FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer...

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FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: LESSON LEARNT AND WAY FORWARD EuALF 2021 Ernesto Petteruti

Transcript of FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer...

Page 1: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT:

LESSON LEARNT AND WAY FORWARD

EuALF 2021 Ernesto Petteruti

Page 2: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Agenda:

• Introduction: Concept of FGLE

• Setup and field test results

• Lesson learnt and way forward

Page 3: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Introduction: Concept of FGLE

Foam Assisted Lift (FAL):

proven deliquification technology in gas

wells

Foamer For Gas Lift Enhancement

(FGLE):

Foamer injected via gas lift to enhance the

lifting efficiency in gas lifted oil wells

Page 4: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Introduction: Concept of FGLEOptimum oil

production rate

Page 5: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Introduction: Concept of FGLE

Region of typical gas lift operation

Optimum oilproduction rate

Production rate with systemconstraints

• Unstable flow

• High GUF

• Unwanted

intermittent gas lift

UNSTABLE STABLE

Page 6: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Introduction: Concept of FGLE

Casing ChokeValve

To separator

FoamerInjection

Reduced density of the liquid column

Slug/plug flow to continuous flow

Increased production or reduced lift gas

injection rate

Gas Injection

Valve• Depleted Reservoirs

• High WC 50-70%

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No foaming

inside gas lift line

GunkingTendency

Foamingin

presenceof oil

Setup and field test results

No emulsiontendecy

Fit-for-purposeFoamer

Foamingat high salinity

Thermal Stability

HydrateFormation Foaming

at low gas flowrates

Page 8: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Setup and field test results

Manometer

PLT

Sampling

WTU

MONITORING TOOLS

WC 60/70 %

deepest gas lift injection valve

production from single or few levels

low wax deposition rate

CANDIDATE WELL CHOICE CRITERIA

Page 9: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Setup and field test results

WELLHEAD

WELL 01

WITH FOAMER

WITH ANTIFOAM

BLANK SAMPLE

Tubing Choke

Casing Choke

Total Liquid (m3/d)

BSW (%)Oil (m3/d)

GOR (m3/m3)

40/64” 11/64” 29,1 69,9 8,8 2000

Page 10: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Setup and field test results: Test 1

Treated Average Total liquid 35,2m3/d

BLANK AverageTotal liquid29,1m3/d

Higher production at the

same gas lift

Page 11: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Setup and field test results: Test 1

OrificeGLV#1 at

2440m

FOAMER

Regular profile, stable flow

BLANK

Irregular profile, unstable slug flow

THP BLANK

THP with FOAMER

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Well 01performance

Oilm3/d

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THPbar

16:30 startedfoamer120l/d

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Setup and field test results: Test 2

Average Total liquid 35m3/d

Blank GLR 960m3/m3 Treated GLR 760 m3/m3

Same production with

lower gas lift

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Setup and field test results: Test 2

10:30 (17/07)

PLT start

16:30 startedfoamer120l/d

21:30 emulsionbreakingevidence

07:30 (18/07) foamingevidence

24h from PLT start (18/07)

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WTU stopped

WELL 01 BHP recording during test 2

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Lessons Learnt

• Lesson learnt n°1: injection via gas lift needs a dedicated analysis

✓ Many wells were tested but not all tests were successful because

the foamer didn’t reach the tubing efficiently;

✓ Injection via gas lift success depends on many factor (completion,

kill fluid level, gas injection valve position…)

• Lesson learnt n°2: A deeper investigation is needed about how much FGLE

performance benefits from

✓ BHP stabilization

✓ Viscosity reduction

Page 15: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Conclusion and way forward

• Foamer for gas lift enhancement was able to optimize lifting by flow

regime stabilization:

✓ Higher production is achieved with the same gas lift

✓ Lower gas lift at the same production

• Way forward:

✓ Deeper analysis of chemical injection via gas lift system

✓ Tests on a longer period

✓ Test on other wells with different characteristics

✓ Treatment economics evaluation

Page 16: FIELD APPLICATION OF FOAMER FOR GAS LIFT ENHANCEMENT: … · Conclusion and way forward • Foamer for gas lift enhancement was able to optimize lifting by flow regime stabilization:

Thank you for the attention

Any question?