FHS Pipe and Fittings Catalogue

7/23/2019 FHS Pipe and Fittings Catalogue

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Pipe and

FittingsCatalogue

2012

Phone: 03 8770 5770

Fax: 03 8770 5771

Email: [email protected]

Web: www.fhs.com.au


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Ph: 03 8770 5770

[email protected]

Contents

About FHS 3

Polycalc Butt Welding Calculator 4

Training - Poly Welding 5

Fabrications and FittingsCustom Fabrications 6Pipe Floats 7Pipe (PE100) 8

Threaded Adaptors 9Flanges - Extended Stub / Full Face 10Back-up Plates 11Rubber Gaskets 12Electrofusion Couplings & Elbows 13Electrofusion Reducers 14Fabricated Pipe Fittings 15Sweep Bends 16Moulded Elbows 17Moulded Tees 18Short Radius Bends 19End Caps 20Stub Flanges 21Reducers - Short Spigot 22Reducers - Long Spigot 23

Hire Equipment 24

See also our other comprehensive catalogue

2


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About FHS

Ph: 03 8770 5770

[email protected]

Fusion Hire Services commenced business in 1995 hiring butt fusionwelders.

Since that time FHS has become the One Stop Shop leader inplastic welding.

Our products and services include:

Extrusion Welding Equipment

Hot Air Welding Equipment

Butt Fusion Welding Equipment and Accessories

Electrofusion Welding Equipment and Accessories

Plastic Weld Rod Production

Polyethylene Pipe Fabricated Fittings to 630mm

Custom Polyethylene Pipe Fabrications

Polyethylene Pipe and Fittings Sales

Plastic Welding Equipment Service

Hire of Polyethylene Welding Equipment

Polyethylene Welder Training through Polysmart

We are proud of our association with some of the worlds leading

plastic welding brands.FHS is the largest polyethylene pipe fabrication workshop in SouthEast Australia. All our fabrications are manufactured in-houseassuring you an unprecedented level of quality and control overdesign.

This catalogue is a summary of the products and services available.If you cannot find it here, call us and we are certain to be able tosource the product for you.

So no matter what you want to achieve with polyethylene welding orfabrication, make FHS your first stop.

FHS Head Office: 11-15 Martha Street, Seaford VIC 3198

Agent:

Queensland: Mining and Industrial Plastics

4 / 780 Boundary Road, Coopers Plains

Ph: 07 3276 7122

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iPhone / iPod Parameter Calculator

Ph: 03 8770 5770

[email protected]

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

PolyCalc AppParameter Calculator and Auto Timer

Sample Screen ShotsNo longer manually calculate poly welding parameters.

Polysmarts PolyCalc is the easy to use butt welding parameter calculator,step-by-step guide and countdown timer for professional poly welders.

Perfect for your iPhone, iTouch or iPad.

PolyCalc lets you calculate the following welding parameters with ease . . .

ISO 21307

Single Low Pressure

Single High Pressure

Dual Low Pressure

German DVS Parameters.

This unique app not only correctly calculates welding parameters, it alsoguides you through each step and dynamically counts down each of thefollowing stages:

Bead up

Heat Soak

Change-over

Pressure-up

Cooling time.

The countdown timer is a clear, easy to read display with loud alarmsringing at the end of each stage. It also displays the correct interfacialpressure (including drag) for each stage.

The Hydraulic Ram Size can either be automatically entered by choosingfrom the Butt Welders menu or manually entered using either mm2; cm2or in2. Pressure units include Bar; Kpa; Mpa and PSI.

PolyCalc will save you time and money by making parameter calculationsand the poly welding process easy.

PolyCalc is available for immediate download from the Apple App

Store

PolyCalc is an Industry Innovation from

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Ph: 03 8770 5770

[email protected]

Poly Welding Training

NationalPoly Welding

Accreditation

Get nationally accredited in Poly Welding with Polysmarts NationalTraining and Accreditation course

Easy to understand training session

No stuffy classroom theory . . . do it online at your leisure inthe comfort of your own home

Learn the correct techniques for successful electrofusion andbutt welding . . . every time

Receive National Accreditation Photo ID and hardened steelButt Welder ID stamp

Practical training and assessment in around 6 hours in smalltraining groups

Whats more, you can get under way without paying a red cent.Simply enrol on the Polysmart website and you will get immediateaccess to all the online training materials, modules and assessments.

You only pay once you book your practical assessment.

So dont delay. Get nationally accredited today.

PMBWELD302B Electrofusion Weld Polyethylene Pipelines

PMBWELD301B Butt Weld Polyethylene Pipelines

Learn Now . . . Pay Later

Log on to www.polysmart.com.au and enrol today.

1300 DO POLY

1300 36 [email protected]


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Custom and Specialty Fabrications

Ph: 03 8770 5770

[email protected]

Pipe and fitting spooling (flanging) and Manifolding to 630mm

Custom tanks & moulded tank fit-ups

Pontoons, floats and booms

Sheet Fabrications

Custom Tank Fit-ups

Extrusion Welding

Butt Welding

Pipe Spooling

Manifolding

Pontoons

Floats

Booms

Floating Docks

Polyethylene Fabrications

Poly Propylene Fabrications

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.6


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Pipe Floats

Ph: 03 8770 5770

[email protected]

Pipe Float

Stainless Steel Bands

90mm stainless steel band 1908000







Poly pipe float for supporting suction lines in dams, rivers etc. Manufactured from HDPE

Supports 58kg

Poly pipe float to support 58kg 1900000

7If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.


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PE100 Pipe

Ph: 03 8770 5770

[email protected]

SDR Rating 11 13.6 17

PN Rating 16 12.5 10

20mm

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

450mm

500mm

560mm

630mm

Ex Stock 24 hrs Please Call

Other pressure ratings are available on request



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Threaded Fittings

Ph: 03 8770 5770

[email protected]

20mm x 1/2 threaded adaptor female B.S.P. PN12.5

25mm x 3/4 threaded adaptor female B.S.P. PN12.5

32mm x 1 threaded adaptor female B.S.P. PN12.5

50mm x 1 1/2 threaded adaptor female B.S.P. PN12.5

63mm x 2 threaded adaptor female B.S.P. PN12.5

90mm x 3 threaded adaptor female B.S.P. PN8

110mm x 4 threaded adaptor female B.S.P. PN8

Threaded Adaptors Female BSP ALL EX-STOCK

20mm x 1/2 threaded adaptor male B.S.P. PN12.5

25mm x 3/4 threaded adaptor male B.S.P. PN12.5

32mm x 1 threaded adaptor male B.S.P. PN12.5

50mm x 1 1/2 threaded adaptor male B.S.P. PN12.5

63mm x 2 threaded adaptor male B.S.P. PN12.5

90mm x 3 threaded adaptor male B.S.P. PN8

110mm x 4 threaded adaptor male B.S.P. PN8

Threaded Adaptors Male BSP ALL EX-STOCK



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Extended Flanges

Ph: 03 8770 5770

[email protected]

20mm (1/2) stub flange with 250mm long extension

25mm (3/4) stub flange with 250mm long extension

32mm (1) stub flange with 250mm long extension

50mm (1 1/2) stub flange with 250mm long extension








Internal Chamfering (all flange sizes) upon request

32mm (1) full face flange with 250mm long extension

50mm (1 1/2) full face flange with 250mm long extension





Full face flange drilling (all flange sizes) upon request

Stub Flanges Extended

Full Face Flanges Extended - Undrilled

Can be drilled to suit requirements i.e. table D & E, ANSI150, DIN16 etc




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Backing Rings

Ph: 03 8770 5770

[email protected]

Material Galvanised Stainless Steel

Table D E ANSI D E ANSI

25mm (3/4)

32mm (1)

40mm (1 1/4)

50mm (1 1/2)

63mm (2)

90mm (3)

110mm (4)

125mm (5)

140mm (5)

160mm (6)

200mm (8)

225mm (8)

225mm (9)

250mm (10)

280mm (10)

315mm (12)

355mm (14)

375mm (15)

400mm (16)

450mm (18)

500mm (20)

560mm (22)

630mm (24)

710mm (28)

800mm (32)

900mm (36)

1000mm (40)

1200mm (48)

Plastic coated rings available on request

Other specification available on request. Eg DIN16




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Rubber Gaskets(3mm)

Ph: 03 8770 5770

[email protected]

Table D E ANSI

25mm (3/4)

32mm (1)

40mm (1 1/4)

50mm (1 1/2)

63mm (2) table

90mm (3)

110mm (4)

125mm (5)

140mm (5)

160mm (6)

200mm (8)

225mm (8)

225mm (9)

250mm (10)

280mm (10)

315mm (12)

355mm (14)

375mm (15)

400mm (16)

450mm (18)

500mm (20)

560mm (22)

630mm (24)

710mm (28)

800mm (32)




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Electrofusion Couplings

Ph: 03 8770 5770

[email protected]

Coupling Elbows*

Angle 30 45 90

SDR Rating 11 17 11 11 11

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm*

400mm*

450mm*

500mm*

560mm*

630mm*

710mm*

800mm*

Coupling

30Elbow

45Elbow

90Elbow




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Reducers - Electrofusion SDR11

Ph: 03 8770 5770

[email protected]

SDR 11 20 25 32 40 50 63 90 110 125 160 180 200 225

25mm

32mm

40mm

50mm

63mm

90mm

110mm

125mm

160mm

180mm

200mm

225mm

250mm




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Fabricated Fittings

Ph: 03 8770 5770

[email protected]

Equal Tee Y Junction Cross Bend - 45deg Bend - 90deg

OD A B A B C A A B R A B R

225 650 550 1080 420 660 540 290 150 338 488 150 338

250 700 650 1150 450 710 575 412 250 375 625 250 375

280 700 650 1250 500 750 625 424 250 420 670 250 420

315 800 700 1350 530 820 675 498 300 477 777 300 477

350 800 700 725 520 300 533 833 300 533

400 1000 1100 775 548 300 600 900 300 600

450 1000 1100 925 580 300 675 975 300 675

500 1200 1200 1050 665 350 750 1100 350 750

560 1200 1200 1100 698 350 840 1190 350 840

630 1200 1200 1150 741 350 945 1295 350 945

Equal Tee Y Junction Cross Bend 45 Bend 90

Specifications

All fabricated fittings are subject to Pressure De-rating. See table on next page

Pressure De-rating

Elbow 45 Bend 904 Segment

Suits Storm Pro, Sewer Pro, Storm Max and Sewer Max Pipe

All fittings are supplied as socket / spigot

Bend 45

Available in: 225mm; 300mm; 375mm; 450mm; 600mm

Polyethylene Fabricated Fittings SDR11 & SDR 17

Poly Propylene MaxPro Fabricated Fittings

Bend 903 Segment

All Fabricate fittings are made to order



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Fabricated Fitting De-Rating Table

Ph: 03 8770 5770

[email protected]

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

Equal Tees

Reducing Tees1

Segmented Bends

Branch Diameter< 0.33 x Trunk Diameter

Branch Diameter< 0.33 x Trunk Diameter

Applies to Radius:From 1 x dia to 1.5 x dia

ButtWelded

Socket/Mirror

Welded

ExtrusionWelded

ButtWelded

Socket/Mirror

Welded

ExtrusionWelded

ButtWelded

Socket/Mirror

Welded

ExtrusionWelded

ButtWelded

Socket/Mirror

Welded

ExtrusionWelded

OriginalPipePN

Rating

4 2.2 1.9 1.4 2.9 2.6 1.9 2.2 1.9 1.4 2.5 2.2 1.7

6.3 3.4 3 2.3 4.5 4 3 3.4 3 2.3 4 3.5 2.6

8 4.3 3.8 2.9 5.8 5.1 3.8 4.3 3.8 2.9 5 4.5 3.4

10 5.4 4.8 3.6 7.2 6.4 4.8 5.4 4.8 3.6 6.3 5.6 4.2

13 6.8 6 4.5 9 8 6 6.8 6 4.5 7.9 7 5.3

16 8.6 7.7 5.8 11.5 10.2 7.7 8.6 7.7 5.8 10.1 9 6.7

20 10.8 9.6 7.2 14.4 12.8 9.6 10.8 9.6 7.2 12.6 11.2 8.4

25 13.5 12 9 18 16 12 13.5 12 9 15.8 14 10.5

Reference: PIPA Industry Guideline POP006 (v5.01) issued 5 December 2003

This table shows the resultant PN rating based on the fitting type and manufacturing method

FactorFitting Type De-Rating Factors

Equal Tees 0.6

Reducing Tees Branch dia < 0.33 x trunk dia 0.8

Branch dia > 0.33 x trunk dia 0.6

Segmented Bends Radius 1 x dia to 1.5 x dia 0.7

Manufacturing Method De-Rating Factors

Butt Welding 0.9

Socket / Mirror Welded 0.8

Extrusion Welded 0.6

Hot Air Gun / Rod Welding

a. Tees and junction are to be hot air gun/rod welded only where full face butt welding, extrusion welding orsocket fusion is not available.

b. Fittings made by rod welding are for drainage only and cannot be pressure rated

c. All requirements for rod welding must be observed.

Notes

To calculate branch diameter, multiply trunk diameter x .033

eg: 630mm trunk x 0.33 = 207.9mm

Therefore

branches less than 207mm are de-rated at 0.8

branches greater than 207mm are de-rated at 0.6

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Sweep Bends

Ph: 03 8770 5770

[email protected]

Angle 90 Degree 45 Degree

SDR Rating 11 17 11 17

90mm

110mm

125mm

140mm

160mm

200mm

225mm

250mm

280mm

315mm

355mm

375mm

400mm

450mm

500mm

560mm

630mm


If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range. 17


18/26

Moulded Elbows

Ph: 03 8770 5770

[email protected]

Angle 90 Degree 45 Degree


25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm




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Moulded Tees

Ph: 03 8770 5770

[email protected]

SDR Rating 11 17

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

Long Spigot




20/26

Short Radius Bends

Ph: 03 8770 5770

[email protected]

SDR Rating 11 17

20mm

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm




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End Caps

Ph: 03 8770 5770

[email protected]

SDR Rating 11 17

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

Long Spigot




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Stub Flanges

Ph: 03 8770 5770

[email protected]


25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

450mm

500mm

560mm

630mm

710mm

800mm

900mm

1000mm

Long Spigot Short Spigot




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Reducers - Short Spigot SDR11 & 17

Ph: 03 8770 5770

[email protected]

SDR 11 50 63 75 90 110 125 160 180 200 225 250 280 315 355 400 450 500 560

63mm

90mm

110mm

125mm

160mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

450mm

500mm

560mm

630mm

B

A B

SDR 17 90 110 125 160 180 200 225 250 280 315 355 400 450 500 560

110mm

160mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

450mm

500mm

560mm

630mm

SDR 11 160 225 315 450

225mm

315mm

450mm

630mm

SDR 17 160 225 315 450

225mm

315mm

450mm

630mm

Short Spigot Stepped




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Hire Equipment

Ph: 03 8770 5770

[email protected]

Butt Welders for Pressure Pipe

HR93100003 FHS Easy Life 63-200mm

HR91165522 FHS Easy Life 90-315mmHR91065702 FHS Trailer Easy Life 75-250mm

HR91065343 FHS Trailer Easy Life 125-355mm

H5151000 Dixon Butt Welder 355-630mm

Internal Debeaders

HINT110160 Fusion 110-160 (OD)




HINT432570 R&L 432-570 (ID)

Drainage Butt Welder

HR90260011 40-160 manual

HR90700500 90-315 manual

Electrofusion for Pressure Pipe

HC01-01-184 FHS Centaur Electrofusion Control UnitFusamatic auto recognitionBarcode recognition 8-48V variable voltage & 39.5V systemsManual input capable4mm & 4.7mm pinsDatalogging enabled

Electrofusion for DrainageH5261100 Aquafuse AF160 Various drainage couplings up to 160mm

Electrofusion Tools

HC01-07-339 Peeler 20-63

HC01-05-002 Peeler 63-250

HC01-03-002 Peeler 125-500

HC01-06-001 Peeler 450-710

HC01-08-115 Round It Clamp 25-63mm Universal

HC01-15-002 Round It Clamp 63-180mm

HC01-15-026 Round It Clamp 200-250mm

H4500700 Round It Clamp 250-315mm

Socket Fusion Welders

H2510000 Socket Fusion Welder 16-63mm hand held

HR94600501 Socket Fusion Welder 40-110mm bench machine

Extrusion and Hot Air Welders Materials

HMK05207 Munsch MA-32-S Extrusion Welder PP/PE/PVDF

HMK04672 Munsch MAK-18S Extrusion Welder PP/PE/PVDF

HMK03969 Munsch Mini Extrusion Welder PP/PE/PVDF/PVC/PVC-C/Nylon/Polyurethane/ABS/PFA

HF1050100S Forsthoff Quick-L Hot Air Welder Includes: tack tip, 3mm round, 4mm round, 5mm round, 7.5mm tri

Some products are subject to minimum hire periods.

Security Deposit may be required.

Standard Hire Terms and Conditions apply



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Phone: 03 8770 5770

Fax: 03 8770 5771

Email: [email protected]

Web: www.fhs.com.au

FHS Pipe and Fittings Catalogue

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Transcript of FHS Pipe and Fittings Catalogue