Experienced people, innovative technologies

Duplomatic Automation S.r.l.P.le Bozzi 1 - 20025 Legnano MI - ItalyTel +39 0331-472111 - Fax +39 0331-455161E-mail: info@duplomatic.it - www.duplomaticautomation.com

In the Machine Tool field since 1952, Duplomatic Automation offers innovative and flexible solutions, through its traditional experience and know-how.

Since the foundation, the company’s history was characterised by various successful stages.

Starting from the production of automatic hydraulic copying devices and continuing through the introduction of the first tool turrets and B-Axis units, Duplomatic developed always more sophisticated models for different machine tool applications.

Innovation, research of new products, speed and flexibility are the keys of the company success.

The Technical Department’s activity is aimed at the creation of high-tech products and is completely focused on the customer’s needs. A mixed team of skilled designer and addicted young people allows to enhance the Company know-how. All new products are validated inside the Laboratory, carrying out scrupulous endurance tests.

R&D

Sales and After-Sale

Manufacturing and Quality

All the principal components of Duplomatic products are manufactured inside the Production Department. The Quality System takes under control every phases of the manufacturing process. A final control has made on the 100% of the products, according to precise and defined procedures, with the issue of Testing Certificates.

Completely and wholly customers-oriented, the Sales Department is involved in replying to the specific requests and in coordinating the Sales Network activity. A territorial presence and frequent visits by customers grant a continuous partnership support. Thanks to the After-Sale organization and a strategic warehouse of spare parts, a prompt reply to customers’ problems is allowed with skilled technicians in every area of the world.

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T r A D i T i o n A n D i n n o vAT i o n , o u r k E y S To S u c c E S S T h E c o m p A n y

Stand-alone tool turrets

Modular driven tool devices

Driven tool turrets

B-Axis multifunction unit

ES-B*

BSV-N + ODT-N

Product’s categories are combined together, from the simplest product to the most technologically advanced solution, in order to fulfill any specific customer’s need.

BSV-N electromechanical tool turret for cheaper CNC lathes.

With ODT-N axial driven tool modules as basic solution for CNC turning center.

TRM vertical tool turret for flat bed lathes. Electromechanical solution for cheap applications and hydraulic version for heavy machining (big sizes).

B-Axis multifunction turn-mill units for multi-task machines.

Driven tool turrets for advanced turning centers: SM-BA axial superfast solution for single spindle configurations and SM-BR radial superfast solution for double spindle configurations.

TMY-BR or BA models with Y-Axis for out-of-axis operations.

SM(A) servomotor tool turrets with ODT-N, MDT or IDT-R driven tool modules for CNC lathes and turning centers for best performances and superfast solutions.

SDA axial driven tool turret with high performances for advanced turning center operations, interchangeable with basic products.

DM direct motor turret for CNC lathes for a cost effective solution with top performances by high technology. Fitted with ODT-N, MDT or IDT-R driven tool modules for turning centers applications.

TMY-BR (BA)

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ODT-N

SM-BR (BA)

SM-BR (BA)

ES-B*

IDT-R

TRM

SM(A)

DM

BSV-N

MDT

SDA

SDA

SM(A) + ODT-N SM(A) + MDT SM(A) + IDT-R

DM + ODT-N DM + MDT DM + IDT-R

p r o D u c T ’ S r A n g E f o r T u r n / m i l l c E n T E r S f l E x i b l E S o l u T i o n S

TRM

TMY-BR (BA)

Conceived for heavy turning operations, these turrets allow high stiffness and loa-ding capacity, thanks to large diameter couplings.

Trm-S ■ Driven by servomotor■ For big sizes lathes■ Strongly clamped, hydraulically operated■ Available with a basic hydraulic power pack■ Special versions for advanced applications (quick tool change, high pressure coolant, etc.)Technical Information: I.T. 6444

Trm-n■ Electromechanically operated ■ For middle sizes lathes ■ Easy control by the interface PLC of the machine■ Available with a basic control unit (UCN)Technical Information: I.T. 6440

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v E r T i c A l A x i S T o o l T u r r E T S

Optimized solutions for all range of CNC lathes, these turrets allow high performances in turning operations and a fully mechanical interchangeability.

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S TA n D - A l o n E T o o l T u r r E T S

Sm(A) ■ Driven by servomotor■ Pneumatically or hydraulically operated■ Fast (SM) and superfast (SMA) indexing times■ Supplied with integrated servomotor and relevant control unit (DDC)■ Advanced Duplomatic software for diagnosticTechnical Information: I.T. 6427

Dm■ Driven by built-in direct motor■ Hydraulically operated■ Original lean mechanical design (cost effective solutions)■ New control unit (TMC)■ No backlash, no wearing, noiseless■ Lower critical level of dynamic crashTechnical Information: I.T. 6458

bSv-n ■ Electromechanically operated■ Low cost turret■ Easy control by the interface PLC of the machine■ Available with a basic control unit (UCN)Technical Information: I.T. 6436

Driven tool modules, to be fitted on stand alone turrets, allow to integrate in one only solution both turning and rotating tool operations.

iDT-r ■ Radial system, suitable for VDI and BMT versions■ Coupling according to specific applications■ Hydraulically or electromechanically operatedTechnical Information: I.T. 6488/A

mDT■ Axial system■ Coupling according to DIN 5480/2■ Hydraulically operatedTechnical Information: I.T. 6486

oDT-n■ Axial system■ Coupling according to DIN 1809■ Electromechanically operatedTechnical Information: I.T. 6482

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m o D u l A r D r i v E n T o o l D E v i c E S

These tool turrets, driven by one only servomotor for the rotation of both the tool disc and the tools, are the proper solution for advanced turning centers.

SDA ■ Available for axial version■ Hydraulically operated■ Lean mechanical design and optimized driven tool mechanism ■ Mechanical interchangeability with stand alone turret■ Coupling according to DIN 5480Technical Information: I.T. 6464

Tmy-br (bA) ■ Integrated with Y axis for out-of-axis operations■ High rigidity and accuracy thanks to a proper design■ Original clamping system for heavy duty operations

(hydraulically operated)Technical Information: I.T. 6471

Sm-br (bA)■ Available for both axial and radial versions ■ Hydraulically operated■ Superfast indexing time■ Coupling according to DIN 5480■ High flexibility on tool fitting (VDI, BMT, CDI, etc.)Technical Information: I.T. 6445

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D r i v E n T o o l T u r r E T S

Last B-Axis generation has been developed by the use of direct drive solutions, overcrossing usual problems of mechanical transmission as backlash, noise, heating and gear damages due to crashes.

ES-b ■ Suitable for heavy machining (turning center morphology)■ Driven by torque motor■ Built-in spindle motor for high torque availability on the tool■ Foot-type fixing■ Different tooling on request (ISO, HSK, Capto)Technical Information: I.T. 6472

ES-b-f■ Suitable for high speed machining (machining center morphology)■ Driven by torque motor■ Built-in spindle motor for tool rotation at high speed■ Flange-type fixing■ Different tooling on request (ISO, HSK, Capto)Technical Information: I.T. 6472/F

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b - A x i S m u lT i f u n c T i o n u n i T

Thanks to the use of the B-Axis multifunctional unit, together with the use of an ATC, a multitask machine provides a wide range of automatic operations by static and rotating tools, producing complex-shape components inside one only system.Some of the advantages on using multitask machines are:■ higher machining flexibility■ higher accuracy■ reduction of pieces settings■ reduction of dead times■ simplification of equipments■ better management of working space.

B-Axis morphology depends on the machine target.Two main applications can be highlighted:

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A p p l i c AT i o n S

Turning center morphology for components made from bar, for which the heavy turning is required.

Machining center morphology for components with mainly a compact prismatic shape, for which an high

machine dynamic is necessary.

The CT-20 crown turret has been designed for equipping transfer lines and special machines. It’s able to execute turning and milling operations with high performan-ces and great productivity.

■ One only servomotor drives the turret indexing and the rotating tools■ Clamping and unclamping without lifting, hydraulically operated■ Bidirectional rotation■ Higher rigidity and accuracy thanks to Hirth couplings■ All disc stations can be used for rotating tools

■ The direct transmission from motor to tool guarantees better performances in milling operations even with high speeds

■ Tool rotation speed up to 12.000 RPM■ Coupling according to DIN 5480 and zero detent

systemTechnical information: I.T. 6475

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c T - 2 0 c r o w n T u r r E T

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w 2 0 w i r E l E S S i n D E x i n g TA b l E

W20 is a high precision indexed table for flexible manufacturing cells. It is the easiest and cheapest solution for adding, when it is needed only, a rotating axis as first equipment or retrofitted on existing machines.This unit can be placed on a standard pallet, like a normal work-cube, and does not limit the working capacity giving the maximum flexibility at the top of performances. An original design allows to have the long life power on board with compact dimension, very easy, quick and very practical rechargeable systems.

■ High precision indexing without lifting ■ Smooth indexing driven by a servomotor■ It does not require any hydraulic or electrical connection with the machine■ It’s a “self contained unit” with long life power on board■ The control with NC machine is achieved through radio signals

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T o o l D i S c S

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T o o l h o l D E r S

Dn disc (vDi type)

Technical Information: I.T. 6484

SloT type

bmT type

Duplomatic has developed a great experience on designing and manufacturing various kind of tool discs. Starting from the common type according to DIN 69880 (VDI type) for which the availability covers diameters from 16 mm to 80 mm, many other solutions can be provided such as slot type, BMT, CDI and so on. Tool disc has become a key part inside the “Turret System” since by its accuracy depends the machining quality. Mainly for driven tool turrets, the perfect alignment between the rotating toolholder coupling and the turret power intake assures the best performances. For this reason, Duplomatic provides a disc testing certificate, reporting geometry tolerances and adjusting values of disc on turret.

The need to complete most of operations inside the turning center, asks the turret to work with rotating tools for a long part of their life. In order to grant best performances, rotating toolholders have become a basic component in the “Turret System”.Duplomatic has been one of the pioneers for the rotating toolholders design and nowadays the company is able to provide a new product that combines high performances with high reliability.Most of the efforts have been done for machining following targets:■ high rigidity■ temperature control■ low noise level.Actually Duplomatic offers a wide choice for DIN 69880 (VDI) and BMT types, different tool fixing systems (ER collet, tapping collet, milling head, Capto and so on) and coupling according to DIN 5480, 1809 and special on request.

pr type

Rotating toolholders DIN 69880Technical Information: I.T. 6483 and I.T. 6483/BR

bmT type

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r o TA r y TA b l E S

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Thanks to the fruitful experience of direct drive technology applied on the B-axis project, Duplomatic has developed a new series of rotary tables. Combining high positioning accuracy with high speed, Duplomatic rotary tables are a very flexible product for machining centers, in which even static tools operations are admitted thanks to the use of indexed spindle.Based on the original Duplomatic Patent, this continuous rotary table can be supplied with the indexing system (Hirth coupling), for providing the maximum of rigidity for heavy milling operations.

Duplomatic can also offer interesting solutions for rotary table applications, looking at producers and users of Machining Centers that need to upgrade the production flexibility by adding a rotary axis.This product assures high quality and accuracy thanks to performing technical solutions as dual lead worm screw and combined bearings.A wide range of accessories as tailstock, chucks, through-axis, hydraulic distribution etc. is available for any kind of request.

rST - rotary Spindle Table ■ Direct drive■ Plate range from 320 to 630 mm■ Speed up to 1.000 rpm■ High dynamic rigidity thanks to combined bearings■ Hydraulic brake■ Hirth coupling, hydraulically operated, on request

rb – cnc rotary Table ■ Driven by servomotor■ Warm screw transmission with backlash recovering■ Hydraulic or pneumatic brake■ Dedicated Control Unit for pert program running, on request■ Availability of indexed table models by Hirth coupling

w o r l D w i D E l o c A l S E r v i c E h o w T o f i n D u S

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Europe:- 6 sales agencies- 7 service centers

Asia:- 3 sales and service centers Duplomatic

(Shanghai)Trading co., ltd.

northAmerica:- 1 service center

South America:- 1 sales and service center

EXIT

MALPENSAAIRPORT

GALLARATE

BUSTO A.

CASTELLANZA

GALLIATE

CASTANO IºLEGNANO

RHO

NOVARA

MI-TO

TRECATE

ABBIATEGRASSO

MAGENTA

TREZZANO

VIGEVANOMORTARA

MI-VA

MI-

CO

SARONNO

SEREGNO

MONZA

MI-VE

MILANO

BINASCO

MI-GE MI-ROMA

MELEGNANO

LINATEAIRPORT

Situated 15 km far from theMalpensa Airport, Duplomatic

premises are also very close to the city of Milan and the new fairground

of Rho-Pero.

Headquarter: Legnano, Milan, ItalyTotal area: 16.000 mqWorkforce: about 110 people