Filter Press Options & Features
Transcript of Filter Press Options & Features
F i l t e r P r e s s e s
INDUSTRIAL FILTRATION &S E P A R A T I O N E Q U I P M E N T
AMERICAS EUROPE & ASIA
WORLDWIDE VENDOR PARTNERSHIPS
Pacific Press Co. manufactures a high quality filter press for the
removal of solids from liquid/solid solutions. Since the inception
of the company over 20 years ago we have been dedicated to
providing continued innovation to our products for our cus-
tomers. This niche product line ranges from standard filter
presses to fully custom equipment including a full line of acces-
sories ranging from pumps to complete automated packages.
The fabrication of your equipment is done in house for the high-
est quality and most economical cost. We service the customer
with our worldwide representative network providing local sales
& service support.
The engineering staff at Pacific Press Co.is available for on site evaluation, testingand design work to ensure the equipmentbest suits your facility.
Your equipment is ensured proper fabri-cation, assembly & operation as it is com-pletely preassembled and trial tested priorto factory shipment.
The skilled service personnel at PacificPress Co. will ensure a smooth installa-tion, commissioning and training of per-sonnel at your job site.
APPLICATION ENGINEERING MANUFACTURING START UP & INFIELD SERVICE
2
SALES, SERVICE & SUPPORT
Pacific Press Co. has established special partner-
ships to provide worldwide service using the following
brand name components.
3
PRODUCT APPLICATIONS
FOOD, BEVERAGE &PHARMACEUTICAL
MUNICIPAL & INDUSTRIALWASTEWATER
INDUSTRIAL WASTEWATER
METALS & MINING INDUSTRY
METAL FINISHING LAUNDRY &TEXTILE INDUSTRY
CHEMICALPROCESSING
ENVIRONMENTALCLEANUP
HOW DOES IT WORK?
4
GasketedThis plate offers apositive O-ring seal-ing design. The filtercloth is pressed intoa retaining groovewithin the recessed
portion of the filter chamber.
■ FILTRATION CYCLEThe operation of the filter press
starts with the hydraulic cylinder holding
the filter plates closed. Fluid containing solids
is pumped the full length of the filter press. The
solids are retained by a filter cloth in each filter cham-
ber allowing filtered liquid to pass on to four internal ports
in each plate. The four internal ports are collected into one com-
mon external discharge connection.
■ CORE BLOWDOWN CYCLEThe use of compressed air
injected in the opposite end that the
press is filled in allows residual liquid to
be purged out an auxiliary connection. In
removing the residual unfiltered center portion it
will not add liquid to the already dry cake formed in the
filter plate.
WHICH STYLE OF PLATES?
MembraneThis plate usesan integral bladder that isinflated up totwice the processing
pressure. This squeezes the filter cake, provid-ing a drier filter cake.
Non-GasketedThis recessedchamber platehas a cloth witha latex edgeseal. Convenient
for quick cloth replacement; the disadvantageis a wicking of the cloth can occur.
Unfiltered
Filtered
KEY:
Compressed AirKEY:
5
PMUPolypropyleneMultifilament fabric isthe most widely usedfabric, ideal for metalhydroxides and othereasily dewateredsolids.
PMMPolypropylene Mono-Multifilament has a tightmicron retention whileproviding excellentrelease characteristics.
PSMPolypropylene SingleMonofilament is usedin high oil contentapplications such aslaundries and foodprocessing plants.
■ AIR BLOWDOWN CYCLEThe introduction of com-
pressed air into the corner dis-
charge port allows the reverse purge of
any residual liquid left in the filter chambers
and discharge lines. Using compressed air for sev-
eral hours will assist in drying the filter slightly.
■ FILTER DISCHARGE CYCLEFirst, the Bomb-Bay doors are
opened to allow solids to pass into
a sludge container below the filter press.
Next, the hydraulic cylinder is retracted and
the filter plates are now accessible to remove the
filter cake. Some of the filter cake will fall out and parts
of it will have to be removed by a manual paddle. All filter
plates must be separated to discharge the filter cake formed
within each chamber.
WHICH STYLE OF FILTER CLOTH?
Compressed AirKEY:
WHICH STYLE FITS MY NEEDS?
SEMI-AUTOMATICS E M I - A U T O M A T I C1
2
4
35
6
Automated PumpControlA PLC controller is usedto gradually increasepump pressure in 5 psiincrements. A feed backswitch determines themost efficient cycle.
Hydraulic SafetyCabinetThe steel cabinet of thepremium series isdesigned to contain thehydraulic operation andcapture oil if a leakshould occur.
Duo-Step Siderail Allowing the press toexpand an additional 2 cu. ft. without the useof a longer frame or theexpense of an expan-sion spacer.
Semi-AutomaticPlate ShifterUsed to assist in sepa-rating the filter platesthat are to be cleaned.The unit is moved to thelocation in which thedesired plates are to beopened.
Air BlowdownPipingStandard with all filterpresses. A pump, ifpurchased, can bemounted to the pressand piped directly to theinlet.
Safety Cord A cable operated switchis available to ensurethe hydraulic closure isable to be stopped atany location along thefilter press.
6
SEMI-AUTOMATIC FEATURES
The premium design press shown here has many features that improve
the safety and flexibility of the standard model. The accessories pic-
tured below are designed to reduce the amount of time required to
operate the filter press.
1 2 6543
AUTOMAT ICA U T O M A T I C
The PLCInterface The automatic functionsavailable on the filterpress are displayedgraphically on this screen.Using a PLC controller, theunit may be operated asstand alone equipment oras part of a larger, facilitywide system.
Electric Hydraulics Reliability is the mainfeature of this design. Ahydraulic system thatdoes not require drycompressed air provesto be the most troublefree.
Automatic PlateShifterTypically used on press-es with large quantitiesof filter plates. This unitallows the plates toseparate without anyoperator intervention.
Light Curtains Incorporated as aninterruption mechanismfor the automatic plateshifter. It allows theshifter to be rapidlystopped and started,reducing cleaning time.
Automated Valves Used in the air blow-down piping. Automaticactivation allows the airblow, core blow andfeed cycles to operateunattended.
Bomb-Bay Doors Used to capture anydripping liquid fromnon-gasketed filterplates. These stainlesssteel trays also act aschutes to divert thecake discharging fromthe filter press.
7
1
2
4 3
5
6
AUTOMATIC FEATURES
The premium style press shown here has fully automated features. In
larger installations by increasing the amount of automation the operator
is only required to be present for the discharge of the filter cake. All
other functions are automatically sequenced at the touch of a button.
1 2 6543
WHAT IS INCLUDED IN A FILTER PRESS SYSTEM?
1
4
3
5
8
A wide range oftank and mixerssizes are availablefor conditioning ofpolymers or pre-treatment. Tanks
without mixers arealso used as thickenersto concentrate solidsprior to feeding into afilter press.
1 Sludge Thickener & Conditioning Tank
Many applica-tions requiresome form ofpretreatmentprior to filtration.A wide range ofboth wet and dry polymer feed injectionsystems are
available for in-line or in-tank mixing.
Air diaphragmpumps areideal forfeedingheavysludges intofilter presses.This low cost,
simple to main-tain pump uses
compressed air tooperate and can be
provided with an incremental pressurecontroller to form a dryer cake.
3 Air Diaphragm Pumps
Progressivecavity pumpsoffer precise flowand pressure withvery little maintenance. Electrically operated andprecisely incrementally controlled these pumpsdeliver variable flows at a constant pressure.
2
2 Chemical Feed System
4 Progressive Cavity Pumps
6
9
Auxiliary skids such as membrane (watersqueeze) cloth washing or acid washing aretypically located near the filter press for auto-matic sequencing from the filter press controlpanel.
Elevated platforms allow the filter press todischarge solids rapidly in to a range ofdisposal methods: roll off bins, conveyorsor directly into sludge dryers.
6 Platform
7
7 Auxiliary Skids
The use of a filter aidsuch as Diatomaceous Earth is sometimesnecessary to ensure the proper forming of filtercake in a filter press. Precoat creates a barrierthat protects the filter cloth from needing to bewashed every cycle when filtering sticky ortacky solutions. Bodyfeed enhances the flowand increases cake dryness.
5 Precoat and Bodyfeed
Filter Press
470
mm
FILTER PRESSES, OPTIONS & ACCESSORIES
10
The following chart shows the complete line of
filter presses sized from 470mm to 1500mm
frame sizes with the corresponding options and
accessories available for each model.
MANUAL P04L
630
mm
*
SEMI*P06L
P06H
800
mm
* SEMI* P08L
P08H
AUTO* P08L
P08H
1000
mm
* SEMI* P10L
P10H
AUTO* P10L
P10H
1200
mm
*
SEMIP12L
P12H
AUTOP12L
P12H
AUTOOVERH
P12L
P12H
1500
mm
SEMIP15L
P15H
AUTOP15L
P10H
AUTOOVERH
P15L
P10H
CGR NCGR MEMB
HYD Closure
PNEV ELE
Controls
AP-3 AIS
Safety
Cord Light
* The following presses are available in standard and premium models.
FILTER PRESSMANUALCLOSURE
CONTROLSDISCHARGE DEVICES
11
PCU ChemicalFeed
Tanks
Plate Shifters
Semi Auto Carts Chute Legs
DrumDisp
Platform BombBay
PressMounted
SkidMounted
ProgressiveCavity
ClothWasher
MembraneSkid
DISPOSAL SYSTEMS PUMPS & PUMP SYSTEMS CONDITIONING
Sludge Handling Drip Tray Feed Pumps Accessory Pumps Mixing & Blending
DISCHARGE DEVICES
Represented By:
Copyright 2003 Pacific Press Company 05/03 TT2933
Division of Wasser Filtration, Inc.
WWW.PACPRESS.COM
• CUSTOMER SUPPORT
• TECHNICAL BULLETINS
• PRODUCT MANUALS
• PRODUCT INFORMATION
• AUTO-CAD FILES
• COMPANY NEWS
Press size 1 2 3 4 5 6 7 8 9 10 12 15 20 25 30 35 40 45 50 60 75 80 90 100 125 150 175 200 250 300
470 mm7 13 19 25 3118.5" plates
No. of Plates
630 mm19 23 29 35 4324.8" plates
No. of Plates
800 mm21 31 41 51 61(31.5")
No. of Plates
1000 mm43 49 55 61 73(39.37")
No. of Plates
1200 mm47 59 63 71 79(47.25")
No. of Plates
1500 mm65 77 89 101 127 153(59.00")
No. of Plates
1500 x 2000 mm and 2000 x 2000 mm press data available upon request.
Filter Press Sizing ChartPlease review the chart below to make a frame size selection.
Most Common CapacitiesFilter press Volume (Ft 3)
Pacific Press Co. reserves the right to change any data contained within this brochure without notification.
2418 E. CYPRESS WAY
FULLERTON, CA 92631 USA
800.878.8029 • fax: 714.525.1293