Exam revision 75% - Core technical principles · the difference between a Ferrous and Non-Ferrous...
Transcript of Exam revision 75% - Core technical principles · the difference between a Ferrous and Non-Ferrous...
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Exam revision75% - Core technical principles
25% - Specialist subject – Woods and Manufactured boards
Hardwoods Softwoods Manufactured boards
Provide a minimum of 6 Provide a minimum of 3 Provide a minimum of 6
1.Define: Coniferous and Deciduous2.In your book, draw out a cross section showing how (3 ply)
plywood is made.
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1.Find examples of: Smart materials and Composite materials (3 of each)
2. Energy and Power – Renewable and non-renewable. What are they? Find examples.
3. Why would consumers choose metal products to be made in Third world countries?
4. What would be the environmental impact when making products like the ‘Sky hook’ or ‘Rod the dog’?
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Starter• Can you name the metals
Ferrous
C --- I---
M --- S----
Non Ferrous Metals
A--------
D--------
C-----
B----
P-----S-----
Alloys
S -------- S----
High Speed S ----
High Tensile S----
Remember to put the date.
BONUS : What is the difference between a Ferrous and Non-Ferrous Metal ? What is an alloy.
Cast Iron
Mild Steel
Medium Carbon Steel
High Carbon Steel
Duralumin
Copper
Brass
Bronze
Pewter
Silver
Stainless Steel
High Speed Steel
High Tensile Steel
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METALS
All metals can be classified as either Ferrous or Non-ferrous
Ferrous
•These are metals which contain iron.
•All ferrous metals are magnetic
Give little resistance to corrosion (they rust)
Example: Steel, cast iron
Non-Ferrous
•These are metals which do not contain any iron.
•They are not magnetic
Usually more resistant to corrosion than ferrous metals.
Example : Aluminium, copper, zinc, gold.
KEYWORDS KEYWORDS
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Alloys
Alloy
Metal blended with some other substance to give it special qualities.
Qualities such as resistance to corrosion, greater hardness, or strength.
Examples of alloys are Brass (Copper and Zinc)Bronze (Copper and Tin)
Pure Metals
A pure metal only consists of a single element.
Examples are:-aluminium, copper, iron, lead, zinc, tin, silver and gold.
OREA solid natural material from which metal is extracted (removed)
KEYWORDS
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What to consider when choosing metals
• Elasticity (goes back to its original shape)• Ductility (can be stretched without breaking)• Malleability (can be stretched, hammered, pressed into shape)• Hardness ( does it scratch easily)• Work hardness (structure of metal changes when hit)• Brittleness (breaks easily without bending)• Toughness (resistance to fracture when stressed)• Tensile strength (strong if stretched)• Compressive strength (strong if squashed)• Stock sizes / Stock forms
Learn what these words mean
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FerrousMild Steel
Properties:
• Iron mixed with 0.15-0.3% Carbon• Tough• Ductile• Malleable• Good tensile strength
Application
Nuts, bolts, car bodies, gates
DISADVANTAGE
Rusts easily
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FerrousCast Iron
Properties:
• Very strong in compression• Hard skin, but brittle underneath• Heavy
Application
Metal work vicesBrake DiscsCar cylinder blocksManhole covers
DISADVANTAGE
Rusts easilyBrittle
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FerrousTool Steel
Properties:ALSO KNOWN AS ‘Medium’ or ‘High Carbon’ steel • Up to 15 % carbon content.• Strong (can withstand force)• Very hard (do not scratch or wear) Application
Hand tools e.g. Chisels, screwdrivers, hammers, saws, garden tools, springs
DISADVANTAGE
Not very ductile (ability to stretch without breaking)
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FerrousStainless Steel
Properties:An alloy of iron with 18% chromium, 8% nickel and 8% magnesium Very resistant to wear and tear DOES NOT CORRODE Ductile Malleable No flavour Easy to clean Non toxic
Application
Cutlery, kitchen fittings (sinks,taps), tea pots, surgical instrumentsDISADVANTAGE
Hard to work with
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FerrousHigh Speed Steel
Properties:High content of tungsten, chromium and vanadium• Resistant to wear • Hard (resistant to scratching and
wear)• Tough (resistant to breaking
bending, deforming)• Compressive strength (strong under
pressure)
Application
Drill bits, lathe tools, milling cutters – where high speeds and temperatures are created
DISADVANTAGE
Brittle (breaks easily without bending)
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Non -FerrousAluminium
Properties:• Light grey in colour• Can get mirror finish by polishing• Light in weight • Malleable• Does not rust• Conducts heat• Non toxic• No taste• Chemical resistant• Does not stain
ApplicationCooking foilSaucepansChocolate wrappersWindow framesLadders
DISADVANTAGEMalleable (soft)
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Non -FerrousCopper
Properties:Reddish/Brown colourDuctileMalleableConducts heatConducts electricity
Application
PlumbingDomed roofs (turns green)Printed circuit boards
DISADVANTAGE
Turns greenMalleable (soft)
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Non -FerrousTin
Properties:Bright silver in appearanceDuctileResistant to corrosionMalleableDoes not chemically react to food.
Application
A coating on food cans that are made of steel.
Note: Some cans are now made from aluminium as it can be re-cycledDISADVANTAGE
Soft (an actual tin can would dent to easily)
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Non -FerrousZinc
Properties:VERY resistant to corrosion from moisture
**** Often used as a coating on other metals e.g. Mild steel
ApplicationCoating on hand rails, watering cans, screws.
Is sometimes used in roofing.
DISADVANTAGEVery weak
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Non -FerrousBrass
Properties:Yellow metal (65% copper, 35% zinc)HardAntimicrobialEasy to machineElectrical conductorThermal conductorNo tasteNon toxicDoes not rustCan be easily soldered
Application
Brass instrumentsDecorative metal work
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Non -FerrousPewter
Properties:Mainly tin (small amount of antimony and copper)Now available as a lead free alloy.Can be easily castPolishes wellCan get a mirror like finishMalleableLow melting point
ApplicationJewelleryCandlesticksTankardsDISADVANTAGE
Expensive