Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting...
Transcript of Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting...
EXPERT IN TUNGSTEN CARBIDE CUTTING AND SLITTING TOOLS
Expert in tungsten carbide cutting and slitting tools
The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for
the cutting of non-ferrous metals, cardboard/paper, chemical fibers, graphite and plastic. Due to its high
hardness, wear resistance and corrosion resistance tungsten carbide is the ideal material for any cutting
device.
The components of our tungsten carbide are WC (hard phase) and cobalt (binder phase). The physical
properties and the alloys depend on the grain size of WC and the percentage of hard phase and binder
phase, resulting in different material grades for different applications.
Cutting / Slitting
Expert in tungsten carbide cutting and slitting tools
Some typical slitting methods suitable for carbide blade
APLLICATION
APLLICATION
Sichuan Shen Gong Carbide Knives Co. Ltd. is located in Sichuan Province, Chengdu City, in the southwest airport development zone Shuangliu. It developed from its predecessor Chengdu Siruite Carbide Knives Co. Ltd. to its current form and now covers 29000 (building area is about 25000 ) and employs 300 people in total. The company boasts an integral production line ranging from WC powder preparation to finished carbide knives/blades. Our machine park features more than 500 machines.
With more than 20 years of experience in the production of tungsten carbide cutting and slitting knives/blades, we specialize in corrugated board cutting blades and other circular blades which are all made from virgin material. More than half of our products are used in the overseas markets. Our corrugated board cutting blades of our brand ”Jingrui” won the “technologies innovation awards” of Sichuan Province. Our ”SRT” (Shen Gong Royal T) blades used for cutting lithium battery poles as well as our industrial blades are leading in the domestic and global market. Shen Gong (meaning: “heavenly tools”) qualities meet highest standards and requirements.
Our Goal: We want to prove that as a Chinese manufacturer we are a quality maker of the 21st century with excellent products, just-in-time deliveries and great customer service. We believe in product development, sustainabil i ty, eco-fr iendly production and long-term customer relationships.
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Expert in tungsten carbide cutting and slitting tools
TECHNOLOGY
TECHNOLOGY
Expert in tungsten carbide cutting and slitting tools
Expert in tungsten carbide cutting and slitting tools
GRADE INFO
GRADE INFO
OUR TUNGSTEN CARBIDE MATERIALS OPTIONS
Application
Cardboard
Cardboard
Cardboard
Optical fiber
Note 1: The recommended application of materials is for your reference only. We can customize our products for your specific needs.
SLITTING BLADES FOR CORRUGATED BOARD
Slitting blades for corrugated board (reference for domestic machines)
Expert in tungsten carbide cutting and slitting tools
常见规格表 Typical size
Slitting blades for corrugated board (for international machine brands)
Expert in tungsten carbide cutting and slitting tools
常见规格表 Typical size
Note: customizable for individual requirements.
ANALYSIS OF TYPICAL PROBLEMS OF CORRUGATED BOARD SLITTING BLADE
Expert in tungsten carbide cutting and slitting tools
Problem 1: The short lifespan of corrugated board blades.
A. Is the grain size of the grinding wheel adequate?
Too coarse a grain size of grinding wheel shortens the lifespan/performance time of blades.
B. Excessive grinding: the grinding interval is too short or the grinding pressure is too high.
Problem 2: The edges of corrugated boards cut by blades show burrs and dents.
A. Please check the cutting edge of your blade. Is the cutting-edge sharp enough?
B. The corrugated board is too wet.
Problem 3: Breakage of blades.
A. incorrect assembly e.g. deformed flange plate; wrong screwing will cause the breakage of
blades.
B. Unstable swing grinding wheels break the blades; please check the bearing of the grinding
wheels.
C. The problem may be caused by collision with other hard objects.
Problem 4: Chips on the cutting edge after the grinding.
A. Unstable swing grinding wheels may cause this problem, even break the blades.
B. A collision with hard objects may cause the chips on the cutting edge.
Problem 5: The edge of corrugated board is not straight.
A. The hardness of the blade and corrugated board might not match.
BLADES FOR PRINTING INDUSTRY
Carbide milling inserts for book binding
Expert in tungsten carbide cutting and slitting tools
Carbide milling blades for paper processing
Saw blades
Saw blades
Saw blades
Note: customizable for individual requirements.
BOTTOM BLADES FOR REWINDING MACHINE
Bottom blades for rewinding machines are one of our most competitive products. These
blades are inlaid with tungsten carbide rings (single or double-sided). This kind of product
features high strength, wear resistance and long working life.
Expert in tungsten carbide cutting and slitting tools
Note: customizable for individual requirements.
SLITTING
Sheet metal slitting blades (for non-ferrous metal sheet slitting)
Expert in tungsten carbide cutting and slitting tools
Note: customizable for individual requirements.
BLADES FOR LITHIUM BATTERY INDUSTRY
Our high precision cutting blades of the series ”SRT” (Shen Gong Royal T) are ideal for this industry. They are made of sub-fine or super-fine tungsten carbide powders. After powder metallurgic processing and precise machining our blades boast very high precision and a long working life. Each blade is controlled in a cutting edge amplification test.
Thin film cutting blades in lithium battery industry
Expert in tungsten carbide cutting and slitting tools
Lithium battery electrode sheet slitter blades
Top blade
Bottom blade
Top blade
Bottom blade
CHEMICAL FIBER SLITTING/CUTTING BLADES
Note: customizable for individual requirements.
Expert in tungsten carbide cutting and slitting tools
BLADES FOR OTHER INDUSTRIES
We are constantly improving our existing qualities and developing new products. We produce according to our customers´ needs and applications for paper, packaging, films, rubbers, woods, non-ferrous metals and other industries.
Expert in tungsten carbide cutting and slitting tools
Straightblades
Cutting tableblade
Razorblades
Note: customizable for individual requirements.
Expert in tungsten carbide cutting and slitting tools
QUALITY CONTROL
Our company has implemented strict processes and standards of inspection and
control for our blades. From the initial powder making to the final process of packing,
our quality control team takes responsibility for each step using state-of-the-art
inspection equipment. We provide our customers with excellent service and quality.