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MILITARY MEDICINE, 171, 6:472, 2006 Factory-Based Permethrin Impregnation of Uniforms: Residual Activity against Aedes aegypti and Ixodes ricinus in Battle Dress Uniforms Worn under ield Conditions, and Cross-Contamination during :he Laundering and Storage Process Guarantor: LTC Michael K. Faulde Contributors: Guarantor: LTC Michael K. Faulde*; Waltraud M. Uedelhoven; Miriam Maleriusl; and Richard G. Robbins, PhDi The factory-based permethrin coating technique has only re- cently been developed. Consequently, no data are available on residual activity, laundering, and weathering resistance in im- pregnated battle dress uniforms (BDUs) worn under military deployment conditions, or on the cross-contamination poten- tial of such uniforms. Herein, factory-impregnated BDUs worn- out during military deployment to Afghanistan were investi- gated for residual permethrin concentration, residual efficacy against arthropod vectors, and cross-contamination during laundering and storage. When compared with BDUs subjected to 50 defined washings using the U.S. Insect]Arthropod Repel- lent Fabric Treatment method, no significant differences in efficacy were observed against Aedes mosquitoes, but remain- ing knockdown activity in Ixodes ticks was significantly better in polymer-coated BDUs. BDUs impregnated by the polymer- coating method were found to be effective for the life of the uniform, ensuring protection of soldiers in the field from ar- thropod vectors, while causing less cross-contamination than those treated by the Insect/Arthropod Repellent Fabric Treat- ment method. Introduction mong the increasing number of vector-borne diseases that are currently emerging or resurging worldwide, few are vac- cine-preventable. Although prophylactic drugs are available for malaria, drug resistance is on the increase and spreading rap- idly. For this reason, personal protective measures against he- matophagous vectors constitute the first line of defense against arthropod-borne diseases in endemic areas. Additionally, ar- thropod bites can be painfully distracting and can lead to severe secondary infections, dermatitis, or allergic reactions. Along with outdoor workers and travelers, soldiers are at particularly high risk when operating in vector-infested environments. In both past and present military conflicts and deployments, com- bat strength has been reduced more by disease and nonbattle injuries than by direct combat casualties. The trend continues in recent armed conflicts, e.g., in Southwest Asia, where the rate of hospitalization from disease was 72% compared with a 4% rate for battle injuries and a 24% rate for other nonbattle inju- *Department of Medical Entomology/Zoology, Central Institute of the Bundeswehr Medical Service, P.O. Box 7340, D-56065 Koblenz, Germany; email: [email protected]. tBundeswehr Research Institute for Materials, Explosives, Fuels, and Lubricants, Erding, Germany. Armed Forces Pest Management Board, Walter Reed Army Medical Center, Wash- tngton, DC 20307-5001. This manuscript was received for review in December 2004. The revised manu- script was accepted for publication in August 2005. ries. In the year 2000, 1,709 human-pathogenic disease agents were known to science; 156 of these are currently defined as "emerging" or "reemerging" pathogens, and 114 (= 73%) are zoonoses, which, by virtue of their number and ubiquity, clearly constitute a global threat to human health. In 26 of 52 retro- spectively analyzed wars from 480 BC to 2002 AD, vector-borne diseases like plague, louse-borne typhus, malaria, yellow fever, relapsing fever, scrub typhus, and visceral leishmaniasis were either principal or contributing factors affecting overall mortal- ity and military success. 4 A major advance in protecting at-risk personnel has been the development of topical repellent formulations and residual in- secticides that can be impregnated into clothing, tents, and netting. 5,6 Permethrin, a synthetic pyrethroid insecticide that combines the essential qualities of repellency, hot feet, knock- down, kill and residual activity, has been widely used for three decades as an arthropod contact repellent in fabric impregna- tion. Although permethrin is characterized by a high level of potency against a wide range of arthropod vectors, multiple repellent and toxicological effects on arthropods, rapid reactiv- ity, excellent photostability, resistance to weathering, and low mammalian toxicity, its incorporation into human apparel and peripheral protective devices must be accomplished safely, while remaining cost-effective and uncomplicated. This last factor is especially important because permethrin-treated equipment is likely to be used by thousands of inexperienced personnel in the military, as well as by tourists, refugees, and disease-threatened populations in the Third World. To date, three methods for permethrin-based fabric impreg- nation have been devised: the absorption method, wherein fab- rics are individually treated by dipping or spraying; the incor- poration method, known also as "Eulanisierung," that uses heat and salt gradients to bind permethrin into wool or silk fibers; and the polymer-coating method, achieved by specific poly- merization of permethrin onto fabrics before the tailoring process. This method has been developed and implemented only recently, with the goal of avoiding the toxicological and logistical shortcomings associated with spraying and/or dip- ping methods. The purpose of the current study was to analyze the contact toxicity and residual activity of polymer-coated factory-treated uniforms worn-out and washed under field conditions during military deployment in Afghanistan to estimate their efficacy against the yellow fever mosquito, Aedes agypti, and the castor bean or sheep tick, Ixodes ricinus. Additionally, the possible need for reimpregnation cycles and the quantification of cross- Military Medicine, Vol. 171, June 2006 472

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MILITARY MEDICINE, 171, 6:472, 2006

Factory-Based Permethrin Impregnation of Uniforms: ResidualActivity against Aedes aegypti and Ixodes ricinus in Battle DressUniforms Worn under ield Conditions, and Cross-Contamination

during :he Laundering and Storage Process

Guarantor: LTC Michael K. FauldeContributors: Guarantor: LTC Michael K. Faulde*; Waltraud M. Uedelhoven; Miriam Maleriusl; andRichard G. Robbins, PhDi

The factory-based permethrin coating technique has only re-cently been developed. Consequently, no data are available onresidual activity, laundering, and weathering resistance in im-pregnated battle dress uniforms (BDUs) worn under militarydeployment conditions, or on the cross-contamination poten-tial of such uniforms. Herein, factory-impregnated BDUs worn-out during military deployment to Afghanistan were investi-gated for residual permethrin concentration, residual efficacyagainst arthropod vectors, and cross-contamination duringlaundering and storage. When compared with BDUs subjectedto 50 defined washings using the U.S. Insect]Arthropod Repel-lent Fabric Treatment method, no significant differences inefficacy were observed against Aedes mosquitoes, but remain-ing knockdown activity in Ixodes ticks was significantly betterin polymer-coated BDUs. BDUs impregnated by the polymer-coating method were found to be effective for the life of theuniform, ensuring protection of soldiers in the field from ar-thropod vectors, while causing less cross-contamination thanthose treated by the Insect/Arthropod Repellent Fabric Treat-ment method.

Introduction

mong the increasing number of vector-borne diseases thatare currently emerging or resurging worldwide, few are vac-

cine-preventable. Although prophylactic drugs are available formalaria, drug resistance is on the increase and spreading rap-idly. For this reason, personal protective measures against he-matophagous vectors constitute the first line of defense againstarthropod-borne diseases in endemic areas. Additionally, ar-thropod bites can be painfully distracting and can lead to severesecondary infections, dermatitis, or allergic reactions. Alongwith outdoor workers and travelers, soldiers are at particularlyhigh risk when operating in vector-infested environments. Inboth past and present military conflicts and deployments, com-bat strength has been reduced more by disease and nonbattleinjuries than by direct combat casualties. The trend continuesin recent armed conflicts, e.g., in Southwest Asia, where the rateof hospitalization from disease was 72% compared with a 4%rate for battle injuries and a 24% rate for other nonbattle inju-

*Department of Medical Entomology/Zoology, Central Institute of the BundeswehrMedical Service, P.O. Box 7340, D-56065 Koblenz, Germany; email:[email protected] Research Institute for Materials, Explosives, Fuels, and Lubricants,

Erding, Germany.Armed Forces Pest Management Board, Walter Reed Army Medical Center, Wash-

tngton, DC 20307-5001.This manuscript was received for review in December 2004. The revised manu-

script was accepted for publication in August 2005.

ries. In the year 2000, 1,709 human-pathogenic disease agentswere known to science; 156 of these are currently defined as"emerging" or "reemerging" pathogens, and 114 (= 73%) are

zoonoses, which, by virtue of their number and ubiquity, clearlyconstitute a global threat to human health. In 26 of 52 retro-spectively analyzed wars from 480 BC to 2002 AD, vector-bornediseases like plague, louse-borne typhus, malaria, yellow fever,relapsing fever, scrub typhus, and visceral leishmaniasis wereeither principal or contributing factors affecting overall mortal-ity and military success.4

A major advance in protecting at-risk personnel has been thedevelopment of topical repellent formulations and residual in-secticides that can be impregnated into clothing, tents, andnetting.5,6 Permethrin, a synthetic pyrethroid insecticide thatcombines the essential qualities of repellency, hot feet, knock-down, kill and residual activity, has been widely used for threedecades as an arthropod contact repellent in fabric impregna-tion. Although permethrin is characterized by a high level ofpotency against a wide range of arthropod vectors, multiplerepellent and toxicological effects on arthropods, rapid reactiv-ity, excellent photostability, resistance to weathering, and lowmammalian toxicity, its incorporation into human apparel andperipheral protective devices must be accomplished safely,while remaining cost-effective and uncomplicated. This lastfactor is especially important because permethrin-treatedequipment is likely to be used by thousands of inexperiencedpersonnel in the military, as well as by tourists, refugees, anddisease-threatened populations in the Third World.To date, three methods for permethrin-based fabric impreg-

nation have been devised: the absorption method, wherein fab-rics are individually treated by dipping or spraying; the incor-poration method, known also as "Eulanisierung," that uses heatand salt gradients to bind permethrin into wool or silk fibers;and the polymer-coating method, achieved by specific poly-merization of permethrin onto fabrics before the tailoringprocess. This method has been developed and implementedonly recently, with the goal of avoiding the toxicological andlogistical shortcomings associated with spraying and/or dip-ping methods.The purpose of the current study was to analyze the contact

toxicity and residual activity of polymer-coated factory-treateduniforms worn-out and washed under field conditions duringmilitary deployment in Afghanistan to estimate their efficacyagainst the yellow fever mosquito, Aedes agypti, and the castorbean or sheep tick, Ixodes ricinus. Additionally, the possibleneed for reimpregnation cycles and the quantification of cross-

Military Medicine, Vol. 171, June 2006 472

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4. TITLE AND SUBTITLE Factory-Based Permethrin Impregnation of Uniforms: Residual Activityagainst Aedes aegypti and Ixodes ricinus in Battle Dress Uniforms Wornunder ield Conditions, and Cross-Contamination during the Launderingand Storage Process

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contamination ofpermethrin-free fabrics by polymer-coated fac-tory-impregnated uniforms and uniforms subjected to the U.S.Insect/Arthropod Repellent Fabric Treatment (RKr) method, acommercially available dipping method widely used for the pre-vention of arthropod bites, were investigated to assess the risksof environmental pollution and increased permethrin exposureto humans when permethrin-treated and untreated uniformsare laundered or stored together.

Materials and Methods

Test ArthropodsAedes aegypti eggs (Monheim strain) from a continuously

(>-40 years) reared colony were obtained from the Bayer Com-pany (Leverkusen, Germany). Eggs were deposited in distilledwater and hatched larvae were fed with homogenized Tetraminfish food until adult emergence. A regimen of 27C, 70% relativehumidity, and a photoperiod of 12:12 light:dark was maintainedthroughout the study. Adults were fed with 10% sucrose solu-tion, and only non-blood-fed female mosquitoes, 5 to 8 days old,were used in permethrin studies. Ixodes ricinus nymphs werecollected by flagging in natural habitats onKuehkopfMountain,Koblenz, Germany, then transported in glass vials at 18C, 90%relative humidity, and used directly in laboratory tests.

Permethrin Impregnation of FabricFactory-based permethrin-impregnated military battle dress

uniforms (BDUs) were supplied by UTEXBEL S.A. (Ronse, Bel-gium). Fabrics were polymer-coated with permethrin (c/s:trans 25:75) after the dyeing process, but before tailoring.This method yielded a theoretical permethrin concentration of1,300 mg active ingredient (a.i.)/m2, and fabrics were dried byin-process heating at 130C. Uniforms impregnated by the In-sect/Arthropod Repellent Fabric Treatment (IARFT) method(Coulston Products Inc., Easton, Pennsylvania) were "dipped"according to the manufacturer's instructions as described else-where.

Laundering Procedure for Testing of Cross-ContaminationFreshly permethrin-impregnated fabrics treated by the ]ARKI"

and UTEXBEL methods yielded similar theoretical permethrinquantities (1,250 mg/m and 1,300 mg/m2, respectively) andwere washed separately under standardized conditions accord-ing to the European Norm 26 330:1993/ISO 6,330:1984, de-scribed previously. Identical absolute quantities of 7,200 mgpermethrin within the wash solutions during standardizedlaundering with both impregnation methods were achieved byusing 1,580 g IARKr and 1,205 g UTEXBEL BDU fabric, eachfreshly impregnated. Permethrin cross-contamination after onelaundering was measured in previously permethrin-free BDUfabrics for trousers (80% cotton, 20% polyester, specific weight300g/m2), BDU fabrics for blouses (65% cotton, 35% polyester,specific weight 210 g/m), and military sport suit fabrics (6 I%cotton, 39% polyamide, specific weight 270 g/m). To simulatethe worst case, the ratio of treated to untreated fabric was 4: I.Three samples were taken from each tested material for per-methrin quantification.Storage Procedure for Testing of Cross-ContaminationTo simulate a worst-case cross-contamination situation,

fresh factory- or IARFT-impregnated fabrics were separately

stored dry and at room temperature (20C) for 6 months at thebottom of cardboard boxes, either directly in contact with per-methrin-free BDU fabrics for trousers or military sport suitfabrics, or not in contact with permethrin-free BDU fabrics fortrousers. Three samples were taken from each untreated mate-rial and tested for further permethrin quantification.

Uniform Use during DeploymentIn 2003, fresh factory-impregnated BDUs were provided to

the German Contingent of the Implementation Forces Afghani-stan (ISAF)within the Kabul area. Deployment time was usually6 months, although some members of the contingent split theirdeployment and stayed for 3 months. Uniforms were worn dur-ing regular duty in the field and washed every 1 to 2 days by theECOLOG Company (Kabul) using commercial 6 washing ma-chines and detergents. Uniforms worn-out or damaged after 70to 100 launderings and collected for disposal were analyzed forquantification of residual amounts ofpermethrin and remainingresidual knockdown activity. Bach 1, containing 10 BDU trou-sers and 10 BDU blouses, was provided in May 2004; batch 2,consisting of 8 BDU trousers and 5 BDU blouses, was madeavailable in July 2004. All uniform samples were randomlycollected.

Permethrin QuantificationMeasurement of permethrin in washed and unwashed fabrics

was accomplished using the validated method of the Bunde-swehr Research Institute for Materials, Explosives, Fuels, andLubricants. Three samples were taken from different locationson the material and cut into pieces approximately 0.5 0.5 cmto obtain a mean value.

Scanning Electron Microscopy (SEM) Analysis ofPermethrin-Treated FabricsSEM analysis of treated fabrics was performed as described

previously.

Testing ProceduresPlastic test tubes from the WHO insecticide susceptibility kit

were used as described earlier.

Data AnalysisArthropod tests were replicated 10 times per wash group and

impregnation method. Values were reported as mean +_ SD.Differences in mean knockdown time of the repellent formula-tions tested were analyzed by analysis of variance (ANOVA) orLevene test ANOVA, ANOVA or Levene test F value, and errordegrees of freedom (dj). The knockdown effect measured wastested against the residual error at the 5% level (statisticalsignificance). The differences between the least-squares meansand the p values associated with these differences were com-puted and compared using a two-sided test (comparing treat-ment 7 groups) or one-sided test (comparing control to treatedgroups) at the fifth percentile of significance with the SPSS 8.0program (SPSS Software OmbH, Munich, Germany).

Results

The average residual permethrin quantities (mean SD) ofUTExBEL-impregnated worn-out or damaged BDU trousers

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Residual activity in worn-out BDU trousers Residual activity in worn-out BDU blouses

140

E 120

100E

80o 60

o 40

0

Aedes120

00

60

40

20

0

Aedes

--- Ixodes

200 400 600 800 1000 0 200 400 600 800Permethrin concentration (mg/m') b)

Permethrin concentration (mg/m1000

Fig. 1. Permethrin concentration-dependent knockdown activities measured against Ae. aegypti and/x, ricinus nymphs in BDUs worn-out during deployment: a,

trousers; b, blouses.

and blouses during deployment in Afghanistan were estimatedto be 454.7 + 314.7 mg/m and 482.8 _+ 296.7 mg/m2, respec-tively. The permethrin content ranged from 13 to 960 mg/m introusers and from 82 to 1,000 mg/m2 in blouses, showing nostatistically significant differences (F- 0.002; df 13; p0.967). Two trousers (13 and 62 mg/m2) and one blouse (82mg/m) showed a permethrin concentration of <100 mg/mand two trousers (150, 170 mg/m2) and two blouses (both 100mg/m) showed permethrin concentrations _> 100 mg/m, but<200 mg/m.The resulting permethrin concentration-dependent knock-

down activities measured against Ae. aegypti and Ix. ricinusnymphs in BDU trousers and blouses are depicted in Figure 1.In trousers (Fig. l a), the 100% knockdown time ranged from36.6 +_ 12.6 to 90 _+ 34.4 minutes for Ae. aegypti and from6.67 _+ 2.26 to 19.5 _+ 4.2 minutes for Ix. ricinus nymphs. BDUblouses (Fig. b) gave 100% knockdown times between 37 _+ 5.5and 82 _+ 22.9 minutes for Ae. aegypti and between 7.9 _+ 1.4and 18.7 + 4.54 minutes for Ix. ricinus. Resulting graphsshowed no statistically significant differences within the sametest arthropod species (Aedes: F 0.001" dr= 14; p 0.978;Ixodes: F- 0.002; df- 14; p- 0.962). An immediate excitatoryeffect as well as strong attempts to avoid contact with impreg-nated fabric could be detected in all test arthropods, regardlessof BDU sample or permethrin concentration.

In batch 1, the mean residual knockdown activity on BDUtrousers was estimated to be 68.8 +_ 35.4 minutes for Aedes and13.8 _+ 4.1 minutes for Ixodes; on BDU blouses, comparablefigures were 66.2 _+ 29.2 minutes for Aedes (trousers vs. blous-es: F- 0.23' df= 18"p 0.639) and 10.5 +_ 2 minutes for Ixodes(trousers vs. blouses: F- 1.36" df- 16; p 0.259). In batch 2, aso

the mean residual knockdown activity on trousers was 46.6 _+20.5 minutes for Aedes and 10.3 + 4.3 for Ixodes; on blouses, E 2so

equivalent figures were 48.6 _+ 13.3 minutes for Aedes (trousers 200

vs. blouses: F- 0.7; df- 11; p 0.417) and 12.2 + 4.7 minutes o"m 150

for Ixodes (trousers vs. blouses: F 0.021' df- 11; p 0.888).Differences between batches were not statistically significant

so(Aedes trousers" F 1.47; df- 16; p- 0.28; Ixodes trousers:F 0.076; df- 16; p- 0.786; Aedes blouses: F 0.224; df- o

13"p- 0.224; Ixodes blouses: F 3.2; df 13; p 0.159).Figure 2 depicts the mean residual knockdown activities inpostdeployment BDUs compared with activities after 100 laun-derings by the UTEXBEL and IARKF methods and after 50 laun-derings with IARFT, these representing the number of launder-

ings after which reimpregnation is recommended. Whencompared with the results of the UTEXBEL method after 100launderings under laboratory conditions (38.3 +_ 5.1 minute forAedes; 15.2 _+ minute for Ixodes), mean residual knockdownactivity measured under deployment conditions was signifi-cantly worse in Aedes batch 1 (trousers: F-- 5.4; df= 14; p0.035; blouses: F 5.2; df 14; p 0.039) and batch 2(trousers: F= 5.0; df 12; p 0.043; blouses: F= 5.2; df 14;p 0.039), but not statistically different in Ixodes batch(trousers: F= 3.03; df= 16; p 0.101; blouses: F= 2.05; df=13; p 0.175) and batch 2 (trousers: F 1.9; df 14; p0.137; blouses: F 1.2; df 13; p 0.28). For the dataobtained after 50 washings by the IARFT method (71.5 _ 12minutes for Aedes; 27.1 _ 8.5 minutes for Ixodes), no significantdifferences could be detected when compared with the Aedesknockdown activity of batch (trousers: F 1.77; df= 13; p0.206; blouses: F 1.22; df 13; p 0.28) and batch 2(trousers: F= 0.35; df 11; p 0.562; blouses: F= 0.069; df=8; p 0.799), but remaining knockdown activity in Ixodes wassignificantly better in UTEXBEL-impregnated BDU bach 1(trousers: F 8.47; df 18; p 0.009; blouses: F= 32; df= 18;p < 0.0001) and batch 2 (trousers: F 6.6; df= 16; p 0.02;blouses: F 5.2; df 12; p 0.04). Postdeployment residualactivities of UTEXBEL-impregnated BDUs showed significantlybetter results in both Aedes and Ixodes when compared with theresults obtained after 100 launderings with IARKF (Aedes:

Mean residual knockdown activity

a) b) c) d) e) f) g)Fig. 2. Mean residual knockdown activities in (a) BDUs after I00 launderings

impregnated by the UTEXBEL method, (b] BDUs after 100 launderings when im-pregnated by the IARFT method, (c] BDUs after 50 launderings when treated by theIARFT method, (d) worn-out BDU trousers batch 1, (e) worn-out BDU blouses batch1, (f) worn-out BDU trousers batch 2, and (g) worn-out BDU blouses batch 2.

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Fig. a. SEN results for BDU fabric Iibers treated by the polymer-coating method: (a) belore laundering; [b) worn-out during deployment but with a residual permethrinquantity of 560 rag/m2; and It) worn-out during deployment and dry cleaned, yielding the measured minimum residual amount ol la mg a.i. permethrin/m (-polymercross-linkages; --damaged surfacesl.

batches and 2 trousers and blouses, p < 0.0.001; Ixodes:batches and 2 trousers and blouses, p < 0.0.001).SEM analyses showed that fabrics treated by the polymer-

coating method possess smooth-surfaced, polymer-layered,cross-linked fibers before laundering (Fig. 3a); these persist in aworn-out BDU with a permethrin content of 560 mg/m2, al-though disrupted fibers and damaged surfaces are evident (Fig.3b). However, a BDU trouser worn-out during deployment inAfghanistan and containing the lowest measured amount ofresidual permethrin, 13 mg/m, showed completely disruptedfibers and dissolved polymer surfaces (Fig. 3c); upon inquiry, itwas learned that this uniform had been subjected to dry clean-ing as well as intense field wear.The cross-contamination of untreated fabric laundered with

freshly impregnated BDUs treated by the IARKI' or UTEXBELmethod differed depending on the type of fabric and the treat-ment method used. When laundered with BDUs treated by theIARFT method, cross-contamination reached 400 mg/m inBDU trouser fabric, 120 mg/m in BDU blouse fabric, and 340mg/m in military sport suit fabric. Much less cross-contami-nation was observed with fabrics impregnated by the polymer-coating method: 57 mg/m in BDU trouser fabric, 32 mg/m inBDU blouse fabric, and 38 mg/m in military sport suit fabric(Fig. 4).Cross-contamination was also observed during storage, with

permethrin concentrations ranging from 27 to 65 mg/m (44 _14 mg/m) in untreated fabrics that were in direct contact withIARKI'-impregnated fabric, whereas UTEXBEL-impregnatedfabric produced much lower contamination levels of 10 to 32 mgpermethrin/m (21 +__ 8 mg/m). Top or bottom layers of un-treated fabric showed the lowest amounts of cross-contamina-tion; for IARFT exposure, measurements were 27 mg/m twiceon top, and 35 and 38 mg/m on the bottom, while UTEXBELmeasurements were 10 and 12 mg/m on top and 15 and 16mg/m on the bottom. Untreated fabrics stored with thosetreated by the IARKr or UTEXBEL methods, but not in contact

with them, showed permethrin concentrations of0.4 to 2 mg/mand <0.2 to 0.8 mg/m, respectively. In each case, the highestpermethrin amounts were recorded in the top fabric layer.

Discussion

The use of type and type II pyrethroids for personal protec-tion against vector arthropods has been well described and isbased mainly on the knockdown effect: locomotor activity dis-orders and paralysis developing immediately after contact with atoxicant. The knockdown time is one of the critical measures ofreliability in an insecticide used as an anti-tick clothing treat-ment agent,9 and it is known to be dose dependent. In thisstudy, although the mean value for residual permethrin inworn-out BDUs was relatively high, with amounts >450 mga.i./m, 11.1% of BDU trousers and 5.5% ofBDU shirts showedresidual amounts of < 100 mg a.i./m, and 22.2% of BDU trou-sers and 20% ofBDU shirts had a remaining permethrin contentof <200 mg a.i./m2. All but one BDU sample showed values >60mg a.i./m. Almost no residual permethrin 13 mg a.i./m) couldbe detected in one BDU trouser that had been unintentionally

Cross contamination by perrnethrin-treated BDUsafter 1st laundering

IARFT-m ilitary portsuits

IARFT-BDU blouses

IARFT-BDU trousers

@ IARFT

0 50 100 150 200 250 300 350 400

mg/m permethrin absorbed

Fig. 4. Cross-contamination in untreated fabric laundered together with BDUsimpregnated with the IARFT or the UTEXBEL method directly after treatment.

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dry cleaned, leading to almost complete disruption of the poly-mer-coated surface and simultaneously explaining the excep-tionally small residual amount of permethrin in this sample.Although this example demonstrates the importance of properlaundering in maintaining the effectiveness of treated BDUs,even the minimal permethrin remaining on the fibers' surfaceproduced an instant excitatory effect as well as 100% knock-down activity against Ix. ricinus nymphs after 19.5 _+ 4.2 min-utes. Aedes mosquitoes were less susceptible, with a 100%knockdown time of 90 _+ 34.3 minutes, but they also wereimmediately excited after exposure. No efficacy-dependent min-imum permethrin amount serving as a cutoffvalue for reimpreg-nation or disposal has been defined to date.The necessary minimum effective dosage for permethrin-

treated clothing is chiefly dependent on the vector arthropodfamily, but other studies have confirmed that even smallamounts are effective under laboratory and field conditions. Bednets impregnated with 80 a.i. permethrin/m significantly re-duce the entry rate of endophilic Anophelesfunestus and Anoph-eles gambiae while simultaneously increasing the exit rate. 1Laboratory trials conducted with 100 mg a.i. permethrin/magainst the sand fly Phlebotomus papatasii led to a completecessation of biting activity. 11 Field trials in Belize with bed netsimpregnated with 25 to 200 mg a.i. permethrin/m completelystopped sand fly bites, whether or not the nets were damaged,whereas a control group using nonimpregnated bed nets expe-rienced approximately 10 sand fly bites per person per night. 1Against blackflies and mosquitoes, wide mesh jackets treatedwith 70 mg a.i. permethrin/m were reported to rapidly decreaselanding counts after the first 10 to 20 minutes of exposure andapparently produced an "area effect," serving to protect boththose wearing the treated jackets and others in the vicinity.Additionally, excellent protection from attack by Amblyommaamericanum has been reported at dose rates between 62 and250 mg a.i. permethrin/m .13 For the stable fly, Stomoxys cal-citrans, the minimum effective dosage has been determined tobe 80 mg a.i./m, causing 100% mortality in 15 minutes follow-ing 30 seconds of exposure, while that for the Oriental rat flea,Xenopsylla cheopis, is 320 mg a.i./m under similar condi-tions. 14

When compared with worn-out BDUs impregnated by thepolymer-coating method, the IARFT dipping method showedsimilar mean knockdown efficacy against Ae. aegypti mosqui-toes, but significantly less knockdown activity against Ix. ricinusnymphs after 50 launderings carried out under laboratory con-ditions. Overall, equivalent or better mean efficacy results wereobtained with polymer-coated worn-out BDUs than with IARFT-treated BDUs that had reached the recommended point of re-impregnation or disposal. These findings indicate that the re-maining efficacy of polymer-coated BDUs worn-out under fieldconditions is equivalent to that recommended as the baseline forreimpregnation or disposal with the IARFT technique. Assumingthat this efficacy is sufficient to protect soldiers against arthro-pod-borne diseases in the field, polymer-coated BDUs may beregarded as active for the life of the uniform.An additional problem stemming from individual impregna-

tion of fabrics by dipping or spraying is increased exposure tohighly concentrated permethrin solutions and formulations, po-tentially resulting in increased permethrin incorporation by in-

halation or skin contact, thus also increasing the health risk toworkers and users. With the polymer-coating method, expo-sure to permethrin is reduced by the higher binding efficacy ofthe polymer layer on the fiber surfaces. As demonstrated, thistechnique minimizes cross-contamination of untreated clothingwashed or stored with permethrin-treated BDUs. When un-treated fabrics are laundered with IARFY-impregnated BDUs,15% to 50% of the initial permethrin content of the treatedmaterial may transfer to the untreated cloth, but this figure fallsto only 3% to 5% in the case of the UTEXBEL-impregnatedfabrics. Ofcourse, different compositions and specific weights offabrics, especially variations in cotton content, may result indifferent levels of permethrin adsorption during the washingprocess. Even when the polymer-coating formulation decreasedthe permethrin contamination of untreated clothing over 10washings, some unavoidable cross-contamination was de-tected, with permethrin amounts of <80 mg a.i./m in differentfabrics.During storage, fabrics impregnated by the UTEXBEL method

produce less cross-contamination than fabrics treated by theIARFI' method, whether contact is direct or indirect. Since per-methrin-free fabrics not in direct contact with treated materialsalso become contaminated, permethrin transfer must occur byair. Therefore, in rooms where permethrin-impregnated BDUsare stored, contamination of dust must be taken into account. Ifcross-contamination is to be avoided, permethrin-treated BDUsmust be washed and stored separately from untreated textiles,and storage rooms must be cleaned regularly.Our results and those reported in the literature strongly in-

dicate that BDUs washed and worn- out under deploymentconditions retain sufficient residual efficacy to successfully pro-tect soldiers from arthropod attack. Additionally, the polymer-coating method is one of the safest and most efficient per-methrin treatment procedures currently available. There alsoremains a need for improvements aimed at increasing the me-chanical stability of the coating layer and enhancing the safetyand efficacy of the protective formulations.

Conclusions

In an age when vector-borne diseases are emerging or resurg-ing worldwide, personal protective measures are essential forshielding soldiers and other exposed personnel from arthropodattack, especially during deployments in disease-endemic coun-tries. A central focus of personal protection is the use of per-methrin-impregnated BDUs. A new polymer-coating techniquefor the treatment ofBDUs has recently been introduced by someNATO- member nations. This technique has been shown toprovide residual protection against the entire spectrum of dis-ease-carrying arthopods for the life of the uniform. Polymercoating is also safe and inexpensive, and because the process iscompleted at the factory, it minimizes logistical problems. Com-manders and military medical specialists need only ensure thatpolymer-coated uniforms are available to their deployed person-nel and that such uniforms are properly laundered, thus pro-longing their efficacy in force health protection.

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