Filter Press Options & Features

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Filter Presses INDUSTRIAL FILTRATION & SEPARATION EQUIPMENT

Transcript of Filter Press Options & Features

Page 1: Filter Press Options & Features

F i l t e r P r e s s e s

INDUSTRIAL FILTRATION &S E P A R A T I O N E Q U I P M E N T

Page 2: Filter Press Options & Features

AMERICAS EUROPE & ASIA

WORLDWIDE VENDOR PARTNERSHIPS

Pacific Press Co. manufactures a high quality filter press for the

removal of solids from liquid/solid solutions. Since the inception

of the company over 20 years ago we have been dedicated to

providing continued innovation to our products for our cus-

tomers. This niche product line ranges from standard filter

presses to fully custom equipment including a full line of acces-

sories ranging from pumps to complete automated packages.

The fabrication of your equipment is done in house for the high-

est quality and most economical cost. We service the customer

with our worldwide representative network providing local sales

& service support.

The engineering staff at Pacific Press Co.is available for on site evaluation, testingand design work to ensure the equipmentbest suits your facility.

Your equipment is ensured proper fabri-cation, assembly & operation as it is com-pletely preassembled and trial tested priorto factory shipment.

The skilled service personnel at PacificPress Co. will ensure a smooth installa-tion, commissioning and training of per-sonnel at your job site.

APPLICATION ENGINEERING MANUFACTURING START UP & INFIELD SERVICE

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SALES, SERVICE & SUPPORT

Pacific Press Co. has established special partner-

ships to provide worldwide service using the following

brand name components.

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PRODUCT APPLICATIONS

FOOD, BEVERAGE &PHARMACEUTICAL

MUNICIPAL & INDUSTRIALWASTEWATER

INDUSTRIAL WASTEWATER

METALS & MINING INDUSTRY

METAL FINISHING LAUNDRY &TEXTILE INDUSTRY

CHEMICALPROCESSING

ENVIRONMENTALCLEANUP

Page 4: Filter Press Options & Features

HOW DOES IT WORK?

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GasketedThis plate offers apositive O-ring seal-ing design. The filtercloth is pressed intoa retaining groovewithin the recessed

portion of the filter chamber.

■ FILTRATION CYCLEThe operation of the filter press

starts with the hydraulic cylinder holding

the filter plates closed. Fluid containing solids

is pumped the full length of the filter press. The

solids are retained by a filter cloth in each filter cham-

ber allowing filtered liquid to pass on to four internal ports

in each plate. The four internal ports are collected into one com-

mon external discharge connection.

■ CORE BLOWDOWN CYCLEThe use of compressed air

injected in the opposite end that the

press is filled in allows residual liquid to

be purged out an auxiliary connection. In

removing the residual unfiltered center portion it

will not add liquid to the already dry cake formed in the

filter plate.

WHICH STYLE OF PLATES?

MembraneThis plate usesan integral bladder that isinflated up totwice the processing

pressure. This squeezes the filter cake, provid-ing a drier filter cake.

Non-GasketedThis recessedchamber platehas a cloth witha latex edgeseal. Convenient

for quick cloth replacement; the disadvantageis a wicking of the cloth can occur.

Unfiltered

Filtered

KEY:

Compressed AirKEY:

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PMUPolypropyleneMultifilament fabric isthe most widely usedfabric, ideal for metalhydroxides and othereasily dewateredsolids.

PMMPolypropylene Mono-Multifilament has a tightmicron retention whileproviding excellentrelease characteristics.

PSMPolypropylene SingleMonofilament is usedin high oil contentapplications such aslaundries and foodprocessing plants.

■ AIR BLOWDOWN CYCLEThe introduction of com-

pressed air into the corner dis-

charge port allows the reverse purge of

any residual liquid left in the filter chambers

and discharge lines. Using compressed air for sev-

eral hours will assist in drying the filter slightly.

■ FILTER DISCHARGE CYCLEFirst, the Bomb-Bay doors are

opened to allow solids to pass into

a sludge container below the filter press.

Next, the hydraulic cylinder is retracted and

the filter plates are now accessible to remove the

filter cake. Some of the filter cake will fall out and parts

of it will have to be removed by a manual paddle. All filter

plates must be separated to discharge the filter cake formed

within each chamber.

WHICH STYLE OF FILTER CLOTH?

Compressed AirKEY:

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WHICH STYLE FITS MY NEEDS?

SEMI-AUTOMATICS E M I - A U T O M A T I C1

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Automated PumpControlA PLC controller is usedto gradually increasepump pressure in 5 psiincrements. A feed backswitch determines themost efficient cycle.

Hydraulic SafetyCabinetThe steel cabinet of thepremium series isdesigned to contain thehydraulic operation andcapture oil if a leakshould occur.

Duo-Step Siderail Allowing the press toexpand an additional 2 cu. ft. without the useof a longer frame or theexpense of an expan-sion spacer.

Semi-AutomaticPlate ShifterUsed to assist in sepa-rating the filter platesthat are to be cleaned.The unit is moved to thelocation in which thedesired plates are to beopened.

Air BlowdownPipingStandard with all filterpresses. A pump, ifpurchased, can bemounted to the pressand piped directly to theinlet.

Safety Cord A cable operated switchis available to ensurethe hydraulic closure isable to be stopped atany location along thefilter press.

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SEMI-AUTOMATIC FEATURES

The premium design press shown here has many features that improve

the safety and flexibility of the standard model. The accessories pic-

tured below are designed to reduce the amount of time required to

operate the filter press.

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AUTOMAT ICA U T O M A T I C

The PLCInterface The automatic functionsavailable on the filterpress are displayedgraphically on this screen.Using a PLC controller, theunit may be operated asstand alone equipment oras part of a larger, facilitywide system.

Electric Hydraulics Reliability is the mainfeature of this design. Ahydraulic system thatdoes not require drycompressed air provesto be the most troublefree.

Automatic PlateShifterTypically used on press-es with large quantitiesof filter plates. This unitallows the plates toseparate without anyoperator intervention.

Light Curtains Incorporated as aninterruption mechanismfor the automatic plateshifter. It allows theshifter to be rapidlystopped and started,reducing cleaning time.

Automated Valves Used in the air blow-down piping. Automaticactivation allows the airblow, core blow andfeed cycles to operateunattended.

Bomb-Bay Doors Used to capture anydripping liquid fromnon-gasketed filterplates. These stainlesssteel trays also act aschutes to divert thecake discharging fromthe filter press.

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AUTOMATIC FEATURES

The premium style press shown here has fully automated features. In

larger installations by increasing the amount of automation the operator

is only required to be present for the discharge of the filter cake. All

other functions are automatically sequenced at the touch of a button.

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WHAT IS INCLUDED IN A FILTER PRESS SYSTEM?

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A wide range oftank and mixerssizes are availablefor conditioning ofpolymers or pre-treatment. Tanks

without mixers arealso used as thickenersto concentrate solidsprior to feeding into afilter press.

1 Sludge Thickener & Conditioning Tank

Many applica-tions requiresome form ofpretreatmentprior to filtration.A wide range ofboth wet and dry polymer feed injectionsystems are

available for in-line or in-tank mixing.

Air diaphragmpumps areideal forfeedingheavysludges intofilter presses.This low cost,

simple to main-tain pump uses

compressed air tooperate and can be

provided with an incremental pressurecontroller to form a dryer cake.

3 Air Diaphragm Pumps

Progressivecavity pumpsoffer precise flowand pressure withvery little maintenance. Electrically operated andprecisely incrementally controlled these pumpsdeliver variable flows at a constant pressure.

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2 Chemical Feed System

4 Progressive Cavity Pumps

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Auxiliary skids such as membrane (watersqueeze) cloth washing or acid washing aretypically located near the filter press for auto-matic sequencing from the filter press controlpanel.

Elevated platforms allow the filter press todischarge solids rapidly in to a range ofdisposal methods: roll off bins, conveyorsor directly into sludge dryers.

6 Platform

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7 Auxiliary Skids

The use of a filter aidsuch as Diatomaceous Earth is sometimesnecessary to ensure the proper forming of filtercake in a filter press. Precoat creates a barrierthat protects the filter cloth from needing to bewashed every cycle when filtering sticky ortacky solutions. Bodyfeed enhances the flowand increases cake dryness.

5 Precoat and Bodyfeed

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Filter Press

470

mm

FILTER PRESSES, OPTIONS & ACCESSORIES

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The following chart shows the complete line of

filter presses sized from 470mm to 1500mm

frame sizes with the corresponding options and

accessories available for each model.

MANUAL P04L

630

mm

*

SEMI*P06L

P06H

800

mm

* SEMI* P08L

P08H

AUTO* P08L

P08H

1000

mm

* SEMI* P10L

P10H

AUTO* P10L

P10H

1200

mm

*

SEMIP12L

P12H

AUTOP12L

P12H

AUTOOVERH

P12L

P12H

1500

mm

SEMIP15L

P15H

AUTOP15L

P10H

AUTOOVERH

P15L

P10H

CGR NCGR MEMB

HYD Closure

PNEV ELE

Controls

AP-3 AIS

Safety

Cord Light

* The following presses are available in standard and premium models.

FILTER PRESSMANUALCLOSURE

CONTROLSDISCHARGE DEVICES

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PCU ChemicalFeed

Tanks

Plate Shifters

Semi Auto Carts Chute Legs

DrumDisp

Platform BombBay

PressMounted

SkidMounted

ProgressiveCavity

ClothWasher

MembraneSkid

DISPOSAL SYSTEMS PUMPS & PUMP SYSTEMS CONDITIONING

Sludge Handling Drip Tray Feed Pumps Accessory Pumps Mixing & Blending

DISCHARGE DEVICES

Page 12: Filter Press Options & Features

Represented By:

Copyright 2003 Pacific Press Company 05/03 TT2933

Division of Wasser Filtration, Inc.

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Press size 1 2 3 4 5 6 7 8 9 10 12 15 20 25 30 35 40 45 50 60 75 80 90 100 125 150 175 200 250 300

470 mm7 13 19 25 3118.5" plates

No. of Plates

630 mm19 23 29 35 4324.8" plates

No. of Plates

800 mm21 31 41 51 61(31.5")

No. of Plates

1000 mm43 49 55 61 73(39.37")

No. of Plates

1200 mm47 59 63 71 79(47.25")

No. of Plates

1500 mm65 77 89 101 127 153(59.00")

No. of Plates

1500 x 2000 mm and 2000 x 2000 mm press data available upon request.

Filter Press Sizing ChartPlease review the chart below to make a frame size selection.

Most Common CapacitiesFilter press Volume (Ft 3)

Pacific Press Co. reserves the right to change any data contained within this brochure without notification.

2418 E. CYPRESS WAY

FULLERTON, CA 92631 USA

800.878.8029 • fax: 714.525.1293