Faculty of Chemical & Natural Resources Engineering CHAPTER 7
Transcript of Faculty of Chemical & Natural Resources Engineering CHAPTER 7
![Page 1: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/1.jpg)
UDG1606 Process Instrumentation & ControlFaculty of Chemical & Natural Resources Engineering
CHAPTER 7Data Communications
1
![Page 2: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/2.jpg)
Topic Covered
• Media
• Pneumatic tubing
• Electric wires
• Radio waves
• Optic fibers
• Data Representation
• Analog Control
• Digital Control
2
![Page 3: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/3.jpg)
Introduction
• Data communications ~ send data frequently, reliably, safely and in useful format from the point of origin to the point of use.
• Data Communications is the transfer of data or information between a source and a receiver.
• The source transmits the data and the receiver receives it.
• Transmission distance can be a few feet up to certain miles.
• Transmission line can run through a hazardous environment
thus required a moderate amount of power to operate.
3
![Page 4: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/4.jpg)
4
DATA FORMAT/
REPRESENTATION
Analog
Digital
Data represented by a physical quantity that is considered to be continuously variable and has a magnitude directly proportional to the data or to a suitable function of the data.
Data represented in terms of binary digits, also called bits, which takes on values of one(1) or zero (0).
![Page 5: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/5.jpg)
Analog versus Digital Data
5
Analog data Digital data
Continuous value Discrete value
Unstable Stable
Signal Signal
![Page 6: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/6.jpg)
6
Electric
wires
Pneumatic
Tubing
Optic
Fibers
Transmission Medium
Radio
waves
![Page 7: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/7.jpg)
Pneumatic Tubing
• Analog signals are transmitted over pneumatic tubing (PVC/ Copper).
• Usually 3-15 psig or 20-100 kPa.
• The tubing usually ¼’’ O.D, sometimes 3/8 ’’.
• Bundles of tubing sometimes used to transmit multiple signals from a process to a control room for measurement and control.
• Safe medium for use in hazardous environments (eg. Petrochemical).
7
![Page 8: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/8.jpg)
Pneumatic Tubing
• Disadvantages:
– Not used if distance greater than 100 ft ~ slow response
– Not used if complex analysis and display, and digital formats are required
8
![Page 9: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/9.jpg)
Pneumatic Tubing
9
![Page 10: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/10.jpg)
Electric Wires
• Most common medium of communication
• Simple, fairly inexpensive, can handle analog and digitalformats over long distance at high speeds
• Analog signals (usually 4-20 mA DC) and digital signals are transmitted over electric wires.
• Each analog signal usually has its own twisted pair of wires to transmit its signal from the sensor to the computer system
• If a cable of many twisted pairs is used, then a single shield with an insulating outer jacket can be provided around the pairs.
• No significant time delay in an electrical transmission system.However, capacitance and inductance may slow the signal.
10
![Page 11: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/11.jpg)
Electric Wires
• To use a small number of wires for a great many messages between a network of devices, transmission lines have been developed for high speed transfer of serial digital messages.
• High speed transfer rate means line must transit at high frequency.
• Coaxial cables are used for cables television are beginning to be used to carry these messages.
11
![Page 12: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/12.jpg)
Electric Wires
12
A: outer plastic sheathB: copper screenC: inner dielectric insulatorD: copper core
Coaxial Cable
![Page 13: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/13.jpg)
Radio Waves
• SCADA (Supervisory Control and Data Acquisition)systems may use radio waves to transmit signal from RTUs (Remote Terminal Units) to a central station.
• These signals are usually digital and are encoded by microprocessor and modem for transmission.
• Usually several sensors are connected to RTU, and their values are sent as a group to the central station.
**RTU-converting sensor signals to digital data
13
![Page 14: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/14.jpg)
Optic Fibers
• Optic fibers used to send signals at very high rates of data transfer over distances up to several miles in the face of extreme magnetic and electric interference.
• Its offer intrinsic safety where hazards from sparks associated with electric wires exist.
• The messages are usually digital in format and include signals from many sensors and groups of sensors connected in a network.
14
![Page 15: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/15.jpg)
Optic Fibers
• The optic fiber is 100 or 200 microns in diameter, made of glass or plastic that transmits pulsating beams of light rather than electricity (transmit light between the two ends of the fiber).
• Unlike electric signals, light pulses are not affected by random electromagnetic interference in the environment.
• Fiber optic cable has much lower error rate than electric wire, lighter and more durable> It cannot easily be wiretapped, so transmissions are more secure.
15
![Page 16: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/16.jpg)
Optic Fibers
16
![Page 17: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/17.jpg)
Data Representation
17
ANALOG DATA
FORMAT
ELECTRONIC
• The most common form of electronic analog signals uses 4-20 mA equivalents to 0-100% of the measured variables.• This signal is usually transmitted over wires less than 200 ohm resistance.
PNEUMATIC• Varying from 3-15 psig or 20-100kPa• The minimum value or zero value ofthe signal to be transmittedcorresponds to 3 psig, and themaximum value of the signal to betransmitted corresponds to 15 psig.• The signal is usually transmitted in¼’” O.D. tubing.• Existing pneumatic signals are oftenconverted to electric, for computerinputs, using P/I (Pressure-to-current)converters that give 4-20 mAcorresponding to the 3-15 psig.
![Page 18: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/18.jpg)
Analog Data Format
• An analog variable represents a variable
• Represent 0-100% of the possible variation in the variable
• For example:
A pneumatic analog signal varying from 3-15psig may represent the liquid level that varies from 0-2m in height
18
![Page 19: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/19.jpg)
Data Representation
19
DIGITAL DATA FORMAT
• Most new sensor called smart transmitters incorporate microprocessors.
• Therefore, the digital signals can readily used to communicate with a computer.
• Electric wires or optic fibers can be used as transmission media.
• A digital signal may be transmitted using parallel or serial transmission.
![Page 20: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/20.jpg)
Digital Data Format
Parallel
• Digital value may be transmitted instantaneously from the origin to the point of use.
• Parallel transmission moves data quickly but at the expense of many wires.
Serial
• Serial transmission uses only one twisted pair of wires between the point of origin to the point of use.
• It takes longer to send the information than for parallel transmission, but the initial cost of the equipment is less.
20
![Page 21: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/21.jpg)
Data Conversion
• Analog-to-digital converter (ADC) is a device to convert analog output such as voltage into a digital representation.
• In a control system, the sensor often produces an analog output such as voltage.
• Digital-to-analog converter (DAC) convert a digital signal into an analog output
• DAC used to convert the control output of the computer into a suitable form for the final control element
21
ADC
(Digital)
b3
(Analog) b2
b1
b0
![Page 22: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/22.jpg)
Decimal-binary-hex encoding
22
![Page 23: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/23.jpg)
Example
• Base 10 system, N10
• Binary system, 1100112 , n=5
23
01235
4
![Page 24: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/24.jpg)
• Find the base 10 equivalent of the binary whole number 001001112
24
![Page 25: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/25.jpg)
Analog Control
25
• Analog control exists when all variables in the system are analog representation of another variable.
• Q is an analog of the excitation voltage, VQ. Thus, heat can be varied continuously.
• Notice that every signal is analog: VT is analog of T; the error E is an analog of the difference between the reference, Vref and temperature voltage, VT. The reference voltage is simply the voltage that would result from measurement of the specified reference temperature, Tref.
![Page 26: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/26.jpg)
26
Ve = Vref -VT
Vref
VT
VQ
Measurement
(Thermocouple)
Final control
element
(valve)
Controller
Process (Temperature
in the tank)
Block diagram of an analog temperature
control system
Analog Control
![Page 27: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/27.jpg)
Digital Control
• True digital control involves the use of a computer in modern application.
• There are two approaches to using computers for control.
1. Supervisory Control
2. Direct Digital Control (DDC)
i. Smart Sensor
ii. Networked Control Systems
27
![Page 28: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/28.jpg)
Supervisory Control
• Supervisory control emerged as an intermediate step wherein the computer was used to monitor the operation of analog control loops and to determine the appropriate set points.
• A single computer could monitor many control loops and use appropriate software to optimize the set point for the best overall plant operation.
• If the computer failed, the analog loops kept the process running using the last set point until the computer come back on line.
28
![Page 29: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/29.jpg)
Supervisory Control
29
In supervisory control, the computer monitors
measurements and update setpoints, but the loops are still
analog in nature.
Measurement
(Thermocouple)
Ve = Vref -VT
Vref
VT
VQ Final control
element
(valve)
Process (Temperature
in the tank)
Controller
Computer
DAC ADC
![Page 30: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/30.jpg)
Direct Digital Control (DDC)
• As computers have become more reliable and miniaturized, they have taken over the controller function.
• Thus, the analog processing loop is discarded.
• Computer system fully controlled the process operation.
• The operations of the controller have been replaced by software in the computer.
• The ADC and DAC provide interface with the process measurement and control action.
30
![Page 31: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/31.jpg)
Direct Digital Control (DDC)
31
The operation of the controller (error
detection and controller action) have been
replaced by software in the computer.
NQ
VT
VQ
Measurement
(Thermocouple)
Final control
element
(valve)
Process (Temperature
in the tank)Computer
DAC
ADC
NT
![Page 32: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/32.jpg)
Smart Sensor
• Smart sensor ~ integration of a microprocessor based controller computer directly into the sensor assembly.
• Using modern integrated circuit technology, the sensor, signal conditioning, ADC and computer controller are all contained within the sensor housing.
• In one form, the unit also contains a DAC with a 4-20 mA output to be fed to the final control element.
• The set point is programmed by connecting another computer to the unit using a serial interface line.
• The most current technology is to interface the smart sensor to a local area network, which allows the sensors to be connected to other computers and to the final control element over a common digital serial line.
32
![Page 33: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/33.jpg)
Networked Control Systems
• When a plant uses DDC, then it becomes possible to place the computer based controller directly at the site of the plant where the control is needed.
• All the DDC units are placed on a local area network (LAN).
• LAN commonly provides communications as a serial stream of digital data over a variety of carriers such as wires and fiber optics.
33
![Page 34: Faculty of Chemical & Natural Resources Engineering CHAPTER 7](https://reader031.fdocuments.net/reader031/viewer/2022032017/622d8f08bb96c22a7b5f79f9/html5/thumbnails/34.jpg)
Networked Control Systems
34