Eureka Welding Alloys - Attenzioneeurekaweldingalloys.com/.../techdata/old/CHKPZEUREKA.docx · Web...

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D.G.WELD S.r.l. SALDATURA STAMPI ED ATTREZZATURE VIA PAVIA, 7/9 -21049 TRADATE (VA) ITALY Tel: 0331-812785; fax 0331-812971 Ufficio tecnico 0331.812718 [email protected] QUOTATION: # OF / 78 / @ 12 October 2012 SEDE LEGALE: VIA STAURENGHI,9 – 21100 VARESE – CAP.SOCIALE € 101.276,00 I.V. – COD FISCALE E ISCR.REG.IMPRESE 02712460126 (VA) P.IVA 02712460126 – R.E.A. VARESE 279823 – TRIBUNALE DI VARESE

Transcript of Eureka Welding Alloys - Attenzioneeurekaweldingalloys.com/.../techdata/old/CHKPZEUREKA.docx · Web...

Page 1: Eureka Welding Alloys - Attenzioneeurekaweldingalloys.com/.../techdata/old/CHKPZEUREKA.docx · Web viewThis quotation refers to a standard automated die welding set up for welding

D.G.WELD S.r.l.SALDATURA STAMPI ED ATTREZZATURE

VIA PAVIA, 7/9 -21049 TRADATE (VA) ITALYTel: 0331-812785; fax 0331-812971Ufficio tecnico [email protected]

QUOTATION:

# OF / 78 / @

12 October 2012

SEDE LEGALE: VIA STAURENGHI,9 – 21100 VARESE – CAP.SOCIALE € 101.276,00 I.V. – COD FISCALE E ISCR.REG.IMPRESE 02712460126 (VA)P.IVA 02712460126 – R.E.A. VARESE 279823 – TRIBUNALE DI VARESE

Page 2: Eureka Welding Alloys - Attenzioneeurekaweldingalloys.com/.../techdata/old/CHKPZEUREKA.docx · Web viewThis quotation refers to a standard automated die welding set up for welding

ROBO WELDING

Die Welding Robotic System Standard NEW SYSTEM

This quotation refers to a standard automated die welding set up for welding of forge dies and tools.This solution is designed for small and medium size dies ( up to 1,2 mt impression).System can be programmed by any CAD-CAM operator and used easily by trained personnel.

ADVANTAGES:

- Easy to Program.

- Precise Deposition of metal (3-5mm extra) allows material saving and reduction of welding time

- Due to reduced and precise deposition of metal the machining (roughing) time will be reduced by 20%

SEDE LEGALE: VIA STAURENGHI,9 – 21100 VARESE – CAP.SOCIALE € 101.276,00 I.V. – COD FISCALE E ISCR.REG.IMPRESE 02712460126 (VA)P.IVA 02712460126 – R.E.A. VARESE 279823 – TRIBUNALE DI VARESE

Page 3: Eureka Welding Alloys - Attenzioneeurekaweldingalloys.com/.../techdata/old/CHKPZEUREKA.docx · Web viewThis quotation refers to a standard automated die welding set up for welding

- 1 Operator can run up to 3 robots at the same time Reduced man power requirements

- Process is fully under control from gouging inspection to each weld step and to final dimension of weld deposit allowing fast optimization of process and identification of mistakes. Human variable and influence on the process is reduced to minimum

Part 1. HARDWARE System includes:

1. Robot Motoman\Kuka 6 axis, 6 kgs payload, 1900 mm outreach with latest controller unit (DX100 or KRC 04)2. Programming Teach Pendant , colour touch screen with 8 mt cable3. Welding machine FRONIUS TPS 5000

Power source with 500 AMP 60% Duty Cycle, 350 Amps 100% duty cycle, allows continuous welding with wire up to 1,6 mm diameter (Suggested)

4. FRONIUS Wire feeder with 1,6 mm drive rolls set up5. ROBACTA 700 Amps Water cooled torch6. Automatic Torch cleaner7. BINZEL Anti-collision system CAT 28. Welding cables Kit (6 mt), welding wire conduits9. Safety panels, photocells and curtains 10. Installation in RUSSIA (2 days)

SEDE LEGALE: VIA STAURENGHI,9 – 21100 VARESE – CAP.SOCIALE € 101.276,00 I.V. – COD FISCALE E ISCR.REG.IMPRESE 02712460126 (VA)P.IVA 02712460126 – R.E.A. VARESE 279823 – TRIBUNALE DI VARESE

Page 4: Eureka Welding Alloys - Attenzioneeurekaweldingalloys.com/.../techdata/old/CHKPZEUREKA.docx · Web viewThis quotation refers to a standard automated die welding set up for welding

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Part 2. SOFTWARE Software package will allow the programming of robot by any CAD-CAM operator and will guarantee accurate presetting of robot\die positioning, collision detecting and movement problems.

1. Software ROBOWELDING for offline programming of welding paths. Software automatically splits volume to be welded in layers and determines welding tracks. With this software operator is able to:

a. Correct and modify welding paths parameters such as beads interpass distance, angle of the torch, direction of the beads, step in “Z” etc.

b. Create the ideal target geometry and optimize it for best metal deposition resultc. Program manually gouged dies by multilayer d. Program single layer for coating type of welding

2. Software ROBOMOVE is a post processor that will translate CAM paths into robot language and through a virtual cell, created specifically for CHKPZ, will allow simulation, evaluation and correction of potential movement problems.

ROBOWELDING

ROBOMOVE

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Part 4. TRAINING Training will be held in the first part in Italy and the second part after installation in CHKPZSEDE LEGALE: VIA STAURENGHI,9 – 21100 VARESE – CAP.SOCIALE € 101.276,00 I.V. – COD FISCALE E ISCR.REG.IMPRESE 02712460126 (VA)

P.IVA 02712460126 – R.E.A. VARESE 279823 – TRIBUNALE DI VARESE

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Training will be given to CAD CAM programming personnel with and to robot operator.All the start up phase and base programming and management of robot will be reviewed during the1st training session.Training time is estimated in 5 days in Italy + 5 Days in RussiaTraining program will include:

1. Start up phase and functional check of complete installed system2. Review of software for management of robot movement and post processing3. Review of principles and strategies for preparations of models and .stl files for 1st welding of a new shape (control

that scan system in CHKPZ performs what needed by the robot system) 4. Programming and welding of 1 die set

Part 5. KNOW- HOW TRANSFER AND PATENT LINCENCE FEE (UNA TANTUM) Transfer of this technology will be subject to a “Know-how transfer secrecy agreement” and a one time licence fee for patent (patent pending)

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Part 5. SCANNING EQUIPMENT (optional) Fast laser scanning equipment is required.Training in management of mesh and file along with basic training in usage of equipment (if provided by DGW)

Total price of COMPLETE ROBOT SYSTEM installed and working in RUSSIA:Euro 157.000

SCANNING SYSTEM (optional)Euro 52.000

_____________________________________________________________________________________________________________________________Time Frame (estimated):6 weeks to receive hardware components in house1 week for interface and testing2 weeks to create dedicated robot cell and postprocessor

SEDE LEGALE: VIA STAURENGHI,9 – 21100 VARESE – CAP.SOCIALE € 101.276,00 I.V. – COD FISCALE E ISCR.REG.IMPRESE 02712460126 (VA)P.IVA 02712460126 – R.E.A. VARESE 279823 – TRIBUNALE DI VARESE

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2 week Training

Price does NOT include:- Any preparation work in the area where robot will be installed- Hotel and transportation of D.G. Weld personnel inside RUSSIA- Transport of equipment from Italy to RUSSIA

Payment terms:40% at PO release35% After positive start up and finalized training in CHKPZ 25% After 60 days of start up

Sincerely,Luca GiamberiniD.G.Weld srl

SEDE LEGALE: VIA STAURENGHI,9 – 21100 VARESE – CAP.SOCIALE € 101.276,00 I.V. – COD FISCALE E ISCR.REG.IMPRESE 02712460126 (VA)P.IVA 02712460126 – R.E.A. VARESE 279823 – TRIBUNALE DI VARESE