OwnerManualCrank Motor

FALCON

2

DEALERSTAMP

/ / 20PURCHASE DATE:-

DAY MONTH YEARDATATAG ID:-

DATATAG ETCH NUMBER:-

Register your DATATAG online atdatatag.co.uk/cycle/validate.php

BICYCLE SERIAL NUMBER:-

IMPORTANT PLEASE READ THIS MANUAL FULLY BEFORE USEFor your safety and to ensure a long and trouble free life of your Batribike

bicycle, check the operation of brakes, lights, bell and gears,and check tyre pressures are correct.

Also check all fasteners, including quick release mechanisms,before every ride.

Falcon

3Thank you for purchasing a BATRIBIKE Electric Bicycle

With care and correct usage your bicyclewill give many years of service.

ImportantPLEASE CHARGE THE BATTERY

BEFORE FIRST USING THE BICYCLEEven though the battery indicator will show charge this cannot be

relied upon until the battery has had the initial full charge.

1 ELECTRIC BICYCLE1 BATTERY with 2 Keys1 BATTERY CHARGER with UK Mains Lead1 MANUAL1 DATATAG Regiistration Certificate

ContentsParts Identification ............................................ PAGE 4Battery Care & Charging ...................................PAGE 6Using the Power Assistance ............................. PAGE 8Programmable Functions ..................................PAGE 15Cycle Computer Functions ............................... PAGE 18Troubleshooting................................................. PAGE 21Standard Bicycle Functions .............................. PAGE 22Datatag ............................................................. PAGE 26Maintenance Schedule ..................................... PAGE 28Special Battery Features .................................. PAGE 30Warranty ........................................................... PAGE 32Specifications ................................................... PAGE 34Certificate of Compliance ................................. PAGE 35

PACKAGECONTENTS

4

PARTS IDENTIFICATIONWe continually strive to ensure that we provide you with

the best possible products, thereforeSPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

LCD (Display)

1

Handlebar Adjust (rotate)

2Rear Brake Lever

3 Front Brake Lever4

Motor Cutout Switch

5

Gear Selector (twist)

6

Bell

7 Gear Indicator891011

Front Tyre 20 x 1.75

Safety Lock Lever

Front Vee Brake

Battery12

Battery Power Switch

13 Battery Lock1415

Controller Box

16

192021

Foldings Pedals

222324

Datatag Label

Bicycle Serial Number

Battery Serial NumberSide Stand

Centre (Crank) Motor7 Spd Shimano GearsRear Tyre 20 x 1.75

25

Seat Height Adjuster

262728

Wheel Quick Release

293031

Rear Vee Brake

32

1 2 3

4 86

15

11

9 10

UNDERSIDE VIEWOF BATTERY

DISPLAYPOWERSWITCH

TOP VIEW OFBATTERY

4METER ON TOPOF BATTERY

Frame Fold Lever

34

Handlebar Fold Lever

33

Charging Socket

Fuse 5A (ORANGE)

1718

35

14

END VIEW OFBATTERY

5 7

Handlebar Adjust (height)

Fuse 20A (YELLOW)12 13

1716

Battery Power Meter

Warranty LabelBattery Care Label

METERPOWERSWITCH

5

11

19 206

21

22

23

18

ON BOTTOMBRACKET HOUSING

27

26

31

25

34 32

29

24

24

28 30

33

35ON TOPOF FRAME

6

BATTERY CARE & CHARGINGYour Batribike Electric Bicycle uses a Lithium battery for it's power and thefollowing points will directly affect battery life and performance.StorageBatteries do not like to be stored in very hot or very cold conditions or to besubject to conditions of high moisture. They also do not like to be left in a fullydischarged state. If Lithium batteries are left flat for an extended period they mayno longer be functional.• Store your battery between 15º C and 25º Cin a dry area. (The conditions found in anormal domestic house).• If your Batribike is not in use for an extendedperiod it is imperative that you charge thebattery before storage and then charge thebattery once a month to prevent deterioration.

ChargingLithium batteries do not like to be left discharged.It is good practice to recharge as soon as isreasonably possible after the battery goes flat.We recommend charging after every ride, thatway your electric bike is always ready for yournext outing.• Do not charge at temperatures below 0º C• Switch off the battery before charging, usingswitch located on the underside of the battery.• Battery can be charged on or off the bike.• Always make sure the battery and chargerare on a non-flammable, dry surface awayfrom sources of heat, humidity and flammablematerials.• Do not cover the batteryor charger whilst charging.• Only use the chargersupplied with your battery.• Even if not in use rechargeyour battery a minimum ofonce a month.

Removing the BatteryTo remove the battery, turn off at thehandlebar display, battery and power meterswitches located on the battery, then turn thekey anti-clockwise. Whilst holding the key inthe unlock position, slide out the battery fromthe rear of the carrier. Useful finger grips areprovided on the underside of the battery.

For Your Safety• Keep battery awayfrom children• Do not dismantle• Do not pierce or crush• Do not immerse in liquid• Do not expose totemperatures over 60ºC• Do not short circuit thebattery connections• Do not leave unattendedwhilst charging• Do not sleep near abattery that is charging

Failure to adhere to theseBattery Care instructionscan allow the battery todeteriorate and may posea serious risk of Fire

7Using the ChargerTwo types of battery charger areused by BATRIBIKE. (Only one willbe supplied). Both have a chargelight which will display RED whencharging and change to GREENwhen the battery is charged.The alternative type charger also has a second lightwhich shows RED when mains power is applied.• Ensure the battery is switched off.• Plug the charging lead into the battery.

The charging lead plugs into the charging socketlocated beneath the rubber cover on the underside ofthe battery casing. It can only be inserted one way.• Plug the charger into the mains socket andswitch on at the wall outlet.• The lights on the charger will illuminate after afew seconds.

When charging is complete the RED charge light willchange to GREEN. May take up to 6 hrs for flat battery.• Once charged, switch off at the wall outlet and unplug.• Disconnect the charging lead from the battery andreplace the cover over the charging socket.

The battery does not have to be completely discharged before it is recharged. TheLithium battery has no "memory" and therefore can be charged at any time. It isperfectly acceptable to recharge the battery after a short ride so that the battery isfully charged before the next ride.

NOTE: If the battery is chargedand the charger left switchedon for an extended period thealternative type charger will entera low power state, indicated byboth the RED and ORANGE/GREEN LEDs flashing slowly.Switch off and unplug as above.

IMPORTANTPlug the charger into the batterybefore switching on at the mains.Similarly, switch off at the mains beforeunplugging the charger from the battery.DO NOT LEAVE PERMANENTLY

CONNECTED

8

Your BATRIBIKE ElectricBicycle can be used as a normalpedal cycle by simply notswitching on the battery.

(or using in ZeroAssist - see below)

Usage

Buttons

Display Information Areas

UP

POWER

DOWN

CYCLECOMPUTER

FUNCTIONTYPE

BATTERYSTATUS

POWERUSAGE

Display Information Areas

ASSISTLEVEL

DATA AREA/ASSIST LEVEL

9

To use under electric power, switch on atthe power switch on the underside of thebattery, turn on the power meter bypressing the button on the top of thebattery, then press the POWER button onthe handlebar LCD display.

Control Buttons

Switching On

ELECTRIC BICYCLE FUNCTIONS

By means of the three buttons, MODE, UP andDOWN, on the handlebar mounted display unit,the various functions of the power controller andCycle Computer can be utilised.See the following sections for details.

To turn off the LCD and the power to the bike, press and hold thePOWER button for 2 seconds.If the power is left on for an extendedperiod and the bike is not used, thenthe power will automatically be turned off.To fully turn off the power press and hold the battery meter powerbutton, located on the top of the battery, and also switch off at thepower switch on the underside of the battery.

Switching Off

10

The LCD shows the charge remaining in thebattery in the lower right of the display. Theindicators will gradually go out as the batterypower is used up. Refer to the table belowfor details.

Battery Meter

70 - 100%

SYMBOLDISPLAYED

CHARGEREMAINING

BATTERY METER DISPLAYS THE CHARGE REMAINING IN THE BATTERY

BATTERY ISEXHAUSTED AND

SHOULD BERECHARGED AS

SOON AS POSSIBLE

50 - 70%

30 - 50%

15 - 30%

0 - 15%

FLASHING

Display Backlighting - Night Mode

The LCD has a backlight for night time use. This is switched on bypressing and holding the UP (+) button.

To turn the backlight off,again press and hold theUP (+) button.

11

The top right large digits will normally display the current speed ofthe bicycle. For the UK market this is set to show miles per hour(MPH). The display is accurate to about 10% when the wheel sizeis correctly calibrated and the tyre inflated as per themanufacturers recommendations.

Speed Display

During normal use the display will also show the amount of power(WATTS) being used by the motor.

This is shown in the lower right of the display.

Power Usage

12

There are 5 levels of pedalassistance available from the motor.Using the UP and DOWN buttonsyou can select from Level 1 (ECO),to Level 5 (BOOST). The motor will

then be activated upon pedalling. There is a rotationsensor located near the crank which senses when thepedals are being used.

Pedal Assistance

Please remember that the above values are provided as a guide.Due to manufacturing tolerances the performance may vary.

PEDAL ASSISTANCE FROM THE MOTORLEVEL RANGE (up to)

Provides maximum power whennegotiating hills and head winds.Great when needing to simply get fromA to B as fast as possible.Great for commuting to work.

EXAMPLE OF USAGE

Normal Use Mode.These are the levels to use for everydaycycling. Gives good performance whilstmaximising usable range per charge.Best for Leisure Use.

Use these lower power levels whennegotiating busy cycle paths andcrowded areas. Also use when settingoff and gradually increase through thelevels for a smoother performance.Ideal for negotiating obstacles.

28 miles

32 miles

48 miles

60 miles

38 miles

13Weather and terrain will affect the performance. In hilly areas, orwhen the bike is heavily loaded, there will be a significant increasein the power used fromthe battery and hencethe range will decreaseaccordingly. A lightlyloaded bike will achievehigher performancelevels. (These resultswere obtained by testriders in optimalconditions - 75kg rider,level ground, no wind).

14

Your BATRIBIKE bicycle has a Walk AssistMode. This is designed to propel the bikeunder power at a low speed of 6 km/h (4MPH) and is ideal to help you when pushingthe bike up steep hills. It is not designed forprolonged use or whilst riding.

Assisted Walking Mode (PUS)

THEN HOLD

PUS flasheswhilst in WalkAssist mode.

BS EN15194 Compliance

The BATRIBIKE Falcon conforms to BS EN15194.

If the assistance level is set to ZERO, then the motorwill not be turned on. Your BATRIBIKE will now actand feel like a normal bicycle. This is useful when youare feeling fit at the start of a journey or using yourbike for exercise purposes. Power is still only a buttonpress away.

No Assistance - Normal Pedal Bicycle

15

As delivered the BATRIBIKE Falcon is set up to use straight awayin the most popular configuration, but there are a number offunctions which can be tailored to suit the individual rider. Theseare user set as per the following sections.

Programmable Functions

TOGETHER

User Settings

To enter the User Settings press and holdthe UP (+) and DOWN (-) buttonstogether for 2 seconds.Press the Mode (M) button to select thedesired function and use the Up andDOWN buttons again to select therequired value. A long press of the Modebutton will activate the setting and returnto normal bike display .

Two settings are available to the user:-

1. Backlight Level2. Speed Max

When in the settings mode the display will show SETin the bottom right of the display.Use of these settings is explained on the following pages.

16

Backlight Contrast

The backlight of the display can be set to one of three values. level3 is the brightest, level 2 medium and level 1 is the lowest setting.Adjust to suit for night time riding.

To change the level use the UP andDOWN buttons. The display will showthe level at the top right of thedisplay.

TO CONFIRM SETTINGThe display willnow change to thenext settings mode

OR

When the desired level is reached, press the MODE button toaccept and move to the next settings menu.

17

There is a Max Speed setting available on the User Menus.Setting values above 25 has no effect on the performance ofthe bike as the system hardware has been internally set to cutoff the motor assistance at 25 km/h and cannot be overridden.The default setting is 25 to comply with UK and EU Electric BikeRegulations.The maximum speed can be set from 12 to 25 to suit the user.Please note that these values are in km/h even though thecycle computer functions are set to MPH for the UK market.

Max Speed

TO EXITSETTINGS

The changes you made in thesettings screens will be savedand the display will return tonormal operating mode

THIS ACTION CAN BE PERFORMED FROM ANY OF THE SETTINGS SCREENS

Exit User Settings Speed

18

CYCLE COMPUTERThe BATRIBIKE Pro Range has useful Cycle Computer functionsbuilt in. There is a built in sensor and pickup located in the rearwheel and frame which activates the speed and distance readings.

When first turned onthe display shows theSpeed (in MPH) in thetop right.The assistance level(PAS) is set to thelowest level, (1 ECO).

To change the display to show the Average Speed, simply pressthe MODE button. Repeat to show the other available functions asshown below. The display will eventually return to SPEED display.

Display Sequence

Initial Display (SPEED)

After a short time of inactivity the screen will return to showing thedefault display, SPEED, no matter which cycle computer function iscurrently being displayed.

19

Current Speed in MPHAverage Speed sincelast reset

Maximum Speed sincelast reset

Total Distance in Miles(Cannot be reset)

Trip Time since last reset

Trip Distance in Miles

20

To reset the TRIP Distance and Trip Time at the start of ajourney, ensure that either TRIP or TRIP TIME is showing on thedisplay and simply press and hold the MODE and DOWN buttonssimultaneously, and hold for 2 seconds.Average Speed and Maximum Speed reset automatically onpower down.

Resetting the Trip

The Odometer distance displays the total distance travelled by thebicycle since leaving the factory and cannot be reset.

TOGETHER

21TROUBLESHOOTING

The display can also show diagnostic information in the event of amalfunction.If an error occurs the display will show a code as in the exampleshown. Make a note of the error number and turn off the bicyclepower at both the LCD and the battery switch. After 2 minutes turnon the power again. If the code re-occurs contact your dealer forassistance.

Diagnostic Error Messages

22

STANDARD BICYCLE FUNCTIONS

Gears

The FALCON is provided with 7 speed Shimano RevoShift gears.To change gear you use the right handlebar twist selector.

Gear number 1 is low for hills and rough terrain and gear 7 is highfor normal road use. An indicator window shows the selected gear.

To decrease the gear simply twist the half grip towards you withyour right hand. To increase the gear twst the half grip away fromyou.

You must be pedalling forwards as you change gears.

UP

DOWNINDICATORWINDOW

23BrakingTo stop, cease pedalling and pull the brake levers. A brake cutoffis incorporated into the rear brake cable which will ensure thatmotor power is turned off when the rear brakes are applied.

BellA bell is attached to the handlebars.

Side StandTo put the bicycle on its stand:-

1) While holding the bicycle upright, push the standdownwards to its full extent.

2) Lean the bicycle over onto the stand.Make sure bicycle is on solid ground.

Do not sit on the bicycle whilst the stand is down. It isdesigned to take the weight of the bicycle and not the

additional weight of the rider.

Luggage Rack

The luggage rack provided is designed to carry a maximumload of 25kg. Make sure that any items carried are securelystrapped and nothing is able to get caught in the rear wheel.

All other operation of your BATRIBIKE Electric Bicycle is as pera normal pedal cycle.

24

Quick Release fittings for Seat and Handlebar heightsWith the locking lever in the loose position, tighten the nut untilfinger tight. The final tightening is done by moving the lever to thelocked position. To undo move the lever to the loose position toenable height adjustment. Take care not to exceed the limit markedon each post.

Loose Locked

Folding the Bicycle1. FOLD PEDALS

Fold pedals by squeezingin as per photo, and turningthrough 90 degrees.

Turn the pedals to asuitable position so theyare not trapped whenfolding the frame.

2. FOLD FRAME

Release centre frame lock as follows:-

Frame Locked Flip safety catch Pull lever awayfrom frame

Push two halvesof frame together

253. FOLD HANDLEBARS

Loosen the clamp and fold in the direction shown. Take care not totrap the wires and cables.

Reverse procedure to return bicycle to riding position.

Slide lockinglatch

upwards

Fold downlockinglever

Allowhandlebarsto fold down

26

Datatag is fitted as standardto your BATRIBIKE ElectricBicycle

We believe that there are many advantages to having the systemfitted. Our customers often worry about the possibility of theft andDatatag has a proven track record as a deterrent. There are otherbenefits too, including cheaper insurance as major insurers offerreduced premiums for Datatagged bikes.

How it Works

Datatag UV “Stealth” PRO Cycle System including Datadots®

The Datatag UV “Stealth” PRO Cycle System is ideal forBATRIBIKE Electric Bicycles and is a Police Preferred CrimePrevention Product. The system protects your bicycle frame, forksand battery, plus the Datadots® are used to mark many of yourelectric and non-electric cycle components. The system includesthe following state-of-the-art technology:

“Stealth” UV EtchingThe system contains 3 UV “Stealth” Etches topermanently mark the frame, forks and battery.

The unique, almost invisible UV etchingsystem, forms a major part of the risk deterrentand subsequent identification. These “stealth”UV etches don’t visibly mark your cyclepaintwork!

Ultimate TE LabelThe specially designed Datatag tamper evident labels contain aunique cycle identification number and QR code.

They warn off any potential thieves and are both attractive andimpossible to remove without damage.

27

A quick scan of the QR code displays theMake & Model of the bike but does not displayany personal information. Police can obtainfurther information via their linked PNCsystems.

Datadots®

A superior microdot identification systemdeveloped for ease of use. The Datadots®can be applied to any surface, and we havechosen strategic places on majorcomponents, thus making it virtuallyimpossible for the criminals to locate andremove them all.

You must remember to register your Datatag as soon as possible,preferably within 48 hours of purchasing your bike.

Register your DatatagVisit www.datatag.co.uk/cycleand look for the PRO CycleSystem Registration button.If you do not have internetaccess, speak to your dealer forhelp with registration.

You will need the two codes printed on the Datatag RegistrationCertificate included with your bike. The Unique Cycle Visible IDNumber, found on the label attached to your frame, and theDatatag Stealth Etch Code marked on the frame, forks and battery.(Only visible in UV light). You also need the bike Serial Number.

This is a separate registration system to our Batribike WarrantyRegistration.

28

MAINTAINANCE SCHEDULEMaintaining your bicycle ensures you’ll get the most out of every ride and out ofthe entire life of your BATRIBIKE electric bike. How much of your bike’smaintenance you can do yourself will depend on your knowledge, skill,experience and whether you have the necessary tools for the job.

Beyond this manual, it is good to consult your BATRIBIKE dealer for advice ifyou are at all unsure about any of the procedures described. Normalmaintenance is not covered under the warranty and this service may bechargeable.

Before every ride● Mechanical safety checks, (see notes on page 2). Use a fullycharged battery. Visual inspection for damage.

After every ride (or WEEKLY)● Clean the bike, including chain rings and sprocket. Clean andlightly oil the chain and gears.

● This must be carried out after every ride in dusty, marine orwinter conditions due to the salt laden atmosphere.

Every 20 - 30 hours of riding (or MONTHLY if sooner)● Squeeze the brakes and rock the bike to check for anylooseness of the headset or brake mechanisms with each forward orbackward movement. If any are loose, have your dealer check it.

● Lift the front wheel and turn handlebars left and right to check fortightness of steering. If tightness is detected it may be necessary tolubricate bearings and/or adjust the headset.

● Check and adjust the brakes, replace if worn out.● Squeeze spokes in adjoining pairs between your thumb andindex finger.They all should have the same tension. Have your dealer re-spoke ortrue the wheel if necessary.

● Check cables for rust, kinks and fraying, have your dealerreplace them if necessary.

● Check wheel bearings for play and adjust/lubricate if necessary

29After 3,000 miles (5,000 km) (or YEARLY if sooner)

● General inspection

We recommend you arrange to have a thorough inspection of your bicycle by aBATRIBIKE dealer.

Tyre PressuresThe tyres should be pumped up to within the range stated on the sidewall. Thisshould be regularly checked as running with the correct pressures will ensuremaximum range from the battery.

Repairing a punctured tyreIf you have a punctured tyre, we recommend that you get a specialist to carryout the repairs. You can always of course consult a specialist and carry out therepairs on your own if you are confident that you have the necessary skills.As there are no electronic components on the front or rear wheels, their removalfollows standard procedures as with normal bicycles.

30

SPECIAL BATTERY FEATURES

Battery MeterThe battery has a useful meterlocated on the top surface. Thisis handy when the battery is notfitted to the bicycle as it givesan indication of resting chargelevel.The meter lights will showwhenever the battery is turnedon.Turning off the meter will alsoturn off the battery.

Resting ChargeLevel is only anindication ofpower in thebattery at rest.A more accurateindication is givenon the handlebarmounted displaywhen the bike isunder load.

60% to 100%Charged

30% to 60%Charged

0% to 30%Charged

100%60%30%100% 60% 30%

100%60%30%100% 60% 30%

100%60%30%100% 60% 30%

100%60%30%

100%60%30%100% 60% 30%

100%60%30%

CLICK ONCETO TURN ON

PRESS AND HOLDTO TURN OFF

31Battery FusesIf the battery will not operate or charge correctly, firstly switch offand remove the battery and check the fuses (rated 5 and 20A)located on the end of the battery.

It is important to ensure the correct fuse is inserted in eachholder - see below.

Battery Fuse20A Blade Type(Automotive)

Please consider the environment before disposing of any part of yourBatribike Electric Bicycle.

The Battery Pack containsLithium and SpecialConsideration should be givento its safe disposal.Your Local Authority shouldhave the necessary facilities inplace.

If you prefer you may take your original battery to BATRIBIKE for recycling.Never dispose of batteries in a fire or subject to puncture or crushing.

Charging Fuse5A Blade Type(Automotive)

32

WARRANTY CONDITIONSThe following warranty conditions are in addition to your legal rights.

Requirements for WarrantyAs the makers, we guarantee against possible material or construction defects.Provided the following conditions are satisfied :● Please retain your receipt as this is your proof of

purchase and entitlement to Warranty. Theguarantee starts on the date of purchase.

● Warranty is non transferable and applies only tothe original owner.

● Your new BATRIBIKE Falcon is guaranteedfor 2 years from date of purchase.

Exclusions from Warranty● When the bicycle is used negligently or results in accidental damage.● Damage ascribed to normal wear and tear.● Poor maintenance, or modifications that no longer complies with

regulations or original technical specifications.● Damage due to external causes.● The bicycle is put up for hire.● The battery pack is used incorrectly or tampered with. This also

applies during charging.● Compensatory costs arising from damages or accidents.● Cost incurred by loss of the bicycle’s usage.

Brake blocks/pads, tyres, lights and cables etc. are considered as consumablesand replacements are available from BATRIBIKE or may be obtained from yourlocal cycle shop.

In the event of a Warranty claim● In the event of warranty repairs becoming necessary you should

return your bicycle to your Authorised Batribike Dealer, (where youoriginally purchased your Batribike).

● Original defective parts that are sent to the manufacturer forassessment will be replaced by the same or equal value part.

● Delivery and collection charges are not included. These are borne bythe owner.

● Fallowgate Limited exclusively makes the decision whether or not thewarranty applies.

33Battery Warranty Terms & Conditions1. Warranty is void if Warranty Label is removed or tampered with. **2. Owner must ensure that battery is not left in a fully discharged state. **3. Battery must only be charged with the charger supplied. **4. Battery must be put on charge and charged fully at least once per calendar

month, even if the bike is not used. **5. Warranty is not transferrable.6. In the unlikely event of a battery failure, the battery must be returned to

Batribike for testing. If upon testing it is found that the above conditionshave not been met then the warranty will not apply and the cost ofreplacement and carriage will be payable by the Customer. If the battery isfound to be defective and the warranty conditions have been met, then areplacement will be provided and the remaining term of the originalwarranty will apply. (The replacement may be a new or refurbished batteryat the discretion of Batribike.)

** Important NoticeInside most of our batteries there is a data recorder built in to the batterymanagement system (BMS). This data recorder, when coupled to our computersoftware system, records the following information:-a) The total number of times the battery has been charged.b) The maximum interval between charges (Days).c) The number of days since the last charge.

This information will be used when deciding the validity of a warranty claim.

34

Technical Specification FALCON

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----- USER MANUAL FALCON - ISSUE 1 - ©2016 Fallowgate Limited -----

BATRIBIKE Electric Bicycles are exclusive to:-Fallowgate LimitedKellaway HouseMarton RoadSturton-by-StowLincolnLN1 2AHPhone: 01427 787774E-mail: support@batribike.com

www.batribike.com

BATRIBIKE areMembers of theBicycle Associationof Great Britain