Fenders UHS Big Wheel Kits neck cup and bearing kit, 40mm transmission plate welded on, and side...

www.harleycustom.com

In this chapter you will find:

Peter Penz Original Custom BikesHPUSuper Cycle ShopHogtechFournalesRear SuspensionDNAUHSZassels

Choose your chassis from our wide range.Youwant an Evo® or Twin Cam® chassis or narrowor wide back end or a Swedish style orChopper? Big Wheel Kits and Fenders areavailable here too.The choice is wide and thechoice is yours. Match it up with furtherselections from our engine/transmission/wheels/forks departments.

Don't forget, before you design yourbike or buy the parts, decide whattyres/wheels you want to use andensure they are available for you to buy.

See our 'Custom Bike Parts Checklist'available from us just an email away on

[email protected]

Frames and ChassisBig Wheel KitsFenders

SS CycleU-StationTolleJohann SchwarzRoland Stocker

www.harleycustom.com 71

Peter Penz originalcustom bikes - fromdrawings to manufactureand beyond1., 2. & 3. These are some of the early drawingsthat contributed to the design of the framesand chassis parts.

The Penz Team: Bert - Chief Welder, Peter Penzenstadler,Max - Welder & frame builder

frames and chassis

4. This is the frame jig on which the frame isassembled & welded.

5. You can see the finished chassis.These frameshave been designed to be strong and come withTUV certification.This is an important documentto help when registering your custom bike. Inmany European countries it is a legalrequirement. In the UK when you have to putyour bike through the SVA test, the TUVdocument is invaluable.

If TUV certification is not a legal requirement,then if nothing else it gives you confidence inthe strength and quality of the chassis.

1

2 3

4

5

Telephone: UK 01424 830542

frames and chassis

The ultimate in quality and style.See examples of some of the best customs ever made using these Austrian made frames.All come with TUV!

We offer the complete range from thisrespected quality manufacturer.

Options available for your frame

• Up to 300 tyre size

• Right side drive

• Left side drive

• Evo Engine

• Twin Cam® A engine with Evo transmission

• Twin Cam® B engine

• Sportster® Engine

• Feuling® W3 Engine

• Rake 34 to 45 degrees

• Neck Height from – 4” to + 9”

• Backbone stretch up to 6”

• Single front down tube

• Key support (this is now a legal requirement in some countries)

• Swingarm with right side brake mounting

• Swingarm with left side brake mounting

• Swingarm without brake mounting

• Rear wheel axle is 1”

• Single sided swingarm

• Spoiler 3D Air dam

• Simple ordering process

72


frames and chassis

Penz Flash Style Frame - for up to250 tyre

03000 Flash Style Frame Kit - withswingarm "Marlin" Rear wheelaxle kit, frame axle kit, frameneck cup and bearing kit, 40mmtransmission plate welded on

03001 Flash Style Frame Set - withswingarm "Marlin" Rear wheelaxle kit, frame axle kit, frameneck cup and bearing kit, 40mmtransmission plate welded onand side plates (frame inserts)welded on

03002 Flash Style Frame Chassis - withswingarm "Marlin" Rear wheelaxle kit, frame axle kit, frameneck cup and bearing kit, 40mmtransmission plate welded onand side plates (frame inserts)welded on, fenderstruts model Bwith cutout, rearfender +electric box welded on

Extra Parts:

03012 Sportster offset pulley kit

03060XL Oiltank stainless steel

03070 Axle covers (one pair) -obligatory

03075 Side plates (frame inserts) loose

03080 Spoiler 3D, welded on

Telephone: UK 01424 83054274

03008L Flash Style Frame Set

03008R Flash Style Frame Set, RSD withswingarm "Marlin" - rear wheelaxle kit, frame axle kit, frameneck cup and bearing kit, 40mmtransmission plate welded on,and side plates (frame inserts)welded on

03009L Flash Style Frame Chassis

03009R Flash Style Frame Chassis, RSDwith swingarm "Marlin" - rearwheel axle kit, frame axle kit,frame neck cup and bearing kit,40mm transmission platewelded on, and side plates(frame inserts) welded onfenderstruts model B withcutout, rear fender + electricbox and side plates (frameinserts) all complete welded

Extra Parts

03012 Sportster offset pulley kit

03060XXL Oil tank XXL stainless steel

03070 Axle covers (one pair) -obligatory -

03075 Side plates (frame inserts) loose

03080 Spoiler 3D, welded on

03020 Torque arm, polished

frames and chassis

Penz Flash Style Frame - (for 280/300 tire) up to 12,5" rear wheel

03007L Flash Style Frame Kit

03007R Flash Style Frame Kit, RSD withswingarm "Marlin" - rear wheelaxle kit, frame axle kit, frameneck cup and bearing kit, 40mmtransmission plate welded on

6 speed RSD transmission - seeengine & transmission section


Mono-Swingarm "Poker" Polished Aluminium

03010 With polished stainless steel reardisc 11,5" with polished mountingbracket for 4 piston calipers likePM, Rev Tech, Roland Stocker,Ness With battery box in stainlesssteel, with frame axle and rearwheel axle. Suitable for 1-1/2” andfor 1-1/8” teeth pulley as well asfor a small or a wide belt and9” x 18” wheels without hub fromRicks Motorcycles.

For use with EVO and Twin Cam Aengines. Fitting on Penz frames only. Formounting on OEM frames will be availablesometime during 2004.

Please ask for details of Ricks wheels ifyou wish to purchase this swingarm.

Penz flash style frame - for Feuling Engine

03010F Flash Style Frame Chassis, RSDwith swingarm "marlin" - rearwheel axle kit, frame axle kit,frame neck cup and bearing kit,40mm transmission platewelded on, and side plates(frame inserts) welded onFenderstruts model B withcutout, rear fender + electricbox and side plates (frameinserts) all complete welded

frames and chassis

Extra Parts

03060F Oil tank XXL stainless steel

Feuling Engine - see Engine and Transmission section

• See our range of quality budget priced 6 speed RSD & LSD transmissions

• Order your tyres & suspension from us

• See our large range of Aluminium & Steel Gas Tanks - For advice on fitment,please give us a call

• You may need some offset parts

• See our range of offset parts in the 'Big Wheel' section

• See our range of exhaust systems to complete your custom bike.Our ‘Phoenix’ exhaust comes with mounting bracket for Penz frame

order form

We can post, email or fax an order formto you for completion

6 speed RSD transmission - see Engineand Transmission section

Drag Style Frame for Evolution• Standard width frame takes up to

230 tyre with 8in rim and standardwidth belt

• Extra wide frame takes up to 230 tyrewith 9in rim and standard width belt

• Frame kit comes with polished Stainless steel head cups/bearings, oil tank and mountings

• When ordering – indicate if you need gas tank mounts

To complete your frame order you need:

• Frame kit. Choose standard width orextra wide

• Swingarm kit. Look at Swingarm section

• Optional Fender struts

• Optional battery case

Telephone: UK 01424 83054276

frames and chassis

HPUAll HPU chassis are designed on a3D CAD system. Parts are CNCmachined for strength before weldingon QM system 9001. Drag frameshave seat heights 4in lower thanstandard and are designed for up to130 bhp. All come with TUV.


• Frame kit. Choose from

• Drag Style Frame for Evolution®

• Drag Style Frame for Twin cam®

• Chopper Frame

• Swingarm kit. Look at Swingarmsection



6 speed transmission - see engine &transmission section


frames and chassis

Fender Struts

000195 ABig Cut - Raw, pair

000197 ASmooth - Raw, pair

000197 CA Smooth - Chrome, pair

999994 Polished billet battery case

Swingarms for Drag style frames...see Swingarm section on page 81

Oil Tank (included with Frame Kit)

Build HintStandard and Extra wide Drag style frameRear Belt - 133 teethRear Belt Pulley - 61 teethBelt width - 1-1/8"Extra wide drag style frameTransmission offset for 8" x 15" wheel &230 tyre - 40mm

Big Cut Style

Smooth Style

Part Number Part Number Style Neck Stretch Rake-DegStandard Width Extra Wide Height

010008-KIT 010008 XL-KIT Big Cut 0" 6" 40010009-KIT 010009 XL-KIT Big Cut +4" 6" 40010010-KIT 010010 XL-KIT Smooth 0" 6" 40010011-KIT 010011 XL-KIT Smooth +4" 6" 40010012-KIT 010012 XL-KIT Big Cut 0" 6" 32010013-KIT 010013 XL-KIT Big Cut +4" 6" 32010014-KIT 010014 XL-KIT Smooth 0" 6" 32010015-KIT 010015 XL-KIT Smooth +4" 6" 32010016-KIT 010016 XL-KIT Big Cut 0" 0" 40010017-KIT 010017 XL-KIT Big Cut +4" 0" 40010018-KIT 010018 XL-KIT Smooth 0" 0" 40010019-KIT 010019 XL-KIT Smooth +4" 0" 40010020-KIT 010020 XL-KIT Big Cut 0" 0" 32010021-KIT 010021 XL-KIT Big Cut +4" 0" 32010022-KIT 010022 XL-KIT Smooth 0" 0" 32010023-KIT 010023 XL-KIT Smooth +4" 0" 32

Drag Style Frame forTwin Cam• Frame takes up to 230 tyre with 9in rim

and standard width belt

• Frame kit comes with polished Stainlesssteel head cups/bearings, oil tank andmountings

• When ordering – indicate if you needgas tank mounts


• Frame kit




Fender Struts

000195 ABig Cut - Raw, pair

000197 ASmooth - Raw, pair

000197 CA Smooth - Chrome, pair

Telephone: UK 01424 83054278

frames and chassis

Part Number Style Neck Stretch Rake-DegStandard Width Height

010008 TC-KIT Big Cut 0" 6" 40010009 TC-KIT Big Cut +4" 6" 40010010 TC-KIT Smooth 0" 6" 40010011 TC-KIT Smooth +4" 6" 40010012 TC-KIT Big Cut 0" 6" 32010013 TC-KIT Big Cut +4" 6" 32010014 TC-KIT Smooth 0" 6" 32010015 TC-KIT Smooth +4" 6" 32010016 TC-KIT Big Cut 0" 0" 40010017 TC-KIT Big Cut +4" 0" 40010018 TC-KIT Smooth 0" 0" 40010019 TC-KIT Smooth +4" 0" 40010020 TC-KIT Big Cut 0" 0" 32010021 TC-KIT Big Cut +4" 0" 32010022 TC-KIT Smooth 0" 0" 32010023 TC-KIT Smooth +4" 0" 32Oil Tank

(included with Frame Kit)

Swingarms for Drag style frames...see Swingarm section on page 81

Build HintStandard and Extra wide Dragstyle frameRear Belt - 133 teethRear Belt Pulley - 61 teethBelt width - 1-1/8"Extra wide drag style frameTransmission offset for 8" x 15"wheel & 230 tyre - 40mmTransmission offset for 9" x 15"wheel & 230 tyre - 40mm

Big Cut Style

Smooth Style

999994 Polished billetbattery case


frames and chassis

Chopper Frame• Frame takes up to 250 tyre with 9in rim

• Frame kit comes with polished Stainlesssteel head cups/bearings, oil tank andmountings

• When ordering – indicate if you needgas tank mounts


• Frame kit



Oil Tank (included with frame kit)

000180 Fender struts-raw - left side

000181 Fender struts-raw - right side

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Evo Engine - right side drive

Twin Cam Engine - left side drive

Telephone: UK 01424 83054280

frames and chassis

Width Frame Belt Belt Pulley Max Tyre Size Belt WidthTeeth Teeth Rim Size

Standard Evo LSD 65 130 8" x 18" 250 1- 1/8"Standard TC LSD 70 135 9" x 18" 250 1-1/8"Wide Evo LSD 65 130 9" x 18" 250 1-1/8"Wide TC LSD 70 135 9" x 18" 250 1-1/8"Standard Evo RSD 65 130 8" x 18" 250 1-1/8"Standard TC RSD 70 135 9" x 18" 250 1-1/8"Wide Evo RSD 65 130 9" x 18" 250 1-1/8"Wide TC RSD 70 135 9" x 18" 250 1-1/8"

Swingarms for Chopper frames...see Swingarm section on page 81

TP Engineering Motors - see Enginesand Transmissions section

• See our range of quality budget priced 6 speed RSD& LSD transmissions


• See our large range of Aluminium & Steel Gas Tanks- For advice on fitment, please give us a call

• You may need some offset parts

• See our range of offset parts in the 'Big Wheel'section

• See our range of exhaust systems to complete yourcustom bike. Our ‘Phoenix’ exhaust comes withmounting bracket for Penz frame

Part Number Width Engine - Left or Neck Rake-DegRight Side Drive Height

010040-KIT Standard Evolution - LSD +6" 32010040TC-KIT Standard TCB - LSD +6" 32010041-KIT Standard Evolution - LSD +6" 40010041TC-KIT Standard TCB - LSD +6" 40010042-KIT Wide Evolution - LSD +6" 32010042TC-KIT Wide TCB - LSD +6" 32010043-KIT Wide Evolution - LSD +6" 40010043TC-KIT Wide TCB - LSD +6" 40010040-KIT Standard Evolution - RSD +6" 32010040TCRSD-KIT Standard TCB - RSD +6" 32010041RSD-KIT Standard Evolution – RSD +6" 40010041TCRSD-KIT Standard TCB – RSD +6" 40010042RSD-KIT Wide Evolution – RSD +6" 32010042TCRSD-KIT Wide TCB – RSD +6" 32010043RSD-KIT Wide Evolution – RSD +6" 40010043TCRSD-KIT Wide TCB – RSD +6" 40

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frames and chassis


Swingarms for Dragstyle andChopper Frames

Swingarms come complete with wheelaxle kit/swingarm axle kit includingbearings

Style Drag Style for Twin Cam® Drag Style for Evolution® Drag Style for Evolution® ChopperStandard Width Extra Wide

Style Part Number Part Number Part Number Part Number

1. Swingarm with excenter 011015 XLTC-KIT 011015-KIT 011015 XL-KIT 011023-KIT

2. Swingarm with chain adjuster system 011016 XLTC-KIT 011016-KIT 011016 XL-KIT 011023K-KIT

3. Custom style swingarm with excenter 011017 XLTC-KIT 011017-KIT 011017 XL-KIT

4. Custom style swingarm with standard chain adjuster 011018 XLTC-KIT 011018-KIT 011018 XL-KIT

5. Curved style swingarm 011051TC-KIT 011051-KIT

6. Round style swingarm 011052TC-KIT 011052-KIT

7. New Style Swingarm 001089-KIT

HPU Catalogue Please ask for

a copy

1

4 5 6 7

2 3

Telephone: UK 01424 83054282

frames and chassis

Sportster custom using SCS frame kit. Built by Santiago Chopper. USA. Exhaust System &WBO gas tank are from AR Harley & Sons.These can be ordered along with frame order.

Engine: Look at Engine and Transmission section

Sportster custom using a SCS frame kit. Built by V-Motors (Belgium) www.v-motors.be ExhaustSystem ‘Hotrods’ & ‘Chopper’ gas tank are both from A R Harley & Sons. We can supply these alongwith frame order. Contact Johan at V-Motors if you want them to build you one.

SCS Sportster‚‘Dragstyle’ FrameKit®

These quality kits include……frame,swingarm, neck cups and bearing kit,engine mounting kit, oiltank, battery box,axle adjuster, fork lock, swingarm axle &wheel axle.With TUV.

Frame Kit

R1015 Sportster Dragstyle frame kit,including swingarm 32 deg rake



Malteser


frames and chassis

SCS Evo & TwinCam® ‘Dragstyle’Frame Kits®

These quality kits include……frame,swingarm, neck cups and bearing kit,engine mounting kit, oiltank, battery box,axle adjuster, fork lock, swingarm axle &wheel axle. Made for Evolution‚ engineand Twin Cam‚ A motor using adapter forEvolution style transmission.With TUV

R1033 Softail dragstyle frame kit,including swingarm 32 deg rake



36-995 Twin Cam A Adapter

Optional Extras

36-995 Twin Cam‚ A Adapter

Mount a Twin Cam‚ A motor in this frameusing an up to 99 transmission

F1090 Stainless steel beltgard

F1090-1 Stainless steel beltgard-polished

900100Kit Frame neck cup, Bearings, dustshield kit

900095Kit Frame neck cup bearings – set

F1091 Stainless steel splashgard • See our range of budgetpriced 6 speed transmissions

• Order your tyres andsuspension from us

• See our large range ofAluminium & Steel Gas Tanks- For advice on fitment,please give us a call

• You may need some offsetparts...See our range ofoffset parts in the 'BigWheel' section

• See our range of exhaustsystems to complete yourcustom bike.

Telephone: UK 01424 83054284

frames and chassis

HogTech Frames Frames are important, they are like thefoundations of a house.They help todictate the style you want to achieve andbring integrity and strength to the finishedbike. Hogtech have been making framesfor many years and you can see fromtheir innovative frame jig that they areserious about what they are good at.

Frames are made in the Swedish style andthese offer some of the smoothestlooking and well built pieces of kit on themarket today.They are amongst thehighest quality available.The picturesspeak for themselves!

Tolle Forks


frames and chassis

Northern SpiritFrame Kit®

with TUV• For Evo and TCB engines

• Made in 30mm od x 3mm wallthickness & 40mm od x 4mm wallthickness tube

• Smooth steering neck with built inbearing cups and hidden forkstop

• Axle mounts in stainless steel withaluminium covers

• Support tubes between centre tubeand seat tube

• Includes rear axle

• Bracket for lower triple tree (hiddenforkstop)

• Frames take up to 200mm tyre withchain and 180mm tyre with 1.5” belt asstandard

• Rake up to 50 deg & +4in stretch infront tubes

• Foot control mounts as per FXR (2 holes) Use weld on kickstand

• Order your choice of rake/stretch

• 50 deg+ rake, +10in stretch top tube,up to 20in stretch in front tube & anysize tyre – special order

Twin Cam®

Evo

Telephone: UK 01424 83054286

frames and chassis

HOG2502 Northern Spirit RigidFrame, including axle &forkstop – Knuckle, Pan

HOG2503 Northern Spirit RigidFrame, including axle &forkstop - Shovel

HOG2504 Northern Spirit RigidFrame, including axle &forkstop - Evo

HOG2505 Northern Spirit RigidFrame, including axle &forkstop - TCB

See price list Extra rake/stretch


frames and chassis

Northern Cruiser Frame Kit®

(TUV being applied for)

• Clean and smooth frame styling

• For Evo and TCB engines(longprimarys)

• Includes swingarm

• Pivot axle CNC machined in stainlesssteel(DIN 1017) with SKF bearings andseals

• Made in 30mm od x 3mm wallthickness & 40mm od x 4mm wallthickness tube

• Foot control mounts as per FXR(2 holes) Use weld on kickstand

• Motor & transmission mounts are onframe centre line

• Use shocks for Softail‚ 89-up

• Order your choice of rake/stretch

• Absence of fender strut mounting holesallows fender to be welded on for thatclean integrated look

• 50 deg+ rake, +20in stretch toptube, up to 20in stretch in fronttube & any size tyre – specialorder

• Smooth steering neck with built inbearing cups and hidden forkstop

• Axle mounts in stainless steel withaluminium covers

• Rear transmission mount laser cut inextra heavy (8mm/5/16”) steel

• Support tubes between centre tubeand seat tube

• Includes rear axle

• Bracket for lower triple tree(hiddenforkstop)

• Frames takes up to 240 tyre

• Rake up to 50 deg & +4in stretch asstandard

Telephone: UK 01424 83054288

frames and chassis

• See our range of quality budget priced 6 speed transmissions


• See our large range of Aluminium & Steel Gas Tanks - For advice on fitment, please give us a call

• You may need some offset parts - See our range of offset parts in the 'Big Wheel' section

• See our range of exhaust systems to complete your custom bike.

HOG2500 Northern Cruiser, including Swingarm/pivot axle kit/rear axle/forkstop - Evo

HOG2501 Northern Cruiser, including Swingarm/pivot axle kit/rear axle/forkstop - TCB

HOG2506 Oil Tank – Aluminium

Extra rake/stretch - see price list

New Design Swingarm with taperroller bearings and seals.This is theonly Softail frame available with anefficient Swingarm.


frames and chassis

001222 Softail suspension units black – Twin cam 2000up

DN9011 Softail shock Chrome/adjustable 84-99 - set

Fournales

Special Fournales shocks for Softail‚models.They feature a unique twochamber construction by which the rideheight can be adjusted from stock heightto 4cm/1-1/2” lower.The damping is simplyadjusted at the main body valve by varyingair pressure using the special air pump.

Fournales Air Pumps

The high operating pressure of Fournalesoil-pneumatic shocks requires thesespecial Fournales air pumps for thecorrect adjustment.They can reach

pressures up to 35 bar which is enoughfor the heaviest bikes. Each pump includesa mounted pressure gauge.

F8000 Pan Cruise (pair) - Black - 84/99

F8001 Pan Cruise (pair) - alloy silverfinish 84/99

F8002 Pan Cruise (pair) - alloy silverfinish 2000up

F8003 Springer Air Suspension - alloybody silver/black colours

F8004 Compact Air pump

Air Ride Suspension This complete kit will lower your backend by 1inch and raise it by 5 inches atthe touch of a button. Comes withmounting kit to bolt onto your bike.

ARH9049 Air ride suspension incmounting kit - Softail up to 1999

ARH9050 Air ride suspension incmounting kit - Softail from2000 up

001221 Softail suspensionunits chrome – Evo 89-99

001223 Softail suspensionunits chrome –Twin cam 2000up

001225 Softail Lowering Kit - Evo 89-99

001226 Softail LoweringKit - Twin Cam2000up

001229 Softail suspensionscrew kit - Evo 89-99

001230 Softail suspensionscrew kit - TwinCam 2000up

001228 Softail suspension spring spacer-Evo/TC - pair

Rear Suspension Systems

When you order your frame, order yourtyres at the same time... from us.

We can supply any tyre made for anymotorcycle. From fat to thin and from smallto very large.

Don't forget, before you design your bike orbuy the parts, decide what tyres/wheels youwant to use and ensure they are availablefor you to buy. See the tyre advice.

Fenders UHS Big Wheel Kits neck cup and bearing kit, 40mm transmission plate welded on, and side...

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Transcript of Fenders UHS Big Wheel Kits neck cup and bearing kit, 40mm transmission plate welded on, and side...