Factory Profile - · PDF fileFactory Profile of Niagara ... Since 1980 the Apparel sector of...

Factory Profile of Niagara Textiles Ltd.

NTL Profile of 29

NIAGARA TEXTILES LTD.

Factory Profile

Vertical Set-up Composite Factory

(100% export oriented Compliance Factory)

http://niagaratex.com/


NTL Profile of 29

Niagara at a Glance:

NIAGARA Textiles Ltd. is one of the leading Textile product manufacturing companies in Bangladesh. The company is managed by a group of dynamic professionals who are working proactively in a challenging environment. NIAGARA is committed to provide excellent services to its clients. It is dedicated to focus on quality in order to excel in its performance. We make every effort to delight our customers by producing best quality Textile products at an optimum price through efficient utilization of available resources. We manufacture and export high quality textile products at an affordable price produced in an environmental friendly process and practicing high level of integrity and fairness in dealing with our stakeholders. Our mission is to provide excellent quality and value-added textile products at a competitive price for ultimate satisfaction of our customers. Since 1980 the Apparel sector of Bangladesh has passed through different huddles & obstacles and now at a stage where it can compete with all its competitors in price and quality as well as variety. In this scenario, Niagara Textiles Ltd. is a vertically set up textiles unit which starts its operation in 2001 from knitting and ships the end product i.e. garments. In a short time, Niagara Textiles Ltd. has become stronger to become one of the significant entities into sphere of activities. The factory is well equipped with highly performed machinery. Here experienced technicians are engaged to ensure the quality and customer satisfaction. We can produce international standard fabric and garments of any quality and quantity. Niagara always keeps pace with latest technology of Textiles industry. Niagara Textiles Ltd. is a fully compliant factory. We never allow slave, child or prison labor or force labor. We always provide all necessary safety measures & ensure the work environment safe, healthy & comfortable. We are going ahead to achieve our vision plan with our dynamic team members. To manufacture quality products as well as customer satisfaction is our ultimate goal. We are certified by Oeko-Tex & WRAP. We have also awarded one of the best compliant factories by Labor Ministry of Bangladesh Govt. and BKMEA. We have an effective Effluent Treatment Plant (ETP). It was established to ensure hazard free environment. Our Social Officers always monitor social welfare issues at production floors. As the part of automation, we implemented in-house developed ERP database software for MIS (Management Information System). Facilities are available hare like in-house printing section and own covered van for carrying products on time.



NTL Profile of 29

Corporate and Financial Information:

Corporate Name : Niagara Textiles Limited

Incorporation : C-41635(994)/2000

Type of ownership : Private Limited Company

Nature of the Project : 100% export Oriented Company

Number of Owners : 04

Motto : Niagara is committed for excellence

Workforce : 4500 (Approx.)

Membership : BGMEA – Registration No.: 4570

BKMEA – Membership no: 594-A/2001

Year of the establishment : 2000

Year of the Operation Started : 2001

Our Bankers : Shahjalal Islami Bank Ltd.

Islami Bank Bangladesh Ltd.

Bank AL Falah Ltd.

Dutch Bangla Bank Ltd.

General Terms : All payments have to be made with confirmed Irrevocable letter of credit at sight.

Our Wings : Knitting Dyeing Printing Garments

- Cutting - Sewing - Finishing



NTL Profile of 29

Contact Address:

Our Board of Directors

Head Office

: 27, Bijoy Nagar Suit No. C – 1 (1st floor) Dhaka - 1000 Bangladesh Phone # 088-02- 9352328, 9340945, 9347303 Fax # 088-02-9353480 Web Address: www.niagaratex.com E-mail: [email protected]

Factory : Niagara Textiles Ltd. Chandra circle Union-Atabaha, Kaliakair, Gazipur, Bangladesh Tel: 88 02 9289127, 06822 – 51233-4 Fax: 06822 – 51231 Web Address: www.niagaratex.com E-mail: [email protected]

Important Departmental Contact Information

Contact Person Concern Department

Contact Information

Md. Abraruzzaman Diamond Executive Director

Plant e-mail: [email protected]

M. N. Zaman MBA Marketing Director

Marketing e-mail: [email protected]

Md. Anwar Hossain Marketing Development Director

Marketing e-mail: [email protected]

Mr. Ahsan Habib Chairman

Mr. M. A. Bakar Vice Chairman

Mr. Md. Nurul Hasan Managing Director

Mr. Md. Shahinoor Islam Deputy Managing Director


http://www.niagaratex.com/

mailto:[email protected]

http://www.niagaratex.com/

mailto:[email protected]


NTL Profile of 29

Our Vision:

Niagara is committed to excellence.

Our Mission:

Our mission is to provide excellent quality and value-added textile products at a competitive price in an environmental friendly process for ultimate satisfaction of our customers.

Objectives: Customer Satisfaction.

Some of Our Important Buyers:



NTL Profile of 29

We have been awarded one of the best compliant factories for fulfilling major compliance

issues which was jointly organized by Labor Ministry of Bangladesh Govt. and BKMEA on

1st May, Labor Fair-2008.

We have also awarded by Naari Uddug Kendra (NUK) for fulfilling core standards on social

compliance issues

Area Details of our Factory:

Niagara Textiles Limited is a Garments factory with area of total 241,663 sqf.

SL Building Name of the department located in this floor Total Area

(Sqf.)

1 7 Storied Knitting & Garments Old Building.

Knitting, Accounts, Compliance, CAD, Merchandising, Sample, Office, Sewing, IT, Garments Store, Prayer Place, Dining.

56460

Best Compliance Award from BKMEA



NTL Profile of 29

2 6 Storied Knitting & Garments New Building.

Knitting, Office, Printing, Sewing, Prayer Place & Dining. 34510

3

8 Storied New Dyeing Finishing & Ware House (Under Construction).

Dyeing Finishing, Cartoon Store, Machine Store, Dining & Canteen.

60864

4 Dyeing Shade Dyeing, Lab, Office. 17000

5 Old Dyeing Finishing Shade

Dying Finishing, Office. 19000

6 Ware House Building

Fabrics Store, Gray Fabrics Store, Batch, Finished Cartoon Store, Cutting, Finishing & Office.

53880

7 Bonded Ware House

Warehouse (Yarn, Dyes & Chemical Store), Medical & Day Care Centre.

10855

8 Generator Generator, Control Room & Office 2897

9 Mechanical Mechanical, Office, Old Kitchen. 2500

10 Boiler House Boiler 1359

11 HRD Office, RMS & Security Office

HRD Office, RMS & Security Office. 1948

12 Training Building Training Centre, Office & Dining. 4847

13 Wastage Go down Wastage Go down 5200

14 Washing Shade Washing, Office. 1600

15 Tin Shade, Gray Inspection Room.

Inspection & Office 1943

16 ETP Lab ETP Lap Building 2200

17 Workers’ Toilet Toilet 4600

Grand Total (Sqf.) 281,663

Area Details According to the Floor Distribution:

Section No. of Floor Office, CAD & Sample 01 Knitting 02 Dyeing 01 Dyeing Finishing 02 Cutting 01



NTL Profile of 29

Printing 01 Sewing Floor 09 Finishing 02

Total Floor 19

Different facilities and its quantity at factory infrastructure for our staffs and workers are following:

Facility Quantity Dining 03 Prayer Place for Male 01 Prayer Place for Female 01 Male Toilet 87 Female Toilet 86

Medical Center 01 Childcare Center 01 (08 Childs) Canteen 01 Photocopy Center 01 Training & Seminar Hall 01

We are committed to Compliance:

Niagara Textiles Ltd. is a fully compliant factory. We maintain our compliance very dedicatedly that is based on

Local labor laws and code of Conducts of Key buyers. We are very much concern for hazard free environment and

have constructed an Effluent Treatment Plant (ETP) that is running and rectifying waste water. We are very much

concern about social welfare issues of our workers; our efficient Social Welfare Officers regularly monitor these at

floors.

Some of our Compliance and Social Welfare Issues are following:

Laws, Rules and Regulations

: Law, Rules and Regulations are followed by Bangladesh Labor Act’ 2006 and the Code of Conduct of our respected buyers.

Recruitment : We never allow slave, child or prison labor or even force labor.

Maternity Leave : We provide maternity leave and benefit according to the Bangladesh



NTL Profile of 29

Labor Act’ 2006.

Safety : We are always very much concerned about the safety issues of our workers. We manage all necessary functions of safety issues very carefully.

Personal Protective Equipment’s (PPE)

: We provide all necessary Personal Protective Equipment’s (PPE) and monitor its proper uses for our workers. We provide PPE to our workers according the department and the nature of their activities.

Drinking Water : We provide icddr’b tested pure drinking water to our workers and staffs.

Medical : The factory has full Time Doctor and trained nurse.

Dining : The Factory has most hygienic dinning facility for its workers and staffs.

Childcare : The factory has separate childcare facilities for its workers.

PRAYER ROOM : The Factory has separate Prayer facilities for male and female workers and staff.

Transportation : We provide transportation to our workers who come from a long distance.

CC Camera Coverage : We have set CC (Close Circuit) Camera at our factory to maintain the safety and security at the workplace.

Training and Development

: We have a training wing under compliance department to counsel, train and develop our workers and staffs through different types of training and counseling programs.

Product Information:

Existing Product

Variety (Textile)

Existing Product

Variety

(Garments)

Up-coming Product

Variety(Textile)

Blended Fabric



NTL Profile of 29

Single/Double

Jersey

Single/Double

Lacoste

Pique

Waffle

Fleece

Terry

Interlock

Interlock Pique

Pleated

Jersey

Mesh

Fabric

Rib etc

with or without

Spandex

T-Shirt

Polo Shirt

Jacket

Trouser

Shorts

Leggings

Nightwear

Tops

Underwear

Low Weight Fabric for

example 90gsm, 100

gsm

Neon Color Knit

Fabrics

Naps Mélange

Pointal

100% Viscose

100% Modal

Twill Jersey

Yarn Dyed Auto Stripe

Rib

Cotton Modal

Blend

Cotton –Viscose

Elastane-Viscose

Garments Divisions:

All kinds of Knitted tops and bottoms.



NTL Profile of 29



NTL Profile of 29

Fire Safety Issues

We have a detailed and realistic fire safety policy and plan to protect and manage fire accident at our factory. To protect and to manage fire accident we maintain and monitor following issues very:

Fire Safety Equipments Details: (Manual Safety equipments):

Fire Extinguisher Total : 566



NTL Profile of 29

ABC

: 453

Co2

: 106

Emergency Exit Lights

: 132

Fire Alarm Switch

: 53

Hammer

: 53

Sound Box

: 40

First Aid Box

: 55



NTL Profile of 29

Trained up Fire Fighter Team: We have a fully trained fire Fighter team of 657 members

Fire Safety Committee: We have a fire safety committee 859 members

Rescue Team: We maintain a well trained up rescue team of 359 members

First Aid Team: We have developed and trained up a team of 134 first aid man.

Hose Reel

: 37

Smoke Detector

: 156

Gas Musk

: 41

Visual Alarm

: 20



NTL Profile of 29

We have a continuous commitment towards fire safety ensuring by continuous monitoring as per the NFPA. We have added

Qualified Fire Protection Consultants, reviewing and inspecting Automatic Fire stand pipe Hose & Detection systems design and installation.

1. Automatic Fire stand pipe & Hose system * Hydraulically Remote Riser: 16pcs * Horizontal Split case centrifugal pump: 01 pcs * Vertical Multistage Jockey Pump: 01 pcs * Water reservoir: 72,000 Gallon * Disel Genaretor

2. Fire Detection System

Fire Door

: 32 pcs

Smoke Detector

:493 pcs

Heat Detector 70

Manual Fire Alarm Call point : 88 pcs

Fire Alarm Control Panel : 04 pcs

Audible Notification Device 80 pcs

Visual Notification Device 80 pcs



NTL Profile of 29

Product Information

Textiles Division:

Single Jersey, Single/Double Lacoste, Pique, Waffle, Fleece, Terry, Interlock, Interlock Pique,

Pleated Jersey, Mesh Fabric, Rib(1x1/2x1), Polyester Mesh, Polyester Fleece, Ponti-di-roma,

Polyester twill fabric, Forte Fabric, Twilted Fabric, Poly lock design etc.

with or without Spandex

(With or without Lycra)

Our Production Capacity

Section Capacity

Textile division : 20,000 kg fabric / day

Knitting : 12,000 kg / day

Dyeing & Finishing : 20,000 kg / day

Cutting : 65,000 pcs./ day

Printing division : 50,000 pcs/ day (One color basic rubber print items)

Sewing : 60,000 pcs/ day (based on basic items)

Circular Knitting Machine Profile. SL.# BRAND ORIGIN DIA GAUGE M/C PARAMETER QTY

SINGLE JERSEY SERIES

1 PAI-LUNG TAIWAN 20" 24/32 S/J with Spandex Attachment 1




5 ORIZIO ITALY 30" 20/24/28 S/J with Spandex Attachment 2

6 LISKY TAIWAN 32" 20/24 S/J with Spandex Attachment 1

7 PAI-LUNG TAIWAN 34" 20/24/28 S/J with Spandex Attachment 5

8 LISKY TAIWAN 36" 14/24 S/J with Spandex Attachment 1




NTL Profile of 29

FLEECE SERIES

10 ORIZIO ITALY 30" 20 Three Thread Fleece 1

11 ORIZIO ITALY 30" 20 Three Thread Fleece 1

12 LISKY TAIWAN 32" 20 Three Thread Fleece 2



RIB SERIES

15 TERROT GERMANY 30" 18 Rib With Lycra Attachment 1

16 PAI-LUNG TAIWAN 34" 18 Rib With Lycra Attachment 1

17 TERROT GERMANY 36" 18 Rib With Lycra Attachment 1





INTERLOCK SERIES

22 TERROT GERMANY 30" 22

Interlock With Lycra

Attachment 1

23 TERROT GERMANY 34" 22

Interlock With Lycra

Attachment 1

ENGINEERING STRIPE SERIES (6 COLOUR)

24 FUKUHARA JAPAN 30" 24/20 S/J with Spandex Attachment 1

25 FUKUHARA JAPAN 34" 24/20 S/J with Spandex Attachment 1

FLAT KNIT MACHINE

26 KAUO-HENG TAIWAN 54" 14

Flat Knit with Lycra

Attachment 26

27 JY-LEH TAIWAN 80" 14 Flat Knit Jacquard with Lycra

Attach. 2

GRAND TOTAL MACHINE SET 55



NTL Profile of 29

Dyeing Division:

SL# M/C Usage Brand Origin Capacity (Kg.)

(100%)

M/C No.

01.

Bulk

Sclavos Greece 250 01

02. Sclavos Greece 500 01



05. Acme Taiwan 600 01

06. P.M.M Turkey 750 01

07. P.M.M Turkey 300 01

08. P.M.M Turkey 100 01

09. Dilmenler Turkey 150 01






15.

Sample

P.M.M Turkey 30 01

16. P.M.M Turkey 25 01


18. Acme Turkey 50 01


20. Dilmenler Taiwan 25 01

21. Fongs Turkey 30 01

22. Fongs Turkey 60 01

Total = 9320 22

Dyeing Finishing Division:

SL# Machine Name Brand Name Origin Capacity (Kg.) Remarks

01 Slitting - 01 Bianco Italy 10000

Open Width

02 Slitting – 02 Blanco Italy 10000

03 Slitting - 01 Lklh Taiwan 10000

04 Slitting – 02 Platinum Korea 12000

05 Slitting - 03 Bruckner Germany 14000

06 Compactor – 01 Blanco Italy 10000

07 Compactor- 02 Laffer Italy 12000

08 Compactor- 03 Laffer Italy 12000

09 Back Sewing Turana Turkey 6000

10 Brush Machine Arttex Taiwan 6000

11 Squezzer -01 Helot France 8000

Tube Line 12 Squezzer -02 Beneks Turkey 10000

13 Dryer Pmm Turkey 9000



NTL Profile of 29

14 Tube Compactor -01 Serteks Turkey 8000

15 Tube Compactor - 02 Tubetex Turkey 10000

Total Machine No. = 15

Dyeing Laboratory:

SL Name of Machine Brand No. of Set

01 Spectro photo meter attached

with pentium-4 computer Data color 01

02 Shaking Machine Korea 01

03 Lab Sample Dyeing Ahiba Nuance, Swiss 01

Fongs, Hong Kong 03 04 Dimensional Stability Test. Wascator, Sewden 01 05 Color Assesment Cabinet Veri vide, England 04 06 Washing Machine Ariston 02 07 Light Box Englang 01

08 Rubbing Tester Crock Meter Roaches,

England 01

Total No. of Machines 15

Washing Plant:

SL Name of Machine Brand Capacity (Kg.)

01 Hydroextractor-01 D.H.R 60

02 Hydroextractor-02 D.H.R 60

03 Washing Machine-01 Taiwan 30

04 Washing Machine-02 Taiwan 30

05 Tumble Dryer-01 Taiwan 20

06 Tumble Dryer-02 Taiwan 28-31

07 Tumble Dryer-03 Taiwan 28-31







Brushing Machines:


01 Raising Machine Arttex 01

02 Spectra Flash Model – SF 600x 01

03 Lab Sample Dyeing Ahiba Nuance, Swiss 01




NTL Profile of 29

Garments Division

Cutting Section:


01 Cutting Machine KM 09#

02 Cutting Table Local 08

Total No. of Machines

17

Printing Section:

SL Name of Machine Brand/Type No. of Set

01 Printing Table 80/10/56 ft 06

02 Conveyer Dryer Belt Curing 01

03 Heat Press Machine Hydrolic 02

04 Heat Press Machine Manual 03

05 Flock Machine 02


Sewing Section:


01 Plain Juki 692

02 Over lock Pegasus 329

03 Flat lock Yamata 213

04 Button Hole Juki 16

05 Button Stitch Juki 19

06 Snap Button Nagishing 05

07 Peaconting Juki & Kansai 05

08 DFD Kansai 01

09 PMD Kansai 02

10 Fit of the Arm Juki 02

11 Re-cone Hashima 02

12 Rib Cutting IDEA 08

13 Back tape Kansai 06

14 Bertack Computer Juki 08

15 Two Needle Juki 02

16 Fusing Hashima 01

17 Zik Zak Plain Juki 02




NTL Profile of 29

Finishing Section:

SL Name of Machine Brand/Type No. of Set

01 Iron Machine

Mordern 39

Naomoto 08

Veit 12

02 Electronic Steam pressure Naomoto 03

03 Electronic spot remover NGAI SHING 02

04 Finishing table Local 20

05 Thread Sucker

NGAI SHING 01

Mordern 01

Aatpr 01

06

Metal Detector Cintex, UK 01

Lock, England 01

Total No. of Machines

89

Power and Utilities Section:

SL Name of Machine Capacity No. of Set

01 Gas Generator 1125 KVA 02

02 Diesel Generator 750 KVA 01

03 Diesel Generator 359 KVA 01

04 Boiler 7.71 Ton 01

05 Boiler 05 Ton 01

06 Compressor 30 Bar 04

07 ETP (Boi Chemical) 40 m3/H 02

08 Water Treatment Plant 40 m3/H 02

09 Water Treatment Plant 80 m3/H 01

10 SRP 75 m3/day 01

11 Hot Water Plant 40 m3/H 01


Our Manpower Strength

Section Male Female Total G.Total

Knitting 102 - 102

4996

Dyeing 450 - 450

Cutting 158 67 225

Printing 26 60 86

Sewing 721 1948 2669

Finishing 402 169 571

Utility 75 - 75



NTL Profile of 29

Admin Staff 168 75 243

Office Staff 557 18 575

Total 2669 2337 4996

Our Quality Strength: Quality Policy – We have a planned and continuously updated quality policy for our respected

buyers to maintain the maximum quality of our products at any cost. Quality Vision – We have set a vision for our quality management by the named Vision 2020

(Quality). By this time period we are committed to be best one arena of Quality in Textile Manufacturing.

Quality Team – We have developed and maintained a skilled and experienced Quality Team to implement our quality policy and to ensure the quality of our products.

Quality Control Circles – We have developed 18 Quality Control Circles at our factory who are working dedicatedly (self) for the workplace problem solving which problems could be hampered the quality of our products.

Training and Development - We conduct different types of Training, Seminar and Workshop on Quality Improvement for personnel of quality department regularly.

Quality Checking and Maintenance – • Total goods are checked before shipment for quality assurance. • Yarns are lab-tested for pilling resistance, color fastness etc. • All kinds of raw materials are preserved in warehouses in a professional manner. • Production only starts after their approval & also prior approval on quality. • All production floors keep clean and maintain all necessary safety measures according to

compliance.



NTL Profile of 29

Some Good Practices at Niagara Textiles Ltd.

Effluent Treatment Plant (ETP) – We are very much concern for hazard free environment and constructed an Effluent Treatment Plant (ETP) that has been running and rectifying waste water.

We have 120 M3/ hr powerful ETP Water Recycle Plant

Solar Panel – We have established a solar panel at our factory to get 100% solar backup emergency exit lights of 2 KW.

Heat Recovery Boiler – We maintain a 2.5Ton Powerful Heat Recovery Boiler at our factory

SRP- Salt Recovery Plant; Capacity - 75 m3/day

IWWR (Industrial Waste Water Recycling) Plant.

LED Light – We have set LED Light for all of our new constructed building and Floor to save the national energy consumption.


Factory Profile - · PDF fileFactory Profile of Niagara ... Since 1980 the Apparel sector of...

Documents

Transcript of Factory Profile - · PDF fileFactory Profile of Niagara ... Since 1980 the Apparel sector of...