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    Chapter 6

    Copper Production Technology

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    CONTENTSPage

    H is t or y ................................................ 10 3Explorat io n .......................................  11 3Mining  .................................................................. 116 Comminution and Separation ........................... 127Beneficiation. . . . . . . . . . . . . . . . . . ...; ...130P yr o me ta u r! y . . ." .......................  1 3 3

    #y dr om et a u r! y .............................. 1 $ 0

    Eec t rometa u r!y .  .............................. 1$ 2

    %e t in ! and Ca &t in! .  ........................... 1$ '

    Boxes

    Box  Page

    6-.The !a"eshore Mine in #itu Pro$ect ..1%6

    Figure

    6-1&.

    6-1'.

    6-16.

    6-1(.

    6-1).

    6-1*.6-%0.

    6-%1.

    6-%%.

    6-%3+

    6-%&.

    Page

    Types o, in #itu !eaching #ystes ..1%&

    a/ Crusher........................................1%(Hydrocyclone+...................................1%*  

    lo ta t ion Ce ll s. ...............................13 0

    lo/sheets ,or Copper lotation......13%

    Co lu n C e i l....................................13 3e2elopent o, #elting

    Technology Copared /ith orld

    Copper Production.........................13' 

    4e2er5eratory urnace.........................136

    Electr i c u rn ac e.............................13 (

    7C8 lash urnace............................13)

    8uto"upu lash urnace.............13)

    6-B. #elting urnaces . . . . .

    iguresFigure

    . . . . . . . . . . . 136

    Page

    6-%'.

    6-%6.

    6-%(.

    6-%).

    Pierce-#ith Con2erter ...................... 13*7oranda 4eactor   ........................... 13 *

    Mitsu5ishi Continuous #elting

    #yste .....................................................1&09ennecott Cone Precipitator  ........... 1&%

    6-1. lo/ #heets ,or Copper Production . . . . . . . . . . . . . . . . . . . . . . 104

    6-%*.6-30.

    lo/sheet ,or #ol2ent Extraction ......1&3Continuous Casting ()ee ............ 1&6

    6-%.

    6-3.Early #elting Technology. ............. 10(

    Early Copper-Producing reaso,  

    Europe and the Middle East............10)

    6-31. Continuous 4od 4olling Mill .+ ....+1&(

    Ta5les6-&. Copper eposits o, 7orthern 

    M i c h i g a n  ....................................... 10 *6-'. Copper Production reas o, the

    Tabl e

    6-1.#uary o, Pyroetallurgical

    Page

    7orthern and Central 4oc"y

    Mountains............................................ 11%

    6-6. Copper Production reas o, the # o u t h / e s t.............................................11 %

    6-%.

    6-3.

    Processes...............................................10'#uary o, Hydroetallurgical

    Processes...............................................106

    Ma$or :.#. Copper Mines...........110

    6*7. #aple ;eologic Map  .................. 11& 6-&. 4eote #ensing #ystes and age

    6*+. Model o, Hydrotheral lteration 

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    Chapter 6

    Copper Production Technology

    T)e a&t -oom in tec)noo!ica innoation for t)e copper indu&tr y occurred in t)e fir&t t/o dec*

    ade& of t)i& century /)en open pit minin! fo*

    tation concentration and t)e reer-eratory

    &meter /ere adapted to porp)yry copper ore&.(it) t)e eception of eac)in!*&oent etrac*tion*eectro/innin! t)e -a&ic met)od& of cop*per production )ae remained unc)an!ed for 6'year&. %oreoer &i of t)e mine& opened -e*t/een 1,00 and 1,20 are &ti amon! t)e maor copper producer& in t)e nited State& today.

    4n&tead of !reat eap& for/ard tec)noo!icainnoation in t)e copper indu&try in t)e a&t 6'

    T)i& c)apter -riefy de&cri-e& t)e tec)noo!yfor producin! copper from eporation t)rou!)

    minin! and miin! to &metin! and refinin! or &oent etraction and eectro/innin!. T)e c)ap*ter -e!in& /it) an oerie/ of t)e )i&tory of cop*per tec)noo!y deeopment. T)en for eac)&ta!e i n copper production it reie/& t)e cur*rent &tate*of*t)e*art identifie& recent tec)noo!i*ca adance& reie/& pro-a-e future adance&and re&earc) and deeopment need& and di&*cu&&e& t)e importance of furt)er adance& to t)ecompetitiene&& of t)e .S. indu&try. 5i!ure 6*1&)o/& fo/*&)eet& for pyrometaur!ica and 

    2

    year& )a& con&i&ted ar!ey of incrementa )ydrometaur!ica copper production. Ta-e&  

    c)an!e& t)at ao/ed companie& to epoit o/er !rade ore& and continuay reduce t)e co&t& of production. Economie& of &cae )ae -een rea*ied in a p)a&e& of copper production. Bot) ma*c)ine and )uman productiity )ae increa&eddramaticay.

    6*1 and 6*2 proide cap&ue &ummarie& of t)e&e

    proce&&e&.

    Pyrometa44ur!y 4S t)e etract4on of meta4 from ore& an8 concen*

    trate& u&in! c)emica reaction& at )i!) temperature&.

    2 #ydrometaur!y i& t)e recoery of meta4& from ore& u&in!/ater* -a&ed &oution&.

     9& eary a& 6000 B. C. natie copper:t)e puremeta/a& found a& reddi&) &tone& in t)e %ed*iterranean area and )ammered into uten&i&/eapon& and too&. 9round '000 B. C. arti&an&di&coered t)at )eat made copper more mae*a-e. Ca&tin! and &metin! of copper -e!anaround $000*3'00 B.C. & 1,73=.

    103

    1

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    104

    igure

    Pyrometal lurgica l  

    #ul,ide ores>0.'-%? Cu@

    4 Coinution

    4 4

    4 otation 4

    Concent rates>%0-30 ? Cu @

    1

    6-1.-o/ #heets ,or Copper Production

    Hydrometalluigical

    Oxide and sul,ide ores

    >0.3 -%.0 ? Cu @

    !eaching

    Pregnant eachate

      >%0-'0?  Cu = 

    Precipitation #ol2entextract ion

    #elting Ceent copper 

    Matte>'0-('? Cu@

    1>)'-*0? Cu@

    6   6

    4 Con2erting

    node re,iningand casting

    Cathodes >**.**A? Cu@

    nodes>**.'? Cu@

    Cathodes >**.**A? Cu@

    SOACED Office of Tec)noo!y 9&&e&&ment.

    opment of t)e mine& of Cum-erand and Nort) @in! #enry lll reopened the ines in Cum*

    (ae&. ()en t)e Aeman& eft Britain eary in t)e -erand and else/here+ and Britain -ecame

    't) century )o/eer economic deeopment&ta!nated and it /a& a t)ou&and year& or more-efore Britain& meta indu&try /a& ree&ta-i&)ed.$4n t)e interim ermany -ecame t)e center of t)e European copper indu&try -rin!in! a num*-er of improement& in copper minin! meta*ur!y and fa-ricatin!.'

    4Sir Aonad . Prain Co pp e r The !n a tom y o f a n Ind "stry& td. 1,7'=.

    famed for -rone ca&tin! and t)e manufactureof armament&. By t)e end of t)e 16t) centuryBritain /a& producin! 7' percent of t)e /ord&copper. Briti&) adance& in metaur!y )eped toe&ta-i&) a /ord monopoy in &metin! t)at con*tinued unti around 1,00 /)en forei!n producer&-uit ar!e mi& and &meter& t)at too> adanta!eof &uc) Briti&) inention& a& t)e reer-eratory fur*nace and frot) fotation. - %oreoer t)e miner&

    FAaymond 5. %i>e&e The #o r$d Co pp e r Ind "stry Str"c t"re a nd   

    Ec o nom ic !n a $ysis in& Pre&&1,7,=.

    6Prain &upra note $.

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    Ta5le 6-1. #uary o, Pyroetallurgical Processes

     9cti ity Product Con&titue Percent Purpo&e or re&ut

    Bi! Ban! . . .. . .

    . . . nier&e 0.00'+ 5ormation of t)e eart)

    #ydrot)ermaateration . .. .

    . . . Porp)yry Pyrite c)acopyrite etc. 0.2*6.0 Concentration of copper in eart)& cru&t

    Eporationand . . . 8epo&it Copper ore ot)er /a roc> 0.2*6.0 ocation of economic re&ource

    %inin! . . . . . . . . . . .Ore  

    Comminution. . . . . . Pueried ore

    BeneficiationCopper minera& iron and ot)er metaicpyrite& -yproduct& and !an!ue

    Same a& minin! -ut in t)e form of finepartice&

    Copper minera& iron pyrite& mi&ceaneou&minera&

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    Ta5le 6-%.#uary o, Processes

    Percenty Product Con&tituent& or re&ut

    ng . . . . . . . . . . . . . . .heral alteration and

    ation . . . . . . . . . . . . . . Porphyry roc"s 

    ation andlopent . . . . . . . . . . . eposit

    a. . . . . . . . . . . . . . . . . . 8re

    ng . . . . . . . . . . . . . . . . Pregnant

    tationcipitation@ . . . . . . . . .

    t extraction . . . . . . . . Copper electrolyte

     . . . . . . . . . . . Electro/oncathodes

    0.00'+

    Copper ore& 0.2*6.0

    Copper ore ot)er minera& /a&te roc> 0.2*6.0

    Copper iron and ot)er metaic 0.'*6.0pyrite& -yproduct& and

    Soution of copper and eac)in! a!ent  20*'0

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    10(

    igure 6-%.Early #elting Technology

    C)arcoaorefu L

    T)e E!yptian copper &metin! furnace /a& fied /it) amiture of copper ore c)arcoa and iron ore to act a& a

    fu. 4t /a& -o/n for &eera )our& -y foot or )and  -eo/&.

    By t)e end of t)e &met t)e copper )ad &eparated from

    t)e &a! /)ic) /a& tapped off.

    SOACE Ao-ert Aaymond of F"rnace T)e Penn&yania State nier&ity Pre&& 1,+ 6=

    and metaur!i&t& of Corn/a 8eon and (ae&proided muc) of t)e eperti&e for t)e eary day&of t)e 9merican copper indu&try.

    Natie 9merican& u&ed natie copper from t)e

     

    Penin&ua of pper %ic)i!an and

    from  4&e Aoyae in a>e Superior a& far -ac> a&

    '000  B.C. -ut t)e demand for fini&)ed copper 

    and -ra&& product& /a& muc) !reater t)an t)e

    Suppy. o

    T)u& t)e di&coery of copper

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    108 

    igure Early Copper-Producing reas o, Europe and the Middle East

    &meter&. By 1++7 Butte )ad pa&&ed t)e a>e Su*perior Copper Country in 

    s in %ontana !od and &ier minin! in t)eSout)/e&t paed into in&i!nificance /it) t)e di&*

    coery and deeopment of ric) copper 

    it&.  9&o &imiar to Butte profita-e deeopmentof t)e &out)/e&tern depo&it& depended on con*&truction of rai/ay& to tran&port t)e copper tofa-ricator& and on proce&&in! and &metin! tec)*niue& t)at cou 4d economicay )ande t)e ari*ou& !rade& and type& of ore found /)ic) in*cuded car-onate& oide& &ufide& and &iicate&.

     9 t)ird factor /a& t)e amount of capita needed

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    10&

    igure 6-&.Copper eposits o, 7orthern Michigan

    .

    D D

    reen Bay Fa>e %ic)i!an

    .

    T)e t)in -and of t)e @e/eena/ copper ran!e &)oot& P t)rou!) t)e penin&ua t)en !oe& -eneat) a>e Superior. 4&e Aoyae i& in t)e &ame !eoo!ica formation.

    SOACED 8onad C$iff %reat Copper Mine in Brayton /ater*ac>etT)e Sout)ern Pacific Aairoad /a& competed furnace reoutionied t)e &metin! of oide ore&

    acro&& 9riona in 1++2 and ine& eentuay /ere from t)e Bi&-ee di&trict of 9riona. T)i& furnace

    etended to t)e ariou& minin! di&trict&

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    110 

      a

    6

    c

    a

    .

    - - -

    C

    -

    c

    7

    F o =co7

    ***0 .

    C ! +

      c

    /Q

    F

    .

    a

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    Ta5le :.#. Copper MinesContinued

      .  

    . 1 , 7 $ aender Pit    9ri on a 8od!e OP

    (

    (

    (

    (

    (

    (

    (

    (

    actie ()ite Pine ()ite Pine %ic)i!anactie Pima 9riona1,+' T/in Butte& 9riona

    actieactie %i&&io n    9riona1,+3 Butte Butte %ontana

    actieN9 4t)aca Pea> %inera Par> 9riona

    Copper Aan!e Co. Cypru& %ine& 

     9naconda t)ent)en Cypru&

     9naconda %inera&t)en %ontana Ae&ource&

    1 &ufide& 0.'0JO&ufide&0.,20J0&ufide& 0.730J0oide&  &ufide&

    EOPOP 5i r& t &o e nt e tra cti on

      panteS)ore  Pinto?aey Go)n&on Ei&en)o/er  San %anue

    Ne/ %eico

     9riona

     9riona 9riona

     9riona 9riona

    %iami 9rionaBen&on 9riona

      9rionaSan %anue 9riona

    8od!e 

    t)en Cypru&

    8od!et)en Noranda t)en Cypru&

    Citie& Serice t)en %a!maCypru&

     t)en%a!ma

    0.70Jo&ufide&

    0.3H*&uf ide&

    &ufide& &ufide& 0.+09&ufide&  10LOoide&0.$60J0&ufide&0.&0D0

    &ufide&oide&

    OP

    OPOP

    OP OP OPOPOP OP

    5ir&t in*pit cru&)in! andconeyin! &y&tem

    te& t)e actua date of co&in! or incorporation into open pit minin! i& un>no/n.dicate fir&t u&e in t)e .S. une&& ot)er/i&e 

    of produc ti on c onti nued under o/ner& unt i aroundof /ere &u-&euenty purc)a&ed -y 8od!e and mana!ed Gointy ueen.

    Office of Tec)noo!y 9&&e&&ment 1,++

    Mear  Name ocation O/ner 

    Ore!rade 

    %in

     

    actie  9ri on a  Cypru& &ufide&acti  9ri on a  8o 0.70J0&ufide& O

    . . .

    . . .

    #an%anue 

    San %anue

     9ri on a Si er

    %a!ma Copper Co. 0.6*0.70J. &ufide&&ufide&

    OP

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    11, 

    igure 6-'.Copper Production reas o, the7orthern and Central 4oc"y Mountains

    Montana

    6dahoyoing

    Colorado

    SOACED Off 4ce of Tec)noo!y 9&&e&&ment 1,++.

    igure 6.6.Copper Production reaso, the #outh/est

    riGona 4

    8 o u ! a & —

    SOACE. of Tec)noo!y 9&&e&&ment 1,++.

    fe/ on&ite en!ineerin! &>i&; it )ad improed fue

    economy important in t)e i!)ty fore&ted moun*

    tain& of &out)ea&tern 9riona; and it reuired no

    fire -ric> in it& con&truction /)ic) &aed on &)ip*pin! co&t&.

    5urt)er deeopment& in minin! and proce&&*in! tec)noo!y foo/ed t)e !radua decine in

    !rade in t)e 8i&trict of 9riona

    )ad decined to ony $ to ' percent copper:tooean to -e &meted directy at a profit.

     dei&ed a mean& of concentratin! t)e ore

    -a&ed on tec)niue& u&ed to proce&& Coorado!od ore&. 5or &ome eaner oide ore& t)at coud

    not -e proce&&ed t)i& /ay /or>ed

    out a proce&& for di&&oin! t)e copper in &ufuricacid and precipitatin! it on iron. T)i& fir&t .S.eac)in! pant /a& -uit in 1+,2.13

    T)e adaptation of tec)niue& to

    depo&it& of o/*!rade porp)yry ore& /a& pi*

    oneered at Canyon in ta) /)ere !od

    and &ier miner& )ad found an unu&uay ar!e

    ma&& of copper porp)yry ore. But t)e ore !radet)en e&timated to aera!e 2.22 percent copper/a& too o/ to -e epoited economicay /it)

    traditiona minin! and &metin! T)e

    ta) Copper Company& en!ineer 8anie 

    determined t)at economie& of &cae

    /ere  t)e >ey to ma>in! 

    concentration tec)niue& economica /it) &uc)o/*!rade ore. T)e ta) Copper Company& 

    mi at Canyon

    -e!an commercia pro* duction in 1,07. ta)Copper made it een more profita-e -yintroducin! open*pit minin! /it) &team &)oe& .1'

    Economie& of &cae in &metin! a&o /ere rea*

    ied in t)e eary 1,00&. 8od!e )ad -een

    )ain! pro-em& /it) t)e Copper ueen &meter 

    in a& t)e mine /ent deeper and t)e cop*

    per car-onate and oide !raded into &ufide ore. 9n entirey ne/ &meter /a& -uit 2' mie& &out)

    of at a &ite named after 8ou!a&

    )ead of 8od!e& operation&. T)e

    mo&t modern &meter of it& time it )ad fie fur*

    nace& /it) a capacity of 5000 ton&Jday.

    8od!e co&ed t)e 8ou!a& &meter in 1987 -e*cau&e -rin!in! it into compiance /it) air ua*

    ity re!uation& /oud )ae -een too co&ty.

     9& &oon a& &)o/ed t)at t)e o/*!rade

    porp)yrin& coud -e mined profita-y t)ey -e*

    came t)e focu& of eporation and deeopment.

    ore By t)e ate 1+00& t)e copper ore  

    I  cy+ ."een the /T"cson0

    note 3.

    i n ore !rade oer time and t)eir effect& on t)e

    AZ: Pre&& 1,+3=.ore !rade& for mine economic& and com*

    pet it iene&& di&cu&&ed in

    e&timated re&ource& in an ore -ody are di&cu&&ed in ' -o '*9.note

    note 

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    113

    T)e Neada Con&oidated Company -e!an pro*

    duction in   Neada in 1,0+. T)e 

    Brot)er& partner&)ip /)ic) o/ned t)e Od8ominion %ine at o-e 9riona opened a por*p)yry mine at near-y %iami 9riona in 1,11.

    T)e ta) Copper Company opened Aay %ine&in 9riona and C)ino %ine& in Ne/ %eico in

    8od!e acuired caim& and &tarteddeeopment /or> at Tyrone Ne/ %eico 

    i t)e &ame period. %o&t of t)e&e porp)yrin&

    are &ti amon! t)e maor producin! ore -odie&in t)e nited State& today.

    Not a of t)e porp)yry ore& /ere amena-e to

     

    met)od& ho/e 2er. 5or in&tance

    aai*  a-e miin! tec)niue& coud not

    recoer enou!)  of t)e 2.' percent ore at t)e4n&piration Com*  pany& caim& near %iami

     9riona. 9na*  conda purc)a&ed t)e&e

    caim& t)eir con&utin!  en!ineer

    epanded on  and

    /or> p lus d e 2e lop e nts in Britainand -uit t)e fir&t fotation pant for cop* per in t)e

    nited Simiary profita-e 

    eopment of t)e 30 miion ton& of 1.' percent

    car-onate ore at 9riona /a& ue&tiona-e

    unti deeoped a proce&& of eac)in!

    /it) &ufuric acid t)at /oud produce copper 

    from ore for +.' cent&J- e a deci&ion

    a-out t)e &ie initia operatin! c)aracteri&tic&

    and annua output of a potentia mine. Epora*

    tion ependiture& are )i!)y &en&itie to meta

    mar>et& a& eidenced -y t)e trend& durin! t)e

    1,+0& /)en !od eporation )a& -oomed /)ie-a&e meta eporation reac)ed ne/ o/&. :.#.companie& )ae dra&ticay cut t)eir -a&e metaeporation &taff& and )odin!& and mo&t form&of pro&pectin!.20 Companie& /i continueepo*

    ment en)ance forei!n ec)an!e and finance

    ec onoic de2elopent. Een after di&coery of 

    a depo&it and t)e &tart of minin! eporation con*tinue& in an effort to find additiona ore t)at /i>eep t)e mine !oin! for a on!er time.

    %odern eporation incorporate& -ot) directand indirect tec)niue&. 8irect met)od& incude

    !eoo!ic and mappin! type& !eoo!ic &tructure&and ot)er indicator& of an ore -ody

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    114

    igure 6-(.#aple ;eologic Map>Bighorn Basin+ yoing@

    Structure &ym-o&

    u

    85aut

    S t r i > e

    o 1.0 >mSOAED 5oyd 5. Aemote /2e 

    Mor> NMD 5reeman Co. 1,+7=.

      Bot)  direct  and  indirect  met)od&  are

    fo* o/ed -y a-oratory. anay&e& of ore&ampe& incudin! ore treatment concentrationand re* coery te&t&; and eauation of a-or

    tran&por* tation /ater ener!y and enironmenta

    reuire* ment&. 9 of t)e&e &tudie& mu&t &)o/faora-e economic and tec)nica re&ut& -eforea copper  depo&it can -e con&idered a candidatefor dee* opment. T)e co&t of a tota eporation

      from initia iterature &earc) t)rou!)

    fea&i-iity  &tudyfor a ar!e porp)yry copper depo&it today ran!e& from ' miion to ten& of 

    miion& of doar&.

    Eporation pro!ram& are diided into t/o main

    p)a&e&D reconnai&&ance and tar!et ine&ti!ation

    in! caim&on 5edera and& or -y ea&in! 5edera or Stateand Some and& are unaaia-e for eporationand deeopment due to /it)dra/a for ot)er u&e& enfrom dri )oe& are a&&ayed to &)o/ t)e dept) at/)ic) t)e ore or ot)er roc> /a& fou ndr t)e type

    and t)ic>ne&& of t)e materia and ot)er data.T)en metaur!ica te&t& are run to determineamena-iity of t)e ore to fotation or ot)er tec)*niue& for &eparatin! t)e minera& from t)e )o&troc>.

    to t)e &earc) for minera depo&it&. T)e !eop)y&ica propertie& and

    effect& of &u-&urface roc>& and minera& t)at can -e mea&ured at

    a di&tance /it) &op)i&ticated eectronic euipment incude den*

    &ity eectrica conductiity t)erma conductiity ma!neti&m radio*

    actiity ea&ticity &pecific !raity and &ei&mic eocity. T)e tec)*

    niue& commony u&ed eit)er &in!y or in com-ination in eporin!

    for metaic minera& are ma!netic eectrica and eectroma!netic

    -ecau&e t)e&e minera& u&uay )ae ma!netic and eectrica prop*

    ertie& t)at contra&t /it) t)o&e of t)e &urroundin! roc>&.

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    11'

    igure 6 -).-Model o, Hydrothera l lteration

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    11% 

    igure 6-*.-#tages o, Mineral Exploration

    4econnaissance Target in2estigation

    >#trategic #tages@   Sta!e&=

      Sta!e U 2 #tage U 3 #tage U $

      n reconnaissance  n sur,ace6 Econoic

      n diensionalo,  and deposit

    areas o, target preliinary area e2acuation

    4egion not rea reains Target :neconoic attract i 2e 5ut area not

    at tie N not attracti2e N attract i2e deposit  at  this  tie 

    6 6 G

    at th is tie

    F 1a,ter teporary re$ection

    4e$ectOregion

    u n , 

    expiration se=uenc e

    9ey expiration decisions

    4e$ectOnot a deposit

    SOACED %inera Sy&tem& 4nc   Copper   

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    11(

    E

     m c

    F

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    11* 

    Ta5le 6.'.Considerations in Choice o, Mining Method

    P$y#ical&

    :nderground ining ethods usually are u&ed

    for deep ore -odie& /)ere an open pit /oud -e

    impractica -ecau&e of ece&&ie /a&te remoa.

    eometry. . . . . . . . . . . . .

    eoo!y . . . . . . . . . . . . ..

    eo!rap)y. . . . . . . . . . . .

    Tec$!ological&Safety. . . . . . . . . . . . . . . .#uman re&ource&. . . . . .5ei-iity . . . . . . . . . . . .

    Eperimenta a&pect& . .Time a&pect& . . . . . . . . .

    Ener!y . . . . . . . . . . . . . ..(ater reuirement& . . . .Surface reuirement& . .Enironment . . . . . . . . . .

    'co!omic&Co&t imit& . . . . . . . . . . .Optimum ife of mine . .en!t) of tenure . . . . . .

    Sie &)ape continuity anddept) of t)e ore-ody or  

    !roup of ore-odie& to -e mined to!et)er 

    Aan!e and pattern of ore!rade

    P)y&ica c)aracteri&tic& of ore roc> and &oi

    Structura condition& eot)erma condition&#ydroo!ic condition& Topo!rap)yCimate

    4dentification of )aard&  9aia-iity of &>ied a-or  Seectiity in product and

    tonna!eEi&tin! or ne/ tec)noo!y

    Aeuirement& for >eepin!ariou& /or>in!& opendurin! minin! 

     9aia-iity of po/er   9mount and aaia-i ity 9rea needed%ean& of protectin! t)e 

    &urface /ater re&ource& and ot)er minera re&ource&

    Pro&pect& of on!*term ri!)t&to mine

    5i!ure 6*10 iu&trate& t)e -a&ic term& appica-e

    in under!round minin!; fi!ure 6*11 &)o/& t/o

    type& of under!round copper mine& nder*!round deeopment and maintenance incud*in! tunnein! roc> &upport entiation eectri*ca &y&tem& /ater contro and tran&portation of peope and materia& add &i!nificanty to min*in! co&t&.

    8pen pit ining is used to extract assi2e

    de-  posits t)at are reatiey near t)e &urface. 9nopen pit -enc) mine )a& t)e appearance of a-o/ /it) &ide& formed -y a &erie& of -enc)e&or ter*  race& arran!ed in a &pira or in ee&/it) con*  nectin! ramp& no/n a& pre!nant eac)*ate i& coected and treated to recoer t)e au*a-e minera&. Ta-e 6*6 &ummarie& t)e four type& of &oution minin!.

    ?at )eap and dump eac)in! are met)od& of )ydrometaur!ica proce&&in! of mined ore

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    11,

    igure 6-10.-:nderground Mining Ters

    I  1

    l

    C)ute&

    SOACE (iiam C Peter& E4p$oration and M$ning %eo$ogy /2e3 Mor> NMD Go)n (iey Son& 1,7+=

    mined copper in &itu at 2$ >no/n &ite& en oer an increa&in!

    percenta!e of   dome&tic mine production

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    igure 6-11.-T/o :nderground

    Aoo> -ot& 

    Mining Methods

    8rain

    * *

    ● lso

    . . ------

     Wet ,ill

    5i

    Cut-and-,ill

    . . . . . . . . . . . . . . . . . . . . . .+

    stoping

    D.. ..D.. .. .;D..D.....

    DD .. .. ..

      #au a!o ee

    Bloc" cain!

    SOACED (iam C Peter& E4p$oration and Mining %eo$ogy /2e3 Mor> NM Go)n (iey Son& 1,7+=

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    1,1

    igure 6-1%.-8pen Pit Mining Ters

    8 2 e r - u r d e n

    8re

    SOACE (iiam C Peter&. E4p$oration and Mining %eo$ogy /2e3 Mor> NMD Go)n (iey Son& 1,7+=

    Portion of an open*pit mine &)o/in! -enc)e&. #oe& for t)e epo&ie& are dried &

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    Ta5le 6-6.Characteristics o, #olution Mining Techni=ues

    ?at eac)in! #eap eac)in! 8ump eac)in! In situ leaching

    Ore grade. . . . . . . . . . . . . . . . . %oderate to )i!) %oderate to high

    Type of ore . . . . . . . . . . . . . . .Oide& &i icate& &ome Oide& &i icate& &ome

    &uf ide& &ufide&

    Ore preparation. . . . . . . . . . . . %ay -e cru&)ed to optimie %ay -e cru&)ed to optimie

    copper recoery copper recoery

    Container or pad . . . . . . . . . . ar!e imperiou& at Speciay -uit imperiou&draina!e pad

    O (

    Sufide&

    NoneD /a&te roc> u&ed 

    None for ei&tin! dump&;ne/ dump& intended to -eeac)ed /oud -e !raded and coered /it) an impermea-e poyet)yenemem-rane protected -y a ayer of &eect fi

    o/

    oide& &iicate& &ome&ufide&

    None -oc> cain! -a&tin!

    None

    Soution

    en!t)

    o<

    . . . . . . . . . . . . . . . . . Sufuric acid for oide&; acid Sufuric acid for oide&; acid cure and acid*ferric cure cure and acid*ferric cure proide oidant needed for proide oidant needed for  mied oideJ&uf ide ore& mied oideJ&uf ide ore&

    eac) cyce . . . . . . 8ay& to mont)& 8ay& to mont)&

     9cid ferric*&ufa te &oution&/it) !ood air circuation and -acteria actiity for  &ufide&

    %ont)& to year&

    Sufuric acid acid cure acid*ferric cure or acid ferric*&ufate dependin!on ore type

    %ont)&

    Soution appicationmet)od . . . . . . . . . . . . . . . . . Sprayin! Sprayin! or &prin>in!

    Pondin!Jfoodin! &prayin! &prin>in! tric>e &y&tem&

    4nection )oe& &prayin! &prin>in! tric>e &y&tem&

    %eta recoery met)od . . . . . Soent et ract ion for Soent et ract ion for   

    oide&; iron precipitation oide&; iron precipitationfor mied ore& for mied ore&

    Soent etraction for  

    oide&; iron precipitationfor mied ore&

    Soent etraction for  

    oide&; iron precipitationfor mied ore&

    SOACE Office of Tec)noo!y 9&&e&&ment1,++; -a&ed on G. Brent #i&>ey T)e Aenai&&ance of Copper Soution %inin! 9riona Bureau of eoo!yFie$dnotes0 fa 1,+6

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    123  . 

    igure 6-13.-Heap and up !eaching  

    Oy!en depleted air 

    .

    Tep.

    i n acti2e

    reshair 

    !eachsolution

    !each 

    lperea5leQ area

    iner orQ.up I!RRRRR 

    5 e d r o c " +

    !each solution

    percolating

    do/n/ard

    resh air 

    Pregnanthate

    solutionperea5l e

    . . . . . . . . . . . . . . leaching pad. . . . .

    0

    I J

    0

    . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    C o l l e c t i o n c h a n n e l  J

    .**V *. ;.V. .V*. *.V. .V. * ;*. V*V. ... . ;  L

    L

    C o p p e r I +

    L Pregnant reco2er y  J  4ecyc led

    eachate  Jplan t  J spent eachate

    SOACE G Brent #i&>ey T)e Aenai&&ance of Copper Soution %inin! Fie$dnotes 5a 1,+6

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    1,-

    igure 6-1&.-Types o, n #itu !eaching #ystes

    Copper 

    Copperreco2ery Copper 

    reco2eryplant

    Copper 

    8xygen

    n$ection

    /els

    1

    soution

    1

    ,lo/

     J

      I 

    I#olution ,lo/

    Gone

    idence

    n$ection

    /e 6 6

    4

    well

    @

    8re

    SOACED G. Brent #i&>ey T)e Aenai&&ance of Copper Soution %inin! 5iednote&

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    Ta5le 6-(.#uary o, in #itu Copper Mining cti2ities

    Cu produced  9era!e Principa Cu Ore SoutionJ Soution Cu in Cu recoery  9ctie%ine e *caedarea

    (ater; foodeddrift&

    8iute #2SO$;

    pipe&pray and inection )oe&

    8rift&

    8rift&

    0.2*0.6

    0.+3'

    Precipitation on

    &crap ironPrecipitation on

    &crap iron t)enSR*E(

    1,06*0,

    1,$2*pre&ent

    %ountain City*caedarea

    8iute #2SO$; inection/e&

    (ater &prin>er&

    8iute #2SO$

    8riff 

    8rift& 

    nder!round/or>in!&

    0.'*0.6

    ,.23

    N9

    Precipitation on

    &crap ironPrecipitation on

    &crap ironSR*E(

    1,7$

    1,$1*$,

    1,+6*pre&ent

    ?an 8y>e no/n.Precipitation 1,73*7'

    &crap iron

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    and -ottom &prin>er& -ottom

    SOACED Gon @. 9)ne&& and %ic)ae . Poar 4n Sit" Copper Leaching in the 6nite d State&D Ca&e 7istories of 8perations

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    1,+ 

    Box 6-.The !a"eshore Mine n #itu Pro$ect

    T)e a>e&)ore %ine near Ca&a rande 9riona ori!inay /a& a com-ination under!roundJeac)in!

    operation. Be!innin! in t)e mid*1,70& #eca %inin! Co. deeoped an under!round operation in /)ic)

    &ufide ore /a& mined cru&)ed and concentrated; copper &ufate& /ere at eac)ed and eectro/on; andoide ore& /ere at eac)ed and precipitated. nder!round minin! /a& ery epen&ie -ecau&e t)e &ur*roundin! roc> /a& /ea> and t)e tunne& needed etraordinary &upport. T)erefore t)e mine &)ut do/nafter around t/o year& of operation.

    Noranda purc)a&ed t)e property in 1,7,. Becau&e of t)e pro-em& /it) t)e !round t)ey focu&ed

    on t)e ar!er oide ore -ody u&in! -oc> cain! tec)niue&. 9& t)e price of copper dropped )o/eerdeeopment of t)e deeper portion& of t)e ore -ody -ecame pro)i-itiey epen&ie and t)ey -e!an eac)*in! t)e -oc> caed area& Noranda dried inection )oe& t)rou!) t)e caed area& ran t)e &oution into-oc>ed off under!round )aua!e drift& and t)en pumped it to t)e &urface.

     9& t)e remainin! ore in t)e&e area& -ecame depeted Noranda deeoped a pan for in &itu eac)in!

    of t)e deeper ir!in ore -odie&. T)i& pan inoed inectin! eac) &oution into t)e &oid ore under.

    pre&&ure /it) t)e a&&umption t)at t)e &oution /oud ri&e to t)e one of ea&t pre&&ure:t)e dammed drift&*t)rou!) t)e recoery /e&. (it) an oide ore -ody aera!in! 1..' to 3 percent copper t)i& &c)eme 

    if it /or>ed /oud proide 30 year& of eac) production. T)e .S. Bureau of %ine& a/arded a contractfor &tudy of in &itu tec)niue& at a>e&)ore

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    127

    C8MM7:T87 7 #EP4T8730

    T)e fir&t &tep in &eparatin! copper from ot)er minera& in ore mined -y under!round or open

    pit met)od& i& comminution &e&&entiay from -ouder& to !rain&of &and. er )ammer= i& u&ed to -rea> up roc>& tooar!e for t)e primary cru&)er.

    T)e cru&)ed ore i& tran&ported u&uay on con*eyer -et& to t)e !rindin! mi&. rindin! mi&can -e operated /et or dry. 4 n !enera /)en&u-&euent proce&&in! i& to -e carried out /et -y tum-in! t)e ore /it)

    steel rod& or -a& or partice& of t)e ore it&ef en out of 

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    128 

    :hoto credit 1enifer =o>ison

    Ore i& tum-ed in ar!e cyindrica mi& /it) &tee -a& or rod& or c)un>& of )ard ore

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    1,&

    igure 6-16.Hydrocyclone

    ?orte finder 

    Cyindrica &ection

    Cycone diameter 

    Aepacea-e inin!&

    Conica &ection*D

    FSpira /it)in a &pira

    ii

     9ir core

    4ncuded an!e

    /)ic) ma>e finer feed for -a4 mi44&. T)i& )a& re*duced t)e amount of !rindin! media con&umedand in &ome ca&e& eiminated t)e need to u&e-ot) rod and -a mi&.37 9uto!enou& and &emi*auto!enou& !rindin! can eiminate t)e need for &econdary and tertiary cru&)in! ao/ ar!er midiameter& and reduce t)e amount of !rindin!media con&umed. 9uto!enou& mi& aready )aeo/er maintenance and capita co&t& t)an con*entiona mi&. #o/eer t)ey ony operate effi*cienty /it)in narro/ ran!e& of ore !rade and)ardne&& of feed materia. Before auto!enou&!rindin! can -e u&ed more /idey additiona/or> i& needed to deeop an improed under*&tandin! of ore propertie& &uc) a& )ardne&& moi&*

    ture content and &)atterin! c)aracteri&tic&; andto deeop more dura-e mec)anicaJeectricacomponent& .3+

    reas that could especially 5ene,it ,ro 4S

    includeO 1@ 5etter classi,ication in closed circuit

    grinding+ to a2oid o2er- and undergrinding %@

    the  use o, pe55le illing instead o, 

    autogenous or steel grinding edia 3@

    e2aluation o, optial  ener!y con&umption in&ie reduction -y trade*  off& amon! -a&tin!cru&)in! !rindin! and re* !rindin!; $= eauationof aternatie !rindin! de* ice&

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    130 

    BE7ECT87

    T)e &econd &tep in &eparatin! copper fromot)er minera& in mined ore i& -eneficiation or 

    concentration. T)e purpo&e of concentration i&to eiminate a& muc) of t)e auee&& materia a&po&&i-e to aoid furt)er epen&e in materia&)andin! tran&portation and &metin!. 5rot) fo*tation i& t)e preaent concentration met)od int)e copper indu&try; it &eparate& t)e pueriedore

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    131

    P)oto creditD S. Bureau of %ine&

    4n f 4o ta t ion t)e copper a t tac)e& to -u--e& and f oat&  

    to t)e top /)ere it form& a frot) t)at oerfo/& intoa trou!) for coection

    minera& in t)e ore foat &imiar to t)e rou!)er i n /)ic) muc)

    of t)e /a&te and &ome of t)e -yproduct meta&

    are eiminated concen*

    trate t)en !oe& to rou!)er& /)ic) foat t)e cop*

    per and eiminate t)e remainin! meta& and t)en

    to ceaner&. 9!ain t)ere may -e a re!rind and&econd rou!)er cyce.$6

    T)e product of frot) fotation contain& 60 to

    +0 percent /ater mo&t of /)ic) mu&t -e re*

    moed -efore t)e concentrate can -e tran&portedor &meted 8e/aterin! i& accompi&)ed fir&t -y&ettin! in ar!e at& >no/n a& t)ic>ener&. T)e&oid& &ette -y !raity to t)e -ottom of t)e at/)ere t)ey are &craped to a di&c)ar!e outet -ya &o/y rotatin! ra>e.$7 5iter& are u&ed for fina de/aterin!.

    82er the last 10 to 20 years+ ad2ances ha2e5een ade in ,lotation cheicals+ ,lotation cell

    design+ and autoated circuits.  9utomated fo*tation monitorin! and contro &y&tem& improemeta recoery and reduce rea!ent con&umption.%o&t .S. operation& )ae no/ in&taed t)e&e&y&tem&. Continued improement& in &en&itiity/ou4d en)ance t)e potentia &ain!& )o/eer.

    4n fotation c)emi&try a maor deeopment

    /a& t)e reco!nition t)at ad&orption of &ufideminera& on air -u--e& i& an eectroc)emica

    proce&&. C)an!in! t)e eectroc)emica potentia

    in! t)em foator not foat and t)u& improe& fotation effi*

    ciency. T)i& offer& &i!nificant &ain!&per)ap& "1

    miion annuayin rea!ent co&t&. Ot)er poten*

    tia -enefit& of eectroc)emica contro incude)i!)er recoerie& and o/er operatin! co&t& Een

    and 8aenport &upra note 3$.

    -id.iuid from t)e t)ic>ener& u&ua4y i& recyced to t)e !rind*

    din! and fotation circuit&. T)i& preent& ader&e

    enironmentaim*  pact& from t)e trace meta& in t)e iuid

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    132

    igure 6-1).-lo/sheets ,or Copper lotation

    6-1) a. --4epresentati2e ,lo/sheet ,or ,lotation o, copper sul,ides ,ro iron sul,ides

    4 NMD Per!amon Pre&& 1,+0=

    a 1 percent improement in copper recoery  

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    133

    5i!ure 6*1,. * Coum n Ce Coumn ce lls a lre a dy a re used for moy-denum

    concentration and are -ein! te&ted in copper 

    ash /ater 

    i a e t e r -

    >throughput @

    Cleaning

    Gone

    >grade @

    Col ec t io n

    Gone

    miin!. Eperience /it) a coumn ce at San

    %anue 9riona &)o/ed a concentrate !rade of 

    29.83 percent copper /ith a sul,ide copper re-co2ery o, *0.36 percent+ copared to the con-

    2entional #an Manuel ,lotation circuit /ith %*.**

    percent copper in the concentrate and a reco2-

    ery o, *0.1% percent .'1

    Taiing s13. ?. Cin!an and D. R. %cre!or FFCoumn 5otation Eperi*

    SOACE G 8 %c@ay et a Coumn 5otation .S. Bureau of %ine& pamp)et ence at %a!ma Copper Company Minera $s and Meta $ $" r g ica $  undated :ro c essing 5o $( $ No. 3 9u!u&t 1,+7 p. 121.

    P48MET!!:4;

    Pyrometa ur!ica proce&&e& empoy )i!) * of euipment pyrometaur!ica recoery maytemperature c)emica reaction& to etract cop* ta>e a& many a& four &tep&D roa&tin! &metin!per from it& ore& and concentrate&.52 T)e&e proc* conertin! and fire refinin!.e&&e& !eneray are u&ed /it) copper &ufide& and

    in &ome ca&e& )i!)*!rade oide&. T)e u&e of )i!) #elting is a relati2ely sall coponent inthe  temperature& for metaur!ica proce&&in! )a& &e* total cost o, copper productiona5out 1( per-

    eral ad2antagesO cheical reaction rates are cent o, gross :.#. production costs. n relati2erapid+ soe reactions that are ipossi5le at lo/ ters+ ho/e2er+ the :nited #tates is least co-temperature -ecome &pontaneou& at )i!)er tem* petiti2e in selting.. This is priarily attri5uta-perature+ and heating the ineral to a li=uid fa* 5le to high :.#. la5or and energy costs. T)u& im*ciitate& &eparation of t)e meta from t)e re&idue. proement& in &meter a-or productiity and8ependin! on t)e copper minera& and t)e type ener!y efficiency /oud en)ance dome&tic indu&*

    52 Pyrometa ur!ica proce&&e& typtca y operate at temperature& try competitiene&& 8ome&tic &meter& a&o are

    ran!in! from '00I C to 12'0I C. at a di&adanta!e compared to &ome ot)er coun*

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    13-

    trie& due to t)e )i!) ee of enironmenta con*

    tro reuired in t)e nited State&

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    13'

    igure 6*20.*8eeopment of Smetin! Tec)noo!yCompared /it) (ord Copper Production

    ,melti!g 

    Aoa&t *  

    Ba&t furnace reduction W

    Aeer -eratory furnace a&t no uni t 

    x I- - - - - - - -

    -

    ox y -,ue5urner 

    Sprin>e &metin! * . . . . . .

    E4ectric furnace  . . .

    8uto"upu process  :se o, 0 %

    4NCO process

    0 %

    Noranda proce&& .

    %itau-ia)i proce&&

    Top*-o/n rotary . . . . . 

    conerter proce&&

    Piere*Smit) con2ertor 

    #o-o>en con2ortor 

    E4 Tenento conerter  

    %itau-ia)i cont inuou& conertor

    Mi$$ion t o nn e s

    10

    1J

    :ro d "c tio n

    0(1? 0 0 00 0

    0

    1,00 1,20 1,$0 1,60 1,+0 2000

    SOACE nited Nat 4on& 4ndu&tria 8eeopment Or!aniation

    tion. T)e earie&t ar!e*&cae met)od of produc*in! copper matte /a& in -a&t furnace& /)ic)coud )ande ore& containin! ' to 20 percent cop*

    per. (it) t)e decine in ore !rade& direct &met*

    in! -ecame too epen&ie and t)e indu&try

    &)ifted to concentration foo/ed -y )eart) or 

    reer-eratory &metin! ,igure 6-%'@+ /hich separates

    the atte  into 5lister 55 copper >at least *).'

    percent cop-  per@ and slag. ,ter the olten

    atte is poured  into the con2erter+ air i&-o/n into t)e matte  t)rou!) noe&

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    13+ 

    Box 6-B.#elting urnaces

    The re2er5eratory ,urnace

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    13) 

    e!end

    igure 6-%%. Electric urnace ond t)e -i&ter copper from t)e Noranda reactor contain& more impurity meta& &

    ,. %a!ne&ite refractory -ric>&

    SOACE 9 @ B&/a& and ( . 8aenport E4tract$5e Meta$$"rgy of Copper 

    NM Per!amon Pre&& 1,+0=

    -i&ter copper production incude o/er capita

    co&t reduced materia& )andin! o/ )eat o&&e&2ery 4O( ener!y reuirement& ec o n o ic a l SO2

    !a& recoery and t)e a-iity to appy onine com*puter contro& to t)e entire copper*ma>in!proce&&.

    T/o type& of continuou& reactor& are in imitedu&eD t)e Noranda proce&& and t)e %it&u-i&)iproce&&. T)e Noranda reactor

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    13* 

    igure 6-%3. 7C8 lash urnace

    Concentrates and

    10 c

    30-c

    SOACED 9.@. B&/a& and (.. 8aenport 'xtracti)e -e.allurgy o. *o++er /e1 Mor> NMD Per!amon Pre&& 1,+0=.

    igure 6.%&.8uto"upu lash urnaceConcentrate

    and &and

    J Setter Sa!

    %atte

    SOACED %cra/ #i Encycopedia of Science and Tec)noo!y.

    Ta5le 6.).-#elter Technology inthe :nited #tates

    Smeter Type

    #ayden :tah@ . . . . . . . . . . . . . . 7oranda reactor

    FNot operatin!

    SOACE Office of Tec)noo!y 9&&e&&ment 1,++

    /oud ma>e enironmenta contro more co&t*

    effectie. #o/eer in&taation of an entirey ne/

    &metin! &y&tem )a& a )i!) capita co&t. Becau&e

    mo&t .S. &meter& aready in&taed ne/ furnace&

    /it)in t)e a&t 1' year& it i& uni>ey t)at t)ey

    J

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    13&

    /oud underta>e anot)er &uc) ine&tment /it)* cimate. 4n&tead .S. companie& /i increa&e t)e

    out a cear demon&tration of &u-&tantia co&t ad* proportion of copper t)ey produce /it) )ydro*

    anta!e& and /it)out a ery faora-e -u&ine&& metaur!ica met)od&

    igure 6-%'.Pierce #ith Con2erter 

    Exhaust gas

    SOACED %cra/ #i44 Encycopedia of Science and Tec)noo!y

    Concentrate& and fu

    igure 6.%6. 7oranda 4eactor 

    SOACE. %cra/ #i44 Encycopedia of Science and Tec)noo!y

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    1&0

    igure 6-%(. Mitsu5ishi Continuous #elting #yste

    Sa! !ranuationand di&card

    Concentrate& Si 02 air 02

    Eit !a&

    SOACED %cra/ #i44 Encycopedia of Science and Tec)noo!y.

    H48MET!!:4;

    ranuation

    #ydrometaur!ica copper recoery i& t)e e*traction and recoery of copper from ore& u&in!aueou&

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    1$1

    &u4fide& and compe ore& are -ein! deeoped. t)e &oution and t)e copper /)ic) precipitate&

    T)e&e /i !reaty aid t)e nited State& in oer* out of t)e &oution. Cement copper detac)e& fromcomin! it& o/ ore !rade di&adanta!e. 4t &)oud t)e &tee &urface& a& fa>e& or po/der under t)e

    -e made cear )o/eer t)at dump eac)in!:force of t)e fo/in! &oution. T)ere are numer*

    epoitation of o/*!rade mine /a&te&i& primar* ou& precipitator de&i!n& and confi!uration& & t)rou!) aneectroc)emica reactionD t)ere i& a tran&fer of 

    eectron& -et/een t)e iron /)ic) di&&oe& into

    T)e principa adanta!e of precipitation i& t)atirtuay a of t)e copper i& recoered from t)e4eac)ate. Cement copper i& &ti reatiey impure)o/eer and &u-&euent treatment i& reuiredu&uay t)rou!) norma &metin!Jrefinin!. Typi*cay cement copper contain& around 85 to ,0

    percent copper 0.2 to 2 percent iron pu& traceamount& of &iica and auminum oide& and

    oy!en.

    :hoto credit Manley-Pri :hotography0 T"cson0 !& are &)o/n at center and t)e eectro/innin! pant at o/er ri!)t.

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    1$2

    igure 6-%). 9ennecott Cone Precipitator 

    Barren &oution-

    Copper &ettin! .and

    c ollec tion Gone -

    Copper di&c)ar!e

    &oution SOACED 9 @. B&/a& and (.. 8aenport 'xtracti)e Meta$$"rgy of Copper 

    /2e3 Mor> NMD Per!amon Pre&& 1,+0=.

    4n sol2ent extraction+ an organic cheical that

    dissol2es copper 5ut not ipurity etals is ixed

    /ith the pregnant eachate ,ro solution ining.

    T)e copper*aden or!anic &oution i& &eparated

    from t)e 4eac)ate in a &ettin! tan>. Sufuric acid

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    1$3

    5i! ure 6*2,.*5o/ &)ee t fo r So e nt Etra c tio n

    P r e ! n a n t

    B a r r e n e a c ) at et o eac )

    S e t t e r 

    oad e d

    &o4ent66

    o a d e d

    e4ectro4yte

    4

    SOACED 9. @. B&/a& and (.. 8aenport E4tracti5e Meta$$"rgy of Copper /2e Mor> NMD Per!amon Pre&& 1,+0=.

    e nt e tra c tio n. T)e -a &ic d iffe re nc e - e

    t/ee n e e c tro/ innin! a nd e e c tro re finin! i&

    t) a t in t) e  fo rme r t) e c o pp e r i& a re ad y int) e e e c tro yte .  T)ere fo re ee c tro/ innin!

    u&e& inert

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    1$$

     9node ca&tin! /)ee&.

    :hoto credit Man$ey:rim :hotography0 T"cson0 !

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    1$'

    ME!T7; 7 C#T7;

    C a t)o d e c o pp er i& me te d a nd c a &t into c o n* . oxygen-,ree copper+ / )ic ) c om - ine &

    t) e  tinuo u& ro d o r / ire -a r& fo r / ire m a nuf a c ture )i! ) e e c tric a c o nd uc tiity o f 

    e e c tro ytic  int o &a- & o r - i4e t& fo r me c )a nic a u&e o r in!o t& to u! ) p itc ) c o pp e r a nd

    t) e /e da- iity o f   fo r a o yin! . T)e t)ree m a o r fo rm & o f c o pp er a re D p )o &p )o ru& deo id ie d c o pp e r fo r f ine y*

    ●electrolytic tough pitch copper in! ee c tro ytic c o pp er no/u&e c o nt inuo u& c a &tin! m a c )ine & t) a t int e !

    ra te t) e

    :hoto credit Man$ey :rim :hotography0 T"cson0 !

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    1$6

    c a &tin! a nd &u- &e ue nt fa- ric a tio n o f 'J

    16*inc )  ro d in o ne c o nt inuo u& o p e ra tio n. 4 n

    t) e c o nt in*  uo u& c a &tin! / )ee pa te nte d - y

    So ut) / ire Co rp .  t) e i uid c o pp e r i& p o ure

    d o nt o a / )ee / it)  a -a r*&)ap e d /e in t)

    e rim

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    1-) 

    igure 6-31 .Continuous 4od 4olling Mill

     9S9ACO&)aft

     9utomatic oadin!

    c o neyor  E a &

    furnace

    i red

    NOTE T)e num-er& refer to &en&or po&ition& for automatic contro

    60 m

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    SOACE 9 @ Bi&/a& and ( 8aenport E4tracti5e Meta$$"rgy of Copper /2e3 Mor> NMD Per!amon Pre&& 1,+0=