EXPERT ENERGY CONSTRUCTION & · PDF file · 2013-07-27EXPERT ENERGY CONSTRUCTION &...

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EXPERT ENERGY CONSTRUCTION & CONSULTING

Transcript of EXPERT ENERGY CONSTRUCTION & · PDF file · 2013-07-27EXPERT ENERGY CONSTRUCTION &...

EXPERT ENERGY CONSTRUCTION & CONSULTING

Coming together is a beginning; keeping together is progress, working together is success. Henry Ford

EXPERT ENERGY CONSTRUCTION & CONSULTING

Decades of industry experience in major investments

in Romania, hundreds of plants, factories, plants

and means of production in areas like:

• ENERGY,

• CHEMICAL AND PETROCHEMICAL INDUSTRY,

• INFRASTRUCTURE SI TRANSPORTS,

• HEAVY MASCHINE INDUSTRY

Stand today together to facilitate your access on

INVESTMENT MARKET.

We are a company that brings together capabilities in all

areas, from the design and obtaining necessary approvals

for construction to commissioning objectives.

We have the competence, resources and determination

necessary to PROMOTE YOUR INTERESTS.

More then 5000 specialists coming from all investment

domains are just waiting for you !

INVEST IN ROMANIA !

CONSULTANCY AREAS

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Assistance related to policy makers and local authorities,Assistance technical, financial and legal,Integrated management activities,Business and management consultancy,

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Pre-feasibility studies,Feasibility studies,Industrial and building energy audits,Energy consulting,Energy Management approved,

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Logistic support local solutions for sub-suppliers of equipment, installation, construction and installation works.Architectural activities,Other professional, scientific and technical,Activities market research and public opinion polling.

BUSINESS AREAS

ENERGY CENTRAL NUCLEAR POWER PLANTS/CONVENTIONAL• Fitting engineer• Systems pipeline / equipment• Nuclear Power Plants / Classical• Industrial Plants

INDUSTRIAL CONSTRUCTION• Cement Factories• Electrical work and major • Non-corrodible protection, • Thermal insulation for buildings, equipment and pipes

REFINERIES

CIVIL CONSTRUCTION• Civil works • Renting machinery and equipment.

PROJECTS

PARTENERS

PARTENR’S GLOBAL NETWORK

ACTIVITIE’S STRUCTURE

FINLANDHOLLAND

SPAIN

USA INDIAFRANCE

ARGENTINA

JAPANSOUTH COREEA

ITALY SERBIAISRAEL

GERMANY

BELGIUM AUSTRIA

WE FOCUS TO ACHIEVETHE PROJECT :

- In time - With minimal costs - On high quality standards

Preparing documentation for installation

and maintenance

Building,Engineering, Acquisition.

Overall Analysis:General design

DDE project’s phase

Assembly Activity’s Planning

ProjectDevelopment

Assembly’sManagement and Start-up

Activities designPhase

Implementing solutions for

project’soptimization

Definingactivities

Assemblyactivities

CONCEPT PHASE

“Better concept, higher benefit”

Problems in planning process of assembly and repair activities

• Increase productivity by increasing production capacity,

• Changes in existing technologies

• Feasibility studies for the development of industrial activities,

• Reduction of mounting equipment, systems, facilities,

• Increasing the quality of the final product,

• Improving the quality of activities,

• Design changes when implementing desired solutions,

• Increased energy efficiency,

• Drafting integrated management,

• Develop documentation for business development.

IMPLEMENTATION

DEFINITION

OPERATION

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Quality Management System ISO 9001:2008,

Environmental Management System ISO 14001:2004,

Management System ISO 18001:2007 occupational health and safety,

ASME (S, U and U2 stamps),

AD 2000 Merkblatt HP 0 (GT 200) and TRD 201,

ÖNORM EN ISO 3834-2, TUV Austria,

Registered as Manufacturer of stationary vessels under pressure,

Laboratories accredited according to EN 17025,

Authorized to manufacture components of the nuclear facilities, according

CNCAN (National Commission for Nuclear Activities Control),

License to manufacture special equipment type pressure vessels, level A1 and A2,

Inspection agreed by the PRC,

License to manufacture special equipment to level A boiler inspector

agreed by the PRC,

It holds for modern and full mechanical tests, chemical type NDE,

Holds tool for analyzing magnetic resonance metals,

Certificate of NIST - U.S. Charpy V Istron Wolpert PW 30,

Laboratory for analysis holds NDT qualified in accordance with SNT-TC-1A and EN 473,

Holds non-destructive examination technologies applied ASME Code, EN & PED,

AD Merkblatt,

Certified according to EN ISO 3834-2, welded construction,

Certified according to DIN 18800 - 7:2002 - 9 welded construction,

Certification on student practice in organizations producing

Holds laboratories equipped with:

- Laser FARO cu infrarosu,

- Spectometru,

- Aparate portabile pentru determinarea duritatii HB, HRC, HV,

- Aparate de control nedistructiv,

Other specialist qualifications.

ASSEMBLY ACTIVITIES

ASSEMBLY ACTIVITIES PLANNING BASED ON PROFIT MAXIMASING

Management target:

• Generating added value

• Profit growth by: - Improving operation’s efficiency , - Reducing the cost, - Minimize risks, - Improving productivity, - Improving safety.

MANAGEMENT ACTIVITIES

General Project analysis and establishing general assembly’s strategy and management of assets to be used,

Engineering standards analysis,

Drawing-up operational procedures:- Training and transfer of knowledge in engineering for work on the assembly,- Making checks on quality and drawing original documentation.

Consultation on development activities strategy, implementation and design,

Activities until assembly and repair

Management performance indicator’s management and develop the execution schedule

Management Activities of Assembly Computerised System of Managing Maintenance

Quantitative risk’s assessment,

Dangerous Component’s Management(nuclear, chemical),

Assessing water and air pollution’s risk through direct and related activities.

Health, Safety and Environmental-Risk Assessment

ENGINEERING ACTIVITIES

Deadlines set for actions correction and/or preventive removal shortcomings detected on audits , assessments, inspections and surveillance

Prosecution maintaining efficiency solutions APPLIED TO ELIMINATE deficiencies specified in production technical documentation, Providing technical documentation for products, setting and implementing class graduated in which they have to be executed

Ensure communication and quality transparency,

Ensure conditions for internal audits and external assessments, inspections and surveillance, CHECK THE ACTIVITIES entities,

Multiplication, broadcasting, WITHDRAWAL AND DOCUMENTATION law required the assembly and manufacturing.

ADVANCED ENGINEERING ACTIVITIES

Research on pipeline’sVibration and static gearfor determining areaswith serious risk of rupture

Dynamics fluids analyses for design and operation;

Determining areas with serious risk of corrosion and erosion

F.E.M. analyze regarding pipes and equipment.

ENERGY SYSTEM

• ENERGETIC MANAGEMENT SYSTEM

• PRE-FEASIBILITY STUDY

• FEASIBILITY STUDY

• STUDY ON THE SYSTEM OF PROTECTION

FROM ELECTROCUTION

WORKS CARRIED OUT IN ENERGETICAL POWER PLANTS

• Repair and maintenance die coal mill type MVC,MV,DGS,

• Repairs and maintenance the system and boiler pressure related to the circuits,

• Repairs fittings for closing, adjustable, fittings related circuits,

• Mounting urban heating installation comprising: - The source of power agent Mayor (boilers hot water), - Pipelines, organs regulating equipment, - Dealers heating installations of regulating temperature, flow, - Stations pumping.

• Installation and repair lifting machineries,

• Installation and repair auxiliary equipment: - Water treatment - Sewage plants - Escape slag ash - Installation of hydrogen, nitrogen and CO2

Power plants operating with coal / hydrocarbons

ENERGY SYSTEM

Power Plants - Classical and Nuclear, Petro chemistry companies Companies acting in extracting and transporting oil and gas

Non-destructive and destructive checks on installation’s elementsBUSINESS:Ultrasounds examination (defects and thickness),Examinations with penetrating liquid,Examinations with magnetic dustExaminations with radiation penetrating (RX),Examinations with currents given,Trials with metallographic reply,Thermo graphic examination .

FACILITIES:Ultrasounds checking devices, Off magnetic and UV lamp,Mobile RX devices,Currents given examination devices,Mobile Laboratory END,Laboratory accredited RENAR,Appliance mobile examination of thermo graphic.

Material TestsBUSINESS:Mechanical traction test at normal and high temperature (max.800 ºC),Attempts at bending by shock at normal and low temperature (MIN. “196ºc),Hardness test (HV,HB,HRC),Attempts to creep,Metallographic analysis,Chemical analyses.

FACILITIES:Machinery for testing the tensile,Hammer CHARPY Machinery to attempt to creep,Devices to test the hardness,Metallographic microscopes,Portable RX chemical analysis device RENAR and authorized laboratory.

Diagnosis and Technical ExpertiseBUSINESS:• Setting components’ lifetime required to sever temperature rating,• Technical evaluation for components currently in long time operation,• Technological risk assessment• Survey the damages

FACILITIES:Account specific technique Systems expert (IRIS POWER, ORBIT,P HAST)Laboratory tests accredited

• Proposals for rehabilitation equipment from central (defects unpredictable and remedy the situation with minimum cost)

• Determining lifetime lack of equipment, pipes

• The times between two inspections at the site (optimization through maintenance expenditure with repairs with minimal resources)

• The choice of repair methods relating to each customer (Extending the life of plumbing / Prevention unplanned stops)

PRODUCTIONS - MACHINE TOOLS AND COMPONENTS

Thru SC POPECI UTILAJ GREU SA our company holds:

• Turning on Vertical Lathe and Parallel Lathe,

• CNC Vertical Lathes

• Milling on Movable Portal Milling Machine,

• Gear cutting

• Deep Drilling, Boring, Honing

• Grinding

• Cutting, Bending, Welding

• Modern manufacturing CNC-equipment.

• Modern manufacturing equipment,

• Hydraulic Presses,

• Baling presses,

• Planetary gear system,

• Wheels, shafts and casing houses,

• Gear system for BWE 4KCM 4000.

We have cooperation with companies like:

SMS MEER

SIEMENS

ABB

SMS SIEMAG

AIRBUS

FORD

PRODUCING PRESSURE VESSELS

With GRIRO SA, our company capabilities are related to:

With SC GRIRO SA, our company owns:

• Cutting and producing edge systems like:

- Cutting machine with oxy – acetylene,

- Plasma Cutting Machine,

- Mining and milling,

• Training and rolling systems,

• Welding and cladding,

• Thermic treatment,

• Surface treatment systems,

• Non-destructive test systems.Testing

• Producing high capacity and size pressure vessels manufactured on high international standards,

• Research – development departments, in collaboration with the departments of design,

engineering, production and sale implements the latest technologies and procedures

for welding steel structures,

• Continuous technological development regarding material’s study, new welding’s technologies,

• Permanent project up-to-date according to client’s requirements,

• Maintaining the investment in human resources and technology,

• Support all activities by: - Planning and Reporting, - Pressure vessel’s design, - Structural analysis software, - Integrated management system.

METAL STRUCTURE

With MCM Steel SA, our company develops steel structures’ production, providing

complete solutions tailored to customer’s needs through close collaboration between technology and tradition.

Long term success is based on principles like:

• Insure an integrate management system in order to respect clients and partners’ requirements, • Partnership development,• Continuous training of human resources,• Involvement of employees in maintaining and enhancing the integrated management system

All activities are planned to provide safety to all employees by:

• promoting environmental protection system,• optimization of waste management,• reducing the environmental impact of domestic activities, work accidents and occupational diseases.

Our national and international references:

• Neurath-Arge Germany / 2008,• Turceni Thermo Plant – Austrian Energy / 2009-2010,• Steel Structure Jimbolia Plant – Proiectmetal / 2011,• Silo Manufacturing – Carmeuse Belgium / 2010-2013,• Exhaust Systems – Remazel / 2006-2013,• Diffusers – Remazel / 2006-2013,• CaO silo – Andritz / 2013.

PROGRAMMING MACHINE TOOLS

With CMB NEW Steel SA, our company develops machine tool branch through system programming:

• CAM Software production management,

• CNC machine programming

stock and purchase management,

• Automatic CNC line for profiles,

• Automatic CNC line for plates,

• CNC oxy cutting machine,

• CNC plasma cutting machine,

• Sudare (MIG/MAG, MMA, WIG),

• SAW,

• Shot blasting machine.

We have cooperation with companies like:DSD, Alstom & SAEM, DJERDAP 1 SERBIA, etc.

PROVIDING STRUCTURE AND METALLIC

With ENERGO Brasov SA, our company’s capabilities in this area are related to:

Our area of interest and expertise is in the following sectors:

• Energy construction projects, power plants with solid fuel (coal, oil, waste) gas type Independent Water and Power Plant, Solar Power Plant, Integrated gasification Combined-Cycle (IGCC), Power Plant,• Civil engineering projects - tall buildings (office towers or mixed), shopping centres,• Industrial-plant construction projects for various activities (mining, cement, petrochemical, metallurgy), deposits,• Infrastructure projects - steel bridges, buildings aero-port,• Sports construction projects - stadiums, halls covered.

We have great colaboration with companies from:Sweden, Holland, France, Belgium, Italy, Germany, Austria, Japan, USA

• Engineering - design, static calculations, modelling and fabrication ; installation details,• Manufacturing - Manufacturing by European and international standards,• Deliveries (road, sea, rail)• Mounting and installation - in collaboration with partners specialized in industrial installation, civil, infrastructure.

ELECTRICAL EQUIPMENT AND SERVICESdesign, production, installation and assembling

With ELECTROTEL Romania our company can provide certified type test

electric panels - TTA

Electrical equipment manufactured by our partners are used in special applications like:

• Nuclear;• Petroleum and petrochemical industry: - maritime oil platforms in the Indian Ocean and the Black Sea, - mobile stations (container) control distribution and oil platforms, - combined gas processing in Central Asia and the Middle East, - refineries in Romania and abroad.• Cement (Lafarge, Holcim - in Romania and abroad),• Mining,• Power plants (thermal, hydro) - ELECTRICAL certification, ANRE, ENEL,• Railways (attestation AFER) and water (attestation ANR).

Modular Distribution and MCC running fixed, plug-in or withdraw able

• SPECTRACON (ELECTROTEL) 6300A – innovative concept for arc protection,• SIVACON S8 (SIEMENS) 7000A ,• SIVACON 8 PT (SIEMENS) 7400A ,• MODAN 6000 (MOELLER) 6300A ,• ELMO (ELECTROTEL-MOELLER) 630.

Modular Distribution, mainly for construction

• XL3 - 4000 (LEGRAND) 4000A ,• X-Energy (MOELLER) 4000A ,• PRISMA (SCHNEIDER) 3200A.

Compact Cells for Medium Voltage

• SPECTRACELL X12: 12kV - 1250/ 2500A - max. 40kA (1s) - max. 100kA,• SPECTRACELL X17: 17,5kV - 1250A - max. 50kA (1s) – max. 130kA,• SPECTRACELL X24: 24kV - 1250/ 2500A - max. 40kA (1s) – max. 100kA,• SPECTRACELL X36: 36kV - 2000A - 31,5kA (1s) .

PROJECT MANAGEMENT

Procurement:

• Vendor data-base • Bid Analysis• Procurement services for industrial and non-industrial equipment

Construction:

• Construction Management and Supervision• Project Management Services• Sub-Contractor Bid Analysis and Supervision• Quality and HSE Management and Supervision

Engineering:

• FEED, Pre-Feasibility and Feasibility Studies• Permitting and Authority Approvals• Basic Design and Detail Design • 3D Model Simulations • Process Control• Stress Test and others

With LUDAN Engineering Romania, our company provides a complex

project management activity:

Commissioning & Start-up:

• Pre-commissioning and Commissioning Implementation• MCC Configuration / PLC, DCS• Operating Manuals• Full Plant Automation• Operators Training

PROJECT MANAGEMENT

Management • International experience and training,• Know-how transfer to client team,• Management and Technical Skills,

Scheduling • International experience with EPCC project planning, cost control and scheduling,• Transparency during project execution and client oriented,

Design • More than 80 highly trained professionals with experience in all engineering disciplines,• Latest Design tools and technique

Execution • Experienced personnel in site execution and supervising,• Implementing and monitoring all construction activities,

Procurement • Data bases, information and relations with suppliers for services, materials and equipment ,• Support for a just and fair selection according to analysis of the technical-economical

Monitoring costs • Experience in budget determination and cash flow analysis for complex projects, • Group advantages over suppliers,•Highly experienced with project cost controlling.

• Pre-commissioning and Commissioning Implementation• MCC Configuration / PLC, DCS• Operating Manuals• Full Plant Automation• Operators Training

LEGAL SERVICES

By Tudor & Associates Law Firm, our company offers services on:

Companies

• Legal advice in any matters related to litigation,• Development activity or dissolution of companies;• Preparation of incorporation of companies, additional documents and perform such legal procedures for their registration;• Legal assistance in the preparation and conduct of the General Meeting of Associations / shareholders etc.

Taxes

• Legal advice and assistance in all matters of a fiscal nature and for the establishment of offshore companies;•Assistance in carrying out legal procedures to challenge acts and imposing control, etc;

Employment

• Legal advice on employment law issues,• Legal advice for drafting individual and collective labour contracts,• Drawing up the code of conduct, internal regulations, job descriptions, etc.

Contracts

Assistance in the negotiation and drafting of contracts, grant a certain date with attestation identity of the parties in the contract and recorded in the Registry of certified legal documents, etc.

Paralegal services

• Authorized translations, • Legal assistance to obtain approvals and permits required for companies etc.

TESTS – INSPECTIONS – CERTIFICATIONS

With With TÜV SÜD Group, ourcompany offers services on:

Testing & product certification

Chemical, physical, mechanical, electrical and environmental testing and product certification .

Inspection

Product, system, building, plant and infrastructure inspection

Auditing & system certification

Audits system certification in a variety of fields including quality, safety, energy, social compliance and environment

Knowledge services

Safety, quality, risk, environmental protection and regulatory advisory

Training

Training in work safety, technical skills, management systems and executive programs

Coal bunkers for Power Plants – 1150 tones, Neurath-Arge Germany / 2008,

Structural Steel Work 2100 tons for rehabilitation of the biggest Thermo Power Plant in Romania, Turceni Thermo Plant – Austrian Energy / 2009-2010,

Structural Work 300 tons, Steel Structure Jimbolia Plant – Proiectmetal / 2011,

CaO & Stone silos 700 to from 10 to 18 m in diameter, and up to 25 m in height, Silo Manufacturing – Carmeuse Belgium / 2010-2013,

Exhaust System of yearly manufacturing of 1200 tons, Exhaust Systems – Remazel / 2006-2013,

Diffusers of yearly manufacturing of ~ 200 tons, Diffusers – Remazel / 2006-2013,

100 tons of CaO & Residual silo of 4 to 10 m in diameter and up to 23 m in height, CaO silo – Andritz / 2013,

Assembly and testing devices for AIRBUS 380,

Iron Gate 1 – Hydropower plant, DSD/2010,

Wet Flug Gas Desulfurization Rovinari Thermo Power Plant, Alstom &SAEM /2010,

Special Device for Transport Stator of Generator in Hydropower Plant DJERDAP 1, DJERDAP 1 SERBIA /2011,

Basf Ludwigshafen – Flue Gas Plant, Andritz Energy Enviroment,

Waste Power Plant Project Moerdijk – Holland, Austrian Energy,

Kraftwerk Datteln – Germany, Max

EXPERT ENERGY CONSTRUCTION & CONSULTING REFERENCES:

OFFICIAL PARTNERS

42 Mantuleasa Street, 2nd floor, Ap. 8, Sector 2, Bucuresti, ROMANIA Phone: +40 21.313.45.29 • Fax: +40 21.313.45.29

www.expert-energy.ro