. When using a small identification platewith a small size valve, the plate is installed to the valvebody neck.

Identification plate markings:

1. Body material2. Stem material / Shaft material3. Plug material4. Seat material5. Maximum and minimum operating temperatures6. Maximum differential shut-off pressure/temperature7. Pressure class8. Type designation9. Valve manufacturing parts list no.10. Model

NOTE:Selection and use of the valve in a specific applicationrequires close consideration of many different aspects.Due to the nature of the product, this manual cannotcover all the individual situations that may occur when thevalve is used.

If you are uncertain about use of the valve or its suitabilityfor your intended purpose, please contact Metso for moreinformation.

Fig. 1 Finetrol FC

Identification platein small valve sizes

Identification plate

Fig. 2 Finetrol FL assembly

Fig. 3 Identification plate

(1) (2) (5) (7) (8)

(3) (4) (6) (9) (10)

4 5 FT 70 en

1.4 Technical specificationsFace-to-face length: ASME/ISA S75.04

ASME/ISA S75.03,IEC/EN 534-3-2 orISO 5752 basic ser. 1

Body rating: flanged up to ASME 600, PN 100flangeless up to ASME 600, PN 100

Max. pressure differential: according to ASME/ENbody/flange rating or50 bar / 720 psi, whichever is lower

Temperature range: graphite (PTFE lubricated) packingis recommended for temperaturesexceeding 250 °C / 482 °FWCC/WCB body-29 to +425 °C

-20 to +797 °FCF8M body -80 to +425 °C

-112 to +797 °F1.0619 body -29 to +425 °C

-20 to +797 °F1.4408 body -80 to +425 °C

-112 to +797 °FFlow direction: Indicated by the arrow

FTO = flow to open. Flow throughseat ring and past the plug.Standard flow directionFTC = flow to close. Flow pastthe plug and through the seat ring.Recommended for erosiveand flashing services.

Tightness: IEC 60534-4 class IV/FCI 70.2 Cl IV

Mediums: Restrictions determined bymaterial properties

Dimensions: see Section 11

1.5 Valve approvalsValve design is based on requirements by EN and ASMEstandards.

Fire safety characteristics are defined according to API 607and BS 6775.

A patent has been issued for the structure of the valve.

ATEX-classification: ATEX II 2G c.

1.6 CE markingThe valve meets the requirements of the European Direc-tive 2014/68/EU relating to pressure equipment, and has been marked according to the Directive.

1.7 Recycling and disposalMost valve parts can be recycled if sorted according tomaterial. Most parts have material marking. A material list issupplied with the valve. In addition, separate recycling anddisposal instructions are available from the manufacturer. Avalve can also be returned to the manufacturer for recyclingand disposal against a fee.

Fig. 4 Maximum allowable pressure drop, A 216 Gr. WCC

Fig. 5 Maximum allowable pressure drop, A 351 Gr. CF8M

400

2000

0

20

100

120

100

80

60

40

Pres

sure

(bar

)

100 200 300

400300Temperature (°C)

500

400

200

Temperature (°F)500 600 700 800 900

1600

1400

1200

1000

800

600 Pres

sure

(psi

)

ASME 600

ASME 300

ASME 150

300

Pres

sure

(bar

)

60

40

20

00

100

80

120300

100

100 200

200

400 500

Temperature (°C)

ASME 150

400

700600 800

500

900

1000

Pres

sure

(psi

)

600

800

200

400

1200

1400

1600

ASME 600

ASME 300

Temperature (°F)

Fig. 6 Maximum allowable pressure drop, 1.0619

Fig. 7 Maximum allowable pressure drop, 1.4408

400

600

800

1000

1200

1400

16000.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00 800.00

40.00

60.00

80.00

100.00

Pres

sure

(bar

)

Temperature (°F)

0

200

400

0.00

20.00

0 50 100 150 200 250 300 350 400 450Temperature (°C)

PN25

PN40

PN63

PN100

Pres

sure

(psi

)

0

20

40

60

80

100

120

0 100 200 300 400

Pres

sure

(bar

)

PN25

PN40

Temperature (°C)

Temperature (°F)

Pres

sure

(psi

)

sizes 025, 040, 050 wafer-type only

PN100 (DN25 ... DN50)

100 200 300 400 500 600 700 800

400

200

600

800

1000

1200

1600

1400

5 FT 70 en 5

1.8 Safety precautions

2 TRANSPORTATION, RECEPTION AND STORAGE

Check the valve and the accompanying devices for anydamage that may have occurred during transport. Store thevalve carefully before installation, preferably indoors in adry place. Do not take the valve to the intended locationand do not remove the flow port protectors until the valveis installed. The valve is delivered in the open position, withthe exception of valve packages in which the actuatorspring closes the valve.

3 INSTALLATION AND COMMISSIONING

3.1 GeneralRemove the flow port protectors and check that the valve isundamaged and clean inside.

3.2 Installing in the pipelineFlush or blow the pipeline carefully before installing thevalve. Foreign particles, such as sand or pieces of weldingelectrode, will damage the plug sealing surface and seats.

The flow direction and mounting position do not place anyrestrictions on operation of the valve. You should, however,avoid installing the valve so that the stem points down-wards because impurities travelling in the pipeline maythen enter the space between the stem and the body anddamage the packing.

Choose flange gaskets to suit the operating conditions.

Do not attempt to correct pipeline misalignment by meansof flange bolting.

Stress caused in the valve by pipeline vibration can bereduced by supporting the pipeline properly. Reducedvibration also helps ensure correct functioning of the posi-tioner.

The flangeless model (DN 25-DN 50, 01"-02") can beinstalled between the following pipe flanges:

EN/ISO PN 100, PN 64, PN 40, PN 25, PN 16, PN 10 ASME 600, ASME 300, ASME 150

CAUTION:Do not exceed the valve performance limitations!Exceeding the limitations marked on the valve may causedamage and lead to uncontrolled pressure release. Dam-age or personal injury may result.

CAUTION:Do not dismantle the valve or remove it from thepipeline while the valve is pressurized!Dismantling or removing a pressurized valve will result inuncontrolled pressure release. Always isolate the relevantpart of the pipeline, release the pressure from the valveand remove the medium before dismantling the valve.Be aware of the type of medium involved. Protect yourselfand the environment from any harmful or poisonous sub-stances. Make sure that no medium can enter the pipelineduring valve maintenance.Failure to do this may result in damage or personal injury.

CAUTION:Beware of the plug movement!Keep hands, other parts of the body, tools and otherobjects out of the open flow port. Leave no foreignobjects inside the pipeline. When the valve is actuated,the plug functions as a cutting device. The plug positionmay also change when the valve is moved. Close anddetach the actuator pressure supply pipeline for valvemaintenance. Failure to do this may result in damage orpersonal injury.

CAUTION:Protect yourself from noise!The valve may produce noise in the pipeline. The noiselevel depends on the application. It can be measured orcalculated using the Metso Nelprof software. Observe therelevant work environment regulations on noise emission.

CAUTION:Beware of a very cold or hot valve!The valve body may be very cold or very hot during use.Protect yourself against cold injuries or burns.

CAUTION:When handling the valve or the valve package, take itsweight into account!Never lift the valve or valve package by the actuator, posi-tioner, limit switch or their piping.Place the lifting ropes securely around the valve body (seeFig. 8). Damage or personal injury may result from fallingparts.

NOTE:A pipeline equipped with a Finetrol valve may not becleaned with a pig!This causes damage to the valve and the pig.

CAUTION:When handling the valve or the valve package, bear inmind its weight!

Fig. 8 Lifting of the valve

Correct

Wrong

6 5 FT 70 en

The flange type of a flanged model is given on the identifi-cation plate.

Servicing is facilitated if the valve needs no support. If neces-sary, you can support the valve by the body, using regularpipe clamps and supports. Do not fasten supports to theflange bolting or the actuator (see Fig. 9).

3.2.1 Valve insulationIf necessary, the valve may be insulated. Insulation must notcontinue above the upper level of the valve body (see Fig.10, 11, 12).

3.3 Actuator

The plug position is indicated as follows:

by a marking on the positioner and by a groove at the end of the valve stem and mark-

ings on side of the stem.These are aligned with the plug. If there is any uncertaintyabout the marking on the positioner, check the plug posi-tion by the groove at the end of the stem or by markings onside of the stem.

If possible, install the valve so that the actuator can be discon-nected without removing the valve from the piping.

The actuator must not touch the pipeline, because pipelinevibration may damage it or interfere with its operation.

In some cases, for instance when the actuator is exception-ally large or when there is lot of piping vibration, it may beadvisable to support the actuator. Contact Metso’s FlowControl for more instructions.

3.4 CommissioningEnsure that no dirt or foreign objects are left inside thevalve or pipeline. Flush the pipeline carefully. Keep thevalve entirely open during flushing.

Check all joints, pipings and cables.

Check that the actuator, positioner and limit switches arecorrectly adjusted. To adjust the devices, refer to theirinstallation, operation and service manuals.

Fig. 9 Supporting the valve

Fig. 10 Insulation of the high temperature valves

Fig. 11 Insulation of the low temperature valves withoutbonnet extension

Insulation limit

Insulation limit

Fig. 12 Insulation of the cryogenic valves with extendedbonnet

NOTE:When installing the actuator, make sure that the valve-actuator combination functions properly. Detailed infor-mation on actuator installation is given in Section 6 or inseparate actuator instructions.

Insulation limit

5 FT 70 en 7

4 Maintenance

4.1 Maintenance generalAlthough Metso’s Neles valves are designed to work undersevere conditions, proper preventative maintenance cansignificantly help to prevent unplanned downtime and inreal terms reduce the total cost of ownership. Metso recom-mends inspecting the valves at least every five (5) years. Theinspection and maintenance interval depends on the actualapplication and process condition. The inspection andmaintenance intervals can be specified together with yourlocal Metso experts. During this periodic inspection theparts detailed in the Spare Part Set should be replaced.Time in storage should be included in the inspection inter-val.

Maintenance can be performed as presented below. Formaintenance assistance, please contact your local Metsooffice. The part numbers in the text refer to the explodedview and to the parts list in Section 10, unless otherwisestated.

4.2 Repair of a jammed or stuck valve Partial jamming may be due to accumulated flow mediumbetween the plug and seats or in the bearing spaces. Theplug and seats can be cleaned without removing the valvefrom the pipeline by turning the plug to the partly openposition and flushing the pipeline. If this does not help, fol-low the instructions below.

4.3 Changing the packing

4.3.1 FC seriesThe packings (69) can be replaced without removing thevalve from the pipeline.

The packings must be changed if leakage occurs even afterthe nuts of the gland follower have been tightened. The V-rings must be tightened with care. Excessive force will dam-age the packings.

Proceed as follows:

Detach the actuator, see Section 4.4. Take care not tohit the end of the stem.

Unfasten the screws (30) and detach the bracket(29).

Unfasten the nuts (18), remove the disc springs (150)and lift the gland follower (9) from the stem. Thestuds (14) need not be detached.

Remove the packing rings (69) from around the stemusing a pointed instrument or a detaching tool. Donot damage the surfaces of the stem and the pack-ing ring counterbore.

Place the new packing rings (69) over the stem. Donot damage the sealing lips of the V-rings in thestem splines. Use the gland follower (9) as a tool forpushing the packing rings all the way in.

Deform the packing rings first by tightening thegland nuts (18) without disc springs to the torque Tt,see the value from Table 2.

Remove the gland nuts and place the disc springsets (150) on the gland studs. Tighten the nuts (18)so that the disc springs are compressed to the heightHc, see Table 2. Lock the nuts with locking com-pound e.g. Loctite 221. See Fig. 13

Put the bracket (29) back, lubricate the screws (30)and tighten them. See Table 1.

Insert the key (10) in the drive shaft (5) keyway. Re-install the actuator. Check leakage when the valve is pressurized.

CAUTION:

Observe the safety precautions mentioned in Section1.8 before maintenance!

CAUTION:

When handling the valve or the valve package as awhole, bear in mind the weight of the valve or theentire package.

NOTE:When sending goods to the manufacturer for repair, donot disassemble them. Clean the valve carefully and flushthe valve internals. For safety reasons, inform the manu-facturer of the type of medium used in the valve (includematerial safety datasheets (MSDS)).

NOTE:In order to ensure safe and effective operation, always useoriginal spare parts to make sure that the valve functionsas intended.

NOTE:For safety reasons, replace pressure retaining bolting if thethreads are damaged, have been heated, stretched or cor-roded.

CAUTION:Do not dismantle the valve or remove it from the pipe-line while the valve is pressurized!

Table 1 Screw torques (for lubricated screws)

Screw M6 M8 UNC 5/16

M10 UNC 3/8

M12 UNC 1/2

M16 UNC 5/8

TorqueNmft lb

85.9

1813.3

3525.8

65/90*47.9/66

155/210*114/155

Fig. 13 Spring-loaded packing

9

69

29

18

14

150

30

5 10

8 5 FT 70 en

4.3.2 FL seriesIn gland packings, tightness is ensured by the contactbetween the gland follower and the packing rings. See Fig. 14.

The gland packing (20) must be replaced if leakage occurseven after the hexagon nuts (25) have been tightened.

Make sure that the valve is not pressurized. Detach the actuator and bracket according to the

instructions in Section 4.4. Remove the key (13). Remove the hexagon nuts (25), disc spring sets (32),

one stud (24), retaining plates (30) and gland fol-lower (9).

Remove the packing rings (20) from around the shaftusing a knife or some other pointed instrumentwithout scratching the surfaces.

Clean the packing ring counterbore. Place the new packing rings (20) over the shaft (11).

The gland follower may be used for pushing therings into the counterbore. Do not damage packingrings in the shaft keyway. See Fig. 14.

Screw down the removed stud. Deform the packing rings first by tightening the

gland nuts (25) without disc springs to the torque Tt,see the value from Table 3.

Remove the gland nuts and one stud. Mount theretaining plates (30) with the text UPSIDE on top, seeFig. 15, and the removed stud and place the disc

spring sets (32) on the gland studs. Tighten the nuts(25) so that the disc springs are compressed to theheight Hc, see Table 3. Lock the nuts with lockingcompound e.g. Loctite 221.

Insert the key (13) in the drive shaft (11) keyway. Re-install the actuator. Check leakage when the valve is pressurized.

4.4 Detaching the actuator

It is generally most convenient to detach the actuator andits auxiliary devices before removing the valve from thepipeline. If the valve package is small or if it is difficult toaccess, it may be more practical to remove the entire pack-age at the same time.

See Section 6 for details of detaching actuators.

4.5 Removing the valve from the pipeline

After you have detached the actuator as described above,unscrew the pipe flange bolts. If necessary, support thevalve to prevent it from falling, for instance, with hoistingropes. Turn the valve so that no medium is left inside.

Table 2 Tightening of the gland packing

Valve size Shaft dia

Spring dimensions

(free)

PTFEV-ring GraphiteDisc

springNut Disc

springNut

DN NPS mm A, mm H,mm He,mm

Tt,Nm He,mm

Tt,Nm

25 1 15 20 22 21 3 202 640 15 15 20 22 21 3 202 650 2 20 20 22 21 3 202 680 3 25 25 233 222 8 219 14

100 4 35 315 352 344 20 32 34150 6 35 315 352 344 20 32 34200 8 45 40 455 443 35 415 70250 10 45 40 455 443 36 415 70

Fig. 14 Gland packing, FL

A

Hc

24

3032

9

20

25

13

CAUTION:For safety reasons the retainer plates MUST always beinstalled according to the above instructions.

Fig. 15 Installing the retainer plates

Table 3 Tightening of the gland packing

A (mm) Hc (mm) Tt (Nm)20 20.4 5

CAUTION:When handling the valve or the valve package, bear inmind its weight!

NOTE:Before dismantling, carefully observe the position of thevalve with respect to the actuator and positioner/limitswitch so as to make sure that the package can be prop-erly re-assembled.

CAUTION:Do not dismantle the valve or remove it from the pipe-line while the valve is pressurized!

5 FT 70 en 9

4.6 Changing the seat

4.6.1 FC seriesThe seat can be replaced without dismantling the valve.

A ’spring-to-close’ actuator need not be detached in orderto change the seat. Double-acting (e.g. B1C) and ’spring-to-open’ actuators should be detached.

4.6.1.1 With the actuator installed

Remove the valve from the pipeline as describedabove.

Before starting to dismantle the valve operate firstvalve to fully closed position. If the actuator installa-tion is ’spring-to-open’, operate the valve to fullyclosed position using air pressure specified in Table5, 6 and 8.

Remove the locking shoulders of the insert (2) andunscrew the insert using a special tool, see explodedview and parts list in Section 10. The special tool isavailable from the valve manufacturer.

Remove the back seal (63) and unscrew the seat (7)from the valve body.

Replace the insert (2), seat (7) and back seal (63) withnew parts.

Lubricate the seat (7) threads with Molykote D 321Ror a similar substance. Screw the seat into place byhand and centre the plug (3) in the closed positionwith respect to the seat.

Install the back seal (63) into the insert (2). Screw the insert (2) onto the threads of the seat (7). Tighten the insert with a special wrench. The torques

are given in Table 4. Operate the valve first to fully open position and

loosen the stop screw for closed position, see Fig. 20for QP actuators, Fig. 22 for series B and Fig. 27 for Eseries actuators.Now operate the valve to fully closed position usingair pressure specified in Table 5, 6 and 8.Screw in the stop screw to light contact with the pis-ton inside the actuator and lock the screw with alocking nut.Keep your fingers out of the flow bore!

Lock the insert by hitting it with a nail punch tomake juts over two of the four available notches onthe body.

4.6.1.2 With the actuator detached Remove the valve from the pipeline and the actuator

from the valve as described above. Before starting to dismantle the valve operate the

valve to fully closed position with proper handleverusing torque value specified in Table 11.

Remove the locking shoulders of the insert (2) andunscrew the insert using a special tool, see explodedview and parts list in Section 10. The special tool isavailable from the valve manufacturer.

Remove the back seal (63) and unscrew the seat (7)from the valve body.

Replace the insert (2), seat (7) and back seal (63) withnew parts.

Centre the plug (3) in the closed position relative tothe flow port by turning the stem (5) with a handlever.

Lubricate the seat threads with Molykote D 321R or asimilar substance. Screw the seat (7) into place byhand and centre the plug in the closed position withrespect to the seat, by turning the stem with thehand lever using torque specified on Table 11.

Install the back seal (63) into the insert. Screw the insert (2) onto the threads of the seat (7). Keep the seat (7) in place with the help of the plug

(3) by turning the stem with the hand lever usingtorque specified on Table 11. At the same timetighten the insert (2) with a spanner wrench usingtorque specified on Table 4.

Lock the insert by hitting it with a nail punch tomake juts over two of the four available notches onthe body.

Install the actuator and adjust the limits (see Section 6).

4.6.2 FL series

Turn the valve into closed position and place it verti-cally the seat side pipe flange toward a planar sur-face. Make sure that the surface is soft enough toprevent the pipe flange surface damages.

There are two alternatives to remove the pins:a) carefully drill a 2 mm hole that is 10…12 mm deepto both pins (14) and remove the pins (14), shaft (12)and drive shaft (11),b) in the new versions where the pin drilling is madethrough the ball remove the pin locking made withcentre punch carefully by drilling, turn the ball 180degrees and push the pins via the hole. See Fig. 16.

Remove the key (13) from the shaft (11). Unfastenthe blind flange bolts (26) and remove the blindflange (10) and seal (19). Unfasten the nuts (25) andremove the disc spring sets (32), retainer plates (30)and gland (9). Remove the bearings (16, 17).

CAUTION:Beware of the plug cutting movement!

NOTE:The seat cannot be replaced without dismantling thevalve.

Fig. 16 Drilling the pin

Cylindrical pinpart no. 14

10 5 FT 70 en

Remove the ball (3) by turning it so that the shaftholes in the ball (3) are parallel to the valve body (1)flow bore.

Remove the seat (7), back seal (6), support ring (8)and the spring (5). Note that part (4) is locked with aspecial tool to the valve body and is not recom-mended to be removed.

Assemble a new back seal (6) into a new seat (6).Push the support ring (8) on the seat (6) followingwith the spring (5). Push these parts as a package inthe body cavity. Note that part (4) is factory locked tothe body and should not have been removed.

Put the lower bearing (17) on the shaft (12) and theupper bearing (17) in the body cavity. Check that thepin holes in the ball (3) have not been damaged dur-ing dismantling.

Assemble the ball (3) in the body and the shafts(11,12) through the shaft holes so that the pin holesare parellel with each other. Press the pins into theball/shaft holes and lock them with a centre punch.

Assemble the seal (19), blind flange (10) and thehexagon screws (26) and tighten.

Assemble and tighten the studs (24), insert packingrings (20), gland (9), retainer plates (30), disc springsets (32) and the nuts (25) and tighten.

Insert the key (13) in the drive shaft (11) keyway.

4.7 Dismantling the valve

4.7.1 FC series Remove the valve from the pipeline and dismantle

the packing (69) as described above (see Section4.3).

Remove the locking shoulders of the insert (2) andunscrew the insert using a special tool, see explodedview and parts list in Section 10. The special tool isavailable from the valve manufacturer.

Remove the back seal (63) and unscrew the seat (7)from the valve body.

Unfasten the nuts (17) of the bonnet. Pull the bonnetout and remove the bonnet seal (66) from under thebonnet.

Pull the stem (5) out from the body (1). Remove the plug (3) from the body through the flow

opening. Detach the upper bearing (15) from the body by tap-

ping it through the stem bore, using a suitable bar.Do not use the stem!

Detach the lower bearing using a special tool anddrive shaft. Set up the tool as illustrated in Fig. 17.Use a soft hammer to carefully hit shaft end. This willdetach the bearing.

4.7.2 FL series Turn the valve into closed position and place it verti-

cally the seat side pipe flange toward a planar sur-face. Make sure that the surface is soft enough toprevent the pipe flange surface damages.

There are two alternatives to remove the pins:a) Carefully drill a 2 mm hole that is 10…12 mmdeep to both pins (14) and remove the pins (14),shaft (12) and drive shaft (11),

b) If the pin drilling is made through the ball,remove the pin locking made with centre punchcarefully by drilling. Turn the ball 180 degrees andpush the pins via the hole. See Fig. 18.

Remove the key (13) from the shaft (11). Unfastenthe blind flange bolts (26) and remove the blindflange (10) and seal (19). Unfasten the nuts (25) andremove the disc spring sets (32), retainer plates (30)and gland (9). Remove the bearings (16, 17).

Remove the ball (3) by turning it so that the shaftholes in the ball (3) are parallel to the valve body (1)flow bore.

Remove the seat (7), back seal (6), support ring (8)and the spring (5). Note that part (4) is locked with aspecial tool to the valve body and is not recom-mended to be removed.

4.8 Cleaning and inspection of removed parts

We recommend that soft material parts be replaced when-ever the valve is dismantled for servicing. Clean the otherparts removed. If you use a detergent, rinse the parts care-fully after washing. Handle detergents with sufficient careand follow the instructions for their use. Check the parts forwear and replace worn parts. The insert (2) must bechanged when the seat (7) is changed.

Fig. 17 Removal of the lower bearing

Fig. 18 Drilling the pin, FL

Phase 1

Phase 2

Water orgrease

Remove the lockring Drill a holeon the pin

Push the pin out

Pin size: ø3x16

5 FT 70 en 11

4.9 Assembly

4.9.1 FC series Lubricate the seat threads with Molykote 321R or a

similar substance. Screw the seat loosely to the end of the body

threads. Place the valve so that the flange rests on a soft base

and the threaded flow port is pointing downwards. Push the lower bearing (16) into place using the

stem as help. Avoid forcing it. Valves manufactured before January 1, 1995:

Slip the upper bearing (15) on the stem.Valves manufactured after January 1, 1995:(Mark "A" in the ID plate field MOD):Slip the upper bearing (15) through the flow portinto body counterbore.

Place the plug (3) into the body on the seat, in theclosed position. Make sure that the plug is in the cor-rect position: the splines must face the lower bearing(sizes DN 25 and 50 have splines facing both theupper and lower bearings) and the position of thecontour of the plug with respect to the body mustbe as shown in the exploded view.

Slip the stem through the plug. One tooth has beenremoved from the stem, so there is only one way offitting the stem into the plug. Keep the plug in placeby pressing it against the seat; the seat should not bescrewed in too deep. Do not force the stem throughthe plug. After you have assembled the valve, youwill see the plug position from the marking at theend of the stem or from markings on the side of thestem.

Slip the thrust bearings (70) on the stem. Place a new bonnet seal (66) into the bonnet (8) and

assemble the bonnet. Fasten the lubricated hexagonnuts (17) onto the studs (13) and tighten them alter-nately. See Table 1.

Push the packings/V-ring set (69) onto the stem andon into the packing recess. Take care not to damagethe V-rings in the stem splines. Use the gland fol-lower (9) to push the packings all the way down.

Install the gland follower (9). Tighten the hexagonnuts (18) onto the studs (14) by hand.

Install the bracket (29), lubricate the screws (30) andtighten them. See Table 1.

Turn the valve so that it rests on the other flange (thethreaded flow port pointing upwards).

Centre the plug (3) relative to the seat (7) by turningthe stem with the hand lever.

Screw the seat (7) against the plug by hand. Install the back seal (63) into the insert (2). Screw the insert (2) onto the threads of the seat (7). Keep the seat (7) in place with the help of the plug

(3) by turning the stem with the hand lever usingtorque specified on Table 11. At the same timetighten the insert (2) with a spanner wrench usingtorque specified on Table 4.

A light can be shined behind the plug to determinethe best possible alignment. The best alignment iswhen the least amount of light can be seen betweenthe plug and seat.

Lock the insert by hitting it with a nail punch tomake juts over two of the four available notches onthe body.

Tighten the gland nuts (18) 1.5 to 2 turns using awrench. The packings are damaged if they are tight-ened too much.

4.9.2 FL series Assemble the back seal (6) into the seat (7). Push the

support ring (8) on the seat (6) following with thespring (5). Push these parts as a package in the bodycavity. Note that part (4) is factory locked to the bodyand should not have been removed.

Put the lower bearing (17) on the shaft (12) and theupper bearing (17) in the body cavity. Check that thepin holes in the ball (3) have not been damaged dur-ing dismantling.

Assemble the ball (3) in the body and the shafts(11,12) through the shaft holes so that the pin holesare parellel with each other. Press the pins into theball/shaft holes and lock them with a centre punch.See Fig. 19.

Assemble the seal (19), blind flange (10) and thehexagon screws (26) and tighten.

Assemble and tighten the studs (24), insert packingrings (20), gland (9), retainer plates (30), disc springsets (32) and the nuts (25) and tighten.

Insert the key (13) in the drive shaft (11) keyway.

4.10 FL low capacity valve

4.10.1 Constructional differencesA version for low capacity control use is available. This valvediffers from the rest of Finetrol line as follows: The plug hasbeen replaced with a ball and the seat with an element con-sisting of a seat, a bushing and graphite seals. The eccen-tricity of the construction has been corrected by means ofthe seat design. The tightness is based on precompressionof the graphite seals, boosted by the pressure of themedium. The valve is bidirection-ally tight but the recom-mended mounting position is flow to close (FTC).

A normal version can be converted to a low capacity ver-sion by using part nos. (3), (7), (35) and (64).

Table 4 Insert torques, graphite and PTFE back seal

Size Graphite back seal PTFE back sealDN NPS Nm ft lb Nm ft lb25 1 30 22 20 1540 1.5 70 52 50 3750 2 120 89 90 6680 3 330 244 230 170

100 4 500 370 350 260150 6 900 666 630 465200 8 2400 1776 1700 1250250 10 3200 2368 2200 1650

NOTE:Do not rotate the plug in the valve body!Damage to the seat may result.

12 5 FT 70 en

4.10.2 Changing the seat Remove the valve from the pipeline and detach the

actuator as described in Section 4.4 and Section 4.5. Turn the ball (3) into a position where it does not

move during the operation, e.g. 90 degrees clock-wise from the closed position.

Remove the locking shoulders of the insert (2) andunscrew the insert using a seat retainer tool.

Hold the seat with an Allen key (11 mm) andunscrew the bushing (35) with a wrench (17 mm).

Push the seat out of the bushing (35). Remove thegraphite seals (64). Do not damage the sealing sur-faces.

Turn the ball into a such position where the unbro-ken side of the ball points to the threaded flow port.

Mount the graphite seals (64) on the seat (7). Pushthe sealing package into the bushing (35).

Mark direction of offset (eccentricity) with e.g. felt tipmarker pen at the hexagonal edge of the seat. Notethe offset between the ball and flow port centre linesfrom Fig. 19. Lubricate the seat threads withMolykote 321R or a similar substance.

Screw the bushing (35) with the seat and seals care-fully into the body. When the seat meets the ball sur-face, turn the bushing back so that the eccentric seatcan be turned into the right position. Observe theposition using the mark made ealier. Hold the seatwith an Allen key and screw the bushing with awrench. Move the Allen key carefully back and forthto find the position where the seat is most loosen.When you find the right position hold the seat in thatposition and tighten the bushing until its threads areat the same level as the threads in the body.

Turn the stem to ensure that the ball and the seat arecorrectly aligned. The movement should be smooth.

Install the back seal (63) into the insert (2). Screw the insert (2) onto the threads of the bushing

(35). Tighten the insert with a seat retainer tool. Thetorques are given in Table 4.

Lock the insert by hitting it with a nail punch to makejuts over two notches (of four available) on the body.

4.10.3 Dismantling the valve Remove the valve from the pipeline and detach the

actuator as described in Section 4.4 and Section 4.5. Turn the ball (3) into a position where it does not

move during the operation, e.g. 90 degrees clock-wise from the closed position.

Remove the locking shoulders of the insert (2) andunscrew the insert using a seat retainer tool.

Hold the seat with an Allen key (11 mm) andunscrew the bushing (35) with a wrench (17 mm).

Push the seat out of the bushing (35). Remove thegraphite seals (64). Do not damage the sealing sur-faces.

Unfasten the nuts (17) of the bonnet. Pull the bonnetout and remove the bonnet seal (66) from under thebonnet.

Pull the stem (5) out from the body (1). If the stem is too tight to be pulled by hand, proceed

as follows: turn the nuts (18) about 2 cm on the studs(14) while they remain in place. Put the gland fol-lower (9) on the stem so that it rests on the nuts. Pullthe stem out by holding a suitable wrench in thegroove under the stem teeth and by turning thegland follower higher by means of the nuts. Use asuitable sleeve between the wrench and the gland.

Remove the ball (3) from the body through the flowopening.

Detach the upper bearing (15) from the body by tap-ping it through the stem bore, using a suitable bar.Do not use the stem!

Turn a screw into the threaded hole on the bottomof the lower bearing to remove the bearing (16).

Threads of the lower bearing hole:DN 25: M8

Fig. 19 Low capacity valve

Stem (5)CL

Seat (7)CL

offset

5

64

23

7 3563

5 FT 70 en 13

4.10.4 Assembly Place the valve so that the flange rests on a soft base

and the threaded flow port is pointing downwards. Push the lower bearing (16) into place using the

stem as help. Avoid forcing it. Slip the upper bearing (15) through the flow port

into the stem bore. Place the valve so that the actuator mounting plate

points upwards. Keep the upper bearing (15) inplace with fingers through threaded flow port. Pushthe ball (3) through the other flow port on the lowerbearing (16). Note the size of the milled planes of theball; the bigger one should be on top.

Slip the stem through the ball. One tooth has beenremoved from the stem, so there is only one way offitting the stem into the ball. Do not force the stemthrough the ball. After you have assembled thevalve, you will see the plug position from the mark-ing at the end of the stem or from markings on theside of the stem.

Slip the thrust bearings (70) on the stem. Place a new bonnet seal (66) into the bonnet (8) and

assemble the bonnet. Fasten the lubricated hexagonnuts (17) onto the studs (13) and tighten them alter-nately. See Table 1.

Turn the ball in into a such position where theunbroken side of the ball points to the threaded flowport.

Mount the graphite seals (64) on the seat (7). Pushthe sealing package into the bushing (35).

Mark direction of offset (eccentricity) with e.g. felt tipmarker pen at the hexagonal edge of the seat. Notethe offset between the ball and flow port centre linesfrom Fig. 19. Lubricate the seat threads withMolykote 321R or a similar substance.

Screw the bushing (35) with the seat and seals care-fully into the body. When the seat meets the ball sur-face, turn the bushing back so that the eccentric seatcan be turned into the right position. Observe theposition using the mark made ealier. Hold the seatwith an Allen key and screw the bushing with awrench. Move the Allen key carefully back and forthto find the position where the seat is most loosen.When you find the right position hold the seat inthat position and tighten the bushing until itsthreads are at the same level as the threads in thebody.

Turn the stem to ensure that the ball and the seat arecorrectly aligned. The movement should be smooth.

Install the back seal (63) into the insert (2). Screw the insert (2) onto the threads of the bushing

(35). tighten the insert with a seat retainer tool. Thetorques are given in Table 4.

Lock the insert by hitting it with a nail punch tomake juts over two notches (of four available) on thebody.

Push the packings/V-ring set (69) onto the stem andon into the packing recess. Take care not to damagethe V-rings in the stem splines. Use the gland fol-lower (9) to push the packings all the way down.

Install the gland follower (9). Tighten the hexagonnuts (18) onto the studs (14) by hand.

Install the bracket (29), lubricate the screws (30) andtighten them. See Table 1.

Tighten the gland nuts (18) 1.5 to 2 turns using awrench. The packings are damaged if they are tight-ened too much.

5 TESTING THE VALVE

We recommend that the valve body be pressure testedafter the valve has been assembled.

The pressure test should be carried out in accordance withan applicable standard, using the pressure rating requiredby the pressure class or flange bore of the valve. The valvemust be in an open position during the test. Water is usedas the medium.

If you also want to test the tightness of the closure member,contact the manufacturer.

CAUTION:Pressure testing should be carried out using equip-ment conforming to the correct pressure class!

14 5 FT 70 en

6 INSTALLING AND DETACHING THE ACTUATOR

6.1 GeneralDifferent Metso actuators can be mounted using suitablebrackets and couplings. The valve can be operated, forexample, by actuators of the Quadra-Powr, B1 or E series.

6.2 Installing the Quadra-Powr actuators

6.2.1 General

The Quadra-Powr actuator can be used for ’spring-to-close’ or ’spring-to-open’ operations, dependingon its installation position. Fig. 20 shows the installa-tion positions for both options.

6.2.2 Spring to close

The actuator must be free from pressure and the airsupply connection must be open.

Turn the plug closed position. The line at the end ofthe stem shows the position.

Clean the stem bore and lubricate it. Push the actuator carefully onto the valve stem.

Make sure that the installation position is correct.Avoid forcing it, since this may damage the plug andseat.

Connect the supply pressure to the actuator.Increase the pressure slowly until the actuator is per-pendicular or parallell (depending on the mountingposition) to the flow opening.

Lubricate the actuator mounting screws and fastenthem. Tighten the screws on actuator side first, thenthe other ones. See Table 1.

Adjust the valve open and closed limits by means ofthe screws on the side of the actuator. Remember totighten the locking nuts. See Fig. 20. Keep your fin-gers out of the flow bore!

Adjust the closed limit of the actuator to the contactpoint using the supply pressures given in Table 5(applies not to low Cv valves). Select the pressureaccording to the flow direction and the operationmode of the actuator. The pressure relieves theopening in the ’spring-to-close’ actuators.

6.2.3 Spring to open

Clean the stem bore and lubricate it. Connect the supply pressure to the actuator. Oper-

ate the actuator until it reaches closed position. Turn the plug closed position. The line at the end of

the stem shows the position. Push the actuator carefully onto the valve stem.

Make sure that the installation position is correct.Avoid forcing it, since this may damage the plug andseat.

Increase the supply pressure slowly until the actua-tor is perpendicular or parallell (depending on themounting position) to the flow opening.

Lubricate the actuator mounting screws and fastenthem. Tighten the screws on actuator side first, thenthe other ones. See Table 1.

Adjust the valve open and closed limits by means ofthe screws on the side of the actuator. Remember totighten the locking nuts. See Fig. 20. Keep your fin-gers out of the flow bore!

Adjust the closed limit of the actuator to the contactpoint using the supply pressures given in Table 5(applies not to low Cv valves). Select the pressureaccording to the flow direction and the operationmode of the actuator. The pressure relieves theopening in the ’spring-to-close’ actuators.

CAUTION:Beware of the plug cutting movement!

NOTE:Adjust the positioner always after installating the actua-tor!

Fig. 20 Installation of the Quadra-Powr actuator andadjustment of the open and closed limits

CAUTION:Beware of spring forces when using compressed air todrive the actuator to the correct installation position!

CLOSED limitOPEN limit

OPEN limitCLOSED limit

cover

body

SPRING-TO-CLOSE

SPRING-TO-OPEN

Valve behind the actuator

CAUTION:Beware of spring forces when using compressed air todrive the actuator to the correct installation position!

NOTE:If the supply pressure is higher than the values given inTable 5, the stem of a valve equipped with a ’spring-to-open’ actuator may be damaged when the valve is closed.

5 FT 70 en 15

6.3 Installing the B1C series actuators

Turn the valve to the closed position and drive actu-ator piston to the extreme outward position.

Clean the stem bore.

Place a coupling over the stem, when applicable.Note the correct position. The line at the end of thestem indicates the direction of the flow bore.

Lubricate the stem and stem bore. Fasten thebracket loosely to the valve.

Slip the actuator carefully onto the stem. Avoid forc-ing it since this may damage the plug and seats. Werecommend mounting the actuator so that the cylin-der is pointing upwards.

Position the actuator parallel or vertical to the pipelineas accurately as possible. Lubricate the actuator mount-ing screws and then fasten all screws.

Adjust the plug open and closed positions by meansof the actuator stop screws located at both ends, Fig.22. An accurate open position can be seen in thebody flow bore. Check that the yellow arrow on theactuator indicates the plug flow opening position.Keep fingers out of the flow bore!

Adjust the closed limit of the actuator to the contactpoint using the supply pressures given in Table 6(applies not to low Cv valves).

Check the stop screw thread tightness. The threadsmust be sealed using an appropriate non-hardeningsealant, e.g Loctite 225.

Check that the actuator is functioning correctly.Drive the actuator piston to both cylinder ends andcheck the plug position and its movement withrespect to the actuator (close: clockwise; open: coun-terclockwise). The valve should be closed when thepiston is in the extreme outward position.

If necessary, change the position of the actuatorpointing cover to correctly indicate the valve open/closed position.

Table 5 Supply pressures for adjusting the closed limit,Quadra-Powr actuators

Valve size Actuator Spring Supply pressure, barSpring-to-close

Spring-to-open

DN25 QP 1 C 0.8 3.42 B 0.8 2.32 C 1.3 3.2

DN40 1 C 0.7 3.42 B 0.7 2.32 C 1.2 3.2

DN50 2 B 0.5 2.62 C 1.0 3.52 D 1.4 4.03 B 0.8 2.33 C 1.3 3.13 D 1.7 3.9

DN80 3 C 1.0 3.53 D 1.4 4.24 B 0.8 2.24 C 1.3 3.14 D 1.9 3.7

DN100 4 C 0.8 3.54 D 1.3 4.25 B 0.7 2.35 C 1.2 3.15 D 1.8 3.8

DN150 5 B 0.6 2.45 C 1.1 3.25 D 1.7 3.9

Note: This table is not applicable to low Cv valves

CAUTION:Beware of plug cutting movement!

Fig. 21 Bracket mounted on valve.

stem

bracket withISO 5211mounting face

Fig. 22 Adjusting the open and closed position

stop screw forCLOSED position

stop screw forOPEN position

16 5 FT 70 en

6.4 Installing the B1J series actuatorSpring-return actuators are used in applications wherevalve opening or closing movement is needed in case theair supply is interrupted. The B1J type is used for spring-to-close operation; the spring pushes the piston towards thecylinder end, the extreme outward position. In turn, theB1JA type is used for spring-to-open operation; the springpushes the piston towards the housing.

Spring-return actuators are installed in a manner similar toB1C-series actuators, taking into account the following.

6.4.1 B1J type Install the actuator so that the piston is in the

extreme outward position. The cylinder must not bepressurized and air supply connections must beopen. The valve must be in the closed position.

6.4.2 B1JA type Install the actuator so that the piston is in the cylin-

der end position at housing side. The cylinder mustnot be pressurized and air supply connections mustbe open. The valve must be in the open position.

The rest of the installation procedure is the same as in Sec-tion 6.3.

6.5 Detaching B series actuators Disconnect the actuator from its power source;

detach the air supply pipe and control signal cablesor pipes from their connectors.

Unscrew the bracket screws. Detach the actuator using a suitable extractor, see

Fig. 23. The tool can be ordered from the manufac-turer.

Remove the bracket and coupling, if any.

6.6 Installing EC and EJ actuators

The actuator is attached to a valve via an ISO 5211 standardmounting interface. The actuator shaft is adapted to thevalve shaft with a separate bushing. The bushing (II + II) is atwo-piece cone-shaped bushing, which is tightened firmlywith a tightening screw (I) around the valve shaft.

The bushing and the tightening screw are insertedto actuator drive shaft according to Fig. 24. Cylindri-cal pins (III) are inserted in the bushing slots, andthese must be directed into the corresponding slotsin the actuator during tightening. Before the installa-tion of the bushing and the tightening screw, impu-rities such as old threadlocking material have to beremoved from the threads of the tightening screw,and Loctite 225 or similar threadlock have to be care-fully applied to the threads, as shown in Fig. 24. Thetightening screw can be turned from inside the actu-ator shaft using a suitable hex key, Fig. 25.

Prior to installation, the correct keyway position ofthe valve has to be checked. The bushing has fourkeyways, two of which are intended for valves withDIN key and two for valve shafts with ANSI key. TheDIN keyway is located in the split between the bush-

Table 6 Supply pressures for adjusting the closed limit, B1C and B1J actuators

Valve size Actuator Supply pressure,bar

DN25 B1C 6 0.8DN40 6 0.9DN50 6 1.6

9 0.8DN80 9 1.6

11 0.9DN100 11 2.2

13 1.0DN150 13 1.3

17 0.7DN200 17 1.3

20 1.1DN250 20 1.3

25 0.7

DN25 B1J 6 0.9DN40 B1J 6 0.9DN50 B1J 6 0.5

DN25 B1J 8 1.2DN40 8 1.1DN50 8 1.0DN80 10 0.9

12 1.2DN100 12 0.8

16 1.1DN150 16 1.0

20 1.2DN200 20 1.0DN250 25 1.1

DN25 B1JA 8 2.7DN40 8 2.8DN50 8 2.9DN80 10 2.9

12 2.8DN100 12 3.1DN150 16 2.9

20 2.7DN200 20 2.8DN250 25 2.7Note: This table is not applicable to low Cv valves

Fig. 23 Detaching an B series actuator

CAUTION:Beware of the segment movement!

5 FT 70 en 17

ing halves, and the ANSI keyway is located in themiddle of the half bushing. Fig. 26 shows the keywayposition when the actuator is in a closed position.

The open or closed positions of the actuator can beidentified either by using compressed air, see Fig. 27,or by checking the position of the pointer at the endof the drive shaft. The actuator is closed if the direc-tion of the slot in the coupling plate is transverse tothe direction of the actuator's main line.

The actuator is either mounted directly on the valve,or is attached to the valve bracket with four screws.The tightening screw of the bushing should be loos-ened before mounting, to allow the shaft to fit easilyinto the actuator.

The actuator construction allows axial movement ofthe drive shaft to compensate the valve shaft move-ment due to e.g. thermal expansion. Check, beforethe screw is tightened, that the drive shaft is in theupper position of its axial movement, which is itsnormal position (the mounting position shown inFig. 25). Checking is important, as the actuator shaftdrops down slightly when the screw is tightened.The drive shaft axial movement can be observed andmeasured before attachment to a valve. The actuatordrive shaft is in the upper position when its uppersurface conforms to Table 7 (see Fig. 25).

The drive shaft will automatically find its correctposition if the installation tool H061904 (see Fig. 25)is used. The installation tool is attached instead ofthe coupling plate using M4 screws with the driveshaft in lower position (before the valve is installed).Tighten the nut of the tool in such a way that thetool pulls the drive shaft to the uppermost position.The position may be checked from the side of thetool.

Install the actuator on the valve and attach the valvemounting screws loosely by hand. Then tighten thetightening screw (I) according to Table 7. Therequired torque is also marked on a plate close to thedrive shaft on the actuator housing. The installationtool is removed, and the coupling plate is reat-tached. Finally, tighten the valve mounting screws.

Fig. 24 Cone bushing installation

Fig. 25 Tightening of the cone bushing

Fig. 26 Keyway positions on the actuator

Loctite 243or similar

Key

X

Installation toolH061904

ANSI keyways in themiddle of bushing

DIN keyways atbushing split

ACTUATOR INCLOSED POSITION

Fig. 27 Actuator connections

Table 7 Mounting faces, tightening screws and drive shaftclearances

Size Mount. Thread Key Nm ~Xupper pos.(mm)

~Xlower pos.(mm)

EC/EJ05EC/EJ07EC/EJ10EC/EJ12EC/EJ14

F05F07F10F12F14

M12M16M20M24M36

68101419

2550100200700

4,01,52,53,54,5

1-2-2-2-2

Adjustment screwfor closed position Closing pressure

Openingpressure

Adjustment screwfor open position

18 5 FT 70 en

Check the axial position of the drive shaft. The shaftposition may not be at the upper or lower position Xgiven in Table 7, or close to those values. Remountthe actuator if the position is not correct.The valve may malfunction if the tightening ofthe connection has been carried out improperly.

Finally, the extreme rotation positions of the valveare adjusted with the adjustment screws at the endsof the actuator. The location of the screws for adjust-ing the close and open positions of the valve aremarked on the actuator housing (see Fig. 27).Adjust the closed limit of the actuator to the contactpoint using the supply pressures given in Table 8(applies not to low Cv valves).

6.7 Detaching EC and EJ actuatorsThe actuator is detached in the same way that it is attached,but the order is reversed.

The actuator must always be depressurized and the air sup-ply pipes removed before detaching the actuator.

First detach the positioner, or any other accessory,from the actuator, and detach the coupling platefrom the drive shaft. Next, the bushing is loosenedby turning the tightening screw counter-clockwise.The tightening screw also acts as an extractor. It ishighly recommended to use a suitable bushing fromthe tool set H061544 between the tightening screw(I) and drive shaft. The bushing dimensions are givenin Table 9.

Detach the actuator finally from the valve after thescrews that attach the actuator to the valve havebeen removed.

Observe the respective positions between the actua-tor and valve and also between the key and keywaybefore removal. Attaching the actuator back is theneasier.

6.8 FL low Cv valve Adjust the open and closed limits by means of the

actuator stop screws only. See Table 10 for deadangle.Table 6, 8 and 11 are not applicable.

Table 8 Supply pressures for adjusting the closed limit, EC and EJ actuators

Valve size Actuator Supply pressurebar

DN25 EC 5 2.97 1.2

DN40 5 3.37 1.3

DN50 7 2.310 0.9

DN80 10 2.012 0.8

DN100 12 2.114 0.8

DN150 14 1.0

DN25 EJ 5 0.47 1.2

DN40 5 0.27 1.1

DN50 7 0.710 1.3

DN80 10 0.812 1.4

DN100 12 0.814 1.4

DN150 14 1.3

DN25 EJA 5 4.17 3.1

DN40 5 4.27 3.2

DN50 7 3.710 3.0

DN80 10 3.512 3.0

DN100 12 3.614 2.8

DN150 14 2.9Note: This table is not applicable to low Cv valves

Fig. 28 Detaching an actuator by loosening the tighteningscrew

Table 9 Bushing dimensions

ActuatorOuter dim. (mm)

Inner dim. (mm)

Height(mm)

EC/EJ05 24,5 12,5 15EC/EJ07 24,5 16,5 32,75EC/EJ10 24,5 20,5 45

Table 10 Dead angle (in degrees)

Valve type Dead angleFL01 _ _ _ +C1 9.9°FL01 _ _ _ +C2 9.9°FL01 _ _ _ +C3 8.8°

5 FT 70 en 19

6.9 Installing other makes of actuators

Other actuators can be installed only if they have anISO 5211 actuator connection.

If the actuator has a torque switch, like the Aumaactuators, closing torques must meet the valuesgiven in Table 11.

If the torque is not within the adjusting range, amechanical or inductive switch must be used.

7 MALFUNCTIONSThe following Table 14 lists malfunctions that might ocurafter prolonged use.

8 TOOLSIn addition to standard tools, the following special toolsmight facilitate some phases of the work. The tools can beordered from the manufacturer.

For removal of the actuator- Extractor (ID-code table in actuator's IMO)

To remove/tighten the insert- seat retainer too

Table 12 Seat retainer tools (Valve Series Finetrol FC)

To turn a splined stem- hand lever

Table 13 Hand lever wrench, 4 keyways

9 ORDERING SPARE PARTSWhen ordering spare parts, always include the followinginformation:

type code, sales order number, serial number(stamped on a valve body)

number of the parts list, part number, name of thepart and quantity required

This information can be found from the identification plateor documents.

NOTE:Metso accepts no responsibility for compatibility of actua-tors not installed by Metso.

Table 11 Closing torques

Torque, NmMetal seat Soft seat

25 15 1540 20 2050 40 4080 62 70

100 155 170150 300 350200 550 600250 600 700

Product: ID:DN 25 (1'') 975800DN 40 (1½'') 975780DN 50 (2'') 975760DN 80 (3'') 975740DN 100 (4'') 975720DN 150 (6'') 975140

Product: ID:Hole Ø120 X lenght 780 mm H108850Hole Ø105 X lenght 780 mm H108848Hole Ø95 X lenght 770 mm H108847Hole Ø85 X lenght 760 mm H108845Hole Ø75 X lenght 555 mm H108844Hole Ø70 X lenght 555 mm H108843Hole Ø65 X lenght 550 mm H108842Hole Ø55 X lenght 550 mm H108841Hole Ø50 X lenght 550 mm H108839Hole Ø45 X lenght 440 mm H108838Hole Ø40 X lenght 430 mm H108837Hole Ø35 X lenght 278 mm H108836Hole Ø30 X lenght 278 mm H108835Hole Ø25 X lenght 272 mm H108833Hole Ø20 X lenght 270 mm H108832Hole Ø15 X lenght 270 mm H108828

Table 14 Malfunctions

Symptom Possible fault Recomended actionsLeakage through the valve The valve is not in closed position. Check the position by means of actuator

indicator arrow or shaft marking.The actuator is not mounted to the correct splines.

Check the mounting position and remount if required.

The open and closed limits incorrectly adjusted.

Check the adjustment.

The positioner incorrectly adjusted. Adjust the positioner.Internal parts, plug (3) and seat (7) damaged.

Replace the damaged parts.

Leakage out of the valve Gland packing (69) is leaking. Tighten the packing. Do not use excessive force. Replace the gland packing if required.

Leakage between body (1) and bonnet (8). Replace the bonnet seal (66).

20 5 FT 70 en

10 EXPLODED VIEW AND PARTS LIST

10.1 Series FC

Spare part category 1: Spare part set. Recommended soft parts, always needed for the repair.Spare part category 2: Seat set. Parts for replacing of the seat. Available only as a set.Spare part category 3: Parts for replacing of the closing element.Spares for the full overhaul: All parts from the categories 1, 2 and 3.

Item Qty. Description Spare part category1 1 Body2 1 Insert 23 1 Plug 33a 1 Plug with Q-plate 35 1 Stem (one piece shaft) 37 1 Seat 28 1 Bonnet9 1 Gland10 1 Key13 4 Stud14 2 Stud15 1 Upper bearing 316 1 Lower bearing 317 4 Hexagon nut18 2 Hexagon nut19 1 Identification plate63 1 Back seal 266 1 Bonnet seal 169 1 Gland packing 170 2 Thrust bearing 386 1 Flow direction arrow150 2 Disc spring set

5 FT 70 en 21

10.2 Series FL

Spare part category 1: Spare part set. Recommended soft parts, always needed for the repair.Spare part category 2: Seat set. Parts for replacing of the seat. Available only as a set.Spare part category 3: Parts for replacing of the closing element.Spares for the full overhaul: All parts from the categories 1, 2 and 3.

25

32

14

4

5

6

7

38

12

261019

17

1

24

35

3014

16

11

20

9

13

Item Qty. Description Spare part category1 1 Body3 1 Ball 34 1 Bushing 25 1 Spring 26 1 Back seal 27 1 Seat 28 1 Support ring 29 Gland10 Blind flange11 1 Drive shaft 312 1 Shaft 313 1 Key 314 2 Cylindrical pin 316 1 Upper bearing 317 1 Lower bearing 319 1 Gasket 120 1 Gland packing 124 2 Stud25 2 Hexagon nut26 4 Hexagon screw30 2 Retainer plate32 2 Disc spring set35 1 Identification plate

22 5 FT 70 en

11 DIMENSIONS

11.1 Valve and actuator Quadra-Powr

DN Actuator size A1, mm (in) J, mm (in) Jcryo, mm (in) I, mm (in) F, mm (in) G, mm (in) ø X, mm (in) NPT25 (1) FL QP1 51 (2.01) 225 (8.85) – 160 (6.3) 330 (12.3) 382 (15.4) 213 (8.39) 3/825 (1) QP1 51 (2.01) 235 (9.25) 464 (18.27) 205 (8.07) 280 (11.02) 332 (13.07) 213 (8.39) 3/825 (1) QP2 51 (2.01) 244 (9.61) 473 (18.62) 215 (8.46) 339 (13.35) 430 (16.93) 228 (8.98) 3/840 (1 1/2) QP1 57 (2.24) 250 (9.84) 479 (18.86) 205 (8.07) 280 (11.02) 332 (13.07) 213 (8.39) 3/840 (1 1/2) QP2 57 (2.24) 259 (10.20) 488 (19.21) 215 (8.46) 339 (13.35) 430 (16.93) 228 (8.98) 3/850 (2) QP2 62 (2.44) 269 (10.59) 482 (18.98) 215 (8.46) 339 (13.35) 430 (16.93) 228 (8.98) 3/850 (2) QP3 62 (2.44) 273 (10.75) 486 (19.13) 220 (8.66) 396 (15.59) 515 (20.28) 274 (10.79) 3/880 (3) QP3 82.5 (3.25) 309 (12.17) 628 (24.72) 220 (8.66) 396 (15.59) 515 (20.28) 274 (10.79) 3/880 (3) QP4 82.5 (3.25) 315 (12.40) 634 (24.96) 225 (8.86) 445 (17.52) 585 (23.03) 320 (12.60) 3/8100 (4) QP4 97 (3.82) 387 (15.24) 676 (26.61) 225 (8.86) 445 (17.52) 585 (23.03) 320 (12.60) 3/8100 (4) QP5 97 (3.82) 402 (15.83) 691 (27.20) 240 (9.45) 558 (21.97) 718 (28.27) 382 (15.04) 3/8150 (6) QP5 114.5 (4.51) 442 (17.40) 731 (28.78) 240 (9.45) 558 (21.97) 718 (28.27) 382 (15.04) 3/8

Valve and actuator size FlangedNormal face-to-face Globe face-to-face

ASME/ISA S75.04 ASME/ISA S75.03DN QP A, mm (in) ø B, mm (in) H, mm (in) kg / lb A, mm (in) ø B, mm (in) H, mm (in) kg / lb

ASME 15025 (1) FL 1 102 (4.00) 108 (4.25) 388 (15.27) 19 / 4225 (1) 1 102 (4.00) 124 (4.88) 405 (15.94) 18.5 / 41 184 (7.25) 108 (4.25) 395 (15.55) 19.5 / 4325 (1) 2 102 (4.00) 124 (4.88) 420 (16.54) 26.5 / 59 184 (7.25) 108 (4.25) 410 (16.14) 27.5 / 6140 (1 1/2) 1 114 (4.50) 156 (6.14) 435 (17.13) 21 / 47 222 (8.75) 127 (5.00) 420 (16.54) 22 / 4940 (1 1/2) 2 114 (4.50) 156 (6.14) 455 (17.91) 29 / 64 222 (8.75) 127(5.00) 440 (17.32) 30 / 6650 (2) 2 124 (4.88) 165 (6.50) 470 (18.50) 35 / 77 254 (10.00) 153 (6.02) 460 (18.11) 39 / 8650 (2) 3 124 (4.88) 165 (6.50) 495 (19.49) 51 / 113 254 (10.00) 153 (6.02) 485 (19.09) 53 / 11780 (3) 3 165 (6.50) 210 (8.27) 555 (21.85) 55 / 121 298 (11.75) 191 (7.52) 545 (21.46) 60 / 13280 (3) 4 165 (6.50) 210 (8.27) 580 (22.83) 77 / 170 298 (11.75) 191 (7.52) 570 (22.44) 81 / 179100 (4) 4 194 (7.62) 254 (10.00) 675 (26.57) 89 / 196 352 (13.88) 229 (9.02) 665 (26.18) 96 / 212100 (4) 5 194 (7.62) 254 (10.00) 720 (28.35) 138 / 304 352 (13.88) 229 (9.02) 710 (27.95) 146 / 322150 (6) 5 229 (9.00) 318 (12.52) 795 (31.30) 154 / 339 451 (17.75) 280 (11.02) 775 (30.51) 170 / 374

ASME 30025 (1) FL 1 102 (4.00) 124 (4.88) 388 (15.27) 20.5 / 45.225 (1) 1 102 (4.00) 124 (4.88) 405 (15.94) 19 / 42 197 (7.75) 124 (4.88) 405 (15.94) 20 / 4425 (1) 2 102 (4.00) 124 (4.88) 420 (16.54) 27 / 60 197 (7.75) 124 (4.88) 420 (16.54) 28 / 6240 (1 1/2) 1 114 (4.50) 156 (6.14) 435 (17.13) 22 / 49 235 (9.25) 156 (6.14) 435 (17.13) 23 / 5140 (1 1/2) 2 114 (4.50) 156 (6.14) 455 (17.91) 30 / 66 235 (9.25) 156 (6.14) 455 (17.91) 31 / 6950 (2) 2 124 (4.88) 165 (6.50) 470 (18.50) 37 / 82 267 (10.50) 165 (6.50) 470 (18.50) 40 / 8850 (2) 3 124 (4.88) 165 (6.50) 495 (19.49) 52 / 115 267 (10.50) 165 (6.50) 495 (19.49) 54 / 11980 (3) 3 165 (6.50) 210 (8.27) 555 (21.85) 57 / 126 318 (12.50) 210 (8.27) 555 (21.85) 62 / 13780 (3) 4 165 (6.50) 210 (8.27) 580 (22.83) 79 / 174 318 (12.50) 210 (8.27) 580 (22.83) 83 / 137100 (4) 4 194 (7.62) 254 (10.00) 675 (26.57) 94 / 207 368 (14.50) 254 (10.00) 675 (26.57) 101 / 223100 (4) 5 194 (7.62) 254 (10.00) 720 (28.35) 143 / 315 368 (14.50) 254 (10.00) 720 (28.35) 151 / 333150 (6) 5 229 (9.00) 318 (12.52) 795 (31.30) 165 / 363 473 (18.62) 318 (12.52) 795 (31.30) 181 / 399

ASME 60025 (1) 1 102 (4.00) 124 (4.88) 405 (15.94) 19.5 / 41 210 (8.25) 124 (4.88) 405 (15.94) 20.5 / 4625 (1) 2 102 (4.00) 124 (4.88) 420 (16.54) 27.5 / 61 210 (8.25) 124 (4.88) 420 (16.54) 28.5 / 6340 (1 1/2) 1 114 (4.50) 156 (6.14) 435 (17.13) 22.5 / 50 251 (9.88) 156 (6.14) 435 (17.13) 23.5 / 5240 (1 1/2) 2 114 (4.50) 156 (6.14) 455 (17.91) 30.5 / 68 251 (9.88) 156 (6.14) 455 (17.91) 31.5 / 7050 (2) 2 124 (4.88) 165 (6.50) 470 (18.50) 38 / 84 286 (11.25) 165 (6.50) 470 (18.50) 41 / 9150 (2) 3 124 (4.88) 165 (6.50) 495 (19.49) 53 / 117 286 (11.25) 165 (6.50) 495 (19.49) 55 / 12180 (3) 3 165 (6.50) 210 (8.27) 555 (21.85) 59 / 130 337 (13.25) 210 (8.27) 555 (21.85) 64 / 14180 (3) 4 165 (6.50) 210 (8.27) 580 (22.83) 81 / 179 337 (13.25) 210 (8.27) 580 (22.83) 85 / 187100 (4) 4 194 (7.62) 274 (10.79) 685 (26.97) 99 / 218 394 (15.50) 274 (10.79) 685 (26.97) 106 / 234100 (4) 5 194 (7.62) 274 (10.79) 730 (28.74) 148 / 326 394 (15.50) 274 (10.79) 730 (28.74) 156 / 344150 (6) 5 229 (9.00) 356 (14.02) 815 (32.09) 180 / 396 508 (20.00) 356 (14.02) 815 (32.09) 196 / 432

PN 4025 (1) FL 1 102 (4.00) 145 (5.71) 388 (15.27) 20 / 44

I

F

DN25-150 - QP1-5

SUPPLY

1/4 NPT

A1

DN

J

HA

Spring

Springto

toclose

open

NPT ø X

ø B

G

SIGNAL PG 13.5option: 1/2 NPT or M20 x 1.5

5 FT 70 en 23

11.2 Valve and actuator B1C/B1J

DN B1C A1, mm (in) Hmax, mm (in) J, mm (in) Jcryo, mm (in) I, mm (in) F, mm (in) G, mm (in) X, mm (in) NPT25 (1) FL 6 51 (2.01) 341 (13.42) 240 (9.45) – 310 (12.20) 260 (10.24) 400 (15.75) 90 (3.54) 1/425 (1) 6 51 (2.01) 362 (14.25) 250 (9.84) 479 (18.86) 200 (7.87)) 260 (10.24) 400 (15.75) 90 (3.54) 1/440 (1 1/2) 6 57 (2.24) 393 (15.47) 265 (10.43) 494 (19.45) 200 (7.87) 260 (10.24) 400 (15.75) 90 (3.54) 1/450 (2) 6 62 (2.44) 408 (16.06) 275 (10.83) 488 (19.21) 200 (7.87) 260 (10.24) 400 (15.75) 90 (3.54) 1/450 (2) 9 62 (2.44) 434 (17.09) 276 (10.87) 489 (19.25) 225 (8.86) 315 (12.40) 455 (17.91) 110 (4.33) 1/480 (3) 9 82.5 (3.25) 492 (19.37) 312 (12.28) 631 (24.84) 225 (8.86) 315 (12.40) 455 (17.91) 110 (4.33) 1/480 (3) 11 82.5 (3.25) 503 (19.80) 318 (12.52) 637 (25.08) 230 (9.06) 375 (14.76) 540 (21.26) 135 (5.31) 3/8100 (4) 11 97 (3.82) 607 (23.90) 390 (15.35) 679 (26.73) 230 (9.06) 375 (14.76) 540 (21.26) 135 (5.31) 3/8100 (4) 13 97 (3.82) 638 (25.12) 406 (15.98) 695 (27.36) 245 (9.65) 445 (17.52) 635 (25.00) 175 (6.89) 3/8150 (6) 13 114.5 (4.51) 719 (28.31) 446 (17.56) 735 (28.94) 245 (9.65) 445 (17.52) 635 (25.00) 175 (6.89) 3/8150 (6) 17 114.5 (4.51) 749 (29.49) 461 (18.15) 750 (29.53) 260 (10.24) 545 (21.46) 770 (30.31) 215 (8.46) 1/2200 (8) 17 121.5 (4.78) 889 (35.00) 565 (22.24) 836 (32.91) 260 (10.24) 545 (21.46) 770 (30.31) 215 (8.46) 1/2200 (8) 20 121.5 (4.78) 923 (36.34) 565 (22.24) 836 (32.91) 275 (10.83) 575 (22.64) 840 (33.07) 215 (8.46) 1/2250 (10) 20 148.5 (5.85) 1008 (39.69) 634 (24.96) 905 (35.63) 275 (10.83) 575 (22.64) 840 (33.07) 215 (8.46) 1/2250 (10) 25 148.5 (5.85) 1066 (41.97) 634 (24.96) 905 (35.63) 310 (12.20) 710 (27.95) 1040 (40.94) 265 (10.43) 1/2

DN B1J/B1JA A1, mm (in) Hmax, mm (in) J, mm (in) Jcryo, mm (in) I, mm (in) F, mm (in) G, mm (in) X, mm (in) NPT25 (1) 6 51 (2.01) 375.5(14.78) 251 (9.88) 480 (18.90) 225 (8.86) 368(14.49) 485(19.09) 110(4.33) -40 (1 1/2) 6 57 (2.24) 406.5(16.00) 266 (10.47) 495 (19.49) 225 (8.86) 368(14.49) 485(19.09) 110(4.33) -50 (2) 6 62 (2.44) 421.5(16.59) 276 (10.87) 489 (19.25) 225 (8.86) 368(14.49) 485(19.09) 110(4.33) -25 (1) FL 8 51 (2.01) 364 (14.33) 240 (9.45) - 305 (12.00) 420 (16.54) 560 (22.05) 35 (5.31) 3/825 (1) 8 51 (2.01) 388 (15.28) 251 (9.88) 480 (18.90) 225 (8.86) 420 (16.54) 560 (22.05) 135 (5.31) 3/840 (1 1/2) 8 57 (2.24) 419 (16.50) 266 (10.47) 495 (19.49) 225 (8.86) 420 (16.54) 560 (22.05) 135 (5.31) 3/850 (2) 8 62 (2.44) 434 (17.09) 276 (10.87) 489 (19.25) 225 (8.86) 420 (16.54) 560 (22.05) 135 (5.31) 3/880 (3) 10 82.5 (3.25) 511 (20.12) 318 (12.52) 637 (25.08) 230 (9.06) 490 (19.29) 650 (25.59) 175 (6.89) 3/8100 (4) 12 97 (3.82) 651 (25.63) 406 (15.98) 695 (27.36) 245 (9.65) 620 (24.41) 800 (31.50) 215 (8.46) 1/2150 (6) 16 114.5 (4.51) 772 (30.39) 461 (18.15) 750 (29.53) 260 (10.24) 760 (29.92) 990 (38.98) 265 (10.43) 1/2200 (8) 20 121.5 (4.78) 996 (39.21) 565 (22.24) 836 (32.91) 275 (10.83) 935 (36.81) 1200 (47.24) 395 (15.55) 3/4250 (10) 25 148.5 (5.85) 1159 (45.63) 634 (24.96) 905 (35.63) 310 (12.20) 1200 (47.24) 1530 (60.24) 505 (19.88) 3/4

Valve and actuator size ASME ENFlanged Flanged

Normal face-to-face Globe face-to-face Normal face-to-faceASME/ISA S75.04 ASME/ISA S75.03 IEC/EN 534-3-2

150 300 600 kg / lbDN B1C A, mm (in) kg / lb A, mm (in) A, mm (in) kg / lb

25 (01) FL 6 102 (4.02) 12 / 27 102 (4.02) 12 / 2725 (1) 6 102 (4.02) 12 / 27 184 (7.24) 197 (7.76) 210 (8.27) 13 / 29 102 (4.02) 12 / 2740 (1 1/2) 6 114 (4.49) 16 / 36 222 (8.74) 235 (9.25) 251 (9.88) 17 / 38 114 (4.49) 16 / 3650 (2) 6 124 (4.88) 23 / 51 254 (10.00) 267 (10.51) 286 (11.26) 25 / 55 124 (4.88) 23 / 5150 (2) 9 124 (4.88) 28 / 62 254 (10.00) 267 (10.51) 286 (11.26) 30 / 66 124 (4.88) 28 / 6280 (3) 9 165 (6.50) 34 / 75 298 (11.73) 318 (12.52) 337 (13.27) 38 / 84 165 (6.50) 34 / 7580 (3) 11 65 (6.50) 40 / 88 298 (11.73) 318 (12.52) 337 (13.27) 44 / 97 165 (6.50) 40 / 88100 (4) 11 194 (7.64) 54 / 119 352 (13.86) 368 (14.49) 394 (15.51) 62 / 137 194 (7.64) 54 / 119100 (4) 13 194 (7.64) 70 / 154 352 (13.86) 368 (14.49) 394 (15.51) 78 / 172 194 (7.64) 70 / 154150 (6) 13 229 (9.02) 94 / 207 451 (17.76) 473 (18.62) 508 (20.00) 110 / 242 229 (9.02) 94 / 207150 (6) 17 229 (9.02) 117 / 258 451 (17.76) 473 (18.62) 508 (20.00) 133 / 293 229 (9.02) 117 / 258200 (8) 17 243 (9.57) 175 / 385 568* (22.36*) 568 (22.36) 610 (24.02) 210 / 462 - -200 (8) 20 243 (9.57) 200 / 440 568* (22.36*) 568 (22.36) 610 (24.02) 240 / 528 - -250 (10) 20 297 (11.69) 230 / 506 708* (27.87*) 708 (27.87) 752 (29.61) 275 / 605 - -250 (10) 25 297 (11.69) 290 / 638 708* (27.87*) 708 (27.87) 752 (29.61) 340 / 748 - -

DN B1J/B1JA A, mm (in) kg / lb A, mm (in) kg / lb A, mm (in) kg / lb25 (01) FL 8 102 (4.02) 25 / 55 102 (4.02) 25 / 5525 (1) 8 102 (4.02) 25 / 55 184 (7.24) 197 (7.76) 210 (8.27) 26 / 58 102 (4.02) 25 / 5540 (1 1/2) 8 114 (4.49) 28 / 62 222 (8.74) 235 (9.25) 251 (9.88) 29 / 64 114 (4.49) 28 / 6250 (2) 8 124 (4.88) 35 / 77 254 (10.00) 267 (10.51) 286 (11.26) 37 / 83 124 (4.88) 35 / 7780 (3) 10 165 (6.50) 54 / 119 298 (11.73) 318 (12.52) 337 (13.27) 58 / 128 165 (6.50) 54 / 119100 (4) 12 194 (7.64) 97 / 214 352 (13.86) 368 (14.49) 394 (15.51) 105 / 231 194 (7.64) 97 / 214150 (6) 16 229 (9.02) 163 / 359 451 (17.76) 473 (18.62) 508 (20.00) 179 / 394 229 (9.02) 163 / 359200 (8) 20 243 (9.57) 310 / 682 568* (22.36*) 568 (22.36) 610 (24.02) 360 / 792 - -250 (10) 25 297 (11.69) 500 / 1100 708* (27.87*) 708 (27.87) 752 (29.61) 550 / 1210 - -

IJ

Hmax

A1

A

DN

SIGNAL PG 13.5option: 1/2 NPT or M20 x 1.5

SUPPLY 1/4 NPT

NPT ONLY B1C, B1JA

NPT ONLY B1J

F

X

G

24 5 FT 70 en

11.3 Valve and actuator EC

øB

SIGNAL PG13.5

F

DN

A

HJ

X

G

DN (Inch) Actuator Dimensions in mm (inch)F G I J X

25 (1) FL EC05 256 (10.1) 128 (5.05) 160 (6.3) 228 (8.97) 91 (3.6)25 (01) EC05 256 (10.1) 128 (5.05) 160 (6.3) 238 (9.37) 91 (3.6)

EC07 308 (12.13) 154 (6.06) 172 (6.8) 251 (9.9) 117 (4.6)40 (015) EC05 256 (10.1) 128 (5.05) 160 (6.3) 253 (9.96) 91 (3.6)

EC07 308 (12.13) 154 (6.06) 172 (6.8) 266 (10.5) 117 (4.6)50 (02) EC07 308 (12.13) 154 (6.06) 172 (6.8) 276 (10.87) 117 (4.6)

EC10 406 (16) 203 (8) 191 (7.5) 295 (11.6) 155 (6.1)80 (03) EC10 406 (16) 203 (8) 191 (7.5) 331 (13.03) 155 (6.1)

EC12 524 (20.6) 262 (10.3) 214 (8.4) 353 (13.9) 200 (7.9)100 (04) EC12 524 (20.6) 262 (10.3) 214 (8.4) 425 (16.73) 200 (7.9)

EC14 696 (27.4) 348 (13.7) 243 (9.6) 455 (17.91) 259 (10.2)150 (06) EC14 696 (27.4) 348 (13.7) 243 (9.6) 495 (19.5) 259 (10.2)

EC16 816 (32.13) 408 (16.06) 298 (11.7) 540 (21.26) 350 (13.8)200 (08) EC16 816 (32.13) 408 (16.06) 298 (11.7) 648 (25.5) 350 (13.8)

EC25 1216 (47.9) 608 (23.9) 337 (13.3) 696 (27.4) 445 (17.5)250 (10) EC16 816 (32.13) 408 (16.06) 298 (11.7) 685 (26.97) 350 (13.8)

EC25 1216 (47.9) 608 (23.9) 337 (13.3) 733 (28.86) 445 (17.5)

DN (Inch) Actuator Normal face-to-face Globe face-to-faceASME/ISA S75.04 ASME/ISA S75.03

A, mm (in) ø B, mm (in) H, mm (in) kg lb A, mm (in) ø B, mm (in) H, mm (in) kg lbASME 150

25 (01) FL EC05 102 (4.02) 108 (4.25) 329 (12.95) 11 2425 (01) EC05 102 (4.02) 124 (4.88) 345 (13.58) 14 31 184 (7.24) 108 (4.25) 337 (13.27) 15 33

EC07 102 (4.02) 124 (4.88) 371 (14.61) 16 35 184 (7.24) 108 (4.25) 363 (14.29) 17 3740 (015) EC05 114 (4.49) 155 (6.10) 376 (14.80) 17 37 222 (8.74) 127 (5.00) 362 (14.25) 17 37

EC07 114 (4.49) 155 (6.10) 402 (15.83) 19 42 222 (8.74) 127 (5.00) 388 (15.28) 19 4250 (02) EC07 124 (4.88) 165 (6.50) 417 (16.42) 26 57 254 (10.00) 153 (6.02) 411 (16.18) 26 57

EC10 124 (4.88) 165 (6.50) 455 (17.91) 34 75 254 (10.00) 153 (6.02) 449 (17.68) 34 7580 (03) EC10 165 (6.50) 210 (8.27) 513 (20.20) 40 88 298 (11.73) 191 (7.52) 504 (19.84) 41 90

EC12 165 (6.50) 210 (8.27) 558 (21.97) 57 125 298 (11.73) 191 (7.52) 549 (21.61) 58 128100 (04) EC12 194 (7.64) 254 (10.00) 652 (25.67) 74 163 352 (13.86) 229 (9.02) 640 (25.20) 72 158

EC14 194 (7.64) 254 (10.00) 710 (27.95) 113 249 352 (13.86) 229 (9.02) 700 (27.56) 111 244150 (06) EC14 229 (9.02) 318 (12.52) 785 (30.91) 130 286 451 (17.76) 280 (11.02) 765 (30.12) 135 297

EC16 229 (9.02) 318 (12.52) 875 (34.45) 158 348 451 (17.76) 280 (11.02) 855 (33.66) 163 359200 (08) EC16 243 (9.57) 381 (15.00) 1015 (39.96) 240 528 543 (21.38) 343 (13.50) 995 (39.17) 280 616

EC25 243 (9.57) 381 (15.00) 1110 (43.70) 404 889 543 (21.38) 343 (13.50) 1090 (42.91) 444 977250 (10) EC16 297 (11.69) 445 (17.52) 1085 (42.72) 290 638 673 (26.50) 445 (17.52) 1085 (42.72) 305 671

EC25 297 (11.69) 445 (17.52) 1180 (46.46) 454 999 673 (26.50) 445 (17.52) 1180 (46.46) 469 1032ASME 300

25 (01) FL EC05 102 (4.02) 124 (4.88) 329 (12.95) 12 2725 (01) EC05 102 (4.02) 124 (4.88) 345 (13.58) 14 31 197 (13.58) 124 (4.88) 345 (13.58) 15 33

EC07 102 (4.02) 124 (4.88) 371 (14.61) 16 35 197 (14.61) 124 (4.88) 371 (14.61) 17 3740 (015) EC05 114 (4.49) 155 (6.10) 376 (14.80) 17 37 235 (14.80) 155 (6.10) 376 (14.80) 18 40

EC07 114 (4.49) 155 (6.10) 402 (15.83) 19 42 235 (15.83) 155 (6.10) 402 (15.83) 20 4450 (02) EC07 124 (4.88) 165 (6.50) 417 (16.42) 26 57 267 (16.42) 165 (6.50) 417 (16.42) 27 59

EC10 124 (4.88) 165 (6.50) 455 (17.91) 34 75 267 (17.91) 165 (6.50) 455 (17.91) 35 7780 (03) EC10 165 (6.50) 210 (8.27) 513 (20.20) 40 88 318 (20.20) 210 (8.27) 513 (20.20) 43 95

EC12 165 (6.50) 210 (8.27) 558 (21.97) 57 125 318 (21.97) 210 (8.27) 558 (21.97) 60 132100 (04) EC12 194 (7.64) 254 (10.00) 652 (25.67) 74 163 368 (25.67) 254 (10.00) 652 (25.67) 77 169

EC14 194 (7.64) 254 (10.00) 710 (27.95) 113 249 368 (27.95) 254 (10.00) 710 (27.95) 116 255150 (06) EC14 229 (9.02) 318 (12.52) 785 (30.91) 130 286 473 (30.91) 318 (12.52) 785 (30.91) 146 321

EC16 229 (9.02) 318 (12.52) 875 (34.45) 158 348 473 (34.45) 318 (12.52) 875 (34.45) 174 383200 (08) EC16 243 (9.57) 381 (15.00) 1015 (39.96) 240 528 568 (39.96) 381 (15.00) 1015 (39.96) 300 660

EC25 243 (9.57) 381 (15.00) 1110 (43.70) 404 889 568 (43.70) 381 (15.00) 1110 (43.70) 464 1021250 (10) EC16 297 (11.69) 445 (17.52) 1085 (42.72) 290 638 708 (42.72) 445 (17.52) 1085 (42.72) 340 748

EC25 297 (11.69) 445 (17.52) 1180 (46.46) 454 999 708 (46.46) 445 (17.52) 1180 (46.46) 504 1109ASME 600

25 (01) EC05 102 (4.02) 124 (4.88) 345 (13.58) 15 33 210 (8.27) 124 (4.88) 345 (13.58) 16 35EC07 102 (4.02) 124 (4.88) 371 (14.61) 17 37 210 (8.27) 124 (4.88) 371 (14.61) 18 40

40 (015) EC05 114 (4.49) 155 (6.10) 376 (14.80) 18 40 251 (9.88) 156 (6.14) 376 (14.80) 19 42EC07 114 (4.49) 155 (6.10) 402 (15.83) 20 44 251 (9.88) 156 (6.14) 402 (15.83) 21 46

50 (02) EC07 124 (4.88) 165 (6.50) 417 (16.42) 27 59 286 (11.26) 165 (6.50) 417 (16.42) 28 62EC10 124 (4.88) 165 (6.50) 455 (17.91) 35 77 286 (11.26) 165 (6.50) 455 (17.91) 36 79

80 (03) EC10 165 (6.50) 210 (8.27) 513 (20.20) 42 92 337 (13.27) 210 (8.27) 513 (20.20) 45 99EC12 165 (6.50) 210 (8.27) 558 (21.97) 59 130 337 (13.27) 210 (8.27) 558 (21.97) 62 136

100 (04) EC12 194 (7.64) 274 (10.79) 662 (26.06) 79 174 394 (15.51) 274 (10.79) 662 (26.06) 82 180EC14 194 (7.64) 274 (10.79) 720 (28.35) 118 260 394 (15.51) 274 (10.79) 720 (28.35) 121 266

150 (06) EC14 229 (9.02) 356 (14.02) 805 (31.69) 145 319 508 (20.00) 356 (14.02) 805 (31.69) 160 352EC16 229 (9.02) 356 (14.02) 895 (35.24) 173 381 508 (20.00) 356 (14.02) 895 (35.24) 188 414

200 (08) EC16 243 (9.57) 419 (16.50) 1035 (40.75) 265 583 610 (24.02) 419 (16.50) 1035 (40.75) 325 715EC25 243 (9.57) 419 (16.50) 1130 (44.49) 429 944 610 (24.02) 419 (16.50) 1130 (44.49) 489 1076

250 (10) EC16 297 (11.69) 508 (20.00) 1115 (43.90) 330 726 752 (29.61) 508 (20.00) 1115 (43.90) 380 836EC25 297 (11.69) 508 (20.00) 1210 (47.64) 494 1087 752 (29.61) 508 (20.00) 1210 (47.64) 544 1197

PN 4025 (01) FL EC05 102 (4.02) 115 (4.53) 345 (13.58) 12 27

5 FT 70 en 25

11.4 Valve and actuator EJ

øB

DN

A

JI

X

SIGNAL PG13.5

F

G

DN(Inch)

Actuator Dimensions in mm (inch)F G I J X

25 (01) FL EJ/EJA05 363 (14.3) 235 (9.25) 160 (6.3) 228 (8.97) 91 (3.6)25(01)

EJ/EJA05 363 (14.3) 235 (9.25) 160 (6.3) 238 (9.37) 91 (3.6)EJ/EJA07 454 (17.9) 300 (11.8) 172 (6.8) 251 (9.9) 117 (4.6)

40(015)

EJ/EJA05 363 (14.3) 235 (9.25) 160 (6.3) 253 (9.96) 91 (3.6)EJ/EJA07 454 (17.9) 300 (11.8) 172 (6.8) 266 (10.5) 117 (4.6)

50(02)

EJ/EJA07 454 (17.9) 300 (11.8) 172 (6.8) 276 (10.87) 117 (4.6)EJ/EJA10 606 (23.9) 403 (15.9) 191 (7.5) 295 (11.6) 155 (6.1)

80(03)

EJ/EJA10 606 (23.9) 403 (15.9) 191 (7.5) 331 (13.03) 155 (6.1)EJ/EJA12 800 (31.5) 538 (21.2) 214 (8.4) 353 (13.9) 200 (7.9)

100(04)

EJ/EJA12 800 (31.5) 538 (21.2) 214 (8.4) 425 (16.73) 200 (7.9)EJ/EJA14 1052 (41.4) 704 (27.7) 243 (9.6) 455 (17.91) 259 (10.2)

150(06)

EJ/EJA14 1052 (41.4) 704 (27.7) 243 (9.6) 495 (19.5) 259 (10.2)EJ/EJA16 1314 (51.7) 906 (35.7) 298 (11.7) 540 (21.26) 350 (13.8)

200(08)

EJ/EJA16 1314 (51.7) 906 (35.7) 298 (11.7) 648 (25.5) 350 (13.8)EJ/EJA25 1885 (74.2) 1277 (50.3) 337 (13.3) 696 (27.4) 445 (17.5)

250(10)

EJ/EJA16 1314 (51.7) 906 (35.7) 298 (11.7) 685 (26.97) 350 (13.8)EJ/EJA25 1885 (74.2) 1277 (50.3) 337 (13.3) 733 (28.86) 445 (17.5)

DN (Inch) Actuator Normal face-to-face Globe face-to-faceASME/ISA S75.04 ASME/ISA S75.03

A, mm (in) ø B, mm (in) H, mm (in) kg lb A, mm (in) ø B, mm (in) H, mm (in) kg lbASME 150

25 (01) FL EJ/EJA05 102 (4.02) 108 (4.25) 329 (12.95) 12 2725 (01) EJ/EJA05 102 (4.02) 124 (4.88) 345 (13.58) 15 33 184 (7.24) 108 (4.25) 337 (13.27) 16 35

EJ/EJA07 102 (4.02) 124 (4.88) 371 (14.61) 20 44 184 (7.24) 108 (4.25) 363 (14.29) 21 4640 (015) EJ/EJA05 114 (4.49) 155 (6.10) 376 (14.80) 18 40 222 (8.74) 127 (5.00) 362 (14.25) 18 40

EJ/EJA07 114 (4.49) 155 (6.10) 402 (15.83) 23 51 222 (8.74) 127 (5.00) 388 (15.28) 23 5150 (02) EJ/EJA07 124 (4.88) 165 (6.50) 417 (16.42) 30 66 254 (10.00) 153 (6.02) 411 (16.18) 30 66

EJ/EJA10 124 (4.88) 165 (6.50) 455 (17.91) 41 90 254 (10.00) 153 (6.02) 449 (17.68) 41 9080 (03) EJ/EJA10 165 (6.50) 210 (8.27) 513 (20.20) 47 103 298 (11.73) 191 (7.52) 504 (19.84) 48 106

EJ/EJA12 165 (6.50) 210 (8.27) 558 (21.97) 76 167 298 (11.73) 191 (7.52) 549 (21.61) 77 169100 (04) EJ/EJA12 194 (7.64) 254 (10.00) 652 (25.67) 93 205 352 (13.86) 229 (9.02) 640 (25.20) 91 200

EJ/EJA14 194 (7.64) 254 (10.00) 710 (27.95) 150 330 352 (13.86) 229 (9.02) 700 (27.56) 149 328150 (06) EJ/EJA14 229 (9.02) 318 (12.52) 785 (30.91) 168 370 451 (17.76) 280 (11.02) 765 (30.12) 173 381

EJ/EJA16 229 (9.02) 318 (12.52) 875 (34.45) 266 585 451 (17.76) 280 (11.02) 855 (33.66) 271 596200 (08) EJ/EJA16 243 (9.57) 381 (15.00) 1015 (39.96) 348 766 543 (21.38) 343 (13.50) 995 (39.17) 388 854

EJ/EJA25 243 (9.57) 381 (15.00) 1110 (43.70) 634 1395 543 (21.38) 343 (13.50) 1090 (42.91) 675 1485250 (10) EJ/EJA16 297 (11.69) 445 (17.52) 1085 (42.72) 398 876 673 (26.50) 445 (17.52) 1085 (42.72) 413 909

EJ/EJA25 297 (11.69) 445 (17.52) 1180 (46.46) 684 1505 673 (26.50) 445 (17.52) 1180 (46.46) 700 1540ASME 300

25 (01) FL EJ/EJA05 102 (4.02) 124 (4.88) 329 (12.95) 14 3125 (01) EJ/EJA05 102 (4.02) 124 (4.88) 345 (13.58) 15 33 197 (7.76) 124 (4.88) 345 (13.58) 16 35

EJ/EJA07 102 (4.02) 124 (4.88) 371 (14.61) 20 44 197 (7.76) 124 (4.88) 371 (14.61) 21 4640 (015) EJ/EJA05 114 (4.49) 155 (6.10) 376 (14.80) 18 40 235 (9.25) 155 (6.10) 376 (14.80) 19 42

EJ/EJA07 114 (4.49) 155 (6.10) 402 (15.83) 23 51 235 (9.25) 155 (6.10) 402 (15.83) 24 5350 (02) EJ/EJA07 124 (4.88) 165 (6.50) 417 (16.42) 30 66 267 (10.51) 165 (6.50) 417 (16.42) 31 68

EJ/EJA10 124 (4.88) 165 (6.50) 455 (17.91) 41 90 267 (10.51) 165 (6.50) 455 (17.91) 42 9280 (03) EJ/EJA10 165 (6.50) 210 (8.27) 513 (20.20) 47 103 318 (12.52) 210 (8.27) 513 (20.20) 50 110

EJ/EJA12 165 (6.50) 210 (8.27) 558 (21.97) 76 167 318 (12.52) 210 (8.27) 558 (21.97) 79 174100 (04) EJ/EJA12 194 (7.64) 254 (10.00) 652 (25.67) 93 205 368 (14.49) 254 (10.00) 652 (25.67) 96 211

EJ/EJA14 194 (7.64) 254 (10.00) 710 (27.95) 150 330 368 (14.49) 254 (10.00) 710 (27.95) 154 339150 (06) EJ/EJA14 229 (9.02) 318 (12.52) 785 (30.91) 168 370 473 (18.62) 318 (12.52) 785 (30.91) 184 405

EJ/EJA16 229 (9.02) 318 (12.52) 875 (34.45) 266 585 473 (18.62) 318 (12.52) 875 (34.45) 282 620200 (08) EJ/EJA16 243 (9.57) 381 (15.00) 1015 (39.96) 348 766 568 (22.36) 381 (15.00) 1015 (39.96) 408 898

EJ/EJA25 243 (9.57) 381 (15.00) 1110 (43.70) 634 1395 568 (22.36) 381 (15.00) 1110 (43.70) 694 1527250 (10) EJ/EJA16 297 (11.69) 445 (17.52) 1085 (42.72) 398 876 708 (27.87) 445 (17.52) 1085 (42.72) 448 986

EJ/EJA25 297 (11.69) 445 (17.52) 1180 (46.46) 684 1505 708 (27.87) 445 (17.52) 1180 (46.46) 734 1615ASME 600

25 (01) EJ/EJA05 102 (4.02) 124 (4.88) 345 (13.58) 16 35 210 (8.27) 124 (4.88) 345 (13.58) 17 37EJ/EJA07 102 (4.02) 124 (4.88) 371 (14.61) 21 46 210 (8.27) 124 (4.88) 371 (14.61) 22 48

40 (015) EJ/EJA05 114 (4.49) 155 (6.10) 376 (14.80) 19 42 251 (9.88) 156 (6.14) 376 (14.80) 20 44EJ/EJA07 114 (4.49) 155 (6.10) 402 (15.83) 24 53 251 (9.88) 156 (6.14) 402 (15.83) 25 55

50 (02) EJ/EJA07 124 (4.88) 165 (6.50) 417 (16.42) 31 68 286 (11.26) 165 (6.50) 417 (16.42) 32 70EJ/EJA10 124 (4.88) 165 (6.50) 455 (17.91) 42 92 286 (11.26) 165 (6.50) 455 (17.91) 43 95

80 (03) EJ/EJA10 165 (6.50) 210 (8.27) 513 (20.20) 49 108 337 (13.27) 210 (8.27) 513 (20.20) 52 114EJ/EJA12 165 (6.50) 210 (8.27) 558 (21.97) 78 172 337 (13.27) 210 (8.27) 558 (21.97) 81 178

100 (04) EJ/EJA12 194 (7.64) 274 (10.79) 662 (26.06) 98 216 394 (15.51) 274 (10.79) 662 (26.06) 101 222EJ/EJA14 194 (7.64) 274 (10.79) 720 (28.35) 155 341 394 (15.51) 274 (10.79) 720 (28.35) 159 350

150 (06) EJ/EJA14 229 (9.02) 356 (14.02) 805 (31.69) 183 403 508 (20.00) 356 (14.02) 805 (31.69) 198 436EJ/EJA16 229 (9.02) 356 (14.02) 895 (35.24) 281 618 508 (20.00) 356 (14.02) 895 (35.24) 296 651

200 (08) EJ/EJA16 243 (9.57) 419 (16.50) 1035 (40.75) 373 821 610 (24.02) 419 (16.50) 1035 (40.75) 433 953EJ/EJA25 243 (9.57) 419 (16.50) 1130 (44.49) 660 1452 610 (24.02) 419 (16.50) 1130 (44.49) 719 1582

250 (10) EJ/EJA16 297 (11.69) 508 (20.00) 1115 (43.90) 438 964 752 (29.61) 508 (20.00) 1115 (43.90) 488 1074EJ/EJA25 297 (11.69) 508 (20.00) 1210 (47.64) 724 1593 752 (29.61) 508 (20.00) 1210 (47.64) 774 1703

PN 4025 (01) FL EJ/EJA05 102 (4.02) 115 (4.53) 345 (13.58) 13 28

26 5 FT 70 en

12 TYPE CODE

*) Bolting materials for stainless steel body. Applies to all FL versions.**) Bolting materials for carbon and low alloy steel body

FINETROL eccentric rotary plug control valve1. 2. 3. 4. 5. 6. 7. 8. 9. 10.FC 04 D W TA S6 KB SGT D A

ASME / ISA VALVES1. Valve Series and face-to-face length

FC Finetrol rotary control valve, flanged face-to-face length acc. to ISA S75.04

FL Finetrol rotary control valve, flanged, face-to-face length acc. to ISA S75.04. Low Cv construction for size 1"

2. Size01 1"1H 1 1/2"02 2"03 3"04 4"06 6"08 8"10 10"

3. Pressure ratings, flanges, flange drilling SeriesC ASME class 150 (Flange thickness acc. to ASME 300). FC, FLD ASME class 300 FC,, FLF ASME class 600 (1"–6" Full Rated) FC

4. End connection styleW ASME B16.5, Raised face (Ra 3.2–6.3)

METRIC, EN VALVES1. Valve series and face-to-face length

FC Finetrol rotary control valve, flanged face-to-face length acc. to IEC 534-3-2

FL Finetrol rotary control valve, flanged, face-to-face length acc. to IEC 534-3-2. Low Cv construction for size 25 mm. Inch threads.

2. Size025 25 mm040 40 mm050 50 mm080 80 mm100 100 mm150 150 mm200 200 mm250 250 mm

3. Pressure ratings, flanges, flange drilling SeriesJ EN 1092-1 PN 10, Flange thickness acc. to ASME 300. FCK EN 1092-1 PN 16, Flange thickness acc. to ASME 300. FCL EN 1092-1 PN 25, Flange thickness acc. to ASME 300. FCM EN 1092-1 PN 40, Flange thickness acc. to ASME 300. FC, FLN EN 1092-1 PN 63, Flange thickness acc. to ASME 600. FCP EN 1092-1 PN 100, Flange thickness acc. to ASME 600. FC

4. End connection styleC Raised face, standard Rz 40–160 (Ra 10–40)

ALL FINETROL VALVES5. Application and/or construction TATB

Live loaded single packing, FTO, TA-luft tested and certified by TÜV.Live loaded single packing, FTC, TA-luft tested and certified by TÜV.

KAKB

Cryogenic construction, extended bonnet, FTO.Cryogenic construction, extended bonnet, FTC.

QT Noise attenuating trim, FTO (FTC not allowed)FA Flushing connection for shaft bearings (1/4" NPTF), FTOFB Flushing connection for shaft bearings (1/4" NPTF), FTCHA HA Protected bearings (O- rings), FTOHB Protected bearings (O- rings), FTCMA Steam jacket with flushing connections, FTOMB Steam jacket with flushing connections, FTCC1 Max. Cv-value 4.2 . Series FL, Low Cv construction (size 1”/DN 25 only), FTO. Live loaded single packing.C2 Max. Cv-value 1.5. Series FL, Low Cv construction (size 1”/DN 25 only), FTO. Live loaded single packing.C3 Max. Cv-value 0.5. Series FL, Low Cv construction (size 1”/DN 25 only), FTO. Live loaded single packing.

ASME / ISA VALVES6. Body Insert Bonnet GlandS6 CF8M 316 SS CF8M 316 SSJ1 WCC 316 SS WCC 316 SS7. Plug Coating Stem Bearings

KB CF8M Cobalt based hard facing

17-4 PH, nitrated, keyway

17-4 PH, nitrated

KK CF8M Cobalt based hard facing

XM-19,keyway

Cobalt based alloy

XB CF8M Cobalt based hard facing

17-4 PH, nitrated, spline

17-4 PH, nitrated

XK CF8M Cobalt based hard facing

XM-19,spline

Cobalt based alloy

METRIC VALVES6. Body Insert Bonnet GlandB6 1.4408 1.4436 1.4408 1.4436D2 1.0619 1.4436 1.0619 1.44367. Plug Coating Stem Bearings

KB 1.4581 Cobalt based hard facing

17-4 PH, nitrated, keyway

17-4 PH, nitrated

KK 1.4581 Cobalt based hard facing

XM-19,keyway

Cobalt based alloy

XB 1.4581 Cobalt based hard facing

17-4 PH, nitrated, spline

17-4 PH, nitrated

XK 1.4581 Cobalt based hard facing

XM-19,spline

Cobalt based alloy

ALL FINETROL VALVES8. Seat type Seat material Back seal Packings Bonnet seal

SGT S Cv 100 % 1"-4" : XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite V-rings PTFE GraphiteSGG S Cv 100 % 1"-4" : XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite Graphite GraphiteTGT S, Cv 100 % 1"-10": UNS S32750 + cobalt based hard facing Graphite V-rings PTFE GraphiteTGG S, Cv 100 % 1"-10": UNS S32750 + cobalt based hard facing Graphite Graphite GraphiteRGT R Cv 50 % 1"-4": XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite V-rings PTFE GraphiteRGG R Cv 50 % 1"-4": XM-19 ; 6"-10": 316 + cobalt based hard facing Graphite Graphite GraphiteUGT R, Cv 50 % 1"-10": UNS S32750 + cobalt based hard facing Graphite V-rings PTFE GraphiteUGG R, Cv 50 % 1"-10": UNS S32750 + cobalt based hard facing Graphite Graphite GraphiteLGT L, low Cv 316 + Cobalt based hard facing Graphite V-rings PTFE GraphiteLGG L, low Cv 316 + Cobalt based hard facing Graphite Graphite Graphite

ASME/ISA VALVES9. Studs NutsD* B8M 8MF** L7M 2HM

METRIC VALVESK* A2 A2

R** L7M 2HM

10. MODEL CODE A Standard mounting face - Non standard mounting face (old body design)

5 FT 70 en 27

Table 15 Availability for PN rated valves with new design(10th sign "A")

* In EN 1092-1 the flange dimensions and drillings in some sizes are identical for different ratings, accordingly those sizes are available only in the highest equal pressure class.

Table 16 Special ASME Flange drillings with threats

Table 17 Special PN Flange drillings with threats

SIZE PN10 PN16 PN25 PN40 PN63 PN100025* PN40 PN40 PN40 M PN100 P 040* PN40 PN40 PN40 M PN100 P050* PN16 K PN40 M N P080* PN16 K PN40 M N P100* PN16 K PN40 M N P150* PN16 K PN40 M N P200 J K L M N P250 J K L M N P

Size Pressure Flange threats pcs/flange01 600 5/8 UNC 402 600 5/8 UNC 203 600 3/4 UNC 204 600 7/8 UNC 206 600 1 UNC 208 600 1 1/8 8UN 210 600 1 1/4 8UN 2

Size / mm Pressure class Flange threatspcs/

flange 080 PN63 M20 2080 PN100 M24 2100 PN63 M24 8 100 PN100 M27 8150 PN63 M30 2150 PN100 M30 2200 PN63 M33 2200 PN100 M33 2250 PN63 M33 12250 PN100 M36 2

28 5 FT 70 en

Metso Flow Control Inc.

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