EZI-DUCT · EZI-DUCT TM eMission Control The new eMission Control portable dust collector does it...

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343-345 Chisholm Road, Auburn NSW 2144 Australia Tel +61 2 9738 1777 Fax +61 2 9738 1999 [email protected] www.eziduct.com.au www.polex.com.au A new range of Dust Collectors from Australia’s leaders in Dust & Fume Extraction Designed by Australian Engineers for Australian Industry. Proudly distributed nationally by Eziduct Pty Ltd EZI-DUCT TM

Transcript of EZI-DUCT · EZI-DUCT TM eMission Control The new eMission Control portable dust collector does it...

343-345 Chisholm Road, Auburn NSW 2144 Australia Tel +61 2 9738 1777 Fax +61 2 9738 [email protected]

www.eziduct.com.au www.polex.com.au

A new range of Dust Collectors from Australia’s leaders in

Dust & Fume Extraction

Designed by Australian Engineers for

Australian Industry. Proudly distributed

nationally by Eziduct Pty Ltd

EZI-DUCT TM

EZI-DUCT TM

The eCono series of Automatic self cleaning Dust Collectors are the best value for money Dust Collectors on the market.

The eCono comes in 5 models and all have features that normally are only are available on much more expensive Dust Collectors. They are ideal for the collection of timber and other similar types of dust. All but 1 model has a Polex electric shaker motor that automatically cleans the filter bags every time the unit is turned off. Waste is deposited directly into either 2 - 4 ,180 L plastic bags or feed directly into a waste bin via a rotary valve. ( eCono 6000 HRV)

eCono Series

The eCono features include

Powerful high efficiency fan with• either a 3.0, 4.0 or 7.5 kW motorAirflow’s up to 3000 ,4000 or 6000 m• 3h @ 3000 + Pa.Huge filtration area from 20 - 30 m• 2 with either 15 or 25 filter bagsSnap lock, quick fit / no leakage filter bags• Filter bags are manufactured from top quality 550 g/m• 2 Polyester antistatic needle feltEngineered no leak quick release system on 2 - 4 x 180L waste collection bags• Electric shaker motor on auto timer for self cleaning of filter bags• Supplied with a control box with starter and isolator switch.•

EZI-DUCT TM

Model eCono3000MS eCono3000 eCono4000 eCono6000 eCono6000HRV

Fan Motor 3 kW 3 kW 4 kW 7.5 kW 7.5 kW

Shaker Motors - 0.04 kW 0.04 kW 0.04 kW 0.04 kW

Rotary Valve Motor - - - - 0.75 kW

Filter Bags 15 15 15 25 25

Filter Mediatop quality Polyester needle felt 550 g/m2

top quality Polyester needle felt 550 g/m2

top quality Polyester needle felt 550 g/m2

top quality Polyester needle felt 550 g/m2

top quality Polyester needle felt 550 g/m2

Filter Area 13 m2 13 m2 13 m2 30 m2 30 m2

Normal Operational Air Flow

3000 + m3/h @ 3000 + Pa

3000 + m3/h @ 3000 + Pa

4000 + m3/h @ 3000 + Pa

6000 + m3/h @ 3000 + Pa

6000 + m3/h @ 3000 + Pa

Height (H) 3231 mm 3133 mm 3133 mm 3743 mm 5148 mm

Width (W) 1848 mm 1848 mm 1990 mm 2103 mm 3428 mm

Depth (D) 757 mm 757 mm 757 mm 1180 mm 1200 mm

Collection Bags 2 @ 500 mm dia x 1500 mm high

2 @ 500 mm dia x 1500 mm high

2 @ 500 mm dia x 1500 mm high

4 @ 500 mm dia x 1500 mm high -

Bin size - - - - Up to 3m3

Construction: Galvanised steel sheet filter chamber and hot dip Galvanised support frame toprevent corrosion. Units can be supplied to deposit dust directly into a “Wheelie Bin “ on request.

Specification

eCono6000 eCono6000 HRVeCono3000MS, eCono3000, eCono4000

EZI-DUCT TM

eCompact Series

The Polex eCompact Series is a powerful, feature packed engineered Dust Collector that is designed to fit into small plant rooms. It is perfect for the collection of dust and shavings and will automatically clean the filter bags every time the unit is switched off. The eCompact requires no compressed air connections to operate and is ideally suited for schools and colleges. The eCompacts are supplied in 2 sections that simply clamp together on site that makes installation in areas with restricted access much easier.

The eCompacts are manufactured from 1.6 mm galvanised steel then coated with a durable powder coated finish to prevent corrosion. The filters are tubular to allow easy dust release during the cleaning cycle that reduces any risk of blockages. The units filter bags are snap lock, quick fit / no leakage filter bags manufactured from top quality 550 g/m2

Polyester antistatic needle felt.

The dirty air inlets are flexible and can be at the sides or the rear of the unit. The eCompact’s clean air, high efficiency fan is located in an acoustic lined compartment in the top of the dust collector.

The dust that is collected is deposited directly into 1 or 2 sealed steel collection bins. The eCompact is available in 3 models (3000, 6000 or 9000) and can be customised for customer’s special requirements.

The eCompact series can be supplied with a Variable Speed Drive (optional). A VSD is a fantastic energy saving device that lowers & increases the power consumption of the fan motor when slide dampers (on the collection points) are closed and opened. It operates like an accelerator on a car. When less load is put on the dust collector, the fan motor will use much less power. This relates to big power savings. $$$

eCompact6000 eCompact9000eCompact3000

EZI-DUCT TM

Specification

Model eCompact3000 eCompact6000 eCompact9000

Fan Motor 5.5 kW 7.5 kW 15 kW

Shaker Motors 0.04 kW 0.04 kW 0.04 kW

Fan in acoustic enclosure Yes Yes Yes

Filter Bags 24 40 84

Filter Media top quality Polyester needle felt 550 g/m2

top quality Polyester needle felt 550 g/m2

top quality Polyester needle felt 550 g/m2

Normal Operational Air Flow

3000 + m3/h @ 3000 + Pa 6000 + m3/h @ 3000 + Pa 9000 + m3/h @ 3000 + Pa

Height 2680 mm 2680 mm 3150 mm

Width 1150 mm 1580 mm 2250 mm

Depth 800 mm 970 mm 1370 mm

Control Panel c/w isolator Yes Yes Yes

Bin size 1 x 80L 2 x 80L 2 x 110L

VSD optional optional optional

eCompact3000 eCompact6000 eCompact9000

EZI-DUCT TM

eMission Control

The new eMission Control portable dust collector does it all.

The engineers from Polex have designed the eMission Control to collect Dust, Fume, Smoke and Odours.

The eMission Control is an intelligent dust and fume collector that automatically and continuously self cleans its 2 filter cartridges with a reverse pulse action.

The eMission Control filtration system has 2 antistatic cellulose polyester filter catridges with a huge 36 m2 of filter area combined with a carbon filter and spark arrester.

The unit has a powerful high efficiency fan with a 2.2 kW motor that produces suction of up to 2200 m3h @ 2500 Pa . This makes the eMission Control powerful enough to run 2 x 3.0 m fume arms simultaneously.

Construction is from galvanised steel then coated with a durable powder coated finish to prevent corrosion. The unit is mounted on 4 quality caster wheels to ensure the unit glides from position to position.

All this in a unit that can fit through a standard doorway.

Control panel with automatic reverse-pulse cleaning and clean-up cycle for maximumsuction.

EZI-DUCT TM

Specification

Technical SpecificationAir Volume 1200 m3/h (1 arm), 2400 m3/h (2 arms), 3000 m3/h (free air)Motor power 2.2 kWCurrent 4.3 A (using 3 phase motor)Voltage 415 VMotor Protection IP55Power cable 5 m lengthSound Pressure Level 75 dB(A) @ 1 mFilter Area 27 m2

Filter Media Flame-Retardant Cellulose (optional Anti-static Spun Bonded Polyester)Filtering Efficiency 99.9%Pulse Valve 25 mm, 240 VACCompressed Air Consumption 1 CFM @ 90 psiConstruction 1.2 mm folded sheet metalWheels 2 x 100 mm Dia Fixed, 2 x 100 mm Dia Swivel With Brake

2 x 100 mm Dia Fixed, 2 x 100 mm Dia Swivel With Brake

Finish Powder coatedWeight 130 kg (no arms)

1140 mm 750 mm

1095

mm

EZI-DUCT TM

MDC S Series

The Polex MDC S series is a fully automatic, self cleaning dust collector. The MDC S is available with airflows from 6000 to 36,000 m3/h with larger capacities available on request.

It has been designed in Australia by the experienced engineers at Polex Environmental Engineering to suit Australian industry requirements for a dust collector that requires the minimum amount of labour and energy to operate.

Every time the Polex MDC S is turned off the unit will automatically go into a cleaning cycle.The unit is fitted with 1 to 3 Polex Shaker / Vibration motors that clean the dust collector’s filters bags ready for the unit to operate at maximum efficiency the next time it is turned on.

Most Australian factories stop at morning tea and lunch time so the unit cleans itself 3 times per day. The unit’s filter bags are snap lock, quick fit/ no leakage filter bags manufactured from top quality 550 g/m2 Polyester antistatic needle felt.

The MDC S is supplied standard with a Rotary Discharge Valve (or airlock) that deposits the factories collected waste directly into a 3 m3 bin. There is no need to turn the dust collector off and stop the factory working when the bin is being emptied.

Once the bin is full, the operator simply switches the Rotary Valve off and wheels it to the truck to empty. After the bin is empty the operator then replaces the bin and turns the Rotary Valve back on. A safety feature of the unit to prevent blockages is if the valve is not switched back on the unit will shut down after 30 minutes.

The MDC S is supplied standard with a High Efficiency Fan that produces around 25% more air than conventional Fans and saves on energy costs. The dust collector is designed to run under negative pressure so that no material passes through the fan impeller. This totally eliminates any chance of damage or of a blockage to the fan. The Dust Collector is manufactured from 1.6 mm galvanised steel folded panels for strength and corrosion resistance. On request, MDC S can be painted to customer’s requirements to match the colour of the building etc.

The Variable Speed Drive (optional ) is a fantastic energy saving device that lowers & increases the power consumption of the fan motor when slide dampers (on the wood working machines) are closed & opened. It operates like an accelerator on a car. When less load is put on the dust collector, the fan motor will use much less power. This relates to big power savings. $$$

EZI-DUCT TM

Specification

Model MDC6000S MDC12000S MDC18000S MDC24000S MDC36000S

Fan Motor 11 kW 18.5 kW 22 kW 30 kW 45 kW

Shaker Motors 0.04 kW 2 @ 0.04 kW 3 @ 0.04 kW 2 @ 0.04 kW 3 @ 0.04 kW

Rotary Valve Motor 0.75 kW 0.75 kW 0.75 kW 0.75 kW 0.75 kW

Filter Bags 30 62 94 100 150

Filter Mediatop quality

Polyester needle felt 550 g/m2

top quality Polyester needle

felt 550 g/m2

top quality Polyester needle

felt 550 g/m2

top quality Polyester needle felt 550 g/m2

top quality Polyester needle

felt 550 g/m2

Filter Area 30 m2 60 m2 90 m2 120 m2 180 m2

Normal Operational Air Flow

6000 + m3/h @ 3000 + Pa

1200 + m3/h @ 3000 + Pa

18000 + m3/h @ 3000 + Pa

24000 + m3/h @ 3000 + Pa

36000 + m3/h @ 3000 + Pa

Height (H) 4826 mm 5476 mm 5826 mm 6900 mm 6900 mm

Width (W)

3075 mm (excluding fan)

3450 mm (including fan)

3075 mm (excluding fan)

3750 mm (including fan)

3075 mm (excluding fan)

4357 mm (including fan)

3075 mm (excluding fan) 4400 mmm (including fan)

3075 mm (excluding fan)

5200 mmm (including fan)

Depth (D) 1025 mm 2050 mm 2050 mm 2050 mm 2050 mm

Bin size Up to 3 m3 Up to 3 m3 Up to 3 m3 Up to 3 m3 Up to 3m3

Information on larger models are available on request

Construction: Galvanised steel sheet filter chamber and hot dip Galvanised support frame to prevent corrosion. Units can be supplied painted to customer’s requirements on request.

Variable Speed Drive (option): Controlled by a pressure transducer to regulate airflow according to number of machines in operation

EZI-DUCT TM

MDC P Series

The Polex MDC P series is an intelligent dust collector that automatically and continuously self cleans its many filter bags with a reverse pulse action. The MDC P is available with airflow from 6000 to 210,000 m3/h.

It has been designed in Australia by the experienced engineers at Polex Environmental Engineering to suit Australian industry requirements for a dust collector that requires the minimum amount of labour and energy to operate. Since the unit continuously self cleans its bags it operates at maximum efficiency 100% of the time. The MDC P is ideal for high dust loads of fine material or in cases where there is a very long duct run that will reduce a dust collector’s efficiency.

The unit’s many filter bags are snap lock, quick fit / no leakage filter bags manufactured from top quality 550 g/m2 Polyester antistatic needle felt. All filter bags are fitted on galvanised steel wire cages.

The MDC P is supplied standard with a Rotary Discharge Valve (or airlock) that deposits the factory’s collected waste directly into a 3 m3 bin. There is no need to turn the dust collector off and stop the factory working when the bin is being emptied.

Once the bin is full, the operator simply switches the Rotary Valve off and wheels it to the truck to empty. After the bin is empty the operator then replaces the bin and turns the Rotary Valve back on. A safety feature of the unit to prevent blockages is if the valve is not switched back on the unit will shut down after 30 mins.

The MDC P is supplied standard with a High Efficiency Fan that produces around 25% more air than conventional Fans and saves on energy costs. The dust collector is designed to run under negative pressure so that no material passes through the fan impeller. This totally eliminates any chance of damage or of a blockage to the fan. The Dust Collector is manufactured from 1.6mm galvanised steel folded panels for strength and corrosion resistance. On request, the MDC S can be painted to customer requirements to match the colour of a building etc.

The Variable Speed Drive (optional) is a fantastic energy saving device that lowers and increases the power consumption of the fan motor when slide dampers (on the wood working machines) are closed and opened. It operates like an accelerator on a car. When less load is put on the dust collector, the fan motor will use much less power. This relates to big power savings. $$$

EZI-DUCT TM

Specification

Model MDC6000P MDC12000P MDC18000P MDC24000P MDC36000P

Fan Motor 11 kW 18.5 kW 22 kW 30 kW 45 kW

Pulse Valves 5 5 10 10 15

Rotary Valve Motor 0.75 kW 0.75 kW 0.75 kW 0.75 kW 0.75 kW

Filter Bags 50 100 150 100 150

Filter Mediatop quality

Polyester needle felt 550 g/m2

top quality Polyester needle

felt 550 g/m2

top quality Polyester needle

felt 550 g/m2

top quality Polyester needle

felt 550 g/m2

top quality Polyester needle

felt 550 g/m2

Filter Area 25 m2 50 m2 75 m2 100 m2 150 m2

Normal Operational Air Flow

6000 + m3/h @ 3000 + Pa

12000 + m3/h @ 3000 + Pa

18000 + m3/h @ 3000 + Pa

24000 + m3/h @ 3000 + Pa

36000 + m3/h @ 3000 + Pa

Height (H) 5171 mm 5833 mm 6171 mm 7458 mm 7803 mm

Width (W)

1025 mm (excluding fan)

1955 mmm (including fan)

3075 mm(excluding fan)

3646 mmm(including fan)

3075 mm (excluding fan)

4357 mm (including fan)

3075 mm(excluding fan)

4400 mmm(including fan)

3075 mm (excluding fan)

5200 mmm (including fan)

Depth (D) 3075 mm 2050 mm 2050 mm 2050 mm 2050 mm

Bin size Up to 3 m3 Up to 3 m3 Up to 3 m3 Up to 3 m3 Up to 3m3

Information on larger models are available on request

Construction: Galvanised steel sheet filter chamber and hot dip Galvanised support frame to prevent corrosion. Units can be supplied painted to customers requirements on request.

Variable Speed Drive ( option ): Controlled by pressure transducer to regulate airflow according to number of ma-chines in operation

EZI-DUCT TM

MDC PC Series

The Polex MDC PC series is an intelligent dust collector that automatically and continuously self cleans its filter cartridges with a reverse pulse action. The MDC PC is available with airflow from 6000 to 210,000 m3/h.

It has been designed in Australia by the experienced engineers at Polex Environmental Engineering to suit Australian industry requirements for a dust collector that requires the minimum amount of labour and energy to operate.

As the unit continuously self cleans its cartridges it operates at maximum efficiency 100% of the time. The MDC PC ideal for high dust loads of fine material, fumes and smoke such as from laser and plasma cutters or in cases where there is a very long duct run that will reduce a dust collector’s efficiency.

The unit’s filters are supplied standard with antistatic cellulose polyester filter cartridges but there are many other types of filter media available depending on the application.

The MDC PC is supplied standard with a Rotary Discharge Valve (or airlock) that deposits the factory’s collected waste directly into a 3 m3 bin. There is no need to turn the dust collector off and stop the factory working when the bin is being emptied.

Once the bin is full, the operator simply switches the Rotary Valve off and wheels it to the truck to empty. After the bin is empty the operator then replaces the bin and turns the Rotary Valve back on. A safety feature of the unit to prevent blockages is if the valve is not switched back on the unit will shut down after 30 mins.

The MDC P is supplied standard with a High Efficiency Fan that produces around 25% more air than conventional Fans and saves on energy costs. The dust collector is designed to run under negative pressure so that no material passes through the fan impeller. This totally eliminates any chance of damage or of a blockage to the fan. The Dust Collector is manufactured from 1.6mm galvanised steel folded panels for strength and corrosion resistance. On request, the MDC S can be painted to customer’s requirements to match the colour of the building etc.

The Variable Speed Drive (optional) is a fantastic energy saving device that lowers & increases the power consumption of the fan motor when slide dampers (on the wood working machines) are closed and opened. It operates like an accelerator on a car. When less load is put on the dust collector, the fan motor will use much less power. This relates to big power savings. $$$

EZI-DUCT TM

Specification

Model MDC6000PC MDC12000PC MDC18000PC MDC24000PC MDC36000P

Fan Motor 11 kW 18.5 kW 22 kW 30 kW 45 kW

Pulse Valves 2 4 6 4 6

Rotary Valve Motor 0.75 kW 0.75 kW 0.75 kW 0.75 kW 0.75 kW

Filter Cartridges 4 8 16 16 24

Filter Media Cellulose Polyester

Cellulose Polyester

Cellulose Polyester

Cellulose Polyester

Cellulose Polyester

Filter Area 112 m2 224 m2 448 m2 448 m2 672 m2

Normal Operational Air Flow

6000 + m3/h @ 3000 + Pa

12000 + m3/h @ 3000 + Pa

18000 + m3/h @ 3000 + Pa

24000 + m3/h @ 3000 + Pa

36000 + m3/h @ 3000 + Pa

Height (H) 5171 mm 5171 mm 5833 mm 5833 mm 6178 mm

Width (W) 3075 mm 3075 mm

3075 mm(excluding fan)

3646 mmm(including fan)

3075 mm (excluding fan)

4400 mmm (including fan)

3075 mm (excluding fan)

5200 mmm (including fan)

Depth (D) 1025 mm 1025 mm 2050 mm 2050 mm 2050 mm

Bin size Up to 3 m3 Up to 3 m3 Up to 3 m3 Up to 3 m3 Up to 3m3

Information on larger models are available on request

Construction: Galvanised steel sheet filter chamber and hot dip Galvanised support frame to prevent corrosion. Units can be supplied painted to the customer’s requirements on request. Variable Speed Drive (option): Controlled by a pressure transducer to regulate airflow according to number of machines in operation.

EZI-DUCT TM

Vehicle Exhaust Hose Reels

The Polex vehicle exhaust hose reels are designed to be installed in garages, vehicle maintenance workshops, fire stations, military bases etc for the extraction of vehicle exhaust fumes.

The reel is designed to be fitted on the wall or the ceiling to help keep the workshop floor uncluttered. There is a control pendent at the operators level operating an electric motor that lowers and raises the hose and a locking mechanism stops the hose at the desired height.

They can be used with a single fan or as part of a centralised extraction system.

The vehicle exhaust hose reels are supplied with 8 metres of either 100 mm or 150 mm diameter high temperature crush resistant flexible hose. A selection of nozzles are available (sold separately).

HVAC System

The Compact High Vacuum Dust Collector series is specifically suited to applications where high suction is required, such as from hand held power tools or centralised vacuum systems.

These units are ideally suited to continuous operation since the filters are continuously cleaned while in operation. The tubular filters permit blockage-free dust release. Polluted air enters through an inlet in the main body and is directed upwards through the array of tubular filters. The larger dust particles drop out into the hopper while the lighter and finer particles continue into the array of filters. The cleaned air then enters the clean-air chamber where an array of blow-tubes are positioned. The tubes blast compressed air into the filters to help release the dust. The cleaned air is then discharged to atmosphere or through discharge ductwork.

Compressed air is ejected through a solenoid valve which travels through the filters. The air causes the dust to fall off the filters and collect in the bin below. Tubular Polyester needle felt 550 g/m2.

Construction is from Bolt-together 1.6 mm and 3 mm thick Galvanised sheetmetal panels.

The unit is supplied with an electric motor starter with start/stop push buttons automatic electronic timer for filter cleaning.

EZI-DUCT TM

Wet Spray Booths

The Polex range of Wet Spray booths are constructed from bolt-together modular Galvanised sheetmetal panels. Filtration is achieved by a recirculating water wall. The wet type system is suitable to filter many paint and adhesive products. Spray booths are supplied complete with axial extraction fans with Ex’e’ rated motors.

Operating PrincipleThe operator positions the object to be sprayed within the confines of the booth. Fresh air is drawn in through the front opening of the booth causing the overspray to be caught in the filter. The cleaned air is discharged out through the plenum behind the filter wall and out through a discharge duct.Filter MonitoringThe booth is supplied complete with a manometer to measure the resistance through the filter media.A set point is marked on the device indicating when the filter media needs to be replaced.Construction1mm and 2mm thick Galvanised sheetmetalconstruction.FiltersRecirculating water wall.

ApplicationsSpray painting (all paint types)Adhesive sprayingVanishing

Suitable for a range of applications• High filtering efficiency• Modular construction• Easy filter removal• Pressure gauge for filters• Designed according to AS4114• Optional fluorescent lighting• Pre/post purge for safe operation•

The Polex range of Dry Spray booths are constructed from bolt-together modular Galvanised sheetmetal panels. Dry paper filter media is fitted into the filter wall. The media is suitable to filter many paint and adhesive products. Spray booths are supplied complete with axial extraction fans with Ex’e’ rated motors.

Operating PrincipleThe operator positions the object to be sprayed within the confines of the booth. Fresh air is drawn in through the front opening of the booth causing the overspray to be caught in the filter. The cleaned air is discharged out through the plenum behind the filter wall and out through a discharge duct.Filter MonitoringThe booth is supplied complete with a manometer to measure the resistance through the filter media. A set point is marked on the device indicating when the filter media needs to be replaced.Construction1mm and 2mm thick Galvanised sheetmetal construction.Filters50mm thick disposable cardboard filter media.

ApplicationsSpray painting (all paint types)Adhesive sprayingVanishing

Suitable for a range of applications• High filtering efficiency• Modular construction• Easy filter removal• Pressure gauge for filters• Designed according to AS4114• Optional fluorescent lighting• Pre/post purge for safe operation•

Dry Spray Booths

EZI-DUCT TM

NSW / ACT / WA343-345 Chisholm Road Auburn, NSW 2144PO Box 53 Regents Park, NSW 2143TEL: +61 02 9645 2333FAX: +61 02 9645 [email protected]

VIC / SA / TAS6a Short St, Dandenong Victoria 3175Tel: +61 03 9791 8477Fax: +61 03 9791 [email protected]

QLD / NTUnit 10, 284 Musgrave Road, Cooper PlainsTel: + 61 07 3274 4008Fax: + 61 07 3274 [email protected]

Visit our Web Site : www.eziduct.com.au & www.polex.com.au

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