Field Wire Conversion Module for Modicon B821-108 to 1756-IB16 or 1756-IC16(Cat 1492-CM800-LD007)

10000021878 (Version 00)Printed in Germany

Local language (French, Italian, German & Spanish) versions of this document can be downloaded by going to www.ab.com. In the left margin click on Publications Library and Literature Library. In the Search Area (right margin), Search by Catalog Number and in the Search box type in the catalog number of the conversion system component.

I. Module Description

The 1492-CM800-LD007 conversion module provides field wire signal conversion from a Modicon® B821-108, 10 to 60Vdc, 8-pt output module to a ControLogix 1756-IB16, 10 to 31.2Vdc or 1756-IC16, 30 to 60Vdc 16-pt output module. The conversion module provides the mating connections to the B821-108 swing-arm (terminal block) with the attached field wires. It routes those signals, via its 20-pin connector and a 1492-CABLE(1)X pre-wired cable to compatible terminals of the 1756-IB16 or 1756-IC16 (refer to the Wiring Diagrams on pages 2 and 3).

II. Module Installation

The 1492-CM800-LD007 conversion module must be installed in a 1492 conversion base-plate and cover-plate assembly. The installation of the module into the assembly is explained in the Installation Manual that ships with the conversion assembly. For a list of compatible assemblies refer to Appendix A.

III. Conversion Module Compatibility Matrix

This is the cable length in meters and tenths of meters (e.g. 015 = 1.5 meters). Recommended cable length is 003 (00.3 meters).

20-Pin Connector for 1492-CABLEX Mating Connector forB800 Terminal Block

Conversion Module Compatible 800Input Module

Compatible 1756Input Module

Required 1492 Cable

1492-CM800-LD007 B821-108 1756-IB16 1492-CABLEX1492-CM800-LD007 B821-108 1756-IC16 1492-CABLEX

1492-CM800-LD007 Conversion Module

De-energize and lockout any and all power to all I/O field devices connected to the Modicon 800 I/O housing, and the power to the 800 I/O housing itself. Ensure all power is de-energized and locked out to any device in the control cabinet where the conversion is to be performed. Ensure work is performed by qualified personnel.

WARNING

(2)10000021878 (Version 00)

IV. Conversion Module Wiring Diagram

The following diagrams show the connections from the existing B821-108 swing-arm, through the conversion module, 1492 cable and to the 1756-IB16 or 1756-IC16 input module. The diagrams can be used as an aid in possible system trouble-shooting.

1756-IB161492-CABLE003X

1492-CM800-LD007

Conversion: B821-108 to 1756-IB16 with 1492-CM800-LD007

B821-108 Swing Arm

3 1

1

19

23

74

85

11

6

12

7

17

8

18

91011

4

12

10

13

1420

1551661715

16 18

20

14

2

3

+

-

Input 5

Input 7Input 6

Input 8

Input 1

Input 3Input 2

Input 4

Group 1 Common

Not UsedNot Used

10GND-0

IN-01

IN-12

IN-23

IN-34

IN-45

IN-56

IN-67

IN-78

IN-811

IN-912

IN-1013

IN-1114

IN-1215

IN-1316

IN-1417

IN-1518

Black

WhiteRed

Green

Orange

Blue

White/Black

Red/BlackGreen/Black

Orange/BlackBlue/Black

Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

Red/GreenGND-1

20

9GND-0

19GND-1

9Group 2 Common

13Group 3 Common19Group 4 Common

Group 1 Supply VoltGroup 2 Supply VoltGroup 3 Supply VoltGroup 4 Supply Volt

Not UsedNot Used

Conversion Module Installation and Application Considerations The voltage range of the B821-108 module is 10-60V DC and the 1756-IB16 is 10-30V DC. If the input source voltage is greater than 30V DC, use the 1756-IC16. The input delay times for the B821-108 module versus 1756-IB16 module are as follows: B821-108 1756-IB16a) Off-to-On Delay 2.5ms (min),11ms (max) 1ms (plus selectable filter) b) On-to-Off Delay 2.5ms (min),11ms (max) 2ms (plus selectable filter) The B821-108 has 4 groups (allowing 4 separate power supplies) and the 1756-IB16 has 2 groups. This module/cable combination ties Groups 1 & 2 from the B821-108 to Group 0 on the 1756-IB16 and it ties Groups 3 & 4 from the B821-108 to Group 1 on the 1756-IB16. Field wiring modification must be made to accommodate this if multiple supplies were used. If 4 supplies were used, 2 must be removed. NOTE: To allow for multiple supplies in this conversion, the Inputs do not map directly to the equivalent input. For example: Input 5 on the B821-108 maps to Input 8 on the 1756-IB16, the user needs to account for this in the controller program. Refer to your B821-108 and 1756-IB16 Installation Manual wiring schematics and diagrams for more details. [Reference Doc: 41170-756 (Version 03)]

There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and output module). Read and understand these considerations before installation.

WARNING

(3)10000021878 (Version 00)

IV. Conversion Module Wiring Diagram (Continued)

Conversion: B821-108 to 1756-IC16 with 1492-CM800-LD007

1756-IC161492-CABLE003X

1492-CM800-LD007

B821-108 Swing Arm

Conversion Module Installation and Application Considerations The voltage range of the B821-108 module is 10-60V DC and the 1756-IC16 is 30-60V DC. If the input source voltage is less than 30V DC, use the 1756-IB16. The input delay times for the B821-108 module versus 1756-IC16 module are as follows: B821-108 1756-IC16a) Off-to-On Delay 2.5ms (min),11ms (max) 1ms (plus selectable filter) b) On-to-Off Delay 2.5ms (min),11ms (max) 2ms (plus selectable filter) The B821-108 has 4 groups (allowing 4 separate power supplies) and the 1756-IC16 has 2 groups. This module/cable combination ties Groups 1 & 2 from the B821-108 to Group 0 on the 1756-IC16 and it ties Groups 3 & 4 from the B821-108 to Group 1 on the 1756-IC16. Field wiring modification must be made to accommodate this if multiple supplies were used. If 4 supplies were used, 2 must be removed. NOTE: To allow for multiple supplies in this conversion, the Inputs do not map directly to the equivalent input. For example: Input 5 on the B821-108 maps to Input 8 on the 1756-IC16, the user needs to account for this in the controller program. Refer to your B821-108 and 1756-IC16 Installation Manual wiring schematics and diagrams for more details. [Reference Doc: 41170-769 (Version 03)]

3 1

1

19

23

74

85

11

6

12

7

17

8

18

91011

4

12

10

13

1420

1551661715

16 18

20

14

2+

-

Input 5

Input 7Input 6

Input 8

Input 1

Input 3Input 2

Input 4

Group 1 Common

Not UsedNot Used

9Group 2 Common

13Group 3 Common19Group 4 Common

Group 1 Supply VoltGroup 2 Supply VoltGroup 3 Supply VoltGroup 4 Supply Volt

Not UsedNot Used

10GND-0

IN-01

IN-12

IN-23

IN-34

IN-45

IN-56

IN-67

IN-78

IN-811

IN-912

IN-1013

IN-1114

IN-1215

IN-1316

IN-1417

IN-1518

Black

WhiteRed

Green

Orange

Blue

White/Black

Red/BlackGreen/Black

Orange/BlackBlue/Black

Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

Red/GreenGND-1

20

9GND-0

19GND-1

There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and output module). Read and understand these considerations before installation.

WARNING

10000021878 (Version 00)Printed in Germany

Article No. 4351900000

V. 1492-CM800-LD007 Conversion Module Specifications

(Operating specifications are when installed in the Conversion System base / cover-plate assembly)

VI. Appendix A - 800 Housing to 1756 Chassis Conversion System Selection Process

1) Determine the number of 800 I/O modules actually used in the 800 I/O Housing to be converted to 1756 I/O.2) Review the data in Column 5 from the below table, and select a 1756 I/O Chassis which meets your conversion

needs from Step 1. Ensure the information from the I/O Conversion module table is reviewed first since in some cases, two 1756 modules are needed to replace one 800 I/O module.

3) Once the 1756 Chassis is selected, refer to Column 7 and select the Conversion Assembly.

One chassis slot required for the ControlLogix processor or a remote I/O adapter type module. The footprint and mounting dimensions of the 1492 Conversion Assembly (base plate and cover plate) match those of the

Modicon I/O Housing. Width dimension includes the 1756 Chassis power supply. Surplus Chassis width as compared to the 800 I/O Housing is divided equally when mounting it on the Conversion Assembly. Mounting holes for the 1756 I/O Chassis are pre-drilled and pre-tapped into the Conversion Assembly cover plate.Modicon is a Registered Trademark of Group Schneider

Specification Value Dimensions 288.9 mm (height) x 139.7 mm (depth) x 44.5 mm (width)

11.37 in. (height) x 5.5 in. (depth) x 1.75 in. (width) Approximate Shipping Weight 300g (0.66 lbs) (includes carton) Storage Temperature -40 to +85°C (-40 to +185°F) Operating Temperature 0 to 55°C (32 to 131°F) Operating Humidity 5 to 95% at 55°C (non-condensing) Shock Non-operating Operating

50g 30g

Operating Vibration 2g @ 10-500Hz Maximum Operating Voltage 150 Vdc Max. Module Operating Current Per Point: Per Module:

2 Amps (1492-CABLE connection pins are limited to 2A per pin) 12 Amps

Agency Certifications

UL Classified: Under UL File Number E113724 CSA CE: compliant for all applicable directives

Pollution Degree 2 Environmental Rating IP20

AS-H810-xxx

AS-H819-103

AS-H819-209

AS-H819-100

AS-H827-103

AS-H827-209

AS-B827-100

Modicon 800 I/O Housing Cat Number

1492-MUA4-MB3

1492-MUA7-A10-MB4679

1492-MUA10-A13-MB81011

Conversion AssemblyCatalog Number

3

4

6

7

8

10

11

10.25”

17.5”

17.5”

17.5”

27.1”

27.1”

27.1”

10.25”A7 = 14.49”

A10 = 19.02”A7 = 14.49”

A10 = 19.02” A7 = 14.49”

A10 = 19.02”A10 = 19.02”

A13 = 23.15”A10 = 19.02”

A13 = 23.15”A10 = 19.02”

A13 = 23.15”

1756 ChassisWidth Dimension

3

A7 = 6, A10=9

A7 = 6, A10=9

A7 = 6, A10=9

A10 = 9, A13=12

A10 = 9, A13=12

A10 = 9, A13=12

1756 I/O ChassisCatalog Number

1 72 3 654

1756-A4

1756-A7or

1756-A10

1756-A10or

1756-A13

Max. Numberof 800 Housing

Slots for I/O

800 HousingWidth

Dimension

Max. Numberof 1756 Chassis

Slots for I/O

Refer to the Wiring Diagram(s) for current limits for a specific configuration.

NOTICE

CONFIDENTIAL AND PROPRIETARY INFORMATION. THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF

ROCKWELL AUTOMATION, INC. AND MAY NOT BE USED, COPIED OR DISCLOSED TO OTHERS, EXCEPT WITH THE AUTHORIZED WRITTEN

PERMISSION OF ROCKWELL AUTOMATION, INC.

Sheet

Size Ver

Of 11

A 0010000028320Dr. DateG. USHAKOW 8-19-08

MATERIALSIZE

FOLD

TO BE DETERMINEDBY STRATEGIC PARTNER

TO BE DETERMINEDBY STRATEGIC PARTNER

TO BE DETERMINEDBY STRATEGIC PARTNER

FLAT

Note: If folding---instruction sheet number should be visible.

SPECIFICATIONS FORINSTRUCTION SHEET CREATED BY STRATEGIC PARTNER

This Instruction Sheet is Being Printed by Strategic Partner