Experience Results€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film...
Transcript of Experience Results€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film...
P A G E 1
Experience Results with Recycling Equipment
Machinex is renowned for its innovative, ultra-efficient, and low-maintenance recycling equipment to upgrade and integrate sorting plants and add to their productivity and profitability. A host of innovative solutions and equipment are available, with each being installed by a trained
and experienced Machinex team for maximum results with minimum disruption.
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Experience Results with Superior Conveyor Designs
For decades, our engineering staff has used its in-depth knowledge of the industry to continuously improve our conveyors. At Machinex, we are proud to be recognized by our peers as having one of the most reliable, and best designed, conveyor lines in the industry. All of our conveyors are built for quick installation, fast commissioning, and minimal maintenance.
Our experience and expertise provide instant results for the end user. We understand each customer’s needs and design our conveyors with the features that are the most important to them. Machinex conveyors provide adaptable material handling solutions for every project. The result is a host of safety and maintenance features to ensure maximum performance.
Several models are available based on application.
Sorting Belt Conveyors Ergonomic design allowing sorters to easily handle material Totally enclosed sub-frame to improve employee protection Optional container return device
Transfer Conveyors Superior construction and design throughout full conveyor line Wide range of belts, pulleys, and support frame configurations based on application Thoughtful adjustability and maintenance access
Picking Idler Conveyors 30º side idlers to increase holding capacity
• Recommended for carrying fines and abrasive particles, such as glass
Box belt configuration available • Recommended for glass, aggregate,
bulk and heavy items
Superior Conveyor Designs
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Drag Chain Conveyors
Leakproof, fully enclosed design Bolted paddles for easy replacement Typical use: RDF, SRF, Organics, other pre-sized material
Chain Belt Conveyors
Compact and sealed frame Combo belt on replaceable impact shoes Recommended use: bunker conveyor, low tonnage baler & system feed,
paper shredding, printer waste
Chain Roller Conveyors Chain and wheel assembly supported on steel rail-type tracks.
Choice of belts: Combo belt, Z-shaped or Apron pan Multiple chain pitches available Typical use: system and baler feed
Screw Conveyors
Construction type: standard steel, anti-abrasive steel, or stainless steel Multiple chain pitches available Typical use: leveling, or conveying, several types of pre-sized material
STANDARD FEATURES
Modular construction available in several configurations
Custom engineered side panels/skirting
Take-up system OSHA compliant
OPTIONS
GENERAL Various belting: width,
thickness, cleats Electric variable speed drive Reversible
BELT CONVEYOR Pulley size range starting at 4” Self-tensioning belt scraper Solid bottom plate or carrying idlers Belt weight scale Self-cleaning tail pulley
CHAIN CONVEYOR Automatic chain lubrication Mechanical backstop
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Experience Results with High Quality Recycling Equipment
Drum Feeder The drum ensures a constant supply to the recycling line and streamlines the sorter and system operation by allowing retention time to the input material.
Custom width and lengths to meet desired capacity Ensures steady flow Variable speed on conveyor and drum Access door and platform included
MACH Trommels Separates the material flow to the desired fraction size. Effective inside diameter and screen plate opening size will vary depending on customers’ needs and applications.
Versatility: enables processing of different material streams within a single system Provides excellent preparation for downstream sorting Full range of bolt-on type screening plates & screening openings Access doors for easy maintenance
Back Scraping Drum Machinex leveling devices ensure a constant height of material input that optimizes sorting operations and overall system performance.
Width adapted to conveyor Hydraulically adjustable in height position Structural steel support on conveyor
Bag OpenerLocated at the front end of the system, the bag opener shears the bags and liberates the material. In proper applications, it can be integrated in-line or fed with diverted bag material only.
Dual counter-rotating knives Access doors on both sides for maintenance Variable frequency drive & complete electrical control package available Anti-blocking mechanism
Recycling Equipment
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MACH Hyspec ® (Optical Sorters) The Machinex Optical Sorting machine offers unique, hyperspectral recognition technology, and color recognition, thereby enabling separation of recyclable materials into different categories.
3D volumetric detection that increases product recognition
MACH fast detection analysis
Unique, low heat light system Static acquisition system
(no moving parts)
Disc Screens The full line of disc screen separators is suitable for all of your material recovery needs. They offer an excellent separation rate that slashes labor costs. Designed with flexibility in mind, they can be adjusted accordingly to the material being processed.
Model Types:
• MACH One News: separates large fibers from material stream
• MACH One Finishing: separates the material into three streams; fine par-ticles, containers, and mixed paper.
• MACH Fines Screen: removes glass and fine particles
Speed and angle variation to obtain a maximum of flexibility in all operation conditions
Various screen configurations according to material dimensions and volume
Shafts mounted on heavy-duty bearings
OPTIONAL Trolley beam for changing shafts quickly
and efficiently Quick disconnect with a key for changing
shafts (MACH One News only) Split discs available for most models Fall protection gate to eliminate tie off
requirements for maintenance
MACH OCC Screens As a cardboard sorting solution, the MACH OCC Screens are renowned for being reliable and unsurpassed in the industry, with a throughput of up to 50 tons per hour.
Separates cardboard from the material stream at the beginning of the system
All steel discs with very little, to no wear
Glass breaking discs shape on first shafts Larger diameter shaft for reduced
wrapping
MACH Ballistic Separates the material in to three fractions: 2D materials, 3D materials, and fines. A superior separator that is virtually maintenance-free.
Reduces operating & maintenance costs: • Constant performance with all steel
screening surface • No wrap design minimizes the
cleaning & maintenance costs
• Single motor and direct drive system reduces maintenance and energy costs
Easy and safe maintenance Versatility: ensures that different material types
can be processed within a single system Angle adjustment
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Experience Results with High Quality Recycling Equipment
Plastic PerforatorThe dual drums, equipped with teeth, will flatten and perforate containers, giving a better storage capacity and a better compaction rate in the baler.
Increases the efficiency of optical sort-ing by reducing movement of the con-tainers on the acceleration conveyor
One drum mounted on a heavy duty gas spring to accommodate bulky object up to 5 gallons
Direct drive transmission with gearbox Self-cleaning device by automatic
reversal of the drums Guards and access doors
for easy maintenance
Ferrous & Non-Ferrous Metal SeparatorsMachinex can integrate a wide range of magnetic separators from different brands to sort ferrous and non-ferrous metals that suits the customers’ needs and budget.
Air Classifier The air classifier is used to achieve the separation of light from heavy fraction. A full range of heavy light separation systems are available depending on the application.
Easy air knife adjustment Cyclone to separate rejects from air Wide range of blowers depending on the application Inspection doors
Paper & Film Extractor This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream.
Steel mesh belt Individually adjustable speed on each
fan for easy tuning and great results
Cartridge-type mounted fans for easy maintenance
Versatile equipment that can be installed in-line, or cross-belt, on a new or existing system
Recycling Equipment
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Balers Machinex manufactures high capacity, single-ram and II-ram horizontal balers. Other solutions include a closed door baler with full eject.
We are also the distributor of American Baler Company products in Canada.
Compactors These machines are used for the compaction of solid and recyclable waste. Machinex provides a large range of compactors, from 3 yd 3 to 14 yd 3 capacity. Ideal for reject compaction in MRFs and transfer stations.
MACH Motion Floor ® The MACH Motion Floor is a mobile floor used as an infeed to different types of systems or to automate material storage bunkers.
Designed to operate on a long term basis with very low maintenance
Steel slats are shaped to prevent intru-sion of scrap under the sliding surface
Adjustable speed, via a proportional hydraulic valve, to 15 feet per minute
Frame made out of tubes, insuring structural stiffness
Glass Cleanup SystemThe trommel-cyclone combo is designed to clean the fines stream and to obtain market-able, mixed broken glass.
3 step screening improves efficiency Vacuum separation box to extract
light fraction
High capacity air blower to create a negative pressure
Rotary air valve to remove light fraction without the loss of pressure
Heavy-light Separators Separates material based on density and shape applicable to various streams (MSW, Fibers, Waste-to-Energy, C&D, etc.). Machinex provides different models depending on the application.
Very high throughput capacity Fully adjustable: speed, airflow, etc.
Choice of 2 or 3 output: heavies, mid-heavies, light
Low maintenance and highly reliable
P A G E 8
Experience Results with Superior Conveyor Designs
For decades, our engineering staff has used its in-depth knowledge of the industry to continuously improve our conveyors. At Machinex, we are proud to be recognized by our peers as having one of the best-designed and most reliable conveyor lines in the industry. All our conveyors are built for quick installa-tion, speedy commissioning, and minimal maintenance.
Our experience and expertise provide ready results for the end user. We understand each customer’s needs and design our conveyors with the features most important. Machinex conveyors provide adaptable material handling solutions for every project. The result is a host of safety and maintenance features to ensure maximum performance.
Several models are available depending on the application.
MACHINEX INDUSTRIES INC.2121 Olivier StreetPlessisville QC G6L 3G9 Canada
819 362-3281 Toll Free: 1 877 362-3281
MACHINEX RECYCLING SERVICES INC. (CANADA) 1 800 463-4298
MACHINEX TECHNOLOGIES INC. (USA) 1 877 362-3281
www.machinextechnologies.com
Experience Results with Automation & Control
Provide flexible controls for the maintenance and operating crew, as well as powerful management tools for the plant supervisor.
Reporting & SCADA SystemFor the facility manager, it becomes crucial to know how efficient the facility is. Machinex offers management solutions to create the reports that are needed.
Helps manage preventative maintenance Flexibility to customize reports anytime
1. REPORTING SYSTEM: User- friendly software designed to allow quick report generation
2. SCADA SYSTEM: Offering the advanced functionalities of the Reporting System, the SCADA System is the ultimate management solution for the plant manager as it offers advanced reports and alarms.
MACH Pocket & Pad ControlPocket-size computer or pad, specifically designed for Machinex Recycling Systems, that interfac-es with the system’s PLC to remotely manage separator angles, conveyor speeds, and much more.
The wireless portability of these handheld devices gives more flexibility to operators
Control the mode & state of each line, along with the whole system
Manually start and stop each piece of equipment
Manage each piece of equipment’s specific adjustment
Control PanelsOur touch screen control panel solution offers a simple way to control the sorting lines, adjust each piece of equipment individually, and visualize the faults and event occurrences.
Meets all standards in each country: CSA, UL, and CE User-friendly touchscreen interface Can interface with existing system and equipment
Experience Results
(2016-07V)