Euro-Rigging presentation 2013

engineers & consultants

Euro-Rigging

Independent engineers and

consultants

Since 1979


Euro-Rigging

• High-quality engineering, project management and consultancy

• Highly skilled and educated engineers and project managers

• ISO 9001: 2008 certified quality system

• Fully independent, activities world wide

• Special offshore team

• Design in accordance with all major design standards and classification

Euro-Rigging world wide Euro-Rigging offshore team


Euro-Rigging Business Units

CRANES OPERATIONS OFFSHORE WIND


In 2D:

• Autocad / Mechanical 2011

In 3D:

• Pro-Engineer/Wildfire

• Solid Edge

Design calculations:

• MathCad 2011 Professional

• In-house developed software

FEM-analysis:

• Pro-Mechanica

• Patran Nastran

• Femap / NX Nastran

Design tools


Euro Rigging project management from A to Z

The added value of project management by Euro Rigging

• One stop shop from Engineering to Commissioning

• Project Management from A to Z

• Elimination of risks

• Reduction of costs

• Increase of efficiency

• Triple A suppliers

• Well documented

• Proper certification

• Your challenge solved !!


Mobile cranes and piling equipment

• CE marking of equipment

• Survey and measurement of the crane and stability tests

• Concept, Basic and Detailed design of equipment

• Upgrade and refurbishment of equipment

• New capacity charts

• Modification of equipment to client’s spec

Offshore cranes

• Concept, basic and detailed design of offshore cranes

• Design of interfaces and reeving

• Capacity charts

• Analysis of fatigue behaviour

• Test protocol / certification

Cranes and equipment


Upgrade of CC 12000 boom head design

SL tray CC12600

• Conceptual design of a 500 t SL tray

and an adjustable stinger to cope

with 1.5 degree list of the crane

• Detailed design including finite

element analyses

• Detailed design of telescopic

system for stinger

• Complete set of shop drawings for

construction by a third party

(Wabucon)

• Upgrade to 1600 t capacity

• Design new boom head

• Redesign jib configuration

• Capacity charts

• Test protocol

Cranes and equipment Project examples

Design of new boom for Lima 2400 and 7707

• Design of complete new boom, including boom base and head

• Capacity charts

• Machine list charts for use on pontoon

• Analysis of fatigue behavior

Development of the 6100XLR piling machine

• Concept development

• Layout design

• Detailed calculations and FEA

• Construction drawings in detail


Demag TC 1000 on pontoon Ibis

Kobelco on Jack up barge Deep River 1 Upgrading of capacity charts

Special application for mobile crane

• Layout design

• Detailed calculations

• Calculation of lifting charts

• CE-marking

• Detailed construction drawings • Verification of: Strength and stability of the crane

Strength of pendants and super lift attachment

Deck strength pontoon

Capacity charts with super lift

• Report with conclusions and recommendations

• Detailed capacity calculations

• Optimizing ballast and Superlift

ballast

• Check on 100+ critical design

parameters

• Advice on modifications

• Prepare test procedures

• Design interface/ pedestal for Kobelco CKE

1800

• Calculation of capacity charts

• Task Risk Analysis



Kobelco 7250-2 fitted with a Hitachi

KH1000-3 luffing jib

Design of lifting gantries on board of a dredger

CE marking FUWA Quy 90E

• Stability check Quy 90E crawler

crane with luffing jib

• Calculation of EN 13000 capacity

chart

• Task Risk Analysis

• CE package

• Design of new boom head

• New luffing winch built in boom section

• Optimization of ballast

• New set of capacity charts

• Modification various components

• Reinforcement of boom sections


• Layout design in Pro-Engineer

• Fe-analyses ( MSC Patran-Nastran)

• Construction drawings



Euro-Rigging provides the following lifting and transport services for project execution for the process and power industry, both onshore and offshore:

• Plan and design review

• Plan development

• Supervision during erection of cranes

• Site engineering

• Route survey

• Reviews of transportation and erection proposals

• Review of calculations of ground loadings

• Review of lifting proposals

• Site attendance/consultancy during assembly of the crane

and erection of heavy loads

Operations


Transport FCCU internals

Column Transport and erection 350 tonnes Motiva Texas USA - Crude Expansion Project

Exxon Fawley – FCCU regenerator revamp

• Plan and design review

• Supervision during erection of the

crane

• Site engineering during installation

• Consultancy on behalf of the owner


• Route survey

• Plan review land transport

• Various consultancy

• Various reviews of transportation and

erection proposals of HL’s

• Review of calculations of ground

loadings

• Review of various lifting proposals


• Route survey

• Plan review land transport

• Various consultancy

Operations Project examples


• Various reviews of CC 8800 twin assembly plans

• Review of calculations of ground loadings

• Review of various lifting proposals

• Site attendance/consultancy during assembly of the crane

and erection of HL’s

Operations Project examples

Consultancy ExxonMobil Singapore: Parallel Train Project


Seminars and training

Euro-Rigging provides world wide heavy lift seminars and (refresher) rigging and lifting courses

The Euro-Rigging rigging course covers:

1. Rigging introduction

2. Safety

3. Lifting equipment

4. Pull lift / Lever hoist and chain hoist

5. Shackles and eye bolts

6. Endless roundslings

7. Beam clamps and beam trolley’s

8. Attaching loads

9. Lifting scaffolding and lifting/trolley beams

10. Calculation of W.L.L. by utilizationfactors


Special access onshore and offshore

Temporary and permanent access devices

When scaffolding or cranes are not the most economical

or best solution we provide engineered solutions for your

access challenges on & offshore

• Design of access devices

• Method statement and risk assessment

• Construction, testing and certifying of equipment

• Execution of special access projects(specialized partners)

Special access constructions for:

• Spheres, Storage tanks, Reactors and Columns

• Offshore suspended platforms for inspection access


Euro-Rigging successfully completed over 250 offshore projects

Our offshore expertise

• Non-routine lifting

• Engineering and production of offshore lifting equipment

• Engineering and installation of platform extensions

• Decommissioning and lifetime extension projects

• Offshore access engineering and equipment where

scaffolding is not the best solution

We are working for

• Owners and (sub)contractors in the offshore industry

• All major lifting and transportation companies

• EPCI contractors serving Oil & Gas

Euro Rigging offshore devision expertise and customers


Offshore- Flare tip replacement

Euro-Rigging offers a complete flare tip replacement package

for onshore and offshore flares.

The package consists out of:

• Handling study, including method statement with 3d

diagrams

• Flare tip replacement equipment, tested, preserved and

third-party certified

• Execution support from preparation to execution

We design flare tip handling studies and equipment for:

• Onshore from guy wired to retractable flares

• Offshore from platforms (booms and stacks) to challenging

flare tip replacements on FPSOs

Fixed, retractable davits Elevator systems

Temporary A-frames Temporary davits


Non-routine lifting - Flare tip replacement Temporary davit and temporary A-frame


Non-routine lifting - Flare tip replacement From retracted davit to operational davit


Offshore container (HVAC-Unit) lifting Temporary lifting device

Non-routine lifting – Temporary lifting devices


Non-routine lifting – Offshore rigging, lifting and installation

Strongback and riser installation AJS Switch room installation Taqa


Exchange MRU Sections Taqa Riser installation Taqa


The lower part of a 10 meter

vessel was replaced by

cutting and jacking the vessel.

The removed parts where

brought out by means of

rigging to a lay down area in

reach of the deck crane.


Installation ( skidding and lifting) of a VGRU-unit


Exchange ( skidding and lifting) of compressor and gas engine


1. Method statement consisting out of:

- Project description

- Logistic plan

- Transport plan

- Lift plan

- Planning

- Asset and equipment list

- Site preparation (logistic and site improvement)

- Risk Analysis

2. Equipment: Lifting tools, sea fastening, load spreading

3. Project Management during the complete project

Wind Energy

Wind farm installation project engineering (onshore or offshore).

www.windfarm-solutions.com

http://www.windfarm-solutions.com/




Wind Energy Wind Energy

Lifting plans and layouts


Wind Energy

Handling equipment design and supply


Upending tool

Upending tool

Pile Gripper frame

Upending hinge

Pile Gripper frame

Anode Frame lifting tool





Transition piece sea fastening

Offshore wind energy

Sea fastening


Sea fastening / bottom frame Ampelmann






Crane design and engineering


Design of a back stay tension ring (BSTR) for the m1200 at the Sea Jack






Barge reinforcement


Design and engineering of a pedestal crane and barge reinforcement








Design and engineering of a boom and A-Frame for erection of offshore wind turbines


• Layout design

• FE-analyses






Upgrade Svanen with equipment for erection of offshore wind turbines


• Layout design

• FE-analyses









A few references

http://www.paccar.com/

../../Archief/INDIRECT/Presentatie (Standaard)/

http://www.ginaf.nl/home.asp

http://www.manitowoccranes.com/manitowoc/nav/Main_NoFrames.asp?SelectedDN=CN=Homebutton,CN=CranesPublic,CN=English,OU=Nav,OU=Manitowoc,DC=manitowoc,DC=tech,DC=int,DC=digex,DC=com&Session=TRUE

http://www.besix.com/en/index.aspx

http://www.bp.com/retailhomepage.do?categoryId=6010&contentId=7015759

http://www.hexion.com/home.aspx

http://www.brush.eu/index.html

http://www.pvecranes.com/index.asp

http://hillcon.nl/


Thank you for your attention

For more information please visit our websites

www.eurorigging.nl

www.riggingamericas.com www.windfarm-solutions.com

www.3dliftplan.com

Euro-Rigging B.V. Savannahweg 69 3542AW Utrecht The Netherlands

T: +31 (0)30 2 40 80 60 F: +31 (0)30 2 41 47 67

http://www.eurorigging.nl/

http://riggingamericas.com/




http://www.3dliftplan.com/

Euro-Rigging presentation 2013

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Transcript of Euro-Rigging presentation 2013