Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting...

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EXPERT IN TUNGSTEN CARBIDE CUTTING AND SLITTING TOOLS

Transcript of Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting...

Page 1: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

EXPERT IN TUNGSTEN CARBIDE CUTTING AND SLITTING TOOLS

Page 2: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

Expert in tungsten carbide cutting and slitting tools

Page 3: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for

the cutting of non-ferrous metals, cardboard/paper, chemical fibers, graphite and plastic. Due to its high

hardness, wear resistance and corrosion resistance tungsten carbide is the ideal material for any cutting

device.

The components of our tungsten carbide are WC (hard phase) and cobalt (binder phase). The physical

properties and the alloys depend on the grain size of WC and the percentage of hard phase and binder

phase, resulting in different material grades for different applications.

Cutting / Slitting

Expert in tungsten carbide cutting and slitting tools

Some typical slitting methods suitable for carbide blade

APLLICATION

APLLICATION

Page 4: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

Sichuan Shen Gong Carbide Knives Co. Ltd. is located in Sichuan Province, Chengdu City, in the southwest airport development zone Shuangliu. It developed from its predecessor Chengdu Siruite Carbide Knives Co. Ltd. to its current form and now covers 29000 (building area is about 25000 ) and employs 300 people in total. The company boasts an integral production line ranging from WC powder preparation to finished carbide knives/blades. Our machine park features more than 500 machines.

With more than 20 years of experience in the production of tungsten carbide cutting and slitting knives/blades, we specialize in corrugated board cutting blades and other circular blades which are all made from virgin material. More than half of our products are used in the overseas markets. Our corrugated board cutting blades of our brand ”Jingrui” won the “technologies innovation awards” of Sichuan Province. Our ”SRT” (Shen Gong Royal T) blades used for cutting lithium battery poles as well as our industrial blades are leading in the domestic and global market. Shen Gong (meaning: “heavenly tools”) qualities meet highest standards and requirements.

Our Goal: We want to prove that as a Chinese manufacturer we are a quality maker of the 21st century with excellent products, just-in-time deliveries and great customer service. We believe in product development, sustainabil i ty, eco-fr iendly production and long-term customer relationships.

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Page 5: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

Expert in tungsten carbide cutting and slitting tools

TECHNOLOGY

TECHNOLOGY

Page 6: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

Expert in tungsten carbide cutting and slitting tools

Expert in tungsten carbide cutting and slitting tools

GRADE INFO

GRADE INFO

OUR TUNGSTEN CARBIDE MATERIALS OPTIONS

Application

Cardboard

Cardboard

Cardboard

Optical fiber

Note 1: The recommended application of materials is for your reference only. We can customize our products for your specific needs.

Page 7: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

SLITTING BLADES FOR CORRUGATED BOARD

Slitting blades for corrugated board (reference for domestic machines)

Expert in tungsten carbide cutting and slitting tools

常见规格表 Typical size

Page 8: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

Slitting blades for corrugated board (for international machine brands)

Expert in tungsten carbide cutting and slitting tools

常见规格表 Typical size

Note: customizable for individual requirements.

Page 9: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

ANALYSIS OF TYPICAL PROBLEMS OF CORRUGATED BOARD SLITTING BLADE

Expert in tungsten carbide cutting and slitting tools

Problem 1: The short lifespan of corrugated board blades.

A. Is the grain size of the grinding wheel adequate?

Too coarse a grain size of grinding wheel shortens the lifespan/performance time of blades.

B. Excessive grinding: the grinding interval is too short or the grinding pressure is too high.

Problem 2: The edges of corrugated boards cut by blades show burrs and dents.

A. Please check the cutting edge of your blade. Is the cutting-edge sharp enough?

B. The corrugated board is too wet.

Problem 3: Breakage of blades.

A. incorrect assembly e.g. deformed flange plate; wrong screwing will cause the breakage of

blades.

B. Unstable swing grinding wheels break the blades; please check the bearing of the grinding

wheels.

C. The problem may be caused by collision with other hard objects.

Problem 4: Chips on the cutting edge after the grinding.

A. Unstable swing grinding wheels may cause this problem, even break the blades.

B. A collision with hard objects may cause the chips on the cutting edge.

Problem 5: The edge of corrugated board is not straight.

A. The hardness of the blade and corrugated board might not match.

Page 10: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

BLADES FOR PRINTING INDUSTRY

Carbide milling inserts for book binding

Expert in tungsten carbide cutting and slitting tools

Carbide milling blades for paper processing

Saw blades

Saw blades

Saw blades

Note: customizable for individual requirements.

Page 11: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

BOTTOM BLADES FOR REWINDING MACHINE

Bottom blades for rewinding machines are one of our most competitive products. These

blades are inlaid with tungsten carbide rings (single or double-sided). This kind of product

features high strength, wear resistance and long working life.

Expert in tungsten carbide cutting and slitting tools

Note: customizable for individual requirements.

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SLITTING

Sheet metal slitting blades (for non-ferrous metal sheet slitting)

Expert in tungsten carbide cutting and slitting tools

Note: customizable for individual requirements.

Page 13: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

BLADES FOR LITHIUM BATTERY INDUSTRY

Our high precision cutting blades of the series ”SRT” (Shen Gong Royal T) are ideal for this industry. They are made of sub-fine or super-fine tungsten carbide powders. After powder metallurgic processing and precise machining our blades boast very high precision and a long working life. Each blade is controlled in a cutting edge amplification test.

Thin film cutting blades in lithium battery industry

Expert in tungsten carbide cutting and slitting tools

Lithium battery electrode sheet slitter blades

Top blade

Bottom blade

Top blade

Bottom blade

Page 14: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

CHEMICAL FIBER SLITTING/CUTTING BLADES

Note: customizable for individual requirements.

Expert in tungsten carbide cutting and slitting tools

Page 15: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

BLADES FOR OTHER INDUSTRIES

We are constantly improving our existing qualities and developing new products. We produce according to our customers´ needs and applications for paper, packaging, films, rubbers, woods, non-ferrous metals and other industries.

Expert in tungsten carbide cutting and slitting tools

Straightblades

Cutting tableblade

Razorblades

Note: customizable for individual requirements.

Page 16: Expert in tungsten carbide cutting and slitting tools · The tungsten carbide cutting and slitting blades made by powder metallurgic method are widely used for the cutting of non-ferrous

Expert in tungsten carbide cutting and slitting tools

QUALITY CONTROL

Our company has implemented strict processes and standards of inspection and

control for our blades. From the initial powder making to the final process of packing,

our quality control team takes responsibility for each step using state-of-the-art

inspection equipment. We provide our customers with excellent service and quality.