EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would...

37
EVOLUTION

Transcript of EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would...

Page 1: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

EVOLUTION

Page 2: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

• Fully Laser and Light Guarded

• No Operator Access Required

• Fastest Make Ready of Any Manual Machine

• Pressure Setting at the Touch of a Button

• 550 Tons Cutting Pressure

• Variable Speed Control

EVOLUTION

Manual Diecutter

Page 3: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018HISTORY

In 2011 and after many years of working together I, SteveWaterhouse, then Managing Director of Diecut UK andEmmerson Koo of Wook IL Machinery, sat down and designedthe replacement for a manual clamshell diecutter, enlisting thehelp of heavy engineering experts and electrical designers. Theoriginal Goldline was born and with the first installation inLondon later that year, the start of the revolution began.

EVOLUTION

Page 4: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

EVOLUTION

As a responsible machine manufacturer and someone who hadsold hundreds of hand fed platens all over the world in the last 25years, I knew the dangers of the original clamshell press. This wasconfirmed in recent history when people who simply operatedthem paid the highest price, on machines my old company hadsold back when I was the sales director and co-owner of Crosland. Ithought if I cannot bring to market a machine that not only doesthe same job but does it in a safe way, a way that jobs can be setup faster, it was easy for the operator to use and bring it to marketat a comparable price to the old technology, then I was not doingmy job.

S. Waterhouse Managing Director – Diecut Global

HISTORY

Page 5: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018THE REVOLUTION

EVOLUTIONAfter 6 years in working trials, and with the original Goldlineinstalled all over the USA, Canada and the UK, we have nowcollected all the data and feedback from many differentproduction environments and with hours of time spent inresearch and development, the generation two machine hasbeen produced.

The team and expertise have also evolved along the way. TheGoldline machine is built under license at the same factory ourRedline semi automatic/automatic machine is produced bymachinery experts Wook IL. Mr Bang, the president is part ofthe original team who developed semi automatic platens andwho has been producing machines since 1981.

We truly believe that with the combined expertise andknowledge of both Diecut Global and Wook IL – we can cause arevolution with the evolution.

Page 6: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018FEEDING & DELIVERY SECTION

EVOLUTION

Flat cutting plate, uses a patent pending shuttle system whichdelivers perfect registration and giving 10-15% increase inproductivity compared to a clamshell press.

The speed of this shuttle system has variable control thusallowing the operator to speed up or slow down dependent onwhat substrate they are using.

The shuttle mechanism is equipped with an air and brushsystem which blows and brushes any debris away from thebottom platen on every cycle.

Page 7: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018PLATEN SYSTEM

EVOLUTION

The main platen is powered by a dual knuckle system giving itmaximum cutting pressure of over 550 tons. Cutting pressure isadjustable in seconds using the operators touch screen.

Page 8: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018CHASE & TOOL CHANGE OVER

EVOLUTION

The chase system uses a backing plate givingthe machine even pressure. This isaccessible from the rear of the machine,making it simple for the operator to makeready.

Page 9: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018CHASE & TOOL CHANGE OVER

EVOLUTION

Tooling is quickly fixed in place using a centre line system andsecured with screw and t-nut system.

Page 10: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018 CHASE & TOOL CHANGE OVER

EVOLUTION

Chase is turned over using a reduction gear. The reduction gearcan stop securely at any angle.

Page 11: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

EVOLUTION

Robust chase turnover arms and chase turnover reduction gearto aid safe operation.

CHASE & TOOL CHANGE OVER

Page 12: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018CHASE & TOOL CHANGE OVER

Multiple hydraulic clamps secure chase in place tomaintain perfect registration.

EVOLUTION

Page 13: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018CHASE & TOOL CHANGE OVER

EVOLUTION

Electro magnetic top platen ensures the tool and chase are flatduring production runs and prevents large tooling from saggingand aids a better cut/finish.

Page 14: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018DIECUTTING SECTION

EVOLUTION

The machine is supplied with a semi hard cutting plate.Hardened steel cutting plate is an option (54 rockwell).

Page 15: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Due to the design, the operators do not need to gain access tothe inside of the machine or sit on a moving bed like on atraditional hand fed platen. Job changeover is hazard free.

Computerised control system and 3D touch screen canimmediately trace and show machines status, providing fastfault finding.

Page 16: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Main touch screen controls, showing all the data the operatorneeds from changing the pressure to counting down how manycuts per job.

Page 17: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Designed with safety in mind, the machine is equipped withlight guards at all possible trap points.

All access doors are interlocked for safety, cutting the machineoff.

Page 18: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Removable steps should the operator need to gain access tothe bed.

Page 19: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Oil and air gauges on view..

Page 20: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Built in safety feature requires operators to useboth hands to operate the machine.

Page 21: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Clean work stations with built in drawers to house all anoperator needs.

Page 22: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE FEATURES

EVOLUTION

Motor reverse / quick release shouldoperators over pressurise the machine.

Page 23: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018ELECTRONICS

EVOLUTION

Siemens system, Omron sensors, Mitsubishi PLC. For USAmarket, Alan Bradley electronics available upon request.

All parts readily available on the shelf. Machine is connected toonline diagnostics for immediate off site fact finding

Page 24: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018SPEED & CONTROL

EVOLUTION

Ergonomically designed controls for easy use.

Page 25: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018MACHINE OPTIONS

EVOLUTION

Options:

• Heated Bed

• Wide opening for thick substrates like honeycomb board

Page 26: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

Speed: Mechanical and working speed are almost same but it depends on operator skill.Size (width) can be different according to chase direction.Above specifications are subject to change without notice due to product development.

Model Number

Maximum Sheet Size

Maximum CuttingSize

Speed Power Cutting Pressure

Total Weight

GL-1700 1800*1300mm 1700*1200mm Variable 20KW 450tons 24tons

GL-1900 2000*1400mm 1900*1300mm Variable 23KW 450tons 27Tons

GL-2100 2200*1700mm 2100*1600mm Variable 23KW 500tons 29tons

GL-2500 2600*1800mm 2500*1700mm Variable 27KW 550tons 32tons

GL-2700 2800*1800mm 2700*1700mm Variable 30Kw 550tons 34tons

GL-3000 3100*1900mm 3000*1800mm Variable 30Kw 550tons 36tons

GL-3200 3300*2000mm 3200*1900mm Variable 30kw 550tons 37tons

© Diecut Global 2018

For more information, or to request a demonstration, please contact [email protected] or call +44 (0)845 200 4076

SPECIFICATIONS

EVOLUTION

Page 27: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

EVOLUTION

Lastly we would like to thank all the people and companies thatembraced the original Goldline technology at an early age,people who were innovative enough to take a risk and rundown the road of development with us. We would like to say aspecial thank you to Rick Bleek, Director at SMP Group, Londonwho was the man to put his faith in Diecut UK and develop thismachine with us. He not only took delivery of the first everGoldline but 6 years later purchased another, installed onlymonths ago.

THANK YOU

Page 28: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

EVOLUTION

We have machines in many industries, cutting anything fromdisplay work, corrugated packaging, heat sealing plasticcorrugated and cutting all grades of PVC. We have developedthe machine to cut honeycomb board, thick foams and evenkiss cut self adhesive vinyl. During this 6 year period themachine has evolved into a true workhorse in a 24/7environment. We have overcome many challenges andchanged many aspects from the basic structure to the shuttlesystem, even the cutting plates have been specially modified todeal with any substrate.

THANK YOU

Page 29: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

WHY BUY A GL EVOLUTION OVER A TRADITIONALCLAMSHELL PRESS?

EVOLUTION

GOLDLINE EVOLUTION VS TRADITIONAL CLAMSHELL

Page 30: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018 GOLDLINE EVOLUTION VS TRADITIONAL CLAMSHELL

EVOLUTION

Safety first!

No whole body access for tool change over and make ready.

Page 31: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018 GOLDLINE EVOLUTION VS TRADITIONAL CLAMSHELL

EVOLUTION

Electronic pressure settings, easily adjusted via machines builtin touch screen.

Page 32: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018 GOLDLINE EVOLUTION VS TRADITIONAL CLAMSHELL

EVOLUTION

Full laser guarding at all trap points ensuring the operatorssafety.

Page 33: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018WHY BUY FROM DIECUT UK?

EVOLUTION

At Diecut Global, we never forget that our success as a businessrelies on the results that we achieve for our clients.

Our focus is entirely on the customer, whether you are in thecorrugated, carton or point of sale/commercial printingindustries, we will match you with the correct product from ourrange of diecutting machines.

Customer service is not a department, it’s an attitude.

Page 34: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

EVOLUTION

WHY BUY FROM DIECUT UK?

Expert engineering support.

Diecut Global offer technical telephone support wherecustomers can talk through any mechanical or electricaldifficulties they may encounter.

Furthermore, we have a rapid response team of engineersready to be dispatched to get your machinery in productionagain should the problem be more serious.

All our engineers are fully trained, time served, highly skilledexperts on all types and styles of diecutting machinery.At Diecut UK, we know how important it is to have the peace ofmind that when you get a problem the company that suppliedthe machinery also has the necessary support to get thingsback on track.

Page 35: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

EVOLUTION

WHAT OUR CUSTOMERS SAY

“One of our old Viking clamshell platens is nearing its sell-by-date so we decided to buy another Goldline to replace it. Themain reasons for buying it are safety and speed of use.Productivity will be increased because of the ease of use,they’re much more efficient and a lot safer than the oldclamshell machines…

…We have a good relationship with Diecut Global and itsmanaging director Steve Waterhouse, he’s done everythingwe’ve asked of him in the past and maintains all of ourmachines, even the older ones we have. Diecut Global buildmachines for safety and this puts them at the forefront of theindustry.”

Rick Bleek – Finishing Director (SMP Group)

Page 36: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018

EVOLUTION

WHAT OUR CUSTOMERS SAY

“We chose Diecut Global as they offer the best alternative tothe dated clamshell platens and will be looking to replace ourother 3 old style platens with Goldlines in due course.”

Mark Tyler – Managing Director (Ridge & Tyler Services)

Page 37: EVOLUTIONgoldlineevolution.com/wp-content/uploads/2018/01/Goldline-Evolutio… · Lastly we would like to thank all the people and companies that embraced the original Goldline technology

© Diecut Global 2018BE PART OF THE REVOLUTION

EVOLUTION

International Sales - +44(0)845 200 4076

[email protected]

www.goldlineevolution.com