EvoDrive Installation manual · 2.1. Warnings Before installing, using or performing any...

EvoDrive installation manual M4_Man.v2.0.0GB

Parts 1 & 2 of the Installation, User and Maintenance Manual - This section must be given to the installation technician

EvoDriveInstallation manual

PART 1- Prologue

INDEX 1.

Introduction 2. Overview

2.1. Warnings 2.2. General norms 2.3. Recommendations

2.5. List of tools required for installation 2.6. Warranty 2.7. Disposal and recycling

1. INTRODUCTION

Dear client:

We thank for your confidence in Linear Motor Applications SL and for acquiring this innovative EvoDrive automatic operator for interior sliding doors.

At Linear Motor Applications SL we offer products designed and developed following high demanding production standards, to ensure we deliver a product with the best quality, as well as a superb user friendly experience and easy installation.

This manual includes important and necessary information for the correct and safe installation, use and maintenance of this automatic door operator. Please, read these instructions in full before starting the installationand commissioning.

Yours sincerely,

Oriol GuileraGeneral Manager

2. OVERVIEW

This manual is applicable to the Installation, use and maintenance of the EvoDrive automatic operator for single sliding door, which is designed for being used indoors.

The section in this manual related to installation and commissioning, is limited only and exclusively for use by qualified skilled technicians.

2.4. Installation requirements


EVODRIVE AUTOMATIC GUIDE FOR SINGLE SLIDING DOOR

ORIGINAL MANUAL

2

2.1. Warnings

Before installing, using or performing any maintenance task on the EvoDrive operator, it is compulsory to read and understand the content of this manual in full.

This manual is an integral part of the automatic door operator and will have to be kept by the client or user, for future reference or consultation by the installation or after-sales service technician.

The EvoDrive automatic door operator is designed only and exclusively for professionals. It is prohibited the use of this operator by DIY individuals.

In order to prevent damages to people, animals or other objects, the transportation, manipulation, assembly, commissioning and maintenance must be carried out only and exclusively by qualified technicians, who must wear the appropriate clothing and use the suitable tools for each one of the described functions.

Once finished the installation of the EvoDrive operator with its sliding leaf and related accessories, the complete assembly will form a unique piece of machinery, as described in the Directive 2006/42/CE on Machinery

The complete risk assessment to determine the health and safety requirements (as established in Annex I of the mentioned Directive on Machinery), shall only be considered valid if:

The procedures described in the installation manual have been followed and respected in full. The type of installation corresponds to that described in the manual

Due to our policy of continuous development and improvement of the products, Linear Motor Applications SL reserves the right to modify or develop the product described herein, without previous advice. Therefore, the drawings, descriptions and data contained in this manual must not be considered as a contractual obligation, but only indicative.

All data contained in this document has been prepared and controlled rigorously, however Linear Motor Applications SL declines all responsibility for any eventual impreciseness that may have been caused by errors or omissions during the transcription of the same.

2.2. General norms

The automatic EvoDrive operator has been designed and developed:


Any procedure of installation or measure adopted during the handling, installation, operation, maintenance and disposal of this machine, not described or provided in this manual, will be considered as not included in the mentioned risk assessment, and therefore Linear Motor Applications S.L. declines all responsibility, being the installation or maintenance technician full and uniqure responsable and liabel for the compliance of the essential requirements of safety and health protection.

Only and exclusively for the automation of single sliding internal doors, and therefore it cannot be used for purposes other than those described in this manual, in order to ensure the safety and performance of the product, under all circumstances.Following all points described in Directive EN16005 “Automatic pedestrian doors, Safety in use” and Directi-ve EN16361 “Power operated pedestrian doors –Product standard, performance characteristics”, paying special attention to the articles referred to automatic sliding doors for internal use.For a correct performance, respecting a maximum weight of 80 Kg. per leaf.

3

Linear Motor Applications SL declines all civil or criminal liabilities for injuries caused to persons, animals and/or objects as a result of:

Not proceeding following the indications contained in the installation, user and maintenance manuals.

A non-authorized manipulation of the product The replacement of parts and/or pieces of the operator, as well as the use of accessories which

are not original, or which have not been homologated by the manufacturer. Removing, deleting or altering the stickers, labels and/or other indications placed in origin, on

the automatic door operator or its accessories. Standing within the course of the door leaf of the automatic door, or performing tasks near pos-

sible parts in motion.

2.3. Recommendations

All EvoDrive automatic operators are delivered with an identification sticker. For a proper identification of the product in case of claims or inquiries, the data displayed on the sticker must be communicated to the concerned person. Before the installation starts, please check that the product described on the sticker attached to the packaging c orresponds to the material ordered, and with that described in the delivery note. Verify that the product has suffered no damage during transport. To prevent possible condensation of water inside the packaging during the storage period, we recommend to keep the product inside its original packaging, to not expose it outdoors, to keep it away of sunlight, and to always store it in a dry environment.

2.4. Installation requirements

The power cable that connects with the cable supplied must have a minimum section of 2,5 mm²

For a good performance, the operator must be levelled in all 3 axis, and be firmly fixed to a solidvertical suface.

Wall side view Wall top view Door well levelled


4

90º

When the product needs to be disposed, as this is composed of different materials, we recommend:

Materials such as aluminium, plastic, steel, electrical cables, etc… are solid waste materials, which need to be carefully classified for a proper recycling in authorized recycling centres.

Other components such as the plates of electronic circuits, capacitors, batteries, magnets, etc…. may contain contaminating materials, and as such, they must be carefully removed and delivered to companies specialized in their evacuation, classification and disposal.

Do not throw away the packaging or product materials anywhere. Recycle!!

2.6. Warranty

The manufacturer’s warranty for the EvoDrive automatic operator will be VOID if:

The installation, use and/or maintenance of the product did not follow the norms, instructions and indications described in this manual.

Using non-original components, accessories, parts, pieces or electronics systems, being these new or for replacement purpose, when these parts haven’t been supplied or homologated by the supplier.

2.7. Disposal and recycling

When disposing the packaging materials, it is recommended to check the specific regulation in force at the installation site, before proceeding to dispose it.

Packaging materials are similar to other urban solid waste materials, and therefore they can be easily disposed after doing a selective classification and recycling.


List of tools required for installation

Level Drill Wrench (nº 10 and 13)

Allen key (nº 4 and 5) Screw driver Electrical screw driver

2.5.

5

INDEX

1. EvoDrive component overview

2. Verify the opening direction and the operator length

3. Mounting the operator 3.1. Measure the opening width and height 3.2. Prepararations before mounting 3.3. Types of leaf adapters 3.4. Location of the activators and power supply connections

4. Mounting the door leaves 4.1. Mount the door leaf adapter 4.2. Mount the adapter rail nuts 4.3. Position the leaf trolleys 4.4. Mount the door leaf to the drive 4.5. Adjust the door leaf 4.6. Final adjustment

5. Connection of the accessories 5.1. Install and connect the automatic lock (optional) 5.2. Mount the lock-keeper bracket

6. Wiring and commissioning 6.1. Connect the power cable 6.2. Push button 6.3. Activation sensor 6.4. Safety sensor 6.5. Photocells 6.6. Remote control (operating mode selector) 6.7. Configuration of the DIP Switches 6.8. Hold open time 6.9. Self-adjustment

7. EvoDrive installation check-list

8. Installation CE declaration form

ANNEX 1 1.1. How to change the opening direction 1.2. How to cut down the drive length

PART 2 - Installation manual


6

1. EVODRIVE COMPONENT OVERVIEW


1 Main profile 2 Linear motor type LSMPM 3 Leaf trolleys 4 Power supply circuit 5 I/O accessories control board 6 Motor driver 7 Permanent neodymium magnets 8 End stops 9 Side covers10 Aluminium cover with brush seal

3

6

9

8

1

7

4

2

5

7

3

8

9

10

8

VERIFY THE OPENING DIRECTION AND THE OPERATOR LENGTH

Right side opening(from the side of the operator)

Left side opening(from the side of the operator)

If you need to change the opening direction, refer to ANNEX 1.1If you need to reduce the length of the operator, refer to ANNEX 1.2


2.

9

3.MOUNTING THE OPERATOR3.1. Measure the opening width and height


Legend:DL = Drive lengthOH = Opening heightOW = Opening widthCW = Clear width SW = Width of Sliding leafTD = Travelling distanceD1/D2 = OverlapD3 = Finger protectionAx = Header extension

DL=2xCW+50 mm(min.)+A1+A2

10

3.2. Preparations before mounting.

D1 = Leaf overlapA1/A2 = Drive overlap

Fixing to wall Fixing to iron beam

DIN 7991 M6x20 (Recommended)

DIN 7982 4/5x25(Recommended) DIN 6923 M6

(Recommended)

EvoDrive installation manual M4_Man.GB v2.0.0

125 d d d d d d d d d d

b

Ø6

D1+A1/A2

a

11

nº5

nº10

125 200

125

d=200 mm

3.3. Types of leaf adapters

Timber leaf Glass leaf (with clamps) Full glass leaf


50* 50* 30*

* Recommended.

12

10 10 10

3.4. Location of the activators and power supply connections


- Activators

- Power supply connections

13

4.1. Mount the door leaf adapter4. MOUNTING THE DOOR LEAVES

SW = Sliding leaf widthLPH = Adapter length


50mm 100mm =

SW

100mm 50mm= = = =

LPH=SW-10 mm

5 mm

10050

50

5

5

SW

5 mm

LPH=SW-10

100100

100

14

If the operator is equipped with an automatic lock, refer to point 4.3

4.2. Mount the adapter rail nuts


200 (!) 200 (!)

200 mm (!)

SW

200 mm (!)

15

4.3. Position the leaf trolleys

Without automatic lock:

With automatic lock (optional):


25 mm

200

250

x2

200 mm

200

200

x2

16

4.4. Mount the door leaf to the drive


17

Leaf height adjustment

Leaf depth adjustment

4.5. Adjust the door leaf


M

ax. 1

5 m

m

Min

. 5 m

m

Min. 8 mm

Max. 23 mm

18


After the door leaf has been adjusted in height and depth, loose the screw that connects the front trolley with the motor, slide the door to full open and full close positions, and tighten the nut again firmly. Once tighten, make sure that the two front wheels of the motor slide smoothly on the top of the aluminium frame.

This simple but critical operation will balance the motor and ensure that the separation between the mag-nets and the motor is correct.

Final adjustment

4.6. Final adjustment

19

5.1. How to install and connect the automatic lock (optional)

5. CONNECTION OF THE ACCESSORIES

Connectionplug


x2

1mm

0mm

1 2

3 4 5

6

7 8

20

Allen nº4

5.2. Mount the lock-keeper bracket


21

6. WIRING AND COMMISSIONING

6.1. Connect the power cable

BROWN / BLACK / GREY

BLUE

YELLOW-GREEN

SWITCH OFF


SWITCH ON

SWITCH OFF

22

N

L

SWITCH OFF

6.2. Push button

ACTIVATION IMPULSE


SWITCH ON

SWITCH OFF

ACTI

VATI

ON

IMPU

LSE

T2T1C2C1A2A1

23

SWITCH ON

SWITCH OFF

6.3. Activation sensor


manufacturer’s instructions

SEN

SOR

SSE

NSO

RS

manufacturer’s instructions

SWITCH OFF

6.4. Proximity detector (BEA Magic Switch*)

(*) Consult factory for photocells from other manufacturers.

R2OV+VR10V+V

TEST

R2OV+VR10V+V

TEST

24

T2T1C2C1A2A1

R2OV+VR10V+V

Power

Power

COM

NO

NC

6.4. Safety sensor *.

TRANSMITTER RECEIVER

PHO

TOC

ELL

INPU

T

POW

ER S

UPP

LY

POW

ER S

UPP

LY

6.5. Photocells

* BEA VIO-DT 1&2 SENSOR (For others models, consult factory)


SWITCH OFF

SWITCH OFF

SWITCH ON

T2T1C2C1A2A1

R2OV+VR10V+V

T2T1C2C1A2A1

R2OV+VR10V+V

POW

ER S

UPP

LYO

PEN

ING

IN

PUT

SAFE

TY

INPU

T

T2T1C2C1A2A1

R2OV+VR10V+V

25

Switch ON

P

6.6. Remote control (operating mode selector)

Rece

REDGREENORANGE

REDGREENORANGE

REDGREENORANGE

RED

ORANGEGREEN

REDGREENORANGE


REMARK:- One remote can control multiple operators- One operator can be controlled by multiple remote controls- To delete all transmitters from the memory, press the pairing button and hold during 8 seconds

SWITCH ON

ON

1 23

4

26

Always run a self-adjustment afterchanging the position of the dipswitches.

6.7. Configuration of the DIP switches

RESERVED

Switch 2 Switch1 Force

REVERSING(obstruction detection)

Low

Medium - Low

Medium - High

High

Switch 4 Switch 3

OPENINGSPEED (*)

Switch 2 Switch1

LOWENERGY

Switch function

Door opens to the Left

Door opens to the Right

Normal Mode

Low Energy Mode

Low speed

Medium - Low speed

Medium - High speed

High speed

DIRECTION

RESERVED - ONLY FOR PROGRAMING USE


(*) The opening speed can only be adjusted with the operator in “Normal mode”, and the speed depends on the (*) The opening speed can only be adjusted with the operator in “Normal mode”, and the speed depends on the leaf weight and clear opening. In “Low energy” mode, the speed is determined by the operator itself.leaf weight and clear opening. In “Low energy” mode, the speed is determined by the operator itself.

OFFON

1234123 12 12

12OFFON

12OFFON

OFF OFF

OFF

OFF

ON

ON ON

ON

OFF OFF

ON

ON

OFF

ON ON

OFF

OFF

ON

OFF

ON

1234OFFON

123OFFON

27

Always run a self-adjustment afterchanging the position of the dipswitches.

(*) Friction and door tilting may affect the weight setting. Take the data given as anindication only, and adjust the dip switches to the position where the door will slideand reach the two end stops smoothly.

Firmware v2.1.6.6.8. Leaf weight and hold open time settings

Switch 1 Switch 2 Weight

43ONOFF

LEAF WEIGHT

OFF OFF

OFF

OFF

OFF

OFF ON

ON

Switch 4 Timing

21

HOLD OPEN TIME

5 sec.ON

OFF

80 kg.

0 sec.

ONOFF

Switch 3

OFF

ON

ON

OFF

ON OFF

OFF

ON

ON

ON ON

ON

OFF

ON

ON

OFF

1 2 3 4 ONOFF

kg

10 kg.


28

Operatingmode LEDs

REDGREENORANGE

POWER

LED BLUETOOTH(BLUE)

Pairing button

Master Driver

DRIVER DIP SWITCHES

MASTER DIP SWITCHES

1. Switch off the operator: turn the ON/OFF switch on Master to OFF position and wait until the leds on the driver turn off.

(GREEN)

3. The Bluetooth led (blue) will turn on and the motor will start moving to run a self-adjustment until the door stops fully (30 to 120 sec).

4. The self-adjustment is finished.

Before running the self-adjustment, set the dip switches (opening direction, speed, weight, etc) in the desired position on Master and Driver. Please refer to the installation manual

2. Switch on the operator: turn ON/OFF switch on Master to ON.

Firmware v2.1.6.6.9. Self-adjustment


ON/OFF

1 2 3 4 ONOFF

1234123 12 12 OFFON

RX

TX

29

Installed by:

Company: Address: Zip code: City: Country: Contact:

Installation technician: Date of installation

7. EVODRIVE INSTALLATION CHECKLISTEnd user: Operator serial number: ____________ Address: Zip code: City: Country:

Basic operation

Complies

Doesn’t comply

Not applicable

Comments

Self-adjustment Push & Go Push button Remote control

Operating modes

Complies

Doesn’t comply

Not applicable

Comments

Automatic Open Closed Exit Only / Access control

Mechanical/Electrical elements

Complies

Doesn’t comply

Not applicable

Comments

Door leaf fixing and carriers Door movement area Interference with wall or frames Leaf is evenly leveled Distance between floor and leaf is 6 – 10 mm

Frictions End stops Door leaf status Locking device

Adjustments

Complies

Doesn’t comply

Not applicable

Comments

Revercing sensitivity Opening speed Hold-open time

On power failure

Complies

Doesn’t comply

Not applicable

Comments

The lock opens Works in manual mode

Internal sensor

Complies

Doesn’t comply

Not applicable

Comments

Movement area adjustment Presence area adjustment Presence timing adjustment

External sensor

Complies

Doesn’t comply

Not applicable

Comments

Movement area adjustment Presence area adjustment Presence timing adjustment

Other activation and safety devices

Complies

Doesn’t comply

Not applicable

Comments

Activation (pushbuttons, touch-less switch, access control etc.)

Safety / protective guards

Hand-over

Complies Doesn’t comply

Not applicable

Comments

Cleaning User manual is handed over to the end user

The end user has been informed about the EvoDrive’s functions

Maintenance manual is handed over to the owner

Rev.01EvoDrive installation manual M4_Man.v2.0.0GB

30

Rev.01v2.0.0

INSTALLATION CE DECLARATION OF CONFORMITY (Directive 2006/42/EC - Directive on Machinery)

Installer: Address: Declares that: Door description:

(Model, type) Serial number: Installed in (location): (Serial number of EvoDrive) (Client, address) � The installation is conform to the requirements set in the Directive of Machinery 2006/42/EC � The installation is conform to the specifications set in the following EC directives: Directive 2004/108/EC on “Electromagnetic Compatibility (EMC)” and amendments Directive 2006/95/EC on “Low Voltage Directive” and amendments

� The installation is conform to the technical specifications set in harmonized standard

EN16005 “Powered pedestrian doors – safety in use” � I declare that the installation has been done following all the procedures set in this manual

� I declare that the installation has passed the final operation and safety check control of the

automatic drive and all the elements associated to it.

� I declare that I have duly informed the end user on the user instructions for the correct and safe use of the product

The following local and national norms and specifications have been applied. �

____________________________________________________________

Date:

Installers signature, written readably.

LINEAR DRIVE STICKER – CE MARK

INSTALLERS STAMP OR SIGNATURE

8.

TO B

E FI

LLED

OU

T B

Y TH

E IN

STA

LLER

EvoDrive installation manual M4_Man.

31


ANNEX 11.1. HOW TO CHANGE THE OPENING DIRECTION

1.2. HOW TO CUT DOWN THE DRIVE LENGTH

32


1.1. How to change the opening direction

1.1.a. Remove the front cover and side caps

33


GB v2.0.0

1.1.b. Remove the I/O accessories control board

1 2

3 4

5 6

34


1.1.c. Move and fix the I/O accessories control board to the opposite end (same side of the clear opening)

RED

BLACK

2

3

4

1

5

35


1.1.d. Connect the motor to the opposite leaf trolley (the motor must be always attached to the front trolley, never to the back trolley)

RIGHT

LEFT

OFFON

OFFON

36


GB v2.0.0

1.1.e. Slide all the magnets to the opposite end, and fix again the stoppers on both sides

d

d

37


GB v2.0.0

To calculate the length of the drive unit, please refer to the Autocad drawing of the corresponding version

New drive length

Withoutmagnets

TOOLING OPTION 1 TOOLING OPTION 2

1.2. HOW TO CUT DOWN THE DRIVE LENGTH

Magnets module = 200 mm

125

250

25 mm

40 mm

50 mm80 mm

A

B

A

B

38


GB v2.0.0

Area without magnets = 200 to 250 mm

125 mm

39


GB v2.0.0

NOTES:

40


GB v2.0.0

NOTES:

41


GB v2.0.0

NOTES:

42

METALGLAS BONOMI S.R.L.Via Montini, 106/A25067 Lumezzane

(Brescia) - Italy -Tel. +39 030 829910Fax +39 030 8920970

P.IVA 03165050984www.metalglas.it

e-mail: [email protected]

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