F I L L I N G L I N E S E R V I C E S

Ecolean packages offer consumers a light and attractive way to experience your products. Our tailor made filling line services are designed to maximise production capacity, and minimise downtime, using the least possible resources. They are developed to give you less problems, reduce cost of operation and ownership, and increase system profitability.

Once your filling machine is installed and commissioned, you can rely upon a solid after sales support program to keep your operation at optimal performance. This ensures a seamless transition from startup to fully independent production.

Y O U R U P T I M E . O U R C O N C E R N .

EL4+

EPC4

ECIP1

ES4

2985

0 m

m

5650 mm

CS2

EPTU3

EMA4

Robot Packer

Case former

Case closer

Our well-established supply services ensure that your equipment and personnel get the best possible start, decreasing time-to-market for your products at the right quality and cost.

S U P P L YE N S U R E A G O O D S TA R T

2985

0

5650

EL4+

ECIP1

EPC4

ES4

EMA4

EPTU3

Robot Packer

Case Former

Case Closer

CS2

(mm)

Layout example of filling line.

P R O J E C T M A N A G E M E N TWe coordinate the supply of equipment, spare parts and packaging material in all projects with detailed templates and processes. Attention to detail ensures an efficient process from order to product launch. Our back office support and provide detailed site layouts and individualised plant analysis prior to installation.

I N S TA L L AT I O NOur installation template tracks the progress and assures an efficient workflow and quality assurance for all project activities. Details from site preparation, equipment supply, commissioning, and production startup are used to monitor the efficiency of the process; ensuring smooth integration and time optimisation.

We place great emphasis on safety and quality when unpacking and placing equipment, con-necting, startup and tuning the filling line. Our goal is to ensure good cooperation and perfect alignment between the Ecolean packaging system and your requirements.

P R O D U C T I O N S TA R T U P S U P P O R T

During your production startup, support will be on-site to ensure that the whole packaging system is functioning according to specification. We provide additional assistance to your staff as needed and you always have access to our support and expertise.

T R A I N I N GOur standardised staff training programs are a natural part of our supply services and assure that your filling line operators and technicians are prepared for startup and production with the equipment in the filling line. We train your staff to give them the necessary tools to assure conformity of your products according to your requirements. The possibility to customise the service system based on your needs and capabilities utilises your plant’s existing resource capacity.

C O M M I S S I O N I N GOur experts are available to help you with all aspects of technical and aseptic commissioning. Whether you use our standard commissioning procedure or an individual plan based on local regulatory requirements; we ensure that your specific needs are met.

M A N A G I N G S P A R E P A R T S

Spare parts management will be customised based on system design to optimise cost effi-ciency. Our services include an on-site First Aid kit placed close to the filling line, containing both vital components and other equipment parts. Training in spare parts management and setting up routines for stock replenishment will be covered in a comprehensive training module based on your system design and plant needs.

“Ecolean provides us with tremendous support in achieving our production targets by optimising operation of the filling line equipment, as wellas continuously increasing skill and competence in our staff.”

Vice President, Supply ChainEngro Foods

B A B U R S U LTA N

P R E V E N T I V E M A I N T E N A N C E

Our well-established service system combined with your maintenance plan ensures high equipment availability and minimises spare parts consumption. We also provide rotation kits that increase availability and improve system reliability.

Our easy-to-use checklists, standard operating procedures and maintenance instructions guarantee a short down-time for all preventive maintenance activities.

S P A R E P A R T S S U P P L Y

A secure, well-organised and reliable spare parts supply is vital to keep equipment up and running. We provide you with automatic updates of spare part stocks to ensure the latest equipment functionality and parts availability as well as customising stock ranges to maintain high parts availability while optimising costs.

C O R R E C T I V E M A I N T E N A N C E

Occasionally a component failure or production deviation may occur. Our support network is on standby to ensure a fast turnaround to avoid unnecessary downtime. Root-cause analysis techniques help to strengthen the continuous improvement process and improve the overall system.

O N L I N E T R O U B L E S H O O T I N G

Most of the filling line equipment is equipped with functions for online troubleshooting. Our back office is always available to give the online support you need to maintain equipment operation.

Operating the Ecolean packaging system is easy and efficient, with a minimum of waste. We provide you with all the tools you need to help achieve your performance targets for the filling line equipment, and run your new line with confidence.

O P E R AT E R U N W I T H C O N F I D E N C E

T E C H N I C A L U P G R A D E S

Our engineers continuously work to develop new technical solutions and offer upgrades to the filling line equipment in order to make them even more efficient and user-friendly. This enhances your packaging system experience and makes sure equipment performance is sustained.

P E R F O R M A N C E A S S E S S M E N T

We assign committed service contacts, set up frequent management meetings and support you with regular audits to make sure all your operations are aligned. Our systematic performance assessments start with an audit that suggests improvements and sets targets. The next step is to plan and implement changes and follow up the outcome. Perfor-mance assessment services are customised to fit your specific needs, focusing on one or a combination of these areas:

- Equipment performance

- Quality performance

- Personnel performance

- Spare parts

C U S T O M I S E D T R A I N I N G P R O G R A M

We aim to provide the highest standards of technical expertise for all staff involved with the Ecolean packaging system. Our customised training programs help define the appropriate education, training, skills and experience your staff needs to make sure equipment operates at its best. The training program helps to achieve appropriate knowledge levels including certification of staff with important functions, e.g:

All training sessions can be held on-site or at our premises to fully meet your specific needs and comply with your maintenance and quality systems.

- Operators

- Technicians

- Quality staff

Ecolean filling line services ensure your equipment is optimised to your production requirements. Systematic performance assessments, customised training programs and technical upgrades maximise performance and minimise downtime.

O P T I M I S E E X C E L AT P E R F O R M A N C E

Ecolean AB, Box 812, 251 08 Helsingborg, Sweden, Visiting Address: Kielergatan 48 Phone: +46(0)10 459 40 00, info@ecolean.se, ecolean.com