FCV-620 - AWEA › aw_suzhou › pdf › FCV620_201810_EN.pdfFCV-620 Series 2 3 4 1 1,100 mm 830 mm...
Transcript of FCV-620 - AWEA › aw_suzhou › pdf › FCV620_201810_EN.pdfFCV-620 Series 2 3 4 1 1,100 mm 830 mm...
FCV-620
A-FCV620-EN-201810
AWEA MECHANTRONIC CO., LTD.
Copyright 2018 by AWEA Mechantronic Co., Ltd. All right reserved
HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com
CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]
ISO 9001 ISO 14001
Series
High Speed 5-Axis Machining Center
SeriesFCV-620
2
3
4
1
1,100 mm
830 mm
3,110 mm2,231 m
m
Derived from AWEA's advanced R&D technology and
high quality components, FCV-620 5-axis*1 machining
center offers high speed, high accuracy, easy operation
and many other superior capabilities.
FCV-620 offers the best cost performance
ratio than any other same class 5-axis
machining centers in the field.
Outstanding 5-axis*1 simultaneous machining
ability can finish complicated parts in a single
s e t u p w h i c h e s p e c i a l l y s u i t s a u t o m o b i l e ,
aerospace, medical and other industries that
demand high accuracy.
High performance B / C axes rotary working table.
Table load capacity is up to 300 kg ( 0o~ 45o ).
B-axis swiveling range is -50o~ +110o.
Depending on machining requirements, FCV-620
provides 12,000 / 15,000 rpm direct-driven spindle
or 16,000 / 20,000 rpm high speed built-in spindle
for option.
*1 FANUC Oi -MF is 4+1 axes.
Double door design provides convenient work piece loading and unloading space.
Optimal compact structure design minimizes foot print increases the factory space e�ciency.
Controller panel adopts 160o swivel design which ensures convenient operation.
High efficiency 32T arm type ATC system is equipped as standard accessory. 40T / 60T is also available for option.
1
2
3
4High Speed 5-Axis Machining Center
1 2
Guided by Finite Element Analysis and utilizing high tension
Meehanite casting structure allow one-piece bed, column and
saddle to reach optimal design. Mechanical strength of machine
can sustain extremely heavy cutting while maintaining long-term
excellent accuracy. As a result, super rigidity structure of FCV-620
can also extend the life time of the tool usage.
Linear Scale ( Opt. ) Rotary Working Table
Movable column C-shape structure design provides the best structural rigidity and
minimizes floor space at the same time.
Column adopts one-piece thick ribs structure with 4 large-sized linear blocks well
support saddle which remains steady while fast movement machining on Y-axis.
All axes adopt roller type linear guide ways, featuring heavy cutting capability of box
ways, and fast movement and low wear capabilities of linear guide way.
X / Y / Z axes are direct driven by AC servo motor with absolute encoder, which provide
powerful thrust and fast acceleration / deceleration movement with extreme accuracy.
The optional high resolution close-loop linear scale ensures excellent positioning and repeatability accuracy.
Advanced design of rotar y table is unilateral driven and supported by both sides of structure to provide outstanding performance and accuracy.
Extremely Short Spindle Overhang
Overhang
FCV-620 Minimal spindle overhang design ensures structural rigidity of spindle and machining accuracy.Series
X / Y / Z axes rapid feed rate36 m/min
High Speed 5-Axis Machining Center
3 4
12,000 rpm direct-driven Spindle
FANUC
12,000 rpm direct-driven Spindle
FANUC
15,000 rpm direct-driven Spindle
0 3,750 7,500 11,250 15,000 rpm
15
30
22.5
36
40
2018
10
26
30
7.5
15,000 rpm direct-driven Spindle
0 1,000 2,000 3,000 4,000 rpm
FANUC FANUC
FANUC FANUC
10
20
15108
120
60
48
30
70
90
5
20,000 rpm Built-in Motorized Spindle
0 4,0002,000 6,000 rpm
10
20
15100
150
50
1624
64
95
5
20,000 rpm Built-in Motorized Spindle
0 10,0005,000 15,000 20,000 rpm
15
25
2020
25
14
10
5
15
17
10975
6,0002,000 4,000 8,000 10,000 12,000 rpm0
HEIDENHAIN
98
4
13
18
90
120
60
30
897963
108
12,000 rpm direct-driven Spindle
5,000 10,000 15,000 20,000 rpm0
ATE
25
20
15
10
5
2930
99
120
40
20
8380
60
100
20,000 rpm Built-in Motorized Spindle
15 kW ( 10 min. )
11 kW ( 30 min. )
4,000Torque ( Cont. )
Torque ( 30 min. )
Torque ( 10 min. )
7.5 kW ( Cont. )
7.5 kW ( Cont. )
15 kW ( 10 min. )
11 kW ( 30 min. )
1,500Torque ( Cont. ) Torque ( 30 min. )
Torque ( 10 min. )
10 kW ( Cont. )
15 kW ( 10 min. )
1,500Torque ( Cont. )
Torque ( 10 min. )
15 kW ( Cont. )
18.5 kW ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
1,500
14 kW ( S6-40% )
17 kW ( S6-25% )
12.5 kW ( S6-60%)
10 kW ( S1 )
S1
S6-60%S6-40%
S6-25%
2,870 18,020
25 kW ( Cont. )
29 kW ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque[ N-m ]
Output[ kW ]Low-Speed
Torque[ N-m ]
Output[ kW ]Low-Speed
Torque[ N-m ]
Output[ kW ]Low-Speed
Torque[ N-m ]
Output[ kW ]High-Speed
Torque[ N-m ]
Output[ kW ]High-Speed
Torque[ N-m ]
Output[ kW ]
Torque[ N-m ]
Output[ kW ]
Torque[ N-m ]
Output[ kW ]
High-Speed
0 6,0003,000 9,000 12,000 rpm
10
20
15
26
40
20
10
36
30
5
0 6,0003,000 9,000 12,000 rpm
20
10095
70
120
40
20
60
80
15
10
5
11 kW ( Cont. )
15 kW ( 30 min. )
4,000
Torque ( Cont. )
Torque ( 30 min. )
11 kW ( Cont. )
15 kW ( 30 min. )
1,500 Torque ( Cont. )
Torque ( 30 min. )
BBT BT
1
1
2
2
B ui l t - in sp indle e f f ic ient ly lowers
vibration of spindle while machining,
which also extends life time of spindle
and promote long period of machining
accuracy.
Optional coolant through spindle. ( 20 bar / 70 bar )
Direct driven design efficiently isolates heat
from motor, reduces thermal deformation
and maintain long period of machining
accuracy.
High Speed Direct-driven SpindleHigh Speed Built-in Spindle
The inner taper of the spindle conforms with BBT40 tool to provide a f i r mer gr ip to the tools , which prevents tool vibration that affects machining accuracy. ( HSK-A63 is optional )
other motors is also available
Ulitimate Machining Power
5 6
30
18H7
30
12
21
12.
5
6
Ø 4
8
6.3
Ø 6
3
32 10
MAX
.Ø 5
2.4
M18 x 1.0P
Ø 8
.4
TAPER 1/10
20
26.5 26.5
20
16
72.3
18
26
BBT40
HSK-A63
Ø 4
4.45
Ø 6
3
16.6
Ø 5
3
65.4 ±0.2
100.4
Ø 1
5 +0
-0.1
Ø 1
0 +0
-0.1
90°
60°
1+0-0.005
27
60°
16.1
M16
25 35
28 +0-0.1 3
4
( unit : mm )
Machine Dimensions
T-slot Dimensions
Table Dimensions Tool Shank and Pull Stud Dimensions
2,231.5 3,110 830
2,38
52,97
0
1,100
1,20
0
860
620
4,38
0
4,190
1,166
Ø 650
9393
100 100 100 100
55H7
12
B -axis
360° C -axis
+110°
Rotary table adopts one-piece spheroidal graphite casting iron which provides
excel lent duc t i l i t y and great ant i -v ibrat ion abi l i t y to ensure opt imal
machining accuracy.
Working table equips super rigidity tailstock support which ensures excellent machining accuracy during heavy loading or unbalancing force on table.
Worm gear driven by servo motor
Circular hydraulic brake system
HEIDENHAIN rotary linear scale as standard accessory
Ultra performance B / C axes
High Performamce Rotary Working Table
Dimensions
7 8
635 ( X-axis travel )
460
( Z-a
xis
trav
el )
535 ( Y-axis travel )
267.5
80 250
330
Ø 330
Ø 535
50 150
267.5
275360
115
R 330
Working Area
( unit : mm )
Interference Diagram
180
45
50° 40.5
380
560
110°
■ B / C axes rotary encoder
■ Spindle cooling system
■ Spindle air curtain
■ Coolant nozzle around spindle
■ Centralized automatic lubricating system
■ Chain type 32T tool magazine
■ Coolant equipment system ( Pump & tank )
■ Caterpillar type chip conveyor and bucket
■ Roof enclosed splash guard
■ AC cooler for electrical cabinet
■ Water gun and air gun for cleaning
■ LED work light + LED tube
■ Standard RS-232 transmission interface
+ network interface card ( NIC )
■ Tool box and anchor bolts
■ Operation manual + maintenance guide
■ Chips wash down
■ Alarm light
FCV-620
SPECIFICATIONS
X-axis travel mm 635
Y-axis travel mm 535
Z-axis travel mm 460
B-axis swiveling range -50˚ ~ +110˚
C-axis rotary range 360˚
B / C axes swiveling speed rpm 25
Distance from spindle nose to table center mm 150 ~ 610
WORKING TABLE
Table diameter mm Ø 650
Table load capacity ( 0°~ 45° ) kg 300
Table load capacity ( 45°~ 90° ) kg 200
T-slot ( width x no. x space ) mm 18 x 5 x 100
SPINDLE
Spindle taper BBT40 / HSK-A63
Spindle speed rpmDirect drive spindle 12,000 ( 15,000 )
Built-in spindle 16,000 ( 20,000 )
Spindle motor ( cont. / 30 min ) kW 11 / 15 ( FANUC 12,000 rpm )
FEED RATE
X / Y / Z axes rapid feed rate m/min. 36
Cutting feed rate m/min. 1 - 20
TOOL MAGAZINE
Tool magazine capacity T 32 ( 40 / 60 )
Max. tool diameter / adj. pocket empty mm Ø 75 / Ø 127
Max. tool length mm 250
Max. tool weight kg 6
ACCURACY
Positioning accuracy ( VDI 3441 ) mm P ≤ 0.012 / Full Travel
Repeatability ( VDI 3441 ) mm Ps ≤ 0.008
GENERAL
Control system HEIDENHAIN iTNC 640 / FANUC Oi -MF*1
Pneumatic pressure requirement kg/cm2 6
Power requirement kVA 50
Machine weight kg 8,500
■ HEIDENHAIN iTNC 640 control system
■ 15,000 rpm direct-driven spindle
Standard Accessories
Optional Accessories
Specifications are subject to change without notice.
■ 16,000 / 20,000 rpm built-in spindle
■ Coolant through spindle
■ Spindle thermal compensation
■ Automatic power off system
■ X / Y / Z axes linear scale
■ Chain type 40 / 60 T tool magazine
■ Oil skimmer
■ Automatic tool length measurement
■ Automatic work piece measurement
■ Transformer
*1 For 4+1 axes
Dimensions
9 10