FF Primary Instructions

7/30/2019 FF Primary Instructions

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Ins ta l la t Ion Ins t ruc t Ions

InstallatIon InstructIons


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overvIew

Features

ALL BILLET 6061-T6 AIRCRAFT GRADE ALUMINUM CONSTRUCTIONONE pIECE STARTER jACkShAFT (INCLUDED)hIGh TORqUE INNER pRIMARy BEARINGpOLIShED STAINLESS STEEL FASTENERSEXTERNALLy ADjUSTABLE ChAIN TENSIONER WITh UppER RUNG ACCESS COVERCOMpATIBLE WITh ALL hARLEy SOFTAIL CLUTChES, COMpENSATINGSpROCkETS, STARTERS AND BAkER EqUIVALENT

AVAILABLE IN ShOW pOLIShED OR BLACk ANODIzED FINIShOpTIONAL UpGRADE TO kING kONG kLUTCh WITh INTERNAL BEARING SUppORT

v.031407

BaKer FunctIon ForMeD PrIMarY

Part nuMBers anD aPPlIcatIons:

4100p-FFp-E 1990-93 SOFTAIL WITh 66 TOOTh CLUTCh RING GEAR, ShOW pOLIShED4100B-FFp-E 1990-93 SOFTAIL WITh 66 TOOTh CLUTCh RING GEAR, BLACk ANODIzED4100p-FFp-L 1994-2006 SOFTAIL WITh 102 TOOTh CLUTCh RING GEAR, ShOW pOLIShED4100B-FFp-L 1994-2006 SOFTAIL WITh 102 TOOTh CLUTCh RING GEAR, BLACk ANODIzED

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B aKer FunctIon ForMeD PrIMarY InstallatIon:

taBle oF contents:

1. Overview

2. Table of Contents

3. Included parts Illustration

4. Included parts Detail

5. S ills, knowledge & Tools

6. Stoc Bi e Disassembl

7-9. Ste b ste installation

10. Terms

11. Disclaimer

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6.

40.

18.

22.

21.

41.

7.

39.

2.

26.27.

24.

23.

Inc luDeD Par t s

1.

10.

28.38.

28.37.

25.

17.8.

9.

16.33.

15.

12.13.

14.

31. 29.

24.

4.

34. 30.

24. 5.

24. 3.

42.

11.

28. 36.

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Inc luDeD Par t s

# P n mb Q i y D ip i

1 4004-FFp 1 Inner primar2 4003-FFp 1 Outer primar3 4005-FFp 1 Starter Ear Stand Off 4 4006-FFp 1 Rear Trann Stand Off 5 4007-FFp 1 Front Trann Stand Off 6 4008-FFp 1 C ain Ad ustment Cover 7 4010-FFp 1 Clutc Ad ustment Cover 8 4012-FFp 1 C ain Tensioner, jac Male9 4013-FFp 1 C ain Tensioner, jac Female10 4009-FFp 1 U er C ain wear late11 4014-FFp 1 Lower C ain wear late12 243-56 1 starter ac s aft

13 S4446-004 1 starter ac s aft s ring14 S4946-001 1 starter ac s aft was er 15 19601 1 1/4-20x1/2 grade 8 ange bolt16 56FFNNEOz 1 9/16-18 Loc nut17 9452k58 2 5/8 O.D. 1/16 C.S. (-014)18 9452k78 1 (-024) O-Ring19 93615A410 2 1/4-20 x 3/8 Low head Ca Screw20 93615A415 4 1/4-20 x 3/4 Low head Ca Screw21 25C075kCSSp 10 1/4-20 x 3/4 ShCS22 25C125kCSSp 3 1/4-20 x 1 1/4 ShCS23 25C175kCSSp 5 1/4-20 x 1 3/4 ShCS24 26749 8 1/4 x 1/2 Dowel (hardened Steel)25 98381A593 1 5/16 x 2 1/2 Dowel (hardened Steel)26 4001-FFp 1 Outer Gas et27 4000-FFp 1 Inner Gas et28 99142A350 6 1/2 x .035 sna ring29 99142A590 1 2 x .062 sna ring30 12035B 1 ac s aft seal31 205SFF 1 Mains aft Bearing32 9758 1 mains aft seal33 51740 1 zero Lea Drain lug34 pApz2525 1 perma glide bearing35 4011-FFp 1 C ain Ad . s oe36 31C225kCSOB 2 5/16-18 x 2 1/4 ShCS37 31C200kCSOB 2 5/16-18 x 2 ShCS38 31C100kCSOB 4 5/16-18 x 1 ShCS39 9452k132 1 (-043) O-ring,Clutc ad ust cover 40 92210A535 2 #10-24 ShCS x 3/841 93615A410 4 1/4-20 x 1/2 ShCS42 37kkpD 1 3/8 pi e plug

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sKI l l s , KnowleDGe & tools

sKIll level:

Installing t e BAkER Function Formed primar is straig t forward wit nos ecial mac ining, welding or fabricating re uired. A ealt 1/2 im act gunwit a 1-1/2 and 1-3/16 soc ets and t e s ecial tool described below areade uate to get t e ob done. however, as wit most t ings in life t ere areno substitutes for s ill and ex erience. BAkER ig l recommends t at aFactory Service Manual and parts catalog speci c to your model be availablefor reference.

sPecIal tools:

One s ecial tool is re uired for t e removal of t e 34091-85 inner rimarbearing race from t e transmission mains aft. Reference tool icturebelow.

Inner Race Service kit - from Ba er - p/N: Tool B-56 or harle E uivalent

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stocK BIKe DIssasseMBlY:

1. For Your saFetY, DIsconnect BotHBatterY Posts (FaIlure to Due socoulD result In Personal InJurY).

2. Remove rimar drain lug located at t ebottom of your primary, drain uid and disposeof at our local rec cler.

3. On some models it is necessar to removefoot pegs / oor boards in order to removet e outer rimar .

4. Remove t e stoc outer rimar cover.

5. Refer to our Factor Service Manual toremove our stoc clutc assembl andrelated rimar com onents using t e ro er safet recautions and tools.

6. Remove t e stoc inner rimar ousinger t e Factor Service Manual. T e left side

of t e transmission and engine s ould bevisible as s own in Figure 1. Note: Figure 1s ows a 2005 Softail t at as been convertedto Rig t Side Drive, but t e removal of t estoc rimar and installation of t e FunctionFormed primar is not affected b t is.

7. Remove t e inner rimar bearing racefrom t e mains aft wit BAkER Tool B-56or t e harle e uivalent. Follow t e FactorService Manual for t is rocedure.

Fig 1

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InstallatIon oF Your BaKer

FunctIon ForM PrIMarY:1. C ec t e engine to rimar O-ring,ma ing sure it is free of debris and in goodcondition. Re lace if needed.

2. Install t e s lined starter was er and t e ac s aft s ring. See Figures 2 and 3.

3. Install t e inner rimar wit t e included5/16-18 ShCS included. Refer to ex loded

views for lengt s. A l a small amount of Red t read loc to t e end of t e t readson eac of t e 8 fasteners.

4. Tor ue eac of t e fasteners to 220 IN/LBS. On t e 6 inner fasteners install a snaring (su lied) into t e counter-bored ole.T e sna ring serves as a secondar loc toensure t at a bolt does not bac out.

(warnInG alwaYs wear ProPer eYeProtectIon wHen reMovInG anDInstallInG snaP rInGs. slIPPaGe MaY ProPel tHe snaP rInG Into tHe aIr).

5. Tor ue t e two 5/16-18 starter bolts tot eir factor s ecs.

6. T e one iece ac s aft now needs to beinstalled. Ma e sure t e ac s aft s ring ands lined was er are still in lace. Lubricate

t e ac s aft wit bearing grease. Insert t es aft into t e inner rimar .

7. A l Blue t read loc to t e su lied1/4-20x1/2 ange bolt and torque it to 120IN/LBS.

Fig 2

Fig 3

8. On 1990-93 versions, install t e 3/8i e lug wit blue t read loc er. On1994-2006 versions, install t e end lugwit sna ring.

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9. Slide t e 5/16 diameter dowel intot e c ain ad uster s oe and t en into t ecorres onding ole on t e inner rimar .See Figure 4.

10. Install our clutc assembl , rimarc ain, and motor s roc et com onentsfollowing t e Factor Service Manual. SeeFigure 5.

11. Install com ensating s roc et nut andclutc nut, using Red t read loc .

12. Torque to Factory speci cations foundin our Factor Service Manual.

13. Ad ust rimar c ain following ste slisted in our Factor Service Manual.

14. Install t e Ad uster plate and sna ring. Ad ust t e clutc following ste s listed in

our Factor Service Manual.

15. Install outer rimar wit su liedgas ets and 1/4-20 fasteners using a cross

attern. Starting wit t e 4 center Glorhole fasteners, tor ue fasteners in t ecross attern to 110 IN/LBS. See Figure 6.

Fig 4

Fig 5

Fig 6

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16. Fill rimar wit 10o -12o of oil t rougt e clutc ad ustment cover o ening. Fluidrecommendation can be found in our FactorService Manual or from our aftermar etclutc manufacturer.

17.Install t e c ain ad ustment cover wit t esu lied #10-24 fasteners. C ec t at t e O-ring is in lace and free of debris. Be sure touse Blue t read loc on t e fasteners. SeeFigure 7.

18. Install t e clutc ad ustment cover witt e ro er fasteners. See ex loded diagramin front of Installation Instructions for details.Tor ue to 110 IN/LBS. See Figure 8.

(MaKe sure o-rInG anD o-rInG Bore areclean anD Free oF DeBrIs.)

19. If oor boards or pegs were removed to

install our BAkER FFp reinstall t em as er Factor Service Manual.

For tHe lIFe oF Your new BaKerFunctIon ForM PrIMarY alwaYsre-aDJust tHe cHaIn tensIon totHe FactorY servIce ManualsPecIFIcatIons. tHIs can verY

DePenDInG on Your rIDInG stYle anDMaY Be reQuIreD More FreQuentlY.

Fig 7

Fig 8

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t e rMs

sPecIal orDers

A minimum $500 deposit is required with all special orders. Special orders include unique case nishes, unique side door requests(i.e.; wrin le blac door or no logo).

all otHer orDers

Orders can be re- aid using VISA, Mastercard or American Ex ress.

prices s own are F.O.B. haslett, MI. BAkER TM rovides free UpS ground s i ing on all retail orders for com lete transmissions or transmission it. UpS air s i ment is available u on re uest. Customer is res onsible for air s i ment remiums.

lIMIteD warrantY

BAkER TM Inc. transmission assemblies, transmission its, rimaries, belt drives and wide tire its are guaranteed to t e originalurc aser to be free of manufacturing defects in materials and wor mans i for a eriod of 5 ears from t e date of urc ase or u

to 50,000 miles - w ic ever is sooner.

If t e roduct is found b BAkER TM to be defective, suc roducts will, at t e o tion of BAkER TM, be re laced or re aired at cost toBAkER TM.

In t e event warrant service is re uired, t e original urc aser must call or write BAkER TM immediatel wit t e roblem.

If it is deemed necessar for BAkER TM to ma e an evaluation to determine w et er t e transmission assembl or transmission itis defective, t e entire transmission assembl , w et er originall urc ased as an assembl or it, must be ro erl ac aged andreturned re aid to BAkER TM wit a co of t e original invoice of urc ase.

If after an evaluation as been made b BAkER TM and a defect in materials and/or wor mans i is found, BAkER TM will, at BAkERso tion, re air or re lace t e defective art of t e assembl .

Warrant card must be returned wit in 45 da s of urc ase to be valid.

aDDItIonal warrantY ProvIsIonsT is limited warrant does not cover labor or ot er costs or ex enses incidental to t e re air and or re lacement of BAkER TM roducts. T is warrant does not a l if one or more of t e following situations is udged b BAkER TM to berelevant: improper installation, accident, modi cation (including but not limited to use of unauthorized parts), racing,

ig erformance a lication, mis andling, misa lication, neglect (including but not limited to im ro er maintenance),or im ro er re air.

BAkER TM s all not be liable for an conse uential or incidental damages arising out of or in connection wit a BAkER TM transmission assembl , transmission it, swingarm, fender, com onent or art. Conse uential damages s all includewithout limitation, loss of use, income or pro t, or losses sustained as the result of injury (including death) to any personor loss of or damage to ro ert .

BAkER TM transmissions, transmission its, rimaries, belt drives, and Wide Tire kits are designed exclusivel for use

in harle -Davidson

motorc cles. BAkERTM

s all ave no warrant or liabilit obligation if a BAkERTM

art is used inan ot er a lication.

If it is determined t at a BAkER TM transmission assembl as been disassembled during t e warrant eriod for anreason, t is limited warrant will no longer a l .

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DIsc la IMer

T e words harle , and h-D are registered trademar s and are for reference onl . Use of h-D model designations andart numbers are for reference onl . BAkER Drivetrain as no association wit , and ma es no claim against, t ese

words, trademar s, or com anies.

It is t e sole res onsibilit of t e user to determine t e suitabilit of t is roduct for is or er use, and t e user s all assume all legal, ersonal in ur ris and liabilit and all ot er as well as all ot er obligations, duties and ris sassociated t erewit .

custoMer suPPort

For an installation or service uestions, lease contact our BAkER tec nical de artment toll free: 1-877-640-2004.

Ba er Drivetrain9804 E. Saginaw

haslett, MI. 48840

On t e web:www.ba erdrivetrain.com

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FF Primary Instructions

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