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ORIGINAL PAPER
Physical structure and thermal behavior of ethylcellulose
M. Davidovich-Pinhas S. Barbut
A. G. Marangoni
Received: 24 May 2014 / Accepted: 23 July 2014 / Published online: 1 August 2014
Springer Science+Business Media Dordrecht 2014
Abstract The physical structure and properties of
ethylcellulose (EC) powders of different molecular
weights were examined. A molecular weight in the
range of 20144 kDa with a large polydispersity was
determined. EC thermal analysis revealed a glass
transition at *130 C and a melting temperature at*180 C. Glass transition temperatures increasedwith polymer molecular weight. Wide angle (WAXS)
analysis detected an amorphous broad peak at
q = 1.5 A-1 and a distinct Braggs peak at 12.6 A,
which seems to be related to a supramolecular ordered
structure of the polymer. These observations were
confirmed using high temperature powder X-ray
diffraction analysis where the crystalline peak disap-
peared above the melting temperature of the polymer.
Ultra-small angle (USAXS) results were fitted to the
Bouacage fractal unified model and fractals with an
average size of 100600 nm with a relatively smooth
surface were predicted. This prediction was confirmed
by transmission electron microscopy (TEM) images.
According to our results, the EC polymer has a semi-
crystalline structure, with crystalline domains within
an amorphous background.
Keywords Ethyl cellulose Semi-crystalline Powder Fractal X-ray scattering
Introduction
Organisms such as plants, algae and some bacteria
produce different types of carbohydrate polymers due
to their ability to photosynthetically fix carbon diox-
ide. Approximately half of this biomass is comprised
of the cellulose biopolymer which is an important
structural component of the cell wall of many plants.
Cellulose and its derivatives are important industrial
materials used widely in the food, pharmaceutical,
plastic, textile and cosmetic industries (Perez and
Samain 2010).
Ethylcellulose (EC) is a linear polysaccharide
derived from cellulose. Its commercial production
involves the replacement of the celluloses hydroxyl
end groups with ethyl end groups. The synthesis of EC
comprises the dissolution of cellulose in an alkali
solution in order to break down the cellulose supra-
molecular structure followed by the addition of ethyl
chloride gas which interacts with the alkalized cellu-
lose (Atalla and Isogai 1998). The relative reactivity of
the cellulose hydroxyl end groups was found to be
OHC6 OHC2 [ OHC3 (Roy et al. 2009). Thefinal product is characterized by the degree of
substitution (DS) or ethoxy content. Water solubility
is achieved with DS in the range of 1.01.5 while
solubility in organic solvents is achieved with DS
values in the range of 2.42.5 (Koch 1937).
Ethylcellulose displays a variety of properties
allowing it to be used in a wide range of applications.
Its physical properties such as high flexibility,
M. Davidovich-Pinhas S. Barbut A. G. Marangoni (&)University of Guelph, Guelph, ON, Canada
e-mail: [email protected]
123
Cellulose (2014) 21:32433255
DOI 10.1007/s10570-014-0377-1
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thermoplasticity, considerable mechanical strength,
film forming ability, toughness and transparency allow
it to be used in coating applications in a variety of
products (Koch 1937). Its compatibility with organic
materials allows it to be used as a rheology modifier in
films, binders, adhesives, and hot blends with other
polymers and ceramic (Knill and Kennedy 1998). In
addition its tasteless, odorless, non-caloric and phys-
iological inert character, make it a suitable candidate
to be used in pharmaceutical (Rekhi and Jambhekar
1995), personal care products (Aiache et al. 1992) and
foods (Hughes et al. 2009; Zetzl et al. 2012). Several
pharmaceutical applications include using EC as a
drug carrier in dry tablets (Crowley et al. 2004; Maki
et al. 2006; Repka et al. 2007; Yu et al. 2006) where
the EC powder is either directly compressed with the
drug (Maki et al. 2006; Yu et al. 2006) or combined
with the drug using a hot-melt extrusion technique
(Repka et al. 2007). This design allows the control of
the drug release according to the tablets structure and
properties, based on pore size, glass transition and
melting temperature, which are directly related to the
powder characteristics. Thus studying the EC powder
structure and properties could potentially contribute to
better understanding EC behavior and function during
processing and handling in the above mentioned
applications.
In this study, we characterize EC powder structure
and properties using a variety of techniques. EC
molecular weight was determined using high perfor-
mance liquid chromatography (HPLC), while powder
thermal properties were analyzed by means of differ-
ential scanning calorimetry. ECs solid state structure
was examined using powder X-ray diffraction in the
wide angle (WAXS), small angle (SAXS) and ultra-
small angle (USAXS) regions. USAXS results were
analyzed using the Beaucage unified model fit and the
proposed supramolecular powder structure confirmed
by transmission electron microscopy (TEM).
Materials and methods
Materials
Ethylcellulose, EthocelTM brand of different viscosi-
ties (4 cP, 10 cP, 20 cP, 45 cP, 100 cP, 300 cP) with
degree of substitution of *2.5 were obtained fromDow Chemical Company (Midland, MI, USA) and
used as received. Viscosities of a 5 % (w/v) polymer
solution in 80 % toluene and 20 % ethanol solution
measured at 25 C are reported by the manufacturer asan indication for the average molecular weight of the
polymer (Ethylcellulose polymers technical handbook
2005).
Molecular weight determination
The molecular weights of the different EC samples
were determined using size-exclusion-high-perfor-
mance liquid chromatography (SE-HPLC).
The following instrumentation was used: Spectra
Systems (model SCM100, Providence, RI, USA),
degasser, pump (P1000), auto sampler (AS3500) and
control unit (SN4000). A Sedex75 Evaporative Light
Scattering Detector (SEDERE, Alfortville Cedex,
France) was connected to a computer through a
NCI900 Network Chromatography Interface (Perkin-
Elmer, Woodbridge, ON, Canada). For an effective
SE-HPLC procedure, four Styragel columns (Waters
Corporation Mississauga, ON, Canada) were con-
nected in the following order: (1) Guard column (2)
HR 5E (effective Mw range 2 9 1034 9 106), (3)
HR 5E and (4) HR 4E (effective Mw range 5 9
101105). EC samples were dissolved in toluene to a
final concentration of 0.20.3 % (w/v) as recom-
mended by the column manufacturer. The amount
injected was 20 ll; the flow rate was 0.3 ml/min; thecolumns were operated at room temperature. The same
sample was injected three (n = 3) times in order to
check the reproducibility of the technique.
A calibration curve was obtained using polystyrene
standards (ReadyCal Standards, Polymer Standards
Service, Amherst, MA, USA). The kit consists of 3
vials (named Green, Red and White), each containing
4 polystyrene standards with a narrow molecular
weight range. The standards were prepared according
to the manufacturers instructions and analyzed using
the above mentioned instrument. A calibration curve
was obtained from the ReadyCal standards chromato-
grams, based on the elution time and the peak
molecular weight (Mp). An equation Mp = A exp
(-kt) was constructed and further used for the
determination of EC peak molecular weight. The
polydispersity index (PDI) was calculated from
the ratio PDI = Mw/Mn. The mass molecular weight,
Mw, and the number molecular weight, Mn, were
calculated using the following equations,
3244 Cellulose (2014) 21:32433255
123
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Mn P
i hiP
ihi=Mi
1
Mw P
i hi MiPi hi
2
here hi is the height (from baseline) of the chromato-
gram curve at the ith elution increment and Mi is the
molecular weight of species eluting at this increment.
Mi is calculated from the calibration curve.
Differential scanning calorimetry (DSC)
Powder thermal behavior was analyzed using Mettler-
Toledo DSC 1 instrument (Mississauga, ON, Canada).
67 mg of EC powder was placed in a sealed
aluminum pan. Experiments were conducted using
5 min-1 heating/cooling rate with 3040 ml/minnitrogen flow rate. Two heatingcooling runs from 25
to 200 C were carried out for each sample.
Room temperature X-ray analysis
Wide angle X-ray scattering (WAXS) data was
collected using a Rigaku Multiplex Powder X-ray
diffractometer (Rigaku, Tokyo, Japan). The apparatus
was set with a 1/2 divergence slit, a 1/2 scatter slitand 0.3 mm receiving slit. The accelerating voltage
and current of the X-ray copper tube were set at 40 kV
and 44 mA, respectively. Scans were performed from
1.135 at a scanning rate of 0.3 min-1. Intensity as afunction of 2h data was converted to q using q = 4psin(h)/k, where k = 1.54 A for copper. Powder sam-ples were mounted on a glass sample holder and
introduced into the instrument at room temperature.
Ultra Small Angle X-ray Scattering (USAXS) and
Small Angle X-ray Scattering (SAXS) experiments
were conducted in the APS Argonne synchrotron
facility (Chicago, IL, USA) sector 15 (ChemMat-
CARS). The USAXS instrument included optional
SAXS camera connected to a Pilatus 100 k detector
(Dectris, Switzerland). USAXS experiments were
performed with 24 keV X-ray energy (Ilavsky et al.
2009, 2012). SAXS experiments were performed with
30 keV X-ray energy and 1.8 m sample-detector
distance (Freelon et al. 2013). Data reduction and
analysis was done using Nika (Ilavsky 2012) and Irena
(Ilavsky and Jemian 2009) software. EC powder was
mounted within a Grace-Bio silicone sample holder
(Grace Bio-Labs, Bend, Oregon) and sandwiched
between two glass cover slits.
The scattering pattern from the empty cell was
subtracted from all samples.
High temperature X-ray analysis
High temperature X-ray analysis was performed in the
APS Argonne synchrotron facility (Chicago, IL, USA)
sector 15 (ChemMatCARS). The USAXS instrument
included optional SAXS and WAXS cameras each
connected to Pilatus 100 k detector (Dectris, Switzer-
land). USAXS experiments were performed with
24 keV X-ray energy (Ilavsky et al. 2009, 2012). Data
collection for the SAXS and WAXS region was
performed using two different detectors with 0.5 and
0.2 m sample-detector distance, respectively. Data
reduction and analysis was done using Nika (Ilavsky
2012) and Irena (Ilavsky and Jemian 2009) software.
High temperature experiments were performed
using a temperature control stage (Linkam Scientific
Instruments, Tadworth, Surrey, UK). EC 10 cP
powder was mounted within a Grace-Bio silicone
sample holder (Grace Bio-Labs, Bend, Oregon) and
sandwiched between two glass cover slits. Experi-
ments were conducted using 10 C/min cooling/heat-ing rate and the data was collected at 25, 120, 150 and
200 C during the heating and at 25 C after cooling.The WAXS/SAXS data was analyzed using Peakfit
software (System Software, San Jose, CA, USA)
where the area of each peak was determined. The
peaks were fitted using exponential baseline correc-
tion and Gaussian convolution smoothing. An asym-
metric double Gaussian cumulative peak type with
varied width and shape was used. The ratio between
the Braggs peak at q = 0.5 A-1, ABragg, and the
amorphous peak at q = 1.5 A-1, Aamorphous, were
determined.
Transmission electron microscopy (TEM)
The powder sample was fixed by embedding it in Epon
resin (Canemco & Marivac Ltd, Lakefield, Quebec,
Canada), creating 80 nm thick sections and mounting
it on a 200 mesh copper/formvar grids (Canemco &
Marivac Ltd, Lakefield, Quebec, Canada). TEM
images were recorded using Tecnai G2 F2 instrument
(FEI, Hillsboro, OR, USA) at 120 keV equipped with
a Gatan 4 K CCD camera (Gatan Inc., Warrendale,
Cellulose (2014) 21:32433255 3245
123
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PA, USA) connected to Digital Micrograph software
(Gatan Inc., Warrendale, PA, USA).
Results and discussion
Molecular weight determination
Most experimental techniques used to determine EC
molecular weight have been based on the Mark-
Houwink equation (Moore and Brown 1959; Morris
et al. 1981). This equation relates the polymers
intrinsic viscosity to its molecular weight using the
parameters a and k,
g k Ma 3Both a and k are determined experimentally for
specific polymer, solvent and temperature.
Here we use high performance liquid chromatog-
raphy (HPLC) to determine EC molecular weight. The
chromatograms of six types of EC are presented in
Fig. 1. As can be seen from the resolution of the peaks,
the HPLC system was capable of separating the EC
polymers effectively.
Overall, as evidenced by the broad peak and
calculated PDI (Table 1), the samples are very poly-
disperse. Polydispersity has a value of 1 for macro-
molecules with a single molecular weight
(monodisperse), and the value increases with increas-
ing polydispersity. Large value and wide range of PDI
values can be found for various synthetic polymers
(Ward 1981).
The peak molecular weight of the EC was deter-
mined using the standards chromatograms. A cali-
bration curve was obtained from the standards elution
time and the peak molecular weight (Mp),
Mp 9:931 109 e0:624t 4The elution time (Table 1) corresponding to the
peak maximum for each sample was determined
manually from the data and converted to MP using
the above equation.
Thermal analysis
Figure 2 presents typical DSC thermogram obtained
for EC 45 cP. Results suggest the existence of two
reversible thermal events occurring at approximately
130 and 180 C during heating and at 120 and 180 C
Fig. 1 Chromatograms obtained for the various ethylcellulosesamples
Table 1 Estimated peak molecular weight (Mp) and polydis-persity index (PDI) calculated from HPLC data
Ethyl
cellulose
type
Peak elution
time (min)
Estimated peak
molecular weight,
Mp (kDa)
PDI
4 cP 32.19 0.13 19 1.5 59.5 24.8
10 cP 31.55 0.37 28.6 6.2 51.8 13.5
20 cP 30.59 0.33 51.9 10 56.0 4.5
45 cP 30.05 0.32 72.8 15 81.3 3.6
100 cP 29.91 0.45 80.8 24 102.5 10.5
300 cP 28.95 0.28 144.1 24.4 229.7 122
Values represent the average and standard deviation of three
runs of each sample
Fig. 2 Typical DSC thermogram obtained for EC 45 cP. Firstheating/cooling step (solid line), second heating/cooling step
(dash line)
3246 Cellulose (2014) 21:32433255
123
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during cooling. The broad endothermic peak seen at
temperature of up to 100 C during the first heatingrun arises from water loss which typically occurs in
this temperature range (Soares et al. 2004). This peak
was absent from the second heating run.
The thermal event observed at*130 C representsthe EC glass transition temperature which is in
agreement with the manufacturers data sheet and
other published data on EC, reporting transition
temperature in the range of 120135 C (Crowleyet al. 2004; Rowe et al. 1984; Sakellariou et al. 1985;
Tarvainen et al. 2003). A glass transition can occur in
many types of polymers, from linear chain amorphous
polymers to complex grafted co-polymers, as well as
for partially crystalline polymers (Overney et al.
2000). The reversible event, termed the vitrification
process, was identified during cooling at approxi-
mately 120 C for all EC samples, suggesting thermalhysteresis.
The second endothermic thermal event corresponds
to the melting phase transition of EC. According to the
manufacturer datasheet, the melting temperature of
this polymer is in the range of 165173 C. Thereversible exothermic transition, or crystallization
phase transition, was detected at a lower temperature
during cooling, suggesting thermal hysteresis for this
transition as well. It would seem that the material
needs to be undercooled for nucleation and crystal
growth to commence.
Figure 2, reveals reversible phase behavior found
during two cycles of cooling/heating runs. Such
behavior suggests thermal stability of the EC polymer
backbone up to, at least, 200 C. Several studies havesuggested that EC decomposition process begins
around 200 C (Cavalcanti et al. 2004; Follonieret al. 1994). It should be noted that the relatively high
thermal stability of EC contributes to its use in
application such as plastics, food and ceramics; all
require processing at high temperatures.
Figure 3 shows the DSC thermograms obtained for
each EC sample. As mentioned above, the heating
process reveals two thermal events, or phase transi-
tions, the glass transition and the melting transition
while the cooling process reveals two reversible
transitions as well for vitrification and crystallization,
respectively. During the heating stage we identified a
shift in the glass transition and melting peak maxima
with increasing polymer molecular weight. A decrease
in crystallization transition temperature peak with
decrease in polymer molecular weight was identified.
This behavior was found in both the first and second
heating/cooling runs.
Fig. 3 DSC thermogramsobtained for all EC samples
during first (a) and second(c) heating stage and first(b) and second (d) coolingstage using 5 C/mincooling/heating rates
Cellulose (2014) 21:32433255 3247
123
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Figure 4 shows both glass transition and melting
temperatures (during cooling and heating stages). The
analysis reveals an increase in glass transition tem-
perature, Tg, with increasing molecular weight regard-
less of the heating/cooling stages. According to the
Flory-Fox model, an increase in Tg value with
increasing polymer molecular weight is predicted
(Fox and Flory 1950). Closer look at the Tg behavior,
during the heating/cooling stages, reveals higher Tgvalues at the first heating stage compare to the second
stage. It appears from the results (Fig. 4a) that the Tgdecreases after the first run and remains constant in all
subsequent runs. It is possible that the first heating run
eliminated local inhomogenities which induce a
higher Tg value (Overney et al. 2000; Roudaut et al.
2004). It is possible that due to the hydrophobic nature
of EC the water present in the powder is responsible
for this inhomogeneity which disappears after the first
heating run due to water loss.
The melting/crystallization transitions also display
a positive relationship with polymer molecular weight.
Increase in melting/crystallization temperatures with
polymer molecular weight were detected regardless of
the heating/cooling stages. Previous work done with
synthetic semi-crystallite polymers has shown an
increase in the melting temperature with increasing
polymer molecular weight (Flory and Vrij 1963;
Gopalan and Mandelkern 1967). Similar behavior was
observed by Roos and Karel (1991) who worked with
various food polysaccharides. The melting or crystal-
lization transition appears to be reversible with respect
to the first and second runs, where the same melting
temperature and crystallization temperature were
obtained for both runs. However, higher melting
temperatures, compared to crystallization tempera-
tures, were detected in all EC samples. Such hysteresis
behavior was also observed in gellan, kappa carra-
geenan and agar gels (Sandford et al. 1984).
The presence of both a reversible glass transition as
well as melting transition in all EC samples suggests a
semi-crystallite polymer behavior. Therefore it can be
concluded that according to the thermal data, the EC
consist of both ordered crystallite and dis-
ordered amorphous areas. This observation will be
further discussed in the following section.
Structure analysis
Figure 5 shows the X-ray diffraction spectra obtained
from all three techniques (WAXS, SAXS and
USAXS) for EC 10 cP (5a) and EC 100 cP (5b) at
room temperature. Both samples have similar scatter-
ing patterns suggesting similar powder structures. The
data spans a wide range of q values
(10-5 \ q \ 10?1). Due to the wide range of lengthscales involved, the data will be analyzed separately.
The SAXS/WAXS region (q [ 0.1 A-1) revealstwo characteristic peaks located at approximately
q = 0.5 A-1 and q = 1.5 A-1 for both EC samples.
Previous work on cellulose and methylated celluloses
assigned the peak centered at around q = 1.5 A-1 to
the presence of amorphous polymer chains (Kondo
and Sawatari 1996). In this study, fully amorphous
samples were prepared by dissolving cellulose and its
derivatives in different organic solvents (i.e., metha-
nol, chloroform or N,N-dimethylacetamide) for few
days in order to destroy the polymers supra-molecular
structure. Other studies on amorphous cellulose also
correlated this peak to the presence of disordered
amorphous regions (Jeffries 1968; Nelson and
Fig. 4 Glass transition temperatures, Tg (a) and meltingtemperatures, Tm (b) obtained from the DSC thermograms
3248 Cellulose (2014) 21:32433255
123
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OConner 1964). The broad Bragg peak at q = 0.5
A-1 corresponds to a lattice parameter of 12.6 A.
These results suggest some level of order within the
amorphous background, in agreement with DSC
results mentioned above, suggesting the existence of
both amorphous and crystalline regions within the EC
polymer.
According to the manufacturers data sheet, EC
synthesis involves alkaline treatment of the native
cellulose, in order to create alkali cellulose, followed
by the addition of ethyl chloride gas, leading to the
final EC product. Several studies have focused on the
effects of alkaline treatment on cellulose structure
with an emphasis on the order/disorder transition
(Isogai and Atalla 1998; Jeffries 1968; Zuluaga et al.
2009). This transition occurs due to hydrogen-bond
breaking which leads to rearrangement of the inter-
molecular network in order to stabilize the conforma-
tion, even in the amorphous state (Nelson and
OConner 1964). It is possible that this treatment
contributed to the dis-ordered structure demonstrated
by the wide and broad peaks obtained in the EC XRD
patterns. Furthermore, it was suggested that this
treatment interferes with chain association responsible
for the formation of cellulose crystalline structure.
Cellulose crystalline structure is based on a 3D
arrangement of the polymer chains via intra- and inter-
chain hydrogen bonds (French 2012; Osullivan
1997). Different crystallite unit cell dimensions were
determined for different cellulose types and sources.
However, an agreement was reported for the cellulose
subunit length along the polymer chain of 10.4 A
(dimer length), regardless of the polymer source or
type (Osullivan 1997). Hydrogen bonding interac-
tions are possible between the three free hydroxyl end
groups present in the cellulose backbone. More
specifically, intra-chain association can take place
between OH end-group at the C2 with OH end-group at
the C6 position of neighboring rings or OH end-group
at the C3 position with the O in neighboring rings from
the same polymer backbone. Inter-chain interactions
are available between OH end-group at the C2, C3, and
C6 positions from different polymer chains.
It was found that the substitution of each OH end-
group in the EC glucose monomers has different
effects on the final ability of the polymer to crystallize.
More specifically, it seems that the C6 position may be
favorably involved in inter-chain hydrogen bonding,
which leads to chain association (Kondo 1998).
However, the C6 hydroxyl has the higher relative
reactivity for substitution (Roy et al. 2009). In
addition, according to the manufacturers handbook,
EC production involves the random addition of ethoxy
groups to the native OH groups, inducing a very high
degree of substitution (2.5 out of 3.0). These will
translate to a large decrease in the hydrogen bonding
ability of the polymer. However, it appears that the EC
polymer chains still have the ability to form a semi-
crystalline structure via the remaining H-bonds and
possibly via van der Waals interactions (Kondo 1998).
Previous XRD and computational molecular modeling
work has demonstrated the important role of van der
Waals forces in cellulose crystallization (Agarwal
et al. 2011; Cousins and Brown 1995). Therefore, we
can assume that EC molecules arrange into a different
crystalline structure compared to a native cellulose
crystal.
Previous work on the effects of high temperature on
cellulose structure demonstrated a lateral expansion of
the unit cell upon temperature increase, meaning
Fig. 5 USAXS (solid), SAXS (dash) and WAXS (dark graysolid) data obtained for EC 10 cP (a) and EC 100 cP (b)
Cellulose (2014) 21:32433255 3249
123
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increase in the distance between chains due to
disruption of inter-chain hydrogen bonds. However,
changes in the repeating length along the polymer
chain, i.e., the dimer dimension, were not detected
(Agarwal et al. 2011; Wada 2002; Wada et al. 2010).
This observation could explain the presence of only
one characteristic lattice parameter in the EC samples,
where the derivatization process leads to a reduction in
hydrogen bonding ability and lateral association
between the chains. We obtained a characteristic
length of 12.6 A which has a similar order of
magnitude as the dimer length in a native cellulose
chain (Osullivan 1997).
The USAXS/SAXS q region (q \ 0.1 A-1) revealsa complex system having three characteristic slopes
(Fig. 5). Such a system can be described by the unified
model developed by Beaucage (1995, 1996). The
unified model describes systems over a wide range of q
values in terms of structural levels. A structural level
in scattering is described by the Guiniers law, and a
power law, which on a loglog scale is reflected by a
knee and a linear region, respectively. In this model,
both Guinier and Porod regimes are combined in a
single equation which describes the scattering I(q) of
any system containing a random distribution of
structures,
Iq Xn
i1G exp q
2R2g;i
3
!
B exp q2R2g;i13
!erf 3
qRg;i6
p
q
2
4
3
5
Pi 5
The first term describes the Guinier region which
represents scatterers having approximately spherical
structure characterized by an average radius of gyra-
tion, Rg. The second term describes the power-law
region characterized by an exponent P which provides
information regarding the nature of the particles
described by the Guinier region. G and B are the
Guinier and the power law scale factors, respectively.
Figure 6 shows the USAXS/SAXS data and corre-
sponding model fits obtained by assuming three levels
in the unified model using the Irena package software
(Ilavsky and Jemian 2009) implanted in Igor (Wave-
Metrics, Portland, OR, USA). The parameters
obtained from the model fit are summarized in
Table 2. From the fit parameters, it appears that both
samples share similar characteristic length scales and
slopes.
The radius of gyration obtained for both samples
suggests structures having an average length scale of
between 1,000 to 6,000 A. Such a length scale could
represent either large particles or large ensembles of
smaller particles (aggregates or clusters) where the
primary particles were not detected in the X-ray
results.
The power law slope values are analyzed with
respect to the q region obtained. In the higher q regime
the scattering intensity decays according to Porod law
for surface fractal structure (Schaefer and Hurd 1990):
I q q6Ds 6where Ds is the surface fractal dimension. We have
obtained a slope of -3.8 which can be referred to as
surface fractal dimension, Ds, of 2.2 suggesting a
relatively smooth surface (Schaefer and Hurd 1990).
Fig. 6 USAXS data and the unified fit (solid line) obtainedusing Irena package (Ilavsky and Jemian 2009) for EC 10cP
(a) and EC 100cP (b)
3250 Cellulose (2014) 21:32433255
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In the intermediate q-value regime the scattering
curve of mass fractal structure can be described as
(Schaefer and Hurd 1990):
I q qDf 7where Df is the mass fractal dimension. Fractal
dimensions can be non-integer or fractional and can
vary between 1 and 3 for an object embedded in a 3D
space (Schaefer and Hurd 1990). We have obtained a
mass fractal dimension of 2.8 for both samples,
suggesting a spherical structure. Skillas et al. (2002)
reported a fractal dimension of 2.5 and 2.7 for two
different organic pigment powder samples embedded
in poly(methyl-methacrylate) matrix.
In conclusion, the USAXS analysis suggests a
fractal structure of smaller particles having an average
aggregate dimension of 1,0006,000 A with a semi-
smooth surface for both EC 10cP and EC 100cP
samples. In order to verify these results TEM images
of EC 100 cP powder were taken (Fig. 7).
Transmission electron microscopy images of the
EC powder are presented in Fig. 7. Micrographs
suggest that the EC primary powder particles are
spherical and form aggregates with a relatively smooth
surface, with effective dimension of a couple hundred
nm. This result is in agreement with the USAXS
analysis. Previous work on EC particles reported the
presence of aggregates of primary particles with a
mean size of approximately 4 lm, similar to ourresults (Duarte et al. 2006).
According to the data obtained from both X-ray
analysis and TEM imaging, it seems that the EC
powder forms density inhomogeneous colloidal aggre-
gates. Due to the shape of the aggregates seen by TEM
and the fractal dimension of 2.8 obtained from the
USAXS experiments, it seems that EC powder aggre-
gates could have been formed via a particle-cluster
diffusion limited aggregation process in 3-dimensions,
followed by some densification (Jullien 1987). Witten
and Sander (1983) developed the diffusion limited
aggregation model for particle-cluster aggregation.
This process assumes that the rate-limiting step in the
aggregation by Brownian motion is the diffusion of the
particles to the surface of the already existing aggre-
gate or to the initial seed particle (Witten and
Sander 1983). Based on their model, a fractal dimen-
sion of 2.5 is predicted for three dimensional diffusion
limited particle-cluster fractal structures. Further
studies have demonstrated an increase in the fractal
dimension for compact structures due to particle
rearrangement (Jullien 1987; Meakin and Jullien
1985) or denser fractal structures in powder samples
(Sinha et al. 1984). It was also suggested that
aggregation taking place under shear, yields results
that are different than aggregation occurring solely
due to diffusion. This results in the formation of
aggregates with more compact structures where the
fractal dimension can approach a value of 3 (Torres
et al. 1991).
The semi-crystalline nature of EC
In order to verify the semi-crystalline nature of EC a
high temperature X-ray experiment was performed on
EC 10 cP. Figure 8a shows the SAXS/WAXS results
obtained using elevating temperatures. It is evident
from the results that the peak located at q = 0.5 A-1,
corresponds to the ordered polymer region, disap-
pears during the temperature increase. According to
the DSC results, EC 10 cP melt at *178 C meaningthe disappearance of the peak can be correlated to the
melting of the crystalline regions. This result confirm
the assumption that the peak located at q = 0.5 A-1 is
a result of the crystalline structure of the polymer.
Figure 8b shows the USAXS data obtained at the
same temperature range for EC 10 cP. As can be seen
the microstructure illustrated by the powder and
analyzed by the unified model at room temperature
disappears after increasing the temperature above the
glass transition (i.e.,*130 C). All slopes presented inthe unified model converge to a slope of approximately
-4 during the temperature increase, indicating a larger
Table 2 The unified model fit parameters obtained for EC10cP and EC 100cP
Sample Parameter Level 1 Level 2 Level 3
EC 10 cP G 2.88e?06 3.26e?08
Rg [A] 1,106 5,984
B 4.63e-05 0.036 1.84e-05
P 3.79 2.76 3.65
EC 100 cP G 2.86e?07 3.03e?08
Rg [A] 1,935 4,785
B 7.95e-05 0.05 0.18e-03
P 3.78 2.8 3.42
Cellulose (2014) 21:32433255 3251
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particle/aggregate size out of the USAXS detection
range. Therefore it can be concluded that the EC
microstructure collapses due to the heat treatment. It is
interesting to note that the microstructure starts to
change after the glass transition and completely
collapses beyond the melting transition while the
atomic scale structure, i.e., crystallinity, changes only
above the melting temperature.
The ratio between the Braggs peak and amorphous
peak areas, ABragg/Aamorphous, was determined from
SAXS/WAXS curves before and after the melting
using PeakFit software. The results, Fig. 8a, suggest a
ratio of crystalline ordered region to amorphous of
around 0.2 which decreases to 0.07 above the melting
temperature. It seems that the polymer crystalline
structure destroyed during melting and transform to
amorphous state.
Conclusions
Ethylcellulose powder characterization was carried
out by means of size-exclusion HPLC, thermal
analysis, X-ray scattering and TEM imaging.
Ethylcellulose molecular weight was determined in
the range of 20144 kDa with a large polydispersity.
EC thermal analysis revealed a glass transition at
*130 C and a melting temperature at *180 C forall EC samples (4, 10, 20, 45, 100, 300 cP). Reversible
vitrification and crystallization transitions were also
observed in all samples. An increase in the glass
transition, vitrification, melting and crystallization
temperatures with increasing polymer molecular
weight was observed. The presence of both a glass
transition as well as melting transition suggests a semi-
crystallite polymer structure.
Fig. 7 TEM micrographs of EC 100 cP powder embedded in Epon resin
3252 Cellulose (2014) 21:32433255
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Ethylcellulose powder structure was analyzed by
means of X-ray scattering and electron microscopy. At
the atomic scale, we detected an amorphous broad
peak at q = 1.5 A-1 and a distinct Braggs peak at
12.6 A, which seems to be related to a supramolecular
polymer ordered structure. At higher length scales, a
fractal aggregate formed from the aggregation of
primary roughly spherical EC particles was proposed
for both EC 10 cP and EC 100 cP. The USAXS results
were fitted to the Bouacage fractal unified model and
fractals with an average size of 1,0006,000 A were
predicted. This prediction was confirmed using TEM
images. A fractal dimension of 2.8 was observed in
both samples. In addition, a smooth particle surface
was observed in the model fits and TEM images.
High temperature X-ray analysis demonstrated the
disappearance of the Braggs peak above the melting
temperature verifying its crystalline nature. Moreover,
the microstructure of the polymer collapsed during the
same temperature treatment. The degree of crystallinity
suggests a ratio of crystalline ordered region to
amorphous of around 0.2.
According to the results, the EC polymer has a
semi-crystalline structure, with a degree of order
within an amorphous content. The exact nature of the
ordered or crystalline regions is not clear and
therefore additional studies are required.
Acknowledgments Research supported by the OntarioMinistry of Agriculture and Food (OMAF) and the Natural
Sciences and Engineering Research Council of Canada (NSERC).
We acknowledge the technical assistance of Fernanda Peyronel
for setting up experiments and data analysis. The author wish to
thank Dr. Jan Ilavsky from the APS sector 15ID-D USAXS/SAXS
facility for his help conducting both SAXS and USAXS
experiments. ChemMatCARS Sector 15 is principally supported
by the National Science Foundation/Department of Energy under
grant number NSF/CHE-0822838. Use of the Advanced Photon
Source was supported by the U. S. Department of Energy, Office
of Science, Office of Basic Energy Sciences, under Contract No.
DE-AC02-06CH11357.
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Physical structure and thermal behavior of ethylcelluloseAbstractIntroductionMaterials and methodsMaterialsMolecular weight determinationDifferential scanning calorimetry (DSC)Room temperature X-ray analysisHigh temperature X-ray analysisTransmission electron microscopy (TEM)
Results and discussionMolecular weight determinationThermal analysisStructure analysis
The semi-crystalline nature of ECConclusionsAcknowledgmentsReferences