EVA OPTIMA 5 FLOOR TOILET - evds.org.uk...Date: 22 Feb 2016 Doc. 003930-3. 6560674 CONTROL MECHANISM...

EVAC OPTIMA 5 FLOOR TOILET TECHNICAL INFORMATION

EVAC reserves the right to make alterations to this specification without prior notice. © Copyright Evac Oy. All rights reserved.

technical dataDate: Doc.

VACUUM TOILET

1

003601-2

Materials Bowl: White vitreous china Seat and cover; *Prestige and Prestige Soft Close: UF-S Pneumatic push button: Chrome plated plastic Discharge valve: Plastic parts: PP, rubber parts: NR Operating data Water pressure: 3...10 bar Operating vacuum: -0.3...-0.6 bar Waterconsumption:1.2±0.15litres/flush(waterpressure:4bar,vacuum:-0.4bar) Airconsumption:60±10litres/flush(normalatmosphericair)

Connections Watersupply:1/2”MPT,flexiblehose Discharge: Rubber elbow 90°, two hose clamps are included in the rubber elbow 90° to O.D.48-52mmpipe.

Shipping data P/N6559515Optima5,floormodel,Prestige Net weight: 20.1 ±0.5 kg Shipping weight: 22.1 ±0.5 kg Shippingvolume:0.168m³

P/N6559519Optima5,floormodel,PrestigeSoftClose Net weight: 20.1 ±0.5 kg Shipping weight: 22.1 ±0.5 kg Shippingvolume:0.168m3

Pneumatic push button

160

(230) wall installation

optional

.415

Max.560

90

Seat and cover: *Prestige or Prestige Soft Close

Flexiblewaterconnection hose

Vacuum breaker

Water supply 1/2”

Ø50

Shut-off valve

Discharge connection Ø50

Rubber elbow 90°

375

(300)

wal

l inst

alla

tion

optio

nal

Max.480

*PrestigeseatandcoverfulfillANSIZ124.5-1997[PlasticToilet(Watercloset)Seats] requirements.

08Jan2015

6559515 evaC OptiMa 5, flOOr MOdel, preStige6559519 evaC OptiMa 5, flOOr MOdel, preStige SOft ClOSe

VACUUM TOILET6559515 EVAC OPTIMA 5, FLOOR MODEL, PRESTIGE6559519 EVAC OPTIMA 5, FLOOR MODEL, PRESTIGE SOFT CLOSE

25 Feb 2015 003610-1

Optional discharge connection

to be ± 3.0 mm.

P/N 5433572 Straight connection 20

Ø 48-52

375

350

380

360°

510

±10

114

480

380

550

Max.20Min.140

connection hose

Vacuum breaker

Pneumatic

P/N 5610010

alignment tolerance to be ± 3.0mm

1/2” MPT

160

415

90

186

Min

.150

25

Min.140

160

Date:

1

INSTALLATION


25 Feb 2015 003610-1

Installation kit P/N 6560988 consists of:

Floor

Wall 20 -

22

Min.140 110

115

±2Adjustable, locked

M10 or M12

Max

.40

Mounting screws on the foor

Date:

2

INSTALLATION


25 Feb 2015 003610-1

A

Prestige

or

or

Washer

Hinge

WasherHinge

Discharge connection

Water valve B

Nuts E

D

Date:

3

INSTALLATION

1

VACUUM TOILET

INSTALLATIONDate: Doc.24 Feb 2016 002503-3

6546819 PRESTIGE SOFT CLOSING, SEAT AND COVER

Screw

Washer (metal)

Bushing (plastic)

Washer (metal and plastic)

Wing nut

Bowl

Hinge, left (blue mark)

Hinge, right(yellow mark)

Seat

Cover

2. Push the hinges into the hole of the seat and the cover.

1. Install the parts of the installation kit. Note installation order.

! NOTE: Do not open the seat (with the hinges inserted) hinges before assembly. The opening angle must not exceed 110°.

Installation

2

VACUUM TOILET



4. Tighten the retaining screws with a hex wrench. (The installation kit includes two hex wrenches.)

3. Install the seat and the cover with the hinges on the installation screws on the bowl.

Installation screws

Hex wrench

Maintenance

The seat is easy to clean, with just a few simple directions for you to observe.• Use mild soap solution or biological cleaners.• Rince the seat and cover and the hinges with water and dry with a soft cloth.• Do not use abrasive scouring powders for the seat, cover and hinges.• Be careful with chemicals and cosmetics. Some of them may damage the seat.• When you use abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with

sure that the seat and the cover are in an upright position.

! NOTE: Do not use excessive force.

Do not use excessive force when closing, this may cause irreparable damage to the device.

1

VACUUM TOILET

OPERATION AND MAINTENANCEDate: Doc.

EVAC OPTIMA 5, WALL AND FLOOR MODELS

11 Jan 2016 003991-1

Operation

Start-up

Monitoring the vacuum toilet in the normal operation

! NOTE:

Preparation for a toilet not to be used for a long period

Bowl

1

VACUUM TOILET

MAINTENANCEDate: Doc.


05 Jul 2016 004058-1

Cleaning instruction for the seat and cover

• The seat is easy to clean, with just a few simple directions for you to observe.• Use a mild soap solution or biological cleaners.• Seat and hinges should not be left damp, but be dried with a soft cloth.• When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and

hinges. Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all

Scheduled maintenance program

Every year:

• Check operation, the push button, the seat and cover, rinse pattern, discharge pattern.• Check possible water and vacuum leakage.

Every 5 years; yearly maintenance plus:

Every 10 years; yearly and 5 years maintenance plus:

! NOTE: Use only genuine Evac spare parts.

Discharge valve Water sypply

Control mechanism

Flushing ring

Water valve

Diaphragm

Filter

Pneumatic push buttons

Rubber sleeve

Rubberdiaphragm

Mini-check valve

FilterRelief valve

6560000

1

VACUUM TOILET

OPERATION AND MAINTENANCEDate: Doc.22 Feb 2016 003930-3

6560674 CONTROL MECHANISM FOR EVAC OPTIMA TOILETS AND URINALS

In the standby position FIG.1

The control valve (1) is closed. Vacuum in the chambers (2) and (3) is equalized by the jets (4) and (5). Force of the spring (6) holds the mechanism in the non-activated position.

In the position immediately after the push button has been pressed FIG.2

(7) has lifted the lever (8) and opened the control valve (1). Atmospheric air has entered the chamber (3) through

The inlet valve (11) has closed. The vacuum valve (12) has opened. Vacuum is distributed via the check valve (13) to

both open. The chamber (14) is also subjected to vacuum through the check valve (21).

(2-3) equalizes. At the certain level, the counterforce from

Returning to the standby position FIG.3

! NOTE: The the air inlet valve (11) to balance the vacuum forces. FIG.3

! NOTE: Check the valve (13) ensures that connected the

in the vacuum supply level.

! NOTE: delayed. The control valve (1) stays open until the chamber (14) is subject to vacuum.

6 4 5 3

1

6 15 12 13 10 2 518914

7

19

22*

3

11

18

21 16 11 20

17

19

2

1

VACUUM TOILET

OPERATION AND MAINTENANCEDate: Doc.30 Mar 2016 003936-2

6560674 CONTROL MECHANISM

Operation

The functioning of the vacuum toilet/urinal is entirely controlled by the control mechanism. The operation of the control mechnism is based on vacuum in the sewage piping system.

Jet 1 (document 003930-3, pos.5) controls the discharge valve opening time.

Jet 3 (document 003930-3, pos.15) delays the vacuum changes in the chamber (14) (see document 003930-3).

Maintenance

Toilet discharge time

Jet 1 Short discharge period Red jet 1.5 sec. Normal discharge period Blue jet 2.0 sec. Longer discharge period White jet 2.5 sec. Less restriction shortens the time

Water valve opening time

Jet 6 Normal bowl water level White jet Low bowl water level Blue jet

Push button

Filter 4

Jet 1

Jet 2

Control mechanism

Jet 6 (inside plastic cover)

Water valve

Discharge valve

Filter 5 (athmospheric air inlet)

Jet 3

Control mechanism

Relief valve(only in Optima 5 models)

Push button (Optima 5, wall model)

Hose(only in Optima 5 models)

1

VACUUM TOILET


6562976 DISCHARGE VALVE FOR EVAC OPTIMA 5 TOILETS AND OPTIMA URINALS

Operation

Closed condition:

Maintenance

CLOSED CONDITION

mechanism

Control mechanism

Bowl side

Vacuum

Vacuum hose

Connection

OPEN CONDITION CLOSING SEQUENCE

TROUBLE SHOOTINGDate:

VACUUM TOILET

1


24 Feb 2016 004068-2

Discharge valve

Trouble Cause RemedyToilet is discharging continuously (discharge valve open)

• Foreign object in bowl or in discharge valve

• Blocked air relief tubing• Quick relief valve malfunction

• valve

• Remove foreign object• Change discharge valve• Check and if necessary change

control mechanism• Check relief valve operation

Bowl does not become empty • Discharge valve blocked • Clear stoppage, if any, in discharge valve

• Leak in discharge valve housing• Discharge pipe blocked• Rubber sleeves leaking

• Sharp tools may damage rubber• Check that rubber sleeves are

• Check relief valve operationNo water or too little rinsing water

• • No water pressure• Filter full or dirt in water valve• Flush ring loose• Flush ring clogged• Filter blocked up in water supply

• Open valve• Provide water pressure• • • •

• Water valve jammed in open position

• Bowl clogged or discharge valve not operating

• Misuse (buckets of water thrown in the bowl)

• Too low vacuum (less than 30

• • Clean / change water valve nozzles,

springs, rubbers.• Discharge bowl, valve and piping with

• No vacuum or low vacuum (less than 30 kPa)

• Clogged mini-check valve• No impulse from push button• Jammed control mechanism• Jammed quick relief valve

• Check vacuum level, remove blockage in piping

• Clean / change mini-check valve• Check hoses and membrane of push

button• Change control mechanism•

be place.• Check relief valve operation

Filter (not in USPH models)

Push button

Water valve

Vacuum hose

Control mechanism

Mini-check valveFlushing ring

Seal (not in USPH models)

Vacuum breaker

Water supply hoseRelief valve

1

VACUUM TOILET

TROUBLE SHOOTINGDate: Doc.29 Apr 2016 004064-3

6562976 DISCHARGE VALVE (OPTIMA 5 TOILETS, OPTIMA URINALS)

Removal of the discharge valve (wall models, urinals)

1. Close the water supply valve.2. Remove the bowl.3. Disconnect the rubber hose A from the water valve or from the connecting nipple (only in

USPH models). 4. Loose (only in USPH models) water valve from

the component plate.5. Disconnect the hose C with the elbow from the

relief valve. 6. Unscrew two screws**.

Hose A

Water valve

Hose B

Elbow

Connecting nipple

Relief valve

Hose C

Screw**

Fig. 1 Fig. 2

1. Close the water supply valve.2. Disconnect the water supply hose from the water

valve and the discharge pipe from the backplate.

4. Remove the back plate.5. Disconnect the rubber hose A from the water valve or from the hose nipple (only in USPH models). 6. Loose (only in USPH models) water valve from the

component plate.7. Disconnect the hose from the relief valve.

From the cabin side: From the service space side:

Screws*

Water valve

Discharge pipe

Water supply hose

Back plate

Water supply valve

Water hosePipes

Rubber bendWater valve

Connection nipples

Vacuum breaker (USPH models)

Back plate

Vacuum breaker(not in USPH models)

Discharge piping

1. Close the water supply valve.2. Disconnect the water hose from the water valve.3. Disconnect the pipes of the vacuum breaker from

the connection nipples4. Disconnect the toilet from the rubber bend.5. Remove the toilet if needed.

7. Remove the back plate8. Disconnect the rubber hose A from the water

valve or the connecting nipple (only in the USPH models).

Component plate

Discharge valve

2

VACUUM TOILET



Dismantling of the discharge valve

Rubber sleeve

Cover

Spring

Rubber sleeve

Cover

Spring

Press

Press

Discharge valve body

Closing mechanism

Rubber sleeve and brace

Fig. 3 Fig. 4

1. Remove the rubber sleeves, the covers and the

2. Press lightly the closing mechanisms and remove the

9. Loose (only in the USPH models) water valve from the component plate.

10. Disconnect the hose from the relief valve. 11. Unscrew two screws**.

Rubber hose A Connecting nipple(only in USPH models)

Water valve

Component plate

Hose B(only in USPH models)

Elbow

Hose C

Relief valve

Screws**

Discharge valve

25 Feb 2016 004065-1

6559515 EVAC OPTIMA 5, FLOOR MODEL, PRESTIGE6559519 EVAC OPTIMA 5, FLOOR MODEL, PRESTIGE SOFT CLOSE

6540968Flushing ring

6559989Toilet bowl,

spring and hose clamp

5433215Water connection hose with twoseals6562979

Back plate (doc. 004067-1)

6560000Pneumatic push buttonand6542450Gasket

6542402Hose clamp

5433594Hose clamp (x2)

6544769Rubber bend

6560988INSTALLATION KIT

6542318Spring

5980801 WATER SUPPLY KIT

5432548Vacuum breaker

5431884

6546818

6546819

Prestige Soft Close

6544898

6560347Plastic spacer

Washer

Screw

Lock nut Fixing plate

Back plate

Bowl

5432728Seal

6543414Filter

or

SPARE PARTSDate:

VACUUM TOILET

1

25 Feb 2016 004067-1

6562979 BACK PLATE, EVAC OPTIMA 5, FLOOR MODELS6562980 BACK PLATE, EVAC OPTIMA 5, FLOOR MODELS USPH

6560674Control mechanism

Valve seat

O-ring

6545051VALVE STEM KIT

6543072

5736326Hose, L=270

6562976Discharge valve

5507000Elbow

Hose6560680Water valve

5481004Hose, L=360

6542402

6545052MINI-CHECK VALVE KIT

Hose

SPARE PARTSDate:

VACUUM TOILET

1

11 Jan 2015 004055-2

6562976 DISCHARGE VALVE

6542985Housing

6547089Closing mechanism(sold only as a kit)

6574179 RECOMMENDED SPARE PART KIT:1 x 6562653 Rubber diaphragm2 x 6562975 Rubber sleeve1 x 6543134 Membrane

6562975Rubber sleeve


6562653Rubber diaphragm

6543134 Membrane

SPARE PARTSDate:

VACUUM TOILET

1

19 Oct 2015 003931-1

6560680 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:1 x 3790009 V-ring1 x 5774150 Filter1 x 6560678 Diaphragm1 x 5774701 Valve washer + Jet

Diaphragm Valve washer + Jet

6560678Diaphragm

5774500Slider

5774800Permanent magnet

5522700Conical spring

5774300Housing

5774150Filter

6560677Solenoid valve

3790009V-ring

2610104Screw

5774600Cover

3752211O-ring

Valve washer

Jet

5774701 Valve washer + Jet

6542826Membrane

SPARE PARTSDate:

VACUUM TOILET

1

*5778001 Jet carrier complete

*5778000 Jet carrier complete*5778002 Jet carrier complete*5778004 Jet carrier complete

19 Oct 2016 004031-1

6560674 CONTROL MECHANISM FOR OPTIMA TOILETS

5778000Jet carrier complete


5778600

*

2 x 5778001 Jet carrier complete1 x 5778000 Jet carrier complete1 x 5778700 Filter

SPARE PARTSDate:

VACUUM TOILET

1

SPARE PARTSDate:

VACUUM TOILET

1

16 Oct 2014 002510-5

6546818 PRESTIGE, SEAT AND COVER

6549843Buffers ( 2 + 4 ) for seat and cover

6547809HINGE KIT

Cover

Seat

( Plastic Toilet Seats ( Water closet ))

SPARE PARTSDate:

VACUUM TOILET

1

17 Nov 2015 002511-3

6546819 PRESTIGE SOFT CLOSE, SEAT AND COVER

6547811HINGE KIT

6547813Hinge, right

6547812Hinge, left

6549843Buffer ( 2 + 4 ) for seat and cover

Cover

Seat

6542438Button

6544997

3510100Bellows complete

6542449

6560000 PNEUMATIC PUSH BUTTON

SPARE PARTSDate:

VACUUM TOILET

1

13 Nov 2015 004069-1

TECHNICAL DATADate:

VACUUM TOILET

1

003602-2

Materials Bowl: White vitreous china Seat and cover; *Prestige, Prestige Soft Close and Open Front: UF-S Pneumatic push button: Chrome plated plastic Discharge valve: Plastic parts: PP, rubber parts: NR Operating data Water pressure: 3...10 bar Operating vacuum: -0.3...-0.6 bar

Connections Discharge: Rubber elbow 90°, two hose clamps are included in the rubber elbow 90°

Shipping data Net weight: 21.1 ±0.5 kg Shipping weight: 23.1 ±0.5 kg

³

Net weight: 21.1 ±0.5 kg Shipping weight: 23.1 ±0.5 kg

3

Net weight: 21.1 ±0.5 kg Shipping weight: 23.1 ±0.5 kg

3

160

375

90Rubber elbow 90°

Seat and cover: *Prestige, Prestige Soft Close or Open Front

connection hose

Water supply 1/2”

Cu-pipe Ø12

Ø50

Shut-off valve

wall installationoptional

wal

l inst

alla

tion

optio

nal Pneumatic push

button

[ ] requirements.


6559516 EVAC OPTIMA 5, FLOOR MODEL USPH, PRESTIGE6559520 EVAC OPTIMA 5, FLOOR MODEL USPH, PRESTIGE SOFT CLOSE6559526 EVAC OPTIMA 5, FLOOR MODEL USPH, OPEN FRONT

6559516 EVAC OPTIMA 5, FLOOR MODEL USPH, PRESTIGE6559520 EVAC OPTIMA 5, FLOOR MODEL USPH, PRESTIGE SOFT CLOSE6559526 EVAC OPTIMA 5, FLOOR MODEL USPH, PRESTIGE OPEN FRONT

INSTALLATIONDate:

P/N 5433572 Straight connection

160

20

Min.140

Min

.150

*

Ø 48-52

90

114

375

480

360°

550

Max.20Min.140

Flexible water connection hoseShut-off valve

Vacuum breaker USPH

Pneumatic push button

P/N 5610010Cover support (Not Evac supplied)

Discharge pipe alignment tolerance to be ± 3.0 mm

Water supply 1/2” MPT

160

510

±10

point

245

186

38035

0

415

25

1

25 Feb 2015 003608-1

VACUUM TOILET

Discharge pipe alignment tolerance to be ±3.0 mm.

Optional discharge connection

Bowl


INSTALLATIONDate:

Floor

Wall

Back plate

20 -

22

Min.140 110

Place of the mounting screw

115

±2Adjustable, locked mounting screw or nutM10 or M12(Not Evac supplied)

Max

.40

2

25 Feb 2015 003608-1

VACUUM TOILET

Mounting screws on the foor

Installation kit P/N 6560988 consists of:Rubber elbow 1 pcHose clamp 2 pcs


INSTALLATIONDate:

Lock the toilet by tightening the nuts (E) onto the place. ! NOTE: Do not turn the screws (F). Secure the discharge connection with the hose clamps.

as shown.

A

Shut-off valve H

Prestige Soft Close

Prestige USPH vacuum breaker

or

or

Open front

Discharge connection pipe

Hose clamps

Water supply

Water valve B

Screws F

Nuts E

D

WasherScrewHinge

WasherHinge

Mounting screws C

3

25 Feb 2015 003608-1

VACUUM TOILET


INSTALLATIONDate:

Shut-off valve 1/2” MPT BSP

Technical water connection pipe, Ø12USPH vacuum breaker

Water valve

Hose (EPDM), L=400,braid of stainless steel wire

Connection nipple (from the USPH vacuum breaker)

Connection nipples(to the USPH vacuum breaker)

Pipe Ø12 Cu(chromium plated)

Water supply in the USPH models

4

25 Feb 2015 003608-1

VACUUM TOILET

1

VACUUM TOILET



Screw

Washer (metal)

Bushing (plastic)

Washer (metal and plastic)

Wing nut

Bowl

Hinge, left (blue mark)

Hinge, right(yellow mark)

Seat

Cover

2. Push the hinges into the hole of the seat and the cover.

1. Install the parts of the installation kit. Note installation order.

! NOTE: Do not open the seat (with the hinges inserted) hinges before assembly. The opening angle must not exceed 110°.

Installation

2

VACUUM TOILET



4. Tighten the retaining screws with a hex wrench. (The installation kit includes two hex wrenches.)

3. Install the seat and the cover with the hinges on the installation screws on the bowl.

Installation screws

Hex wrench

Maintenance

The seat is easy to clean, with just a few simple directions for you to observe.• Use mild soap solution or biological cleaners.• Rince the seat and cover and the hinges with water and dry with a soft cloth.• Do not use abrasive scouring powders for the seat, cover and hinges.• Be careful with chemicals and cosmetics. Some of them may damage the seat.• When you use abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with

sure that the seat and the cover are in an upright position.

! NOTE: Do not use excessive force.

Do not use excessive force when closing, this may cause irreparable damage to the device.

1

VACUUM TOILET

OPERATION AND MAINTENANCEDate: Doc.


11 Jan 2016 003991-1

Operation

Start-up

Monitoring the vacuum toilet in the normal operation

! NOTE:

Preparation for a toilet not to be used for a long period

Bowl

1

VACUUM TOILET

MAINTENANCEDate: Doc.


05 Jul 2016 004058-1

Cleaning instruction for the seat and cover

• The seat is easy to clean, with just a few simple directions for you to observe.• Use a mild soap solution or biological cleaners.• Seat and hinges should not be left damp, but be dried with a soft cloth.• When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and

hinges. Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all

Scheduled maintenance program

Every year:

• Check operation, the push button, the seat and cover, rinse pattern, discharge pattern.• Check possible water and vacuum leakage.

Every 5 years; yearly maintenance plus:

Every 10 years; yearly and 5 years maintenance plus:

! NOTE: Use only genuine Evac spare parts.

Discharge valve Water sypply

Control mechanism

Flushing ring

Water valve

Diaphragm

Filter

Pneumatic push buttons

Rubber sleeve

Rubberdiaphragm

Mini-check valve

FilterRelief valve

6560000

1

VACUUM TOILET

OPERATION AND MAINTENANCEDate: Doc.22 Feb 2016 003930-3

6560674 CONTROL MECHANISM FOR EVAC OPTIMA TOILETS AND URINALS

In the standby position FIG.1

The control valve (1) is closed. Vacuum in the chambers (2) and (3) is equalized by the jets (4) and (5). Force of the spring (6) holds the mechanism in the non-activated position.

In the position immediately after the push button has been pressed FIG.2

(7) has lifted the lever (8) and opened the control valve (1). Atmospheric air has entered the chamber (3) through

The inlet valve (11) has closed. The vacuum valve (12) has opened. Vacuum is distributed via the check valve (13) to

both open. The chamber (14) is also subjected to vacuum through the check valve (21).

(2-3) equalizes. At the certain level, the counterforce from

Returning to the standby position FIG.3

! NOTE: The the air inlet valve (11) to balance the vacuum forces. FIG.3

! NOTE: Check the valve (13) ensures that connected the

in the vacuum supply level.

! NOTE: delayed. The control valve (1) stays open until the chamber (14) is subject to vacuum.

6 4 5 3

1

6 15 12 13 10 2 518914

7

19

22*

3

11

18

21 16 11 20

17

19

2

1

VACUUM TOILET


6560674 CONTROL MECHANISM

Operation

The functioning of the vacuum toilet/urinal is entirely controlled by the control mechanism. The operation of the control mechnism is based on vacuum in the sewage piping system.

Jet 1 (document 003930-3, pos.5) controls the discharge valve opening time.

Jet 3 (document 003930-3, pos.15) delays the vacuum changes in the chamber (14) (see document 003930-3).

Maintenance

Toilet discharge time

Jet 1 Short discharge period Red jet 1.5 sec. Normal discharge period Blue jet 2.0 sec. Longer discharge period White jet 2.5 sec. Less restriction shortens the time

Water valve opening time

Jet 6 Normal bowl water level White jet Low bowl water level Blue jet

Push button

Filter 4

Jet 1

Jet 2

Control mechanism

Jet 6 (inside plastic cover)

Water valve

Discharge valve

Filter 5 (athmospheric air inlet)

Jet 3

Control mechanism

Relief valve(only in Optima 5 models)

Push button (Optima 5, wall model)

Hose(only in Optima 5 models)

1

VACUUM TOILET


6562976 DISCHARGE VALVE FOR EVAC OPTIMA 5 TOILETS AND OPTIMA URINALS

Operation

Closed condition:

Maintenance

CLOSED CONDITION

mechanism

Control mechanism

Bowl side

Vacuum

Vacuum hose

Connection

OPEN CONDITION CLOSING SEQUENCE

TROUBLE SHOOTINGDate:

VACUUM TOILET

1


24 Feb 2016 004068-2

Discharge valve

Trouble Cause RemedyToilet is discharging continuously (discharge valve open)

• Foreign object in bowl or in discharge valve

• Blocked air relief tubing• Quick relief valve malfunction

• valve

• Remove foreign object• Change discharge valve• Check and if necessary change

control mechanism• Check relief valve operation

Bowl does not become empty • Discharge valve blocked • Clear stoppage, if any, in discharge valve

• Leak in discharge valve housing• Discharge pipe blocked• Rubber sleeves leaking

• Sharp tools may damage rubber• Check that rubber sleeves are

• Check relief valve operationNo water or too little rinsing water

• • No water pressure• Filter full or dirt in water valve• Flush ring loose• Flush ring clogged• Filter blocked up in water supply

• Open valve• Provide water pressure• • • •

• Water valve jammed in open position

• Bowl clogged or discharge valve not operating

• Misuse (buckets of water thrown in the bowl)

• Too low vacuum (less than 30

• • Clean / change water valve nozzles,

springs, rubbers.• Discharge bowl, valve and piping with

• No vacuum or low vacuum (less than 30 kPa)

• Clogged mini-check valve• No impulse from push button• Jammed control mechanism• Jammed quick relief valve

• Check vacuum level, remove blockage in piping

• Clean / change mini-check valve• Check hoses and membrane of push

button• Change control mechanism•

be place.• Check relief valve operation

Filter (not in USPH models)

Push button

Water valve

Vacuum hose

Control mechanism

Mini-check valveFlushing ring

Seal (not in USPH models)

Vacuum breaker

Water supply hoseRelief valve

1

VACUUM TOILET



Removal of the discharge valve (wall models, urinals)

1. Close the water supply valve.2. Remove the bowl.3. Disconnect the rubber hose A from the water valve or from the connecting nipple (only in

USPH models). 4. Loose (only in USPH models) water valve from

the component plate.5. Disconnect the hose C with the elbow from the

relief valve. 6. Unscrew two screws**.

Hose A

Water valve

Hose B

Elbow

Connecting nipple

Relief valve

Hose C

Screw**

Fig. 1 Fig. 2

1. Close the water supply valve.2. Disconnect the water supply hose from the water

valve and the discharge pipe from the backplate.

4. Remove the back plate.5. Disconnect the rubber hose A from the water valve or from the hose nipple (only in USPH models). 6. Loose (only in USPH models) water valve from the

component plate.7. Disconnect the hose from the relief valve.

From the cabin side: From the service space side:

Screws*

Water valve

Discharge pipe

Water supply hose

Back plate

Water supply valve

Water hosePipes

Rubber bendWater valve

Connection nipples

Vacuum breaker (USPH models)

Back plate

Vacuum breaker(not in USPH models)

Discharge piping

1. Close the water supply valve.2. Disconnect the water hose from the water valve.3. Disconnect the pipes of the vacuum breaker from

the connection nipples4. Disconnect the toilet from the rubber bend.5. Remove the toilet if needed.

7. Remove the back plate8. Disconnect the rubber hose A from the water

valve or the connecting nipple (only in the USPH models).

Component plate

Discharge valve

2

VACUUM TOILET



Dismantling of the discharge valve

Rubber sleeve

Cover

Spring

Rubber sleeve

Cover

Spring

Press

Press

Discharge valve body

Closing mechanism

Rubber sleeve and brace

Fig. 3 Fig. 4

1. Remove the rubber sleeves, the covers and the

2. Press lightly the closing mechanisms and remove the

9. Loose (only in the USPH models) water valve from the component plate.

10. Disconnect the hose from the relief valve. 11. Unscrew two screws**.

Rubber hose A Connecting nipple(only in USPH models)

Water valve

Component plate

Hose B(only in USPH models)

Elbow

Hose C

Relief valve

Screws**

Discharge valve

25 Feb 2016 004066-1

6559516 EVAC OPTIMA 5, FLOOR MODEL USPH, PRESTIGE6559520 EVAC OPTIMA 5, FLOOR MODEL USPH, PRESTIGE SOFT CLOSE6559526 EVAC OPTIMA 5, FLOOR MODEL USPH, OPEN FRONT

6540968Flushing ring

6559989Toilet bowl,

spring and hose clamp

5433215Water connection hose with twoseals

6562980Back plate (doc. 004067-1)

6560000Pneumatic push buttonand6542450Gasket

6542402Hose clamp

5433594Hose clamp (x2)

6544769Rubber bend

6560988INSTALLATION KIT6542318

Spring

5980802 WATER SUPPLY KIT


5431884

6546818

6546819

Prestige Soft Close

6544898

6560347Plastic spacer

WasherScrew

Lock nut Fixing plate

Back plate

Bowl

6559548

Open front

or

or

SPARE PARTSDate:

VACUUM TOILET

1

25 Feb 2016 004067-1

6562979 BACK PLATE, EVAC OPTIMA 5, FLOOR MODELS6562980 BACK PLATE, EVAC OPTIMA 5, FLOOR MODELS USPH

6560674Control mechanism

Valve seat

O-ring

6545051VALVE STEM KIT

6543072

5736326Hose, L=270

6562976Discharge valve

5507000Elbow

Hose6560680Water valve

5481004Hose, L=360

6542402

6545052MINI-CHECK VALVE KIT

Hose

SPARE PARTSDate:

VACUUM TOILET

1

11 Jan 2015 004055-2

6562976 DISCHARGE VALVE

6542985Housing

6547089Closing mechanism(sold only as a kit)

6574179 RECOMMENDED SPARE PART KIT:1 x 6562653 Rubber diaphragm2 x 6562975 Rubber sleeve1 x 6543134 Membrane



6562653Rubber diaphragm

6543134 Membrane

SPARE PARTSDate:

VACUUM TOILET

1

19 Oct 2015 003931-1

6560680 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:1 x 3790009 V-ring1 x 5774150 Filter1 x 6560678 Diaphragm1 x 5774701 Valve washer + Jet

Diaphragm Valve washer + Jet

6560678Diaphragm

5774500Slider

5774800Permanent magnet

5522700Conical spring

5774300Housing

5774150Filter

6560677Solenoid valve

3790009V-ring

2610104Screw

5774600Cover

3752211O-ring

Valve washer

Jet

5774701 Valve washer + Jet

6542826Membrane

SPARE PARTSDate:

VACUUM TOILET

1

*5778001 Jet carrier complete

*5778000 Jet carrier complete*5778002 Jet carrier complete*5778004 Jet carrier complete

19 Oct 2016 004031-1

6560674 CONTROL MECHANISM FOR OPTIMA TOILETS



5778600

*

2 x 5778001 Jet carrier complete1 x 5778000 Jet carrier complete1 x 5778700 Filter

SPARE PARTSDate:

VACUUM TOILET

1

SPARE PARTSDate:

VACUUM TOILET

1

16 Oct 2014 002510-5

6546818 PRESTIGE, SEAT AND COVER

6549843Buffers ( 2 + 4 ) for seat and cover

6547809HINGE KIT

Cover

Seat

( Plastic Toilet Seats ( Water closet ))

SPARE PARTSDate:

VACUUM TOILET

1

17 Nov 2015 002511-3

6546819 PRESTIGE SOFT CLOSE, SEAT AND COVER

6547811HINGE KIT

6547813Hinge, right

6547812Hinge, left

6549843Buffer ( 2 + 4 ) for seat and cover

Cover

Seat

6542438Button

6544997

3510100Bellows complete

6542449

6560000 PNEUMATIC PUSH BUTTON

SPARE PARTSDate:

VACUUM TOILET

1

13 Nov 2015 004069-1

11 Nov 2010 6:01024J

6541772 WATER SUPPLY KIT, USPH,5980802 WATER SUPPLY KIT, USPH,

P/N 6541772 Water supply kit, USPH


5433215Water connection hose (includes: 2 x seal )

5431884

6541409 VACUUM BREAKER COMPLETE, USPH, WALL MODEL

P/N 5980802 Water supply kit, USPH

5910601 (x2)Cu pipe Ø12x1

5431884

5430164Elbow


5430166Coupling G1/2

5432728Gasket

5430166Coupling

5957210Elbow wall

5435336 VACUUM BREAKER ASSEMBLY, USPH

5430166Coupling 5433215

Water connection hose (includes: 2 x seal)

5432728Seal

5432728Seal

SPARE PARTSDate:

VACUUM TOILET

1

TECHNICAL DATADate:

VACUUM TOILET

1

17 Nov 2015 003596-3

6559513 EVAC OPTIMA 5, WALL MODEL, PRESTIGE6559517 EVAC OPTIMA 5, WALL MODEL, PRESTIGE SOFT CLOSE

Materials Bowl: White vitreous china Seat and cover; *Prestige and Prestige Soft Close: UF-S Optima push button: White plastic, ABS Discharge valve; plastic parts: PP, rubber parts: NR

Operating data Water pressure: 3...10 bar Operating vacuum: -0.3...- 0.6 bar

Connections Discharge: Discharge connection Ø50, connection sleeve includes two hose clamps

Shipping data P/N 6559513 Optima 5, wall model, Prestige P/N 6559517 Optima 5, wall model, Prestige Soft Close Net weight: 21.1 ±0.5 kg

±0.5 kg 3

[ ] requirements.

Optima push button

230

120

375

Water supply 1/2”

Edge strip

Seat and cover: *Prestige or Prestige Soft Close

Bowl

Connection sleeve


260

375

connection hose

Ø50

Vacuum breaker

EVA OPTIMA 5 FLOOR TOILET - evds.org.uk...Date: 22 Feb 2016 Doc. 003930-3. 6560674 CONTROL MECHANISM...

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Transcript of EVA OPTIMA 5 FLOOR TOILET - evds.org.uk...Date: 22 Feb 2016 Doc. 003930-3. 6560674 CONTROL MECHANISM...