EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of...

79
WATER TECHNOLOGIES Turning wastewater into a resource Dionisio Visintin New opportunities within the industrial wastewater market : Graphic Arts Pulp & Paper Textile Food & Beverage EVALED TM EVAPORATORS Marketing Departement

Transcript of EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of...

Page 1: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Dionisio Visintin

New opportunities within the industrial wastewater market

bull Graphic Arts bull Pulp amp Paper bull Textile bull Food amp Beverage

EVALEDTM

EVAPORATORS

Marketing Departement

Todayrsquos presenter amp Housekeeping

o Attendees lines are muted o Questions are handled by typing in the box as shown below o Webinar is being recorded and will be made available o After the webinar a short 5 question survey will be sent to you

Please take 30 seconds and answer the questions

Type your questions here at anytime during the webinar and we will see them and answer at the end

Pamela Spada Product Manager

Cristina Del Piccolo RampD Process Director

Dionisio Visintin Marketing amp Com Director

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 2

Index

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 3

Scope 1 Opportunities

Industries waste water focus Matrix table of Applications References list Competitor

2 Challenges

3 Case studies EVALED installation (materials size Pre and Post treatments)

The scope of this webinar

4

Evaporators applied in hellip

bull Ghaphic Arts

Printing bull Pulp amp Paper bull Textile

bull Food amp Beverage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

5

Printing 1

Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use

The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

6

Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset

The main printing processes are 1 Offset lithography

(Offset)

2 Flexography (Flexo)

3 Digital Printing (Inkjet amp Xerog)

4 Gravure (surface treatment)

5 Screen Printing

Printing 2

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7

Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board

Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers

Printing 3

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 2: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Todayrsquos presenter amp Housekeeping

o Attendees lines are muted o Questions are handled by typing in the box as shown below o Webinar is being recorded and will be made available o After the webinar a short 5 question survey will be sent to you

Please take 30 seconds and answer the questions

Type your questions here at anytime during the webinar and we will see them and answer at the end

Pamela Spada Product Manager

Cristina Del Piccolo RampD Process Director

Dionisio Visintin Marketing amp Com Director

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 2

Index

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 3

Scope 1 Opportunities

Industries waste water focus Matrix table of Applications References list Competitor

2 Challenges

3 Case studies EVALED installation (materials size Pre and Post treatments)

The scope of this webinar

4

Evaporators applied in hellip

bull Ghaphic Arts

Printing bull Pulp amp Paper bull Textile

bull Food amp Beverage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

5

Printing 1

Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use

The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

6

Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset

The main printing processes are 1 Offset lithography

(Offset)

2 Flexography (Flexo)

3 Digital Printing (Inkjet amp Xerog)

4 Gravure (surface treatment)

5 Screen Printing

Printing 2

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7

Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board

Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers

Printing 3

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 3: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Index

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 3

Scope 1 Opportunities

Industries waste water focus Matrix table of Applications References list Competitor

2 Challenges

3 Case studies EVALED installation (materials size Pre and Post treatments)

The scope of this webinar

4

Evaporators applied in hellip

bull Ghaphic Arts

Printing bull Pulp amp Paper bull Textile

bull Food amp Beverage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

5

Printing 1

Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use

The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

6

Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset

The main printing processes are 1 Offset lithography

(Offset)

2 Flexography (Flexo)

3 Digital Printing (Inkjet amp Xerog)

4 Gravure (surface treatment)

5 Screen Printing

Printing 2

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7

Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board

Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers

Printing 3

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 4: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

The scope of this webinar

4

Evaporators applied in hellip

bull Ghaphic Arts

Printing bull Pulp amp Paper bull Textile

bull Food amp Beverage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

5

Printing 1

Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use

The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

6

Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset

The main printing processes are 1 Offset lithography

(Offset)

2 Flexography (Flexo)

3 Digital Printing (Inkjet amp Xerog)

4 Gravure (surface treatment)

5 Screen Printing

Printing 2

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7

Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board

Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers

Printing 3

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 5: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

5

Printing 1

Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use

The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

6

Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset

The main printing processes are 1 Offset lithography

(Offset)

2 Flexography (Flexo)

3 Digital Printing (Inkjet amp Xerog)

4 Gravure (surface treatment)

5 Screen Printing

Printing 2

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7

Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board

Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers

Printing 3

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 6: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

6

Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset

The main printing processes are 1 Offset lithography

(Offset)

2 Flexography (Flexo)

3 Digital Printing (Inkjet amp Xerog)

4 Gravure (surface treatment)

5 Screen Printing

Printing 2

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7

Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board

Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers

Printing 3

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 7: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7

Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board

Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers

Printing 3

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 8: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

8

Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks

(uncommon)

Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)

Printing 4

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 9: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

9

Flexo Offset

Waste Water in Printing Industry

Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated

Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the

image is develop by the UV on the plate

Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 10: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

10

Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)

Printing Industry in USA

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 11: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators

11

Textile Textile processes

Pretreatment bull Cotton Wool Silk treatment

singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)

bull Synthetic material washing surfactants complexagents alkali thermo fixation

Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 12: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

12

For internal use only Food ampBeverage Marketing Info Segments and Opportunities

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Marketing info

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 13: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Food amp Beverage Market 1

13

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 14: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Food amp Beverage Market 2

14

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 15: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Techno maps

15

Evaporation Crystallization towards ZLD

Techno maps

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 16: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Market Drivers amp Main Issues

EVALED Evaporators October 2014 16

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 17: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

The Matrix

EVALED Evaporators October 2014 17

For each of these industries we have created a matrix which lists

bull Segments

bull Applications

bull Parameters to control

bull Average flow rate

bull Technology

In details we analyse where and how EVALED is applied discussing

bull Challenges

bull References

bull Case Studies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 18: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Graphic Arts - PampP - Textile Industry Segments

EVALED Evaporators October 2014 18

1 Newspaper amp Magazine Printing

2 Paper Industry 3 Fiber Manufaturing

(synthetic or natural)

4 Engineering Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 19: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Matrix Graphic Arts - PampP - Textile

EVALED Evaporators October 2014 19

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Newspaper amp Magazine Printing

Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x

Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x

Paper Industry

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber

Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x

Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x

Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x

IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 20: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Graphic Arts Industry EVALED Reference

EVALED Evaporators October 2014 20

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001

Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006

Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +

HP Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +

Heat Pump Scraped 4 (07)

Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709

Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009

Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012

MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 21: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Textile Industry EVALED Reference

21

For internal use only

EVALEDTM Technology Flowrate

m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997

Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999

Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000

MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006

MVR Forc Circ + Hot Water Scraped 30 (6)

Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008

Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009

Case Studies in red

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 22: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Food amp Beverage Industry Segments

EVALED Evaporators October 2014 22

1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories

5 FampB Engineering

Companies

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 23: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Matrix Food amp Beverage

EVALED Evaporators October 2014 23

For internal use only

Segments Waste Water Applications

Parameters to Control (pH Conductivity DM 105degC COD)

Average Flowrate (tonsday)

PC AC RV

Reference in red

Small Dairies Cheese

Production

Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Production

Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

Canning Industry

Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x

FampB Laboratories

Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD

1-10 x x x

FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 24: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Food amp Beverage Industry EVALED Reference

EVALED Evaporators October 2014 24

For internal use only

EVALED Technology

Flowrate m3day (gpm)

Applications production waste water Segment

Product recovery Nation Year

Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014

MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015

MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014

Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 25: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Competitors

EVALED Evaporators October 2014 25

Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory

10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)

amount of waste to be treated 0 tonday 200 tonday

01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell

Tecam Samsco Wastech

lt 10 tonday (lt2 gpm) Often via waste disposal

gt 200 tonday (gt40gpm)

Tailor-made MVR Evaporators The higher the capacity the less

competitive EVALED becomes In the FampB and PampP normally

the flow are higher (HPD has references in PampP

projects)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 26: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Ecotecno Eco Techno

EVALED Evaporators October 2014 26

For internal use only

Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000

Distributors Spain China North Europe

Web wwwecotecnonet

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME

40 less for the HP scraped 10 less for the HP coil

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 27: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Formeco

27

For internal use only

Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)

Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East

Employees about 33 Web wwwformecocom

Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 28: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

GEA - Wiegand

28

Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)

Installations more than 10000 Distributors all over the world

Employees 5900 (group) 200 (evaporators)

Web wwwgea-wiegandcom

Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap

comparable with EVALED

For internal use only

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 29: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Web

29

For internal use only

case studies

applications

wwwevaledcom

Industries

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 30: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Treatment Challenges

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 31: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Photopolymers

31

For internal use only

Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)

Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse

Challenges

Goals

Solution Heat pump units (low T) Antifoam and bactericide dosage

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 32: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Napp System - Mc Dermid Plates For internal use only

NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging

32

The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 33: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

ZLD Solution For internal use only

WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10

Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers

Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 34: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water based inks fouling challange

34

For internal use only

High yield despite fouling Low maintenance

Treat a ww containing ink with a high fouling tendency

Challenges

Goals

Solution Heat pump units with scraper R series

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 35: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Fouling phenomena For internal use only

WW with high fouling potential high TS

R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R

Parameters MU Feed Distil

TS 3 - 4 -

COD ppm 30000 - 40000 lt2000

Ammonia ppm 500 lt10

35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 36: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

36

Fouling phenomena For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 37: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Carry- Over

37

For internal use only

Guarantee a good quality of the distillate despite the aerosol

Treat a very tiny suspension from flex printing process

Challenges

Goals

Solution Modification of operating mode pH adjustment before evaporation

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 38: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Aerosol ndash Carry-over For internal use only

WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)

Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol

Distillate quality

Parameters MU Feed Distil

Color Black Colourless

COD ppm 20000 - 30000 550

TSS ppm 10000 - 12000 lt100

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 39: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Volatiles elements

39

For internal use only

Manage the evaporation process with these components

Presence of solvents in the feed Challenges

Goals

Solution Study the type of solvent and its behavior during evaporation trials

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 40: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Volatile VOC For internal use only

WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)

Parameters UM Waste Distillate

Color Black Colourless TOC mgl 200000 100000-150000

Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 41: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Water and solvent based inks

41

For internal use only

Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 42: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Fermentation Alcohol Challenge For internal use only

WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol

Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless

No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 43: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43

Textile Pollutants and Processes

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 44: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

Case Studies

Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print

Textile

1 POLYAMIDE Fibers 2 WOOL Fibers Carpets

Food amp Beverage

1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 45: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

MEDIA Film

45

For internal use only

Customerrsquos needs

Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers

Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films

United Kingdom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 46: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In

Distill Out

Concent Out

pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300

The Plant For internal use only

Analysis and Plant Process Diagram Water from fix and development of cinematographic films

26 tonday (48 gpm)

Distillate 244 tonday (45 gpm)

Concentrate 16 tonday (03 gpm)

To a Biological Plant

To disposal

Technology Type

Material Footprint (m2)

3 x PC Forc Circ E 12000 FF

SDuplex 252

1 x AC Scraped RW 3000 FF

SDuplex 66

PC

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 47: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

47

Water recovery ~ 94 Concentration factor ~ 17 times

The solution achieved waste water disposal cost reduction distillate send to a biological plant

For internal use only

Pay-back about 10 months

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 48: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

NEWSPAPER

48

For internal use only

Customer

Customer needs

Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology

Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 49: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-

20000 lt1000 -

Total surfactants ppm 1000-

4000 lt10 -

Dry Matter 03-05 - 4

The Plant For internal use only

Analysis and Plant Process Diagram

49

Technology Type

Material Footprint (m2)

4 x PC Forced Circ E 8000 AA

AISI 316 40

To Incineration

Distillate 272 tonday

(5 gpm)

Concentrate 48 tonday (09 gpm)

Reuse to the NAPP processors

Washing NAPP developing processors 32 tonday (59 gpm)

PC

Paper belt filter

Inlet variability Distil Quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 50: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Results

50

For internal use only

Water reused ~ 85 Concentration factor 7 times

The solution achieved drastic reduction of the waste

volume for disposal water reuse in the washing

process high print quality

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 51: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

PAKAGING Print

51

For internal use only

Customerrsquos needs

Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 52: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In

Distill Out

Concent Out

pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance

ppm lt700 lt10

Calcium ppm 500 -

The Plant (France - larger plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water

containing ink and glue 4 tonday (07 gpm)

Distillate 23 tonday (04 gpm)

Concentrate 17 tonday (03 gpm)

Reuse for washing

To disposal

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 4000 AA

AISI 316 314

1 x PC Scraped R 500 AA

AISI 316 18

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 53: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant (Lebanon - smaller plant) For internal use only

Analysis and Plant Process Diagram Flexo printing rinsing water containing ink

and glue 05 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reused for washing To disposal

Technology Type

Material Footprint (m2)

1 x PC Scraped R 500 AA

AISI 316 18

PC

Inlet variability

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 54: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

54

Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times

For internal use only

The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5

plants (new internal rules) with a program to extend in all the others locations in the world

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 55: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

CARTON Print

55

For internal use only

Customerrsquos needs

Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions

The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 56: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 15 tonday (27 gpm)

Distillate 12 tonday

Concentrate 3 tonday

Reuse in close loop

RV

Outlet Quality

incineration

pH correction

Print rolls washing

Parts cleaning

Technology Type

Material Footprint (m2)

MVR Forced Circ RV F 15 AA

AISI 316 82

() Scaling control

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 57: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

57

For internal use only

Water reused ~ 80 Concentration factor 5 times

The solution achieved disposal cost reduction by more than

4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing

parts from water based inks

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 58: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

POLYAMIDE Fibers

58

For internal use only

Customer

Customer needs

A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics

Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 59: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

The Plant For internal use only

Analysis and Plant Process Diagram

59

Parameters

um Waste In Distill Out

Conc Out

pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10

Sulphates ppm lt5000 lt10

reuse as a fuel

Distillate 76 tonday (14 gpm)

Concentrate 04 tonday (01 gpm)

To existing biological plant

Technology Type

Material Footprint (m2)

2 x PC Forced Circ E 4000 AA

AISI 316 63

1 x PC Scraped R 500 AA

AISI 316 18

Oil emulsion from polyamide yarn production

8 tonday (15 gpm)

PC

Oil concentration

PC

PC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 60: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

60

For internal use only

Water separated ~ 95 Concentration factor 20 times

Oil recovery

The solution achieved disposal cost reduction recovery of nylon yarn

drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 61: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

WOOL Fiber Carpets

61

For internal use only

Customerrsquos needs

Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK

The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 62: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In Distill Out

Conc Out

pH 62 4 Conductivity microSc

m 44700 90 -

TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs

ppm 560 lt5

Calcium ppm 311 lt01

The Plant For internal use only

Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and

dyeing

Distillate 329 tonday (6 gpm) Concentrate

06 tonday To recycle for scouring (ZLD)

Convert in biofuel

Technology Type Material Footprint (m2)

1 x MVR Forced Circ TC 30000 FF

SDuplex 139

1 x Scraped RW 6000 FF

SDuplex 99

RV

UFRO concentrate 335 tonday (62 gpm)

Reuse in production

62

AC

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 63: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

63

Water reuse ~ 94 Concentration factor ~ 18 times

The solution achieved The water quality recovered is ideal

for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is

convert in biofuel

For internal use only

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 64: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results Environmental Award

64

Results

For internal use only

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 65: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

WHEY MILK

65

For internal use only

Customer

Customer needs

A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)

Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 66: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

The Plant For internal use only

Analysis and Plant Process Diagram

Final concentration

Recovered as component for animal feed

Distillate 18 tonday (33 gpm)

Concentrate 2 tonday (037 gpm)

Reuse for floor cleaning

Whey 20 tonday (37 gpm)

Raw whey milk from cheese production

Solid matter

Screen separator

66

PC

Parameters

um Waste In

Distill Out

Concent Out

pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -

Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 24000 FF

UNS S 32750

192

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 67: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

67

For internal use only

Water reused ~ 92 Concentration factor 13 times

The solution achieved water reuse Concentrate stable (28degC)

no refrigerated storage required EE reduction

material recovery whey rich in proteins and salts thanks to low temperature operation

Concentrate reused as animals feed

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 68: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

CANDIES amp CHOCOLATE

68

For internal use only

Customerrsquos needs

Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies

The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 69: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In

Distill Out

Concent Out

pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -

The Plant For internal use only

Analysis and Plant Process Diagram

Waste water inlet 20 tonday (37 gpm)

Distillate 18 tonday (04 gpm)

Concentrate 2 tonday (04 gpm)

To biological

WTP

RV Outlet Quality

Reused as animal feed

pH correction

Washing of equipment from candies production

Technology Type

Material Footprint (m2)

Year

MVR ForcCirc TC 15000 AA

AISI 316 105 2006

MVR Forc Circ RV F 15 AA

AISI 316 82 2013

() above 25 required by client Controlled by density meter

2013

2006

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 70: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

70

Water recovery ~ 90 Concentration factor ~ 10 times

The solution achieved distillate compliant to local

regulation for direct discharge Concentrate reuse as animal feed

For internal use only

Pay-back less than one years

density meter

2006

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 71: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

SALTY SNACHS

71

For internal use only

Customer

Customer needs

American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods

Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 72: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In Distill Out

Concent Out

pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15

The Plant For internal use only

Analysis and Plant Process Diagram

72

Technology Type

Material Footprint (m2)

2 x AC Forced Circ EW 40000 FF

UNS S 32750

273

Distil Quality

To dispose

Distillate 76 tonday (14 gpm)

Concentrate 104 tonday (19 gpm)

To reuse

Salty waste water from chips production

864 tonday (159 gpm)

Pre-treatment DAF IDRAFLOT (oil and SS removal)

AC CW

HW

Future Option Crystallizer

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 73: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

73

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Reduction of the product water

impact recycling the distillate in production

Energy saving due to use waste heat available (CO2 footprint reduction)

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 74: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

COFFEE CUPS

74

For internal use only

Customer

Customer needs

Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world

Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits

Italy

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 75: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

Parameters

um Waste In Distill Out

Conc Out

pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub

ppm 350-800 lt10

Calcium ppm 1000 lt5

The Plant For internal use only

Analysis and Plant Process Diagram Tanks mixers

machines and floor washing coffee

production (caps) 15 tonday (01 gpm)

Distillate 046 tonday (01 gpm)

Concentrate 004 tonday

Reuse for floor cleaning

To disposal Technology Type

Material Footprint (m2)

1 x PC Forced Circ E 1400 AA

AISI 316 17

PC

Inlet variability

Active Carbon

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 76: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

Results

76

For internal use only

Water reused ~ 88 Concentration factor 8 times

The solution achieved Disposal cost reduction Discharging the distillate complying with

stringent local limits

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 77: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

You will find all inhellip

o Industries Matrix Table

o Brochures

o digital catalogue

o Photos Articles Typical Analysis

o Videos (commercial unit operation)

o Presentations (products applications case studies)

o Reference lists for each industry

o Technical reports (for each individual model)

o Webinars

wwwevaledcom

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 78: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement

All these webinars are available on the web site

You know now how to

sell EVALED in each industry Use all the

webinars dedicated to specific industries

Mechanical amp Surface Treatments

(Automotive Aviation Furniture Appliances)

Photovoltaic amp Microelectronic

Health Care (Pharma Cosmetics)

Chemicals (Detergents Explosives Adhesives Colorants)

Waste (Collectors Landfill Incinerators)

Biogas amp Biof Food amp Beverage GraphA - PampP

Textile

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79
Page 79: EVALEDTM EVAPORATORS€¦ · Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T). Flexographic printing inks are formulated

WATER TECHNOLOGIES

Turn

ing

was

tew

ater

into

a re

sour

ce

thank you

QampA session

to cover any further doubts or opportunities

  • Diapositiva numero 1
  • Todayrsquos presenter amp Housekeeping
  • Index
  • The scope of this webinar
  • Printing 1
  • Printing 2
  • Printing 3
  • Printing 4
  • Waste Water in Printing Industry
  • Printing Industry in USA
  • Textile Textile processes
  • Food ampBeverage Marketing Info Segments and Opportunities
  • Food amp Beverage Market 1
  • Food amp Beverage Market 2
  • Techno maps
  • Market Drivers amp Main Issues
  • The Matrix
  • Graphic Arts - PampP - Textile Industry Segments
  • Matrix Graphic Arts - PampP - Textile
  • Graphic Arts Industry EVALED Reference
  • Textile Industry EVALED Reference
  • Food amp Beverage Industry Segments
  • Matrix Food amp Beverage
  • Food amp Beverage Industry EVALED Reference
  • EVALED Competitors
  • Ecotecno Eco Techno
  • Formeco
  • GEA - Wiegand
  • Web
  • Diapositiva numero 30
  • Photopolymers
  • Napp System - Mc Dermid Plates
  • ZLD Solution
  • Water based inks fouling challange
  • Fouling phenomena
  • Diapositiva numero 36
  • Carry- Over
  • Aerosol ndash Carry-over
  • Volatiles elements
  • Volatile VOC
  • Water and solvent based inks
  • Fermentation Alcohol Challenge
  • Textile Pollutants and Processes
  • Diapositiva numero 44
  • MEDIA Film
  • The Plant
  • Results
  • NEWSPAPER
  • The Plant
  • Results
  • PAKAGING Print
  • The Plant (France - larger plant)
  • The Plant (Lebanon - smaller plant)
  • Results
  • CARTON Print
  • The Plant
  • Results
  • POLYAMIDE Fibers
  • The Plant
  • Results
  • WOOL Fiber Carpets
  • The Plant
  • Results
  • Results Environmental Award
  • WHEY MILK
  • The Plant
  • Results
  • CANDIES amp CHOCOLATE
  • The Plant
  • Results
  • SALTY SNACHS
  • The Plant
  • Results
  • COFFEE CUPS
  • The Plant
  • Results
  • You will find all inhellip
  • All these webinars are available on the web site
  • Diapositiva numero 79