EXCELERATOR ® BALL NOSE A great tool to increase your productivity!
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Transcript of EXCELERATOR ® BALL NOSE A great tool to increase your productivity!
![Page 1: EXCELERATOR ® BALL NOSE A great tool to increase your productivity!](https://reader035.fdocuments.net/reader035/viewer/2022062421/56649cfe5503460f949ce302/html5/thumbnails/1.jpg)
EXCELERATOR® BALL NOSE
A great tool to increase your productivity!
EXCELERATOR® BALL NOSE
A great tool to increase your productivity!
![Page 2: EXCELERATOR ® BALL NOSE A great tool to increase your productivity!](https://reader035.fdocuments.net/reader035/viewer/2022062421/56649cfe5503460f949ce302/html5/thumbnails/2.jpg)
BALL NOSE OVERVIEW
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Tool bodies are available from .375 to 1.000 inch diameter.
BALL NOSE OVERVIEW
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Tool bodies are availablein metric sizes from
10mm to 25mm.
BALL NOSE OVERVIEW
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Inserts are available in sizes from .375 to 1.000 in both carbide grade G-925 or
ceramic grade WG-600.
BALL NOSE OVERVIEW
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Inserts are available in metric sizesfrom 10mm to 25mm in carbide grade
G-925 or ceramic grade WG-600®.
BALL NOSE OVERVIEW
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Reference for starting feeds and speeds are listed in the catalog by
work material and hardness.
BALL NOSE OVERVIEW
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Metric feeds and speeds are listed in
the metric flyer.
They will be in the metric catalog as well.
BALL NOSE OVERVIEW
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All Ball Nose End Mill steel bodies are manufactured on
five-axis machines at Greenleaf's Steel Plant.
BALL NOSE OVERVIEW
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The Ball Nose inserts are manufactured at
Greenleaf’s Carbide and Ceramic Insert Grinding
Facility.
BALL NOSE OVERVIEW
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SUCCESS WITH THE BALL NOSE
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TEST REPORT SUMMARY
Material: Titanium 6-4Hardness: 38 R/CTool: SSBN-0500Insert Grade: G-925
Iscar: 2510 RPM & .003 IPT (.075 mm/PT) .05 DOC (1.27mm)
Greenleaf: 3745 RPM & .003 IPT (.075 mm/ PT) .05 DOC (1.27 mm)
Went from 3 parts to 25 parts per edge.
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Material: H-13Hardness: 58-62 R/CTool: SSBN-0500Insert Grade: G-925
Millstar: 2500 RPM & 370 SFM
(113 M/M)
Greenleaf: 6000 RPM & 800 SFM (244M/M)
Cut Time: From 20 minutes to 7 minutes with 3X tool life!
TEST REPORT SUMMARY
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Material: D2Hardness: 60 r/cTool: SSBN-1000Insert Grade: G-925
Walter/Fette
Greenleaf5,000 RPM & 250 IPM (6300 mm/m)
The finish was excellent!
TEST REPORT SUMMARY
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5000 rpm, 250 ipm (6300 mm/m) .015 doc(.38 mm)5000 rpm, 250 ipm (6300 mm/m) .015 doc(.38 mm)
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Edge: RPM: DIA.: IPM: TIME: DOC: Remarks/Changes:
Present:2600 .375 40 48mins .010 .015 stepover
1.4250 .250 50 5:41hrs .002 .001 stepover
2.6000 .375 150 8.4 mins .010 .015 stepover
3.6000 .375 300 1.6hrs .002 .002 stepover
SUMMARY: Huge success. Surface finish better, less polishing required. 5 hours saved per part. Customer bought tool, inserts. Improving throughput allowing them to keep more work in-plant.
Material: 420 Stainless SteelHardness: 28-32 R/CTool: SSBN-0375Insert Grade: G-925
TEST REPORT SUMMARY
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Cost Savings
Customer saved over 5 hours per part, $500!They run 3 of these parts a week, so the savings have been $1,500 per week, or $75,000 annually.
The Greenleaf Ball Mill has reduced their end mill consumption dramatically, by over half.
Tooling savings have amounted to over $25,000.
Total savings of over $100,000!!! Thanks to Greenleaf
® Ball Mills!!
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Material: 17-4 PH Stainless Steel
Tool: SSBN-0500
Insert: G-925
5250 RPM & 688 SFM (210 M/M)
.025 DOC (.63 mm)
Were able to use 1 insert the entire shift.
Customer purchased several cutters and 100 inserts.
TEST REPORT SUMMARY
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Material: 718 InconelTool: SSBN-0500Insert: G-9253000 RPM & 393 SFM (120 M/M).025 DOC (.63mm)
Cut time much better than solid tooling they
were using.
TEST REPORT SUMMARY
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Ball Nose Calculator
More user friendly!
This new calculator is available in both
English and Metric.
Ask your Greenleaf
® Representative or call 1-800-458-1850 to get
your copy today!
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THANK YOU