8/9/2019 Fabrication Procrdure Metering Skid (2)

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

FABRICATION PROCEDURE

METERING SKID SERVICE PREMIUM

Client : PT.CONTROL SYSTEMS

End Ue! : PT.PERTAM"NA #PERSERO$ RU "" %UMA"

P!&'e(t : METER"N) S*"% SER+"CE PREM"UM  A%O,*EROSENE M%F , MFO

P!&'e(t N&. : AJM 13.01.09

0 23-01-2013 F&! Reie/ )ti Ynt& A!

Rev Date of Issue Status Prepared Che!ed Approved

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

"# Sope

Ti tnd!d (&e! te 4i 5&! 54!i(ti&n6 intllti&n6 5lin76 8!e!e tetin76(ei(l (lenin76 &t &il 5lin7 nd te (&l&! (&din7 &5 8!&(e6 d!illin7 nd tilit8i8in7 5&! &55&!e &il nd,&! 7 8!&d(ti&n 5(ilitie.

$# Refere%es

Te 54!i(ti&n6 intllti&n6 5lin76 8!e!e tetin76 (ei(l (lenin76 &t &il 5lin7nd te (&l&! (&din7 ll 4e in ((&!dn(e /it ll 88li(4le e(ti&n &5 te ltet

editi&n &5 te regulations, codes, standards listed below:

 ASME B31.3 Cei(l 8lnt nd 8et!&le !e5ine! 8i8in7 ASME B2.1 Pi8e t!ed6 7ene!l 8!8&e

Fa'r(at(o%

" Ge%era) Re*u(re+e%tsP!e54!i(ted 8i8e 8&&l ll 4e (lened6 8inted #i5 !ei!ed$ nd 8!ee!ed

P!i&! t& intllti&n.

$ ,e)d(%-

"nte!nl &5 in-line le nd ei8ent tt (&ld 4e d7ed de t& etT!n5e! ll 4e !e&ed 8!i&! t& /eldin7 nd,&! et t!etent.

$ Butt welds for orice runs;en te dei7n &5 n &!i5i(e !n ne(eitte /eld6 tee ll 4e 7!&ndS&&t nd 5l /it te inide &5 te 8i8e. Pi8e-t8 (&nne(ti&n /e!e

Rei!ed6 ll 4e d!illed t!&7 te 8i8e /ll nd 4e &&t inide.

. Screwed pipework Unle &te!/ie tted &n 88!&ed d!/in7 &! 8e(i5i(ti&n6 8i8e t!edSll (&n5&! t& ASME B2.1. All t!edin7 ll 4e (!!ied-&t 5te! 4endin76 5&!7in7 &! et t!etent 4t;e!e ti i n&t 8&i4le6 it4le t!ed 8!&te(ti&n t 4e 8!&ided

/ Dimensional tolerances for pre-fabricated pipingassemblies

Te t&le!n(e &n line! dieni&n #inte!edite &! &e!ll$ i illt!ted &n5i7!e 1 nd 2. Tee t&le!n(e !e n&t ((ltie.

 An7l!it t&le!n(e (!& te 5(e &5 5ln7e6 /eld end 8!e8!ti&n nd!&tti&n &5 5ln7e ll.4e tted in 5i7!e 1 nd 2.

Cl&e! t&le!n(e &n /eld end 8!e8!ti&n tn tted in 5i7!e 1 nd 26 4e 8e(i5ied in te !elent /eldin7 8e(i5i(ti&n 5&! te te!il in eti&n6 nd&/n &n te 54!i(ti&n i&et!i(#$.

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

;en (l&e! t&le!n(e &te! tn t&e 7ien 4&e !e !ei!ed6 tee ll4e 8e(i5ied &n te i&et!i( d!/in7 in eti&n.

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

Branch connections and outlets All /elded 4!n( (&nne(ti&n ll 4e '&inted t& te ede! /it 5ll 8enet!ti&n/eld.

St4-in (&nne(ti&n ll 4e et-&n t8e. Set-in t8e i n&t ((e8t4le

Rein5&!(eent 8d &! ddle !ei!ed 4 8e(i5i(ti&n nd d!/in7 ll 4e

&5 te e te!il te in 8i8e #nle 8e(i5ied &te!/ie$ nd ll 4e5&!ed nd (&nte!ed t& 8!&ide 7&&d 5it t& 4&t in nd 4!n( 8i8e.

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

B!n( !ein5&!(eent 8d &! e( e7ent te!e&5 ll 4e 8!&ided /it ini 3.0 d!illed nd t88ed &le 8!i&! t& 5ittin7 t& te 8i8e6 & en!in7le< dete(ti&n6 entin7 nd tetin7 5(ilitie. ;enee! 8&i4le6 8d &ld 4ede in &ne 8ie(e 4e5&!e 5ittin7 &nt& 8i8e.

  Pipe couplingSel 5(e &5 e(ni(l (&8lin7,4 nd 5ln7e ll 4e 8!&te(ted d!in754!i(ti&n ndt&!7e. ;e!e 8&i4le (&8lin7,4 ll 4e 8!&te(ted 45ittin7 nd nd ti7tenin7 te (&8lete (&8lin7 e4l.

4. Installation Of Piping

.#"  All 8i8e ll 4e in8e(ted 4e5&!e e!e(ti&n t& en!e tt te !e 5!ee 5!&l&&e (&ntinti&n.

Pi8e/&!< ll 4e e!e(ted &n 8e!nent 88&!t dei7nted 5&! te line.Te8&!! 88&!t ll 4e >le nd d'(ent 8i8in7 5!& e=(eie l&d d!in7 te e!e(ti&n

Pi8e/&!< ll 4e 5itted in 8l(e /it&t 8!in7in7 &! 5&!(in7 t& &id ndet!ein7 &5 te line &! t!in 4ein7 8l(ed &n eel &! ite &5 ei8ent6 et(.

 All te8&!! 8i8e 8&&l nd 88&!t tt !e n id t& e!e(ti&n6tetin7,5lin76 e 5tenin76et(. !e t& 4e 8e(ill !

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

;it te 8i8in7 5ln7e 5itted nd 8!i&! t& 4&ltin7-8 te '&int6 te 5&ll&/in7t&le!n(e ll 4e intined :

• B&ltin7 ll &e 5!eel t!&7 ((&8nin7 4&lt-&le t !i7t n7le

t& te 5ln7e 5(e.

• Te!e ll 4e (le! 78 4et/een t/& 5ln7e 5(e 4e5&!e 7

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

.#0 P(pe Supports

Pi8e 88&!t ll 4e in ((&!dn(e /it te !elent 8i8e 88&!t detild!/in7 deel&8ed 5&! te 8!&'e(t.

Pi8in7 ll n&t 4e 5&!(ed t& 5it /it 88&!t l&(ti&n in ( nne! ttdditi&nl t!e i int!&d(ed.

;e!e 8!in7 88&!t !e intlled te 8!in7 ll l&(

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

Te 5&ll&/in7 !e e=(lded 5!& 8!e!e tet

•  All ll 4&!e int!ent (&nt!&l 8i8in7 d&/nt!e &5 te 5i!t 8i8in7

4l&(< le.

• Open drains and vents to atmosphere (leak test only).

.! "est Preparation

Pressure, temperature and time recorders shall be used for all

hydrostatic tests. The pressure shall be shown in barg. Pressure

gauges and recorders used to indicate and record test pressure

shall be deadweight tested for accuracy according to a

procedure, dependent of type of euipment.

Mini &5 &ne 77e ll 4e 8&iti&ned t te i7et 8&int nd &ne !e(&!de!

t& 4e 8&iti&ned t te l&/et 8&int. A((!( &5 8!e!e 77e ll 4e t let

1-2 t 5ll (le nd 1-2 5&! te !e(&!de!. Te tet 8!e!e ll 4e /itin

G0 &5 te 77e !n7e #20 5!& t&8 nd 20 5!& 4&tt&$.

"5 te!e i deiti&n &5 &!e tn 2 4et/een 77e nd !e(&!de! d!in7 tet6

te tet ll 4e t&88ed nd te ei8ent !e(li4!ted.

 

Pi8in7 '&int nd /eld ll n&t 4e inlted &! 8i(ll (&e!ed ntil

ti5(t&! (&8leti&n &5 tetin7 in ((&!dn(e /it ti 8e(i5i(ti&n6 e=(e8t 5&!

8intin7 &5 8!e54!i(ted /eld.

 All 8i8in7 ll 4e detel 88&!ted 4e5&!e te 8!e!e tet. S8!in7 &! &te!

!i4le t8e 88&!t ll 4e 4l&(

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

 A lit ll 4e 8!e8!ed 5&! enitie ei8ent tt ll 4e !e&ed6 4l&(

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

/#/ After Co+p)et(o% Test

Te teted te ll 4e de8!e!ied 4 &8enin7 te de8!e!iin7 le

in te tet !i7. A5te! de8!e!iti&n6 ll ent nd l&/ 8&int d!in le ll 4e

&8ened nd te te ll 4e t&!&7l d!ined /e!e te tet edi i

/te!. ;e!e !ei!ed6 4l&/in7 4 d! i! &! P!e!ied Ai! S&(< Bl&/in7 t&

!e&e n t!88ed /te! t& 4e 8e!5&!ed.

Ste /it d!in7 !ei!eent de5ined in t4le 16 nne= B ll 4e d!ied &t

5te! d!&tetin7 /it d! &il 5!ee i! /it de/ 8&int &5 -10C. %!in7 (n 4e

te!inted /en te de/ 8&int t te &tlet i el t& te de/ 8&int t te inlet.

Ote! et&d6 ( ( d!in7 &! i! &(

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 Document   Department Doc No.

Fabrication

Procedure  Engineering  AJM23-19-FBR-MS-000

d. Mte!il T!(e4ilit Re8&!te. Mte!il Ce!ti5i(te5. ;eldin7 P!&(ed!e S8e(i5i(ti&n nd P!&(ed!e Kli5i(ti&n Re8&!t7. ;eldin7 "n8e(ti&n. ;elde! Ce!ti5i(tei. %ieni&nl "n8e(ti&n Re8&!t '. N&n %et!(tie E=inti&n Re8&!t