Factory Showground - Open 5 Days - 10am To 4pm · made to align with the groove in RLD10 and RL5....

Norfolk Greenhouses Ltd.Chiswick Avenue Industrial EstateMildenhallSuffolk IP28 7AZ

Tel: (Office Hours) 01638 713418Tel: (24hr Answer Phone) 01638 510568Fax: 01638 714715Hours: 9.00 - 5.00 Mon-Fri

www.norfolk-greenhouses.co.ukFactory Showground - Open 5 Days - 10am To 4pm

ISSUE 1

1.2m Door Canopy

IMPORTANT: Please read these instructions thoroughly before starting the assembly. Please check that you have all of the parts listed on pages 2 - 3 before starting the assembly.

If there are any damaged or missing parts, please call us on: 020 3011 2040.These instructions should be kept in a safe place for future use.

BCDCSW1250Assembly Instructions

IntroductionThank you for your purchase of the Door Canopy 1.2m. They have been designed in a modular fashion, with the ease of easy assembly. You could take it with you if you move. If you need any advice during the installation, our offices are open for your call Monday - Thursday 9.00am to 5.00pm and Friday 9.00am to 2.00pm. Please ring us on this number 020 3011 2040Please read through these instructions and familiarize yourself with the construction before you begin.If you cannot complete your construction in a day, leave the covering for another day so as not to leave the Door canopy half covered over night.Our policy is of continuous product improvement and we reserve the right to change specification without prior notice, therefore the latest model is supplied.

General InformationGeneral• DO ask someone for help during

assembly.• Boxes are heavy don’t try lifting them by

yourself, get some help.• Please check for any missing or broken

parts, it is essential that you advise uswithin the 10 days.

• Keep children and pets away from theassembly area.

• Keep the area around your work placearea clean and tidy.

• You are advised to take care and wearsuitable protection where necessary.

• Make sure there are no cables or pipes,seek expert advice if necessary.

Ladders• When using a ladder during assembly

carefully follow all warnings and cautionssupplied with the ladder.

• Take care when working at heights.• The roof is not a load bearing structure.

Tools• We advise that power tools are NOT used

in the assembly of this product to tightenthe nycaps.

• Follow the safety instructions provided withyour tools.

• Always wear safety glasses, ear defendersand a face mask where applicable.

• Always use a RCD’s (Residual CurrentDevices) never use in wet conditions.

Tools Required for Construction - Flat screwdriver, Bradawl, Junior hacksaw, Level, Drill, 5mm bit, 6mm masonry bit, Spanner.

MaintenanceIt is advised that periodically or after storms/gales you check all nycaps, bolts and screws, and tighten where necessary.

Use warm soapy water and a soft cloth to clean the plastic panels, DO NOT use Cool Glass or similar products on the plastic panels.

DO NOT spray insecticides on the plastic panels.

Claims against the manufacturer will become invalid after the start of the assembly.If you are not satisfied with your purchase, write or fax 01638 713418 to Customer Services within 10 days of receipt of goods requesting a pre paid returns envelop.Under no circumstances return goods without contacting Customer Services.Refunds will not be made unless goods are returned unused and complete and in original packaging.Carriage charge is non refundable and any missing or damaged parts will be charged for.In the unlikely event of a missing or broken part, it is essential that you advise us within the 10 day period. These missing or damaged parts will only be sent to you free of charge on one occasion you are advised to get it right the first time.Further requests will be charged for.Your statutory rights are not affected.Our policy is of continuous product improvement and we reserve the right to change specifi-cation without prior notice, therefore the latest model is supplied.

Further Information

Door Canopy 1.2m1 Contact 01638 713418 10

Parts

RLD10 Top side rail(870) x 2

RL6 Lower side rail(840mm) x 2

TW183 Side panels (580mm x 160mm)Twinwall 4mm x 2

RL5 Front & back rail 1120mm x 2

US8 Channel back upright (330mm) x 2

TW182 roof panel(890mm x 620mm) Twinwall 6mm x 2

IG4 Glazing clamp (140mm) x 2

HBD Drilled bracket x 4

HBP Plain bracket x 2

FS2A Packers (65 x 30 x 4) x 6

Step 7 - Completing the installation

To finish off the roof fit the edging trims ET10 and ET11. Silicone in position.

Note: We recommend you seal the back edge of the roof sheets to wall with silicon sealer or flash band.

ET10

ET11

ET11

ET10

ET11

Door Canopy 49 Contact 020 3011 2040 2

Parts - Hardware

Parts - Plastic Strips

Nc Nycaps x 20 N Nycap stud 28mm x 8 P Nycap stud 35mm x 2

U Self tapping screw (10 x 1¼) x 26

V Screw 80mm x 5mm x 4

AB Wall bolts 60mm x 7.5mm x 5 Drill bit 8.5mm x 1

Y Self tapping screw (10 x ¾) x 8

J6 Joiner (880mm) x 1

ET10 Edge trim (1240mm) x 1

ET11 Side trim (873mm) x 2

Step 6 - Roof assembly

Before fitting the roof panels seal the edges with silicone. This will help stop water penetrating the flutes of the twinwall.Temporally position x 2 roof panel TW182 onto the assembly. In between each panel use a joiner J6. Slot each roof panel into J6, position the assembled panels centrally onto the canopy and against the wall, there should be an overhang of approximately 30mm along the front. We recommend a bradawl or some sharp implement to pierce the twinwall, a drill will leave swarf in the flutes. The hole should be made to align with the groove in RLD10 and RL5.

At both corners of the end panel fix in position with a self tapping screws U, remove the other panel for access. Continue fixing the first panel there should be 4 screws along the back and front and 4 down the side.Slide J6 onto TW182 lining up the 2 holes with RL5. Fix in position using self tapping screws U. Note: J6 should be flush with both panels at the wall.Finally slide the other roof panel into J6 and fix with screws U, 4 at the back and front and 4 down the side.

TW182

U

J6

U

J6TW182


Step 1 - End assembly


Start making up the end panel by inserting RL6 into the bottom hole of US8. Line up the 2 holes, use the supplied drill bit to help ease out the holes if necessary. Prepare a fixing bolt using a nycap Nc and 28mm stud N.

Screw the stud into the nycap (see top detail). Push the assembled bolt through the hole to join together RL6 and US8. From the other side screw in another nycap Nc to secure together.

With the slot towards the front push IG4 into US8. Slide the side panel TW183 into both slots in IG4 and RL6.

Push RLD10 into US8 making sure that TW183 fits into the slot, line up the holes.

US8

RL6

Nc N

Nc

Nc/N

RLD10

TW183

IG4

US8

Step 5 - Fixing to wall

Prepare the assembly for fixing to the wall. Drill 3 x 5mm holes equally spaced along the centre of RL5. Also 1 x 5mm hole in the bottom of each US8 (see above).With help position the frame against the wall making sure it is level, mark the 5 fixing holes onto the wall.Remove the frame and drill the holes using a 6mm masonry bit for the supplied bolts AB.Alternatively use your own fixings as required.

Use a packing piece FS2A between wall and RL5 to allow for the nycaps, and/or any irregularities in the wall.Offer the frame back up against the wall line up the holes and fix in position using the 5 x wall bolts AB and packing pieces as required.Tighten all nycaps.

Pencil AB

FS2A

Bolt

Groove at the top

Groove at the top

Holes nearest the end

RL6

Note: Alternative way to fix to wall, remove back RL5 offer up to wall with groove at the top. Drill in position, then remove from wall and complete assembly. Now offer up canopy to holes in wall, fix with bolts and packers and finally drill through each US8 and fix with bolts


Step 3 - End assembly Step 4 - Assembly

Prepare a fixing bolt using a nycap Nc and 35mm stud P. Push the bolt through the hole in RL6 and bracket HBD, fix in position using another nycap Nc. Screw down in the slot of RLD10 into RL6 using 2 screws V. Position 1 near the end avoiding the hole in RL6 (see top detail).Prepare a fixing bolt using a nycap Nc and 28mm stud N. At the front push the bolt through the hole in RL6 and bracket HBD, fix in position using another nycap Nc.

Note: angle the bracket so it matches the top face of RLD10.Finally using 2 self tapping screws Y per bracket, secure both brackets in position.

Using the same procedure make up the assembly for the other end, making sure that the brackets are on the inside.

Prepare 4 fixing bolts using nycaps Nc and 28mm studs N. Push the back rail RL5 with the groove at the top into the bracket at the back of one of the sides. Line up the holes and fix in position using the assembled bolt, secure using another nycap Nc and tighten.Repeat for the other end.

Push the front rail RL5 into the brackets at the front. Line up the holes and fix in position using the assembled bolt, secure using another nycap Nc and tighten.

Push the plain brackets onto the front of each RL6

RL5

RL5

V

V

Y Y

Nc/N

RLD10

Nc/P

Y Y

Nc Nc

HBD HBD

RLD10

RL6

HBD

HBD HBP

HBP

HBP

RL6

Groove at the top

Groove at the top




Start making up the end panel by inserting RL6 into the bottom hole of US8. Line up the 2 holes, use the supplied drill bit to help ease out the holes if necessary. Prepare a fixing bolt using a nycap Nc and 28mm stud N.

Screw the stud into the nycap (see top detail). Push the assembled bolt through the hole to join together RL6 and US8. From the other side screw in another nycap Nc to secure together.

With the slot towards the front push IG4 into US8. Slide the side panel TW183 into both slots in IG4 and RL6.

Push RLD10 into US8 making sure that TW183 fits into the slot, line up the holes.

US8

RL6

Nc N

Nc

Nc/N

RLD10

TW183

IG4

US8

Step 5 - Fixing to wall

Prepare the assembly for fixing to the wall. Drill 3 x 5mm holes equally spaced along the centre of RL5. Also 1 x 5mm hole in the bottom of each US8 (see above).With help position the frame against the wall making sure it is level, mark the 5 fixing holes onto the wall.Remove the frame and drill the holes using a 6mm masonry bit for the supplied bolts AB. Alternatively use your own fixings as required.

Use a packing piece FS2A between wall and RL5 to allow for the nycaps, and/or any irregularities in the wall.Offer the frame back up against the wall line up the holes and fix in position using the 5 x wall bolts AB and packing pieces as required.Tighten all nycaps.

Pencil AB

FS2A

Bolt

Groove at the top

Groove at the top

Holes nearest the end

RL6

Note: Alternative way to fix to wall, remove back RL5 offer up to wall with groove at the top. Drill in position, then remove from wall and complete assembly. Now offer up canopy to holes in wall, fix with bolts and packers and finally drill through each US8 and fix with bolts


Parts - Hardware

Parts - Plastic Strips

Nc Nycaps x 20 N Nycap stud 28mm x 8 P Nycap stud 35mm x 2

U Self tapping screw (10 x 1¼) x 26

V Screw 80mm x 5mm x 4

AB Wall bolts 60mm x 7.5mm x 5 Drill bit 8.5mm x 1

Y Self tapping screw (10 x ¾) x 8

J6 Joiner (880mm) x 1

ET10 Edge trim(1240mm) x 1

ET11 Side trim (873mm) x 2

Step 6 - Roof assembly

Before fitting the roof panels seal the edges with silicone. This will help stop water penetrating the flutes of the twinwall.Temporally position x 2 roof panel TW182 onto the assembly. In between each panel use a joiner J6. Slot each roof panel into J6, position the assembled panels centrally onto the canopy and against the wall, there should be an overhang of approximately 30mm along the front. We recommend a bradawl or some sharp implement to pierce the twinwall, a drill will leave swarf in the flutes. The hole should be made to align with the groove in RLD10 and RL5.

At both corners of the end panel fix in position with a self tapping screws U, remove the other panel for access. Continue fixing the first panel there should be 4 screws along the back and front and 4 down the side.Slide J6 onto TW182 lining up the 2 holes with RL5. Fix in position using self tapping screws U. Note: J6 should be flush with both panels at the wall.Finally slide the other roof panel into J6 and fix with screws U, 4 at the back and front and 4 down the side.

TW182

U

J6

U

J6TW182


Parts

RLD10 Top side rail(870) x 2

RL6 Lower side rail(840mm) x 2

TW183 Side panels(580mm x 160mm)Twinwall 4mm x 2

RL5 Front & back rail1120mm x 2

US8 Channel back upright (330mm) x 2

TW182 roof panel(890mm x 620mm) Twinwall 6mm x 2

IG4 Glazing clamp (140mm) x 2

HBD Drilled bracket x 4

HBP Plain bracket x 2

FS2A Packers (65 x 30 x 4) x 6

Step 7 - Completing the installation

To finish off the roof fit the edging trims ET10 and ET11. Silicone in position.

Note: We recommend you seal the back edge of the roof sheets to wall with silicon sealer or flash band.

ET10

ET11

ET11

ET10

ET11


IntroductionThank you for your purchase of the Door Canopy 4. They have been designed in a modular fashion, with the ease of easy assembly. You could take it with you if you move. If you need any advice during the installation, our offices are open for your call Monday - Friday 9.00am to 5.00pm. Please ring us on this number 01638 713418.Please read through these instructions and familiarize yourself with the construction before you begin.If you cannot complete your construction in a day, leave the covering for another day so as not to leave the Door canopy half covered over night.Our policy is of continuous product improvement and we reserve the right to change specification without prior notice, therefore the latest model is supplied.

General InformationGeneral• DO ask someone for help during

assembly.• Boxes are heavy don’t try lifting them by

yourself, get some help. • Please check for any missing or broken

parts, it is essential that you advise us within the 10 days.

• Keep children and pets away from the assembly area.

• Keep the area around your work place area clean and tidy.

• You are advised to take care and wear suitable protection where necessary.

• Make sure there are no cables or pipes, seek expert advice if necessary.

Ladders• When using a ladder during assembly

carefully follow all warnings and cautions supplied with the ladder.

• Take care when working at heights.• The roof is not a load bearing structure.

Tools• We advise that power tools are NOT used

in the assembly of this product to tighten the nycaps.

• Follow the safety instructions provided with your tools.

• Always wear safety glasses, ear defenders and a face mask where applicable.

• Always use a RCD’s (Residual Current Devices) never use in wet conditions.

Tools Required for Construction - Flat screwdriver, Bradawl, Junior hacksaw, Level, Drill, 5mm bit, 6mm masonry bit, Spanner.

MaintenanceIt is advised that periodically or after storms/gales you check all nycaps, bolts and screws, and tighten where necessary.

Use warm soapy water and a soft cloth to clean the plastic panels, DO NOT use Cool Glass or similar products on the plastic panels.

DO NOT spray insecticides on the plastic panels.

Further requests will be charged for.Your statutory rights are not affected.Our policy is of continuous product improvement and we reserve the right to change specifi-cation without prior notice, therefore the latest model is supplied.

Further InformationClaims against the manufacturer will become invalid after the start of the assembly.If you are not satisfied with your purchase, write or fax 020 3011 2040 to Customer Services within 10 days of receipt of goods requesting a pre paid returns envelop.Under no circumstances return goods without contacting Customer Services.Refunds will not be made unless goods are returned unused and complete and in original packaging.Carriage charge is non refundable and any missing or damaged parts will be charged for.In the unlikely event of a missing or broken part, it is essential that you advise us within the 10 day period. These missing or damaged parts will only be sent to you free of charge on one occasion you are advised to get it right the first time.


Norfolk Greenhouses Chiswick Avenue Industrial Estate MildenhallSuffolk IP28 7AZ

Tel: 020 3011 2040Email: [email protected]

4' Door Canopy

IMPORTANT: Please read these instructions thoroughly before starting the assembly.Please check that you have all of the parts listed on pages 2 - 3 before starting the assembly.

If there are any damaged or missing parts, please call us on: 01638 713418.These instructions should be kept in a safe place for future use.

Assembly Instructions

Factory Showground - Open 5 Days - 10am To 4pm · made to align with the groove in RLD10 and RL5....

Documents

Transcript of Factory Showground - Open 5 Days - 10am To 4pm · made to align with the groove in RLD10 and RL5....