Everest Steel

STEEL BUILDING SOLUTIONS

Everest Industries Limited : Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)

Tel.: +91-11-41731951/1952 Fax : +91-11-46566370 E-Mail: [email protected] Website: www.everestind.com

EVEREST – TRUSTED FOR OVER 70 YEARS

Everest Industries Limited is one of India's fastest growing

building solutions company. A pioneer in the field of fibre

cement building products, its strategic investments in

technology over the last seven decades have allowed it to

continually introduce innovative and modern building products

with a promise of Strength, Speed and Safety in construction.

Founded in 1934, Everest is one of the most respected and

renowned business entities in India, and has dominated the

market ever since. The company has a pan India presence with

a large distribution network and state-of-the-art manufacturing

facilities at Kymore, Nashik, Coimbatore, Kolkata and

Roorkee.

Everest follows a solutions approach where various products

and services are integrated to meet customers' needs. Everest

offers a complete range of building solutions - Roofing,

Ceilings, Walls, Flooring, Cladding, Doors. And now, Pre-

Engineered Steel Buildings and Smart Steel Building for the

Industrial, Commercial and Residential sector.

Our Clients

• Reliance Petroleum, Jamnagar • All Cargo Logestics, Indore

• Vadafone, Punjab • Radico Khaitan Ltd., Bahadurgarh

• Dangote Group, Nigeria • Acqua Infra Projects Ltd., Luxor, Uttarkhand

• Rishi FIBC Solutions, Baroda • Rashtriya Chemicals Fertilizers Ltd., Mumbai

• KBK Polymers, Roorkee • City Corporation, Pune

• Nirlon Ltd., Mumbai and many more...

• Balaji Shivran Carrier Ltd., Mumbai

Shipment and Erection Phase

Everest Erectors and Everest Project Engineer arrive at site.

Everest starts shipment and delivery of your building in erectable

sequence.

Erection of the building is supervised and completed as per the

Erection Drawing.

The completed building is handed over to you.

Detailing and Manufacturing Phase

Everest releases Anchor Bolt Plan with column reaction for

construction. Everest supplies the anchor bolts.

You start the foundation work.

Everest starts manufacturing your building.

Your Approval

Get detailed designs and drawings for your (or your architect's)

approval.

Finalise and approve all building dimensions and accessories to

start manufacturing your building.

Ordering Everest Building Systems

Your order

Give Everest a brief on your project requirements.

Get a detailed proposal with drawings.

Finalise all technical and commercial matters to start the project.

Week - 2 & 3

Week - 9 to 12

Week - 1

Week - 4 to 8

BHAGWANPUR WORKS - ROORKEE

HEAD OFFICE

KOLKATA WORKS

PODANUR WORKS - COIMBATORE

LAKHMAPUR WORKS-NASHIK NASHIK

KYMORE WORKS

JABALPUR

AHMEDABADBHOPAL

CHENNAI

MUMBAI

BANGALORE

COCHIN

CHANDIGARH

DELHI

FARIDABAD

KOTA

MANGALORE

HUBLI

PALAKKAD

MADURAI

SURAT

ALLAHABAD

KANPUR

VARANASI

PATNA

RANCHI

JAMSHEDPUR

BALASORE

CUTTACK

KHARAGPUR

BURDWAN

GUWAHATI

INDORE

BILASPUR

KOLHAPUR

KARNAL

HEAD OFFICE

FACTORY

SALES OFFICE

RETAIL SPOTS

SALES DEPOTS

NELLORE

RAJPURA


EVEREST STEEL BUILDING SOLUTIONS

Built Strong

SMART STEEL BUILDINGS

Design Engineering erection plan clearly indicates the location of each wall

frame and truss by means of a code that corresponds with Everest's highly advanced and customized software - Smart

the code printed on the member during roll forming. Hence Cad Pro and Smart Cad, design and determine the exact

the erection is simple and quick. Smart Steel buildings position of each part of your building. They combine

require a light foundation base which minimizes extensive structural strength with the optimum use of steel to ensure

excavation and cost.safety and long lasting strength.

Walls and FinishingManufacturing

Everest provides various external and internal building The sophisticated computer-controlled roll forming

products that may be combined with wood, granite, ceramic machine cuts, forms, pre-punches and identifies each

tiles, marble, plaster, paint and polish to give you the look member of the building framework. An identification

that you desire. Everest Erectors work closely with your local number on each roll-formed steel member allows rapid

contractors and interior designers to help you achieve the erection on site using simple tools. All the factory-made

look that you desire.buildings are provided with a simple assembly plan.

Building Erection

Assembled frames and trusses along with a simple computer

generated erection plan are delivered to your site. The

MADE TO ORDER. BUILT TO LAST.

Everest's State-of-the-art manufacturing plant for Smart Steel Buildings translates your drawing plans into a ready-to-erect 3D

steel framework within a few days. This revolutionary construction technique combines modern design and speed with

structural strength.


Complete Solutions

Everest Steel Building Solutions

Pre-Engineered Steel Buildings Smart Steel Buildings

Everest Pre-Engineered Steel Buildings are the fastest systems

of industrial construction today. Everest promises to erect

your factory building in only 33% of time that it normally takes

to construct a conventional building. That means, 200%

faster! Everest Steel Buildings are strong and can withstand

unfavorable weather conditions like cyclones, high velocity

winds, heavy snow and, most importantly, earthquakes. They

provide you with lifelong durability, safety and very low cost-

maintenance.

Applications :

• Factory Buildings • Institutional Buildings • Recreational

Facilities • Agricultural Storage • Commercial Spaces

• Warehouses • Military Buildings and Aviation Hangers

Everest Smart Steel Buildings are 100% customised

steel buildings. Their innovative state-of-the-art

technology is the fastest for manufacturing and

erecting buildings. Everest Smart Steel buildings are

resistant to moisture, adverse weather conditions,

earthquakes, termites and fire. These high quality

buildings can be relocated easily and your architect /

interior designer can choose from a large variety of

external and internal finishes.

Applications :

• Commercial and Office Buildings • Industrial

Utility Buildings • Site offices and residences

• Farm houses • Restaurants • Automobile

Showrooms

EVEREST PRE-ENGINEEREDSTEEL BUILDINGS

SAG ROD

STRONGEST PURLIN (Zee and Cee shape in high tensile - 345MPa/steel)

HI-TECH RAFTER (Automatically welded)

STYLISED WINDOW(In variety of finishes)

CANOPY

ROLLING SHUTTER

ENDPOST

ROD BRACING

Robust. Revolutionary.

Commercial Building Automobile Showroom Cafeteria

Designer Residence

Roof Top Extension


BUILD YOUR IMAGINATION

PRE-ENGINEERED STEEL BUILDINGS

Everest Pre-engineered Steel Buildings are 100% custom-built buildings designed as per your exact

requirement using computer-aided designing and optimum use of steel. These high-quality steel frame

structures and metal claddings are completely manufactured in our factory and transported to your site for

quick erection, thus saving considerable on-site work.

STRONGEST ROOF PANEL(High tensile - 550MPa)

GUTTER

DOWNSPOUT(Colour coated square shaped)

SLIDING DOOR

STRONGEST COLUMN (High tensile 345 MPa steel)

FRAMED OPENING

GIRT

PERSONNEL DOOR

WALL PANEL(Coloured galvalume)

Accessories

Everest provides the following building accessories:

• Roof Curbs • Adjustable/Fixed Louvers • Translucent Panels • Gravity Ventilators• Daylighting Panels • Turbo Ventilators

DELIVERING STRENGTH WITH SAFETY


Everest brings you the World's fastest construction system. Everest

Smart Steel Buildings. 100% customized and designed for your

needs. Resistant to earthquakes, termites and fire, these buildings

are very strong, durable and they can be relocated easily. If speed

and ease of construction is your primary concern, Everest Smart

Steel Buildings are the ideal solution.

Advantages

• Durable

• Quick Erection

• Design Flexibility

• Great Seismic Resistance

• Better Build Quality

• Predictability of Build Time and Cost

• Fixed Cost - No Escalation

• Single Source Responsibility

• Relocatable

• Very Light Foundation Required

EVEREST SMART STEEL BUILDINGS

Custom-made


Design and Engineering Manufacturing

• Everest's Design and Engineering Department has over The Everest plant at Roorkee (Uttarakhand) is equipped with

50 highly qualified engineers, checkers, detailers, the most sophisticated manufacturing equipment:

designers and architects. • Automatic cutting, welding, painting and roll forming

machines• Everest uses an ultra-modern and highly sophisticated

• Automatic welding lines using PTW (Pull through welder) design software, Everest-MBS to design your building

TMtechnology with LINCOLN welders from USAwith the highest precision and optimum use of steel

• OXYGEN shield air plasma for error-free and ready-to-

• Software like Stadd Pro, X Steel and Strucad are used for weld edges

detailing and structure analysis • Nesting softwares for most accurate and optimized

sections out of steel plateTM• Electrodes and other consumables from ESAB ,

TM TMArctec and ADOR welding

ON TIME. EVERY TIME.


Panels

450 - 475

50

375 - 400

83

1025

25

205

20

250 [±1]

25 [±

0.5]

25 [±0.5]

15 [±

0.5]

40 [±1]1000 [±5]

INSTALLATION TYPE

25 24 24 24 24 24 252 3

250

30°

80

1.5 30

8/28

251.5 251.5 251.5 251.5

1006 [±10mm.]

10 10 26

32 [±

1.5]

2

38.7520 44 2038.75 90

18

4

4

ER - SS-2000 ER - SS-2500

Wall Panels

EW - 25-205 EW - 25-250

EW - 30-250 EW - 32-251

Roof and Wall Cladding PanelsMetal Panels are one of the most attractive features of a Everest colour coated steel panels have a 5 microns primer

Metal Building System. "Panel" refers to the metal skin used paint and a 20 microns silicon modified polyester paint

as roof and wall panels, interior roof and wall liners, applied at the mill on the weather (exterior) face. Everest

partition panels, facia panels, soffit panels, etc. also offers Pvf 2 (Fluro Polymer) using minimum 70%

Kynar/Hylar - 500 Resin, which ensures that your building Everest Steel Panels

continues to look beautiful for a life-time.

The base metal is high tensile steel with a high grade Roof and Wall Profiles

aluminium zinc alloy coating, comprising of 55% Everest offers a wide variety of modern profiles to suit all

Aluminium and 45% Zinc, weighing 150 grams/m2 spread applications.

over both sides. This coating offers four times higher

resistance to corrosion as compared to galvanized coating.

Roof Panels

1006[±10mm.]

251.5 251.5 251.5 251.5

4

4

32[±

1.5]

26

90

1010

2

1B

38.75204420

425 - 450

44

ER - 32-251 ER - SS-1750

1025

20

25

20525 24 24 24 24 24 25 80

250

23

1.5

30

1000

30°

B/2B

ER - 25-205 ER - 30-250


Logistics and Project Management using computerized vehicle tracking management systems.

Our project management team already posted at your site Everest's dedicated logistics and project management team

comprises a team of dedicated Everest Erectors and our full works relentlessly to ensure that your building reaches the

time Everest Project Engineer. This ensures best coordination site on time. Every time.

with your team and delivers highest levels of Strength,

To ensure speed, each consignment dispatched is tracked Speed and Safety.

ADVANTAGE EVEREST

Conventional Buildings

Substantial engineering and detailing work

is required on every project, resulting in time

overruns

Average 20 to 26 weeks

Heavy foundations

Connections are complicated and differ

from project to project, resulting in long

learning curves of erection teams

Long, highly variable and unpredictable

Rigid heavy weight structures do not

perform well in seismic zones

Feature

Design

Delivery

Foundations

Erection Simplicity

Erection Time

Seismic Resistance

Highly sophisticated software design

package Everest-MBS used for designing

which reduces design time significantly and

eliminates errors


Simple design, light foundations

Standard components connections, short

learning curves

Fast and standardised erection process

Low-weight flexible frames offer higher

resistance to seismic forces

Everest Pre-Engineered

Steel Buildings


Mezzanine PlanJoist connection at Intermediate Beam

Building with Mezzanines

Everest Standard Mezzanine floor systems consist of The primary mezzanine beams usually run across the width

Galvanized Steel Decking supported by joists connected to of the building and the joists usually run lengthwise (parallel

main mezzanine beams. A reinforced concrete slab (not to the roof purlins).

supplied by Everest) is cast in situ on top of the steel decking.

Mezz. Beam Connection to Rigid Frame Column

Joist to beam Connection at End Wall

MEZZ. BEAM

MEZZ. JOIST MEZZ. JOIST

MEZZ.DECK PANEL

REINFORCEDCONCRETE SLAB(BY OTHERS)

1 2 3 4 5 6

A

B

C

SIDEWALLSTEEL LINE

MEZZANINEFLOOR JOISTS

MAIN FRAMECOLUMN

300

300

MEZZANINECOLUMNS

ENDWALLCOLUMN

EN

DW

ALL

ST

EE

L LI

NE

BEARING FRAME

MEZZANINE DECK PANELSIDEWALL STEEL LINE

MAIN FRAME

EN

DW

ALL

ST

EE

L LI

NE

MEZZANINEBEAMS

380

FRAMEDOPENING

SIDEWALLGIRT

SIDEWALLPANEL

MEZZANINEEDGE TRIM

200mm MEZZANINEDECK PANEL


MEZZ. BEAMMEZZ. JOIST

RIGID FRAME COLUMN

ENDWALL

MEZZ. BEAM

ENDWALLCOLUMN

MEZZ.EDGE TRIM

ENDWALLPANEL


MEZZ. JOIST

Everest Pre-Engineered Steel Building Systems are ideal for Buildings can be designed to support various crane systems

factory buildings and manufacturing facilities which require upto 150 MT capacity.

installation of cranes for material handling. Everest

Building with Cranes

Jib Crane and Monorail Crane

Top running Crane in a Clear Span Building

Underhung Crane

Semi - Gantry Crane

Gantry Crane

CRANE BRIDGE(BY OTHERS)

CRANE BEAM

HE

IGH

T O

F C

RA

NE

BE

AM

MA

XIM

UM

HO

OK

HE

IGH

T

HOIST(BY OTHERS)

EA

VE

HE

IGH

T

VARIES VARIESCRANE SPAN - CENTER TO CENTER OF RAILS

BUILDING SPAN

BEAM BRACKET

FINISHED FLOORLEVEL

CRANE BEAM

HE

IGH

T O

F C

RA

NE

BE

AM

MA

XIM

UM

HO

OK

HE

IGH

T

MAINFRAMECOLUMN

EA

VE

HE

IGH

T

VARIES CRANE SPAN - CENTER TO CENTER OF RAILS

BUILDING SPAN

STIFFENERS CRANERAIL (BYOTHERS)

CRANE BEAMBRACKET

SEMI GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER

VARIES

MA

X. H

OO

KH

EIG

HT

MONO RAIL BEAM

EA

VE

HE

IGH

T

VARIES

BUILDING SPAN

MAIN FRAMERAFTER

HOIST(BY OTHERS)

MAIN FRAMECOLUMN

FINISHED FLOOR LEVELJIB CRANEFINISHED FLOOR LEVEL

MA

XIM

UM

HO

OK

HE

IGH

T

MAINFRAMECOLUMN

EA

VE

HE

IGH

T


BUILDING SPAN

CRANERAIL (BYOTHERS)

GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER

VARIES

HOIST(BY OTHERS)

2


MAIN FRAMERAFTER

CLE

AR

FINISHED FLOOR LEVEL

HE

IGH

T O

F C

RA

NE

BE

AM

MA

XIM

UM

HO

OK

HE

IGH

T

HOIST(BY OTHER)

MAIN FRAMECOLUMN

EA

VE

HE

IGH

T

VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES

BUILDING SPAN


Architecture

Conventional BuildingsFeatureEverest Pre-Engineered

Steel Buildings

Primary steel members are selected from

standard hot rolled "I" sections, which are, in

many segments of the members, heavier

than what is actually required by design

High

Special architectural design and features

must be developed for each project, which

often require research and thus resulting in

much higher costs

Many sources of supply hence considerable

project management time is required to co-

ordinate with suppliers and sub-contractos

Future expansion would be more difficult

and more likely, costlier

Structure Weight

Overall Price

Sourcing and

Co-ordination

Future Expansions

Safety and

Responsibility

Multiple responsibilities can result in

questions of who is responsible when

components do not fit properly

30% lighter because of efficient use of

steel

Cost efficient

Outstanding architectural design can be

achieved at low cost using standard

architectural features and interface details.

Traditional wall and fascia materials, such

as concrete, masonry and wood, can be

utilized

Building is supplied complete with cladding

and all accessories, including erection, from

a single "one stop" source

Future expansion is simple, easy and cost

effective

Single source of supply results in total

responsibility


Framing Systems

Everest Pre-Engineered Steel Buildings are

100% custom designed keeping in mind your

requirements of maximum space utilization,

excellent strength and safety.

Our basic architectural measures include:

Building Width is the distance from the outside

of eave strut of one sidewall to the outside of

eave strut of the facing sidewall.

Building Length is the distance between the

outside flanges of endwall columns in facing

endwall.

The End Bay Length forms the distance from

the outside of the outer flange of endwall from finished floor, the eave height is the distance from

columns to the center line of the first interior frame columns. finished floor to top of the eave strut.

The Interior Bay Length is measured as the distance The Roof Slope is the angle which the roof forms with

between the center lines of two adjacent interior main frame respect to the horizontal and is commonly 1/10.

column which usually range from 6m, 7.5m and 9 m to Everest buildings are designed to meet the most stringent

15m.local & international codes like IS (Indian Standard) /AISC

The Building Height is the eave height, which is the length (American Institute of Steel Construction) /AISI (American

from the foot of the main frame column base plate to the top Iron & Steel Institute) /MBMA (Metal Building Manufacturers

outer point of the eave strut and can measure up to a height Association) / AWS (American Welding Society) etc.

of 30m. In the case of columns that are recessed or elevated

EAVE STRUT

GIRT

COLUMN

RAFTER

200mm. 200mm.

WALLSHEETING

EA

VE

HE

IGH

T

1500mm.

(TYPICAL)PURLIN

RIDGE LINE

300mm.

ROOF SHEETING

EAVE STRUT

BUILDING WIDTH

FINISHED FLOORLEVEL

PO

ST

& B

EA

ME

ND

WA

LL

BU

ILD

ING

WID

TH

EN

DW

ALL

CO

LUM

N

200mm

END BAY INTERIOR BAY

SIDEWALL

INTERIOR BAY

380 mm

END BAY

BUILDING LENGTH

200m

m

Frame Cross Section

Anchor Bolt Plan

MAX. PRACTICAL WIDTH = 75m WIDTH MODULE

MAX. 70m

WIDTH MODULE

MAX. 70mBUILDING WIDTH

CL

BUILDING WIDTH MAX. 70mWIDTH MODULE WIDTH MODULE WIDTH MODULE WIDTH MODULE

WIDTH MODULE

MAX. 70m

CL

WIDTH MODULE

MAX. 70m

WIDTH MODULE

MAX. 70m

MAX. PRACTICAL WIDTH = 20m

STRUCTURE SUPPORT BY CUSTOMER

MAX. PRACTICAL WIDTH

WIDTH MODULE

MAX. 70m

WIDTH MODULE

MAX. 70m

CL

MAX. PRACTICAL WIDTH = 20mMAX. PRACTICAL WIDTH = 40m

Everest Clear Span (ECS) Everest Multispan (EMS-1)

Everest Multispan (EMS-2) Everest Multispan (EMS-3)

Everest Roof System (ERS) Everest Multigable (EMG)

Everest Mono Slope (EMS) Everest Lean - TO (ELT)

Everest Pre-Engineered Steel Building Systems are ideal for Buildings can be designed to support various crane systems

factory buildings and manufacturing facilities which require upto 150 MT capacity.

installation of cranes for material handling. Everest

Building with Cranes

Jib Crane and Monorail Crane

Top running Crane in a Clear Span Building

Underhung Crane

Semi - Gantry Crane

Gantry Crane


CRANE BEAM

HE

IGH

T O

F C

RA

NE

BE

AM

MA

XIM

UM

HO

OK

HE

IGH

T

HOIST(BY OTHERS)

EA

VE

HE

IGH

T

VARIES VARIESCRANE SPAN - CENTER TO CENTER OF RAILS

BUILDING SPAN

BEAM BRACKET

FINISHED FLOORLEVEL

CRANE BEAM

HE

IGH

T O

F C

RA

NE

BE

AM

MA

XIM

UM

HO

OK

HE

IGH

T

MAINFRAMECOLUMN

EA

VE

HE

IGH

T


BUILDING SPAN

STIFFENERS CRANERAIL (BYOTHERS)

CRANE BEAMBRACKET

SEMI GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER

VARIES

MA

X. H

OO

KH

EIG

HT

MONO RAIL BEAM

EA

VE

HE

IGH

T

VARIES

BUILDING SPAN

MAIN FRAMERAFTER

HOIST(BY OTHERS)

MAIN FRAMECOLUMN

FINISHED FLOOR LEVELJIB CRANEFINISHED FLOOR LEVEL

MA

XIM

UM

HO

OK

HE

IGH

T

MAINFRAMECOLUMN

EA

VE

HE

IGH

T


BUILDING SPAN

CRANERAIL (BYOTHERS)

GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER

VARIES

HOIST(BY OTHERS)

2


MAIN FRAMERAFTER

CLE

AR

FINISHED FLOOR LEVEL

HE

IGH

T O

F C

RA

NE

BE

AM

MA

XIM

UM

HO

OK

HE

IGH

T

HOIST(BY OTHER)

MAIN FRAMECOLUMN

EA

VE

HE

IGH

T

VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES

BUILDING SPAN


Architecture

Conventional BuildingsFeatureEverest Pre-Engineered

Steel Buildings

Primary steel members are selected from

standard hot rolled "I" sections, which are, in

many segments of the members, heavier

than what is actually required by design

High

Special architectural design and features

must be developed for each project, which

often require research and thus resulting in

much higher costs

Many sources of supply hence considerable

project management time is required to co-

ordinate with suppliers and sub-contractos

Future expansion would be more difficult

and more likely, costlier

Structure Weight

Overall Price

Sourcing and

Co-ordination

Future Expansions

Safety and

Responsibility

Multiple responsibilities can result in

questions of who is responsible when

components do not fit properly

30% lighter because of efficient use of

steel

Cost efficient

Outstanding architectural design can be

achieved at low cost using standard

architectural features and interface details.

Traditional wall and fascia materials, such

as concrete, masonry and wood, can be

utilized

Building is supplied complete with cladding

and all accessories, including erection, from

a single "one stop" source

Future expansion is simple, easy and cost

effective

Single source of supply results in total

responsibility

ADVANTAGE EVEREST

Conventional Buildings

Substantial engineering and detailing work

is required on every project, resulting in time

overruns


Heavy foundations

Connections are complicated and differ

from project to project, resulting in long

learning curves of erection teams

Long, highly variable and unpredictable

Rigid heavy weight structures do not

perform well in seismic zones

Feature

Design

Delivery

Foundations

Erection Simplicity

Erection Time

Seismic Resistance

Highly sophisticated software design

package Everest-MBS used for designing

which reduces design time significantly and

eliminates errors


Simple design, light foundations

Standard components connections, short

learning curves

Fast and standardised erection process

Low-weight flexible frames offer higher

resistance to seismic forces

Everest Pre-Engineered

Steel Buildings


Mezzanine PlanJoist connection at Intermediate Beam

Building with Mezzanines

Everest Standard Mezzanine floor systems consist of The primary mezzanine beams usually run across the width

Galvanized Steel Decking supported by joists connected to of the building and the joists usually run lengthwise (parallel

main mezzanine beams. A reinforced concrete slab (not to the roof purlins).

supplied by Everest) is cast in situ on top of the steel decking.

Mezz. Beam Connection to Rigid Frame Column

Joist to beam Connection at End Wall

MEZZ. BEAM

MEZZ. JOIST MEZZ. JOIST

MEZZ.DECK PANEL


1 2 3 4 5 6

A

B

C

SIDEWALLSTEEL LINE

MEZZANINEFLOOR JOISTS

MAIN FRAMECOLUMN

300

300

MEZZANINECOLUMNS

ENDWALLCOLUMN

EN

DW

ALL

ST

EE

L LI

NE

BEARING FRAME

MEZZANINE DECK PANELSIDEWALL STEEL LINE

MAIN FRAME

EN

DW

ALL

ST

EE

L LI

NE

MEZZANINEBEAMS

380

FRAMEDOPENING

SIDEWALLGIRT

SIDEWALLPANEL

MEZZANINEEDGE TRIM

200mm MEZZANINEDECK PANEL


MEZZ. BEAMMEZZ. JOIST

RIGID FRAME COLUMN

ENDWALL

MEZZ. BEAM

ENDWALLCOLUMN

MEZZ.EDGE TRIM

ENDWALLPANEL


MEZZ. JOIST

Roof and Wall Cladding PanelsMetal Panels are one of the most attractive features of a Everest colour coated steel panels have a 5 microns primer

Metal Building System. "Panel" refers to the metal skin used paint and a 20 microns silicon modified polyester paint

as roof and wall panels, interior roof and wall liners, applied at the mill on the weather (exterior) face. Everest

partition panels, facia panels, soffit panels, etc. also offers Pvf 2 (Fluro Polymer) using minimum 70%

Kynar/Hylar - 500 Resin, which ensures that your building Everest Steel Panels

continues to look beautiful for a life-time.

The base metal is high tensile steel with a high grade Roof and Wall Profiles

aluminium zinc alloy coating, comprising of 55% Everest offers a wide variety of modern profiles to suit all

Aluminium and 45% Zinc, weighing 150 grams/m2 spread applications.

over both sides. This coating offers four times higher

resistance to corrosion as compared to galvanized coating.

Roof Panels

1006[±10mm.]

251.5 251.5 251.5 251.5

4

4

32[±

1.5]

26

90

1010

2

1B

38.75204420

425 - 450

44

ER - 32-251 ER - SS-1750

1025

20

25

20525 24 24 24 24 24 25 80

250

23

1.5

30

1000

30°

B/2B

ER - 25-205 ER - 30-250


Logistics and Project Management using computerized vehicle tracking management systems.

Our project management team already posted at your site Everest's dedicated logistics and project management team

comprises a team of dedicated Everest Erectors and our full works relentlessly to ensure that your building reaches the

time Everest Project Engineer. This ensures best coordination site on time. Every time.

with your team and delivers highest levels of Strength,

To ensure speed, each consignment dispatched is tracked Speed and Safety.

ON TIME. EVERY TIME.


Panels

450 - 475

50

375 - 400

83

1025

25

205

20

250 [±1]

25 [±

0.5]

25 [±0.5]

15 [±

0.5]

40 [±1]1000 [±5]

INSTALLATION TYPE

25 24 24 24 24 24 252 3

250

30°

80

1.5 30

8/28

251.5 251.5 251.5 251.5

1006 [±10mm.]

10 10 26

32 [±

1.5]

2

38.7520 44 2038.75 90

18

4

4

ER - SS-2000 ER - SS-2500

Wall Panels

EW - 25-205 EW - 25-250

EW - 30-250 EW - 32-251

EVEREST SMART STEEL BUILDINGS

Custom-made


Design and Engineering Manufacturing

• Everest's Design and Engineering Department has over The Everest plant at Roorkee (Uttarakhand) is equipped with

50 highly qualified engineers, checkers, detailers, the most sophisticated manufacturing equipment:

designers and architects. • Automatic cutting, welding, painting and roll forming

machines• Everest uses an ultra-modern and highly sophisticated

• Automatic welding lines using PTW (Pull through welder) design software, Everest-MBS to design your building

TMtechnology with LINCOLN welders from USAwith the highest precision and optimum use of steel

• OXYGEN shield air plasma for error-free and ready-to-

• Software like Stadd Pro, X Steel and Strucad are used for weld edges

detailing and structure analysis • Nesting softwares for most accurate and optimized

sections out of steel plateTM• Electrodes and other consumables from ESAB ,

TM TMArctec and ADOR welding

DELIVERING STRENGTH WITH SAFETY


Everest brings you the World's fastest construction system. Everest

Smart Steel Buildings. 100% customized and designed for your

needs. Resistant to earthquakes, termites and fire, these buildings

are very strong, durable and they can be relocated easily. If speed

and ease of construction is your primary concern, Everest Smart

Steel Buildings are the ideal solution.

Advantages

• Durable

• Quick Erection

• Design Flexibility

• Great Seismic Resistance

• Better Build Quality

• Predictability of Build Time and Cost

• Fixed Cost - No Escalation

• Single Source Responsibility

• Relocatable

• Very Light Foundation Required

BUILD YOUR IMAGINATION


Everest Pre-engineered Steel Buildings are 100% custom-built buildings designed as per your exact

requirement using computer-aided designing and optimum use of steel. These high-quality steel frame

structures and metal claddings are completely manufactured in our factory and transported to your site for

quick erection, thus saving considerable on-site work.

STRONGEST ROOF PANEL(High tensile - 550MPa)

GUTTER

DOWNSPOUT(Colour coated square shaped)

SLIDING DOOR

STRONGEST COLUMN (High tensile 345 MPa steel)

FRAMED OPENING

GIRT

PERSONNEL DOOR

WALL PANEL(Coloured galvalume)

Accessories

Everest provides the following building accessories:

• Roof Curbs • Adjustable/Fixed Louvers • Translucent Panels • Gravity Ventilators• Daylighting Panels • Turbo Ventilators

EVEREST PRE-ENGINEEREDSTEEL BUILDINGS

SAG ROD

STRONGEST PURLIN (Zee and Cee shape in high tensile - 345MPa/steel)

HI-TECH RAFTER (Automatically welded)

STYLISED WINDOW(In variety of finishes)

CANOPY

ROLLING SHUTTER

ENDPOST

ROD BRACING

Robust. Revolutionary.

Commercial Building Automobile Showroom Cafeteria

Designer Residence

Roof Top Extension


MADE TO ORDER. BUILT TO LAST.

Everest's State-of-the-art manufacturing plant for Smart Steel Buildings translates your drawing plans into a ready-to-erect 3D

steel framework within a few days. This revolutionary construction technique combines modern design and speed with

structural strength.


Complete Solutions

Everest Steel Building Solutions

Pre-Engineered Steel Buildings Smart Steel Buildings

Everest Pre-Engineered Steel Buildings are the fastest systems

of industrial construction today. Everest promises to erect

your factory building in only 33% of time that it normally takes

to construct a conventional building. That means, 200%

faster! Everest Steel Buildings are strong and can withstand

unfavorable weather conditions like cyclones, high velocity

winds, heavy snow and, most importantly, earthquakes. They

provide you with lifelong durability, safety and very low cost-

maintenance.

Applications :

• Factory Buildings • Institutional Buildings • Recreational

Facilities • Agricultural Storage • Commercial Spaces

• Warehouses • Military Buildings and Aviation Hangers

Everest Smart Steel Buildings are 100% customised

steel buildings. Their innovative state-of-the-art

technology is the fastest for manufacturing and

erecting buildings. Everest Smart Steel buildings are

resistant to moisture, adverse weather conditions,

earthquakes, termites and fire. These high quality

buildings can be relocated easily and your architect /

interior designer can choose from a large variety of

external and internal finishes.

Applications :

• Commercial and Office Buildings • Industrial

Utility Buildings • Site offices and residences

• Farm houses • Restaurants • Automobile

Showrooms

EVEREST STEEL BUILDING SOLUTIONS

Built Strong


Design Engineering erection plan clearly indicates the location of each wall

frame and truss by means of a code that corresponds with Everest's highly advanced and customized software - Smart

the code printed on the member during roll forming. Hence Cad Pro and Smart Cad, design and determine the exact

the erection is simple and quick. Smart Steel buildings position of each part of your building. They combine

require a light foundation base which minimizes extensive structural strength with the optimum use of steel to ensure

excavation and cost.safety and long lasting strength.

Walls and FinishingManufacturing

Everest provides various external and internal building The sophisticated computer-controlled roll forming

products that may be combined with wood, granite, ceramic machine cuts, forms, pre-punches and identifies each

tiles, marble, plaster, paint and polish to give you the look member of the building framework. An identification

that you desire. Everest Erectors work closely with your local number on each roll-formed steel member allows rapid

contractors and interior designers to help you achieve the erection on site using simple tools. All the factory-made

look that you desire.buildings are provided with a simple assembly plan.

Building Erection

Assembled frames and trusses along with a simple computer

generated erection plan are delivered to your site. The

Our Clients

• Reliance Petroleum, Jamnagar • All Cargo Logestics, Indore

• Vadafone, Punjab • Radico Khaitan Ltd., Bahadurgarh

• Dangote Group, Nigeria • Acqua Infra Projects Ltd., Luxor, Uttarkhand

• Rishi FIBC Solutions, Baroda • Rashtriya Chemicals Fertilizers Ltd., Mumbai

• KBK Polymers, Roorkee • City Corporation, Pune

• Nirlon Ltd., Mumbai and many more...

• Balaji Shivran Carrier Ltd., Mumbai

Shipment and Erection Phase

Everest Erectors and Everest Project Engineer arrive at site.

Everest starts shipment and delivery of your building in erectable

sequence.

Erection of the building is supervised and completed as per the

Erection Drawing.

The completed building is handed over to you.

Detailing and Manufacturing Phase

Everest releases Anchor Bolt Plan with column reaction for

construction. Everest supplies the anchor bolts.

You start the foundation work.

Everest starts manufacturing your building.

Your Approval

Get detailed designs and drawings for your (or your architect's)

approval.

Finalise and approve all building dimensions and accessories to

start manufacturing your building.

Ordering Everest Building Systems

Your order

Give Everest a brief on your project requirements.

Get a detailed proposal with drawings.

Finalise all technical and commercial matters to start the project.

Week - 2 & 3

Week - 9 to 12

Week - 1

Week - 4 to 8

BHAGWANPUR WORKS - ROORKEE

HEAD OFFICE

KOLKATA WORKS

PODANUR WORKS - COIMBATORE

LAKHMAPUR WORKS-NASHIK NASHIK

KYMORE WORKS

JABALPUR

AHMEDABADBHOPAL

CHENNAI

MUMBAI

BANGALORE

COCHIN

CHANDIGARH

DELHI

FARIDABAD

KOTA

MANGALORE

HUBLI

PALAKKAD

MADURAI

SURAT

ALLAHABAD

KANPUR

VARANASI

PATNA

RANCHI

JAMSHEDPUR

BALASORE

CUTTACK

KHARAGPUR

BURDWAN

GUWAHATI

INDORE

BILASPUR

KOLHAPUR

KARNAL

HEAD OFFICE

FACTORY

SALES OFFICE

RETAIL SPOTS

SALES DEPOTS

NELLORE

RAJPURA


EVEREST – TRUSTED FOR OVER 70 YEARS

Everest Industries Limited is one of India's fastest growing

building solutions company. A pioneer in the field of fibre

cement building products, its strategic investments in

technology over the last seven decades have allowed it to

continually introduce innovative and modern building products

with a promise of Strength, Speed and Safety in construction.

Founded in 1934, Everest is one of the most respected and

renowned business entities in India, and has dominated the

market ever since. The company has a pan India presence with

a large distribution network and state-of-the-art manufacturing

facilities at Kymore, Nashik, Coimbatore, Kolkata and

Roorkee.

Everest follows a solutions approach where various products

and services are integrated to meet customers' needs. Everest

offers a complete range of building solutions - Roofing,

Ceilings, Walls, Flooring, Cladding, Doors. And now, Pre-

Engineered Steel Buildings and Smart Steel Building for the

Industrial, Commercial and Residential sector.


Everest Industries Limited : Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)

Tel.: +91-11-41731951/1952 Fax : +91-11-46566370 E-Mail: [email protected] Website: www.everestind.com

Everest Steel

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