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  • ORIGINAL PAPER

    Physical structure and thermal behavior of ethylcellulose

    M. Davidovich-Pinhas S. Barbut

    A. G. Marangoni

    Received: 24 May 2014 / Accepted: 23 July 2014 / Published online: 1 August 2014

    Springer Science+Business Media Dordrecht 2014

    Abstract The physical structure and properties of

    ethylcellulose (EC) powders of different molecular

    weights were examined. A molecular weight in the

    range of 20144 kDa with a large polydispersity was

    determined. EC thermal analysis revealed a glass

    transition at *130 C and a melting temperature at*180 C. Glass transition temperatures increasedwith polymer molecular weight. Wide angle (WAXS)

    analysis detected an amorphous broad peak at

    q = 1.5 A-1 and a distinct Braggs peak at 12.6 A,

    which seems to be related to a supramolecular ordered

    structure of the polymer. These observations were

    confirmed using high temperature powder X-ray

    diffraction analysis where the crystalline peak disap-

    peared above the melting temperature of the polymer.

    Ultra-small angle (USAXS) results were fitted to the

    Bouacage fractal unified model and fractals with an

    average size of 100600 nm with a relatively smooth

    surface were predicted. This prediction was confirmed

    by transmission electron microscopy (TEM) images.

    According to our results, the EC polymer has a semi-

    crystalline structure, with crystalline domains within

    an amorphous background.

    Keywords Ethyl cellulose Semi-crystalline Powder Fractal X-ray scattering

    Introduction

    Organisms such as plants, algae and some bacteria

    produce different types of carbohydrate polymers due

    to their ability to photosynthetically fix carbon diox-

    ide. Approximately half of this biomass is comprised

    of the cellulose biopolymer which is an important

    structural component of the cell wall of many plants.

    Cellulose and its derivatives are important industrial

    materials used widely in the food, pharmaceutical,

    plastic, textile and cosmetic industries (Perez and

    Samain 2010).

    Ethylcellulose (EC) is a linear polysaccharide

    derived from cellulose. Its commercial production

    involves the replacement of the celluloses hydroxyl

    end groups with ethyl end groups. The synthesis of EC

    comprises the dissolution of cellulose in an alkali

    solution in order to break down the cellulose supra-

    molecular structure followed by the addition of ethyl

    chloride gas which interacts with the alkalized cellu-

    lose (Atalla and Isogai 1998). The relative reactivity of

    the cellulose hydroxyl end groups was found to be

    OHC6 OHC2 [ OHC3 (Roy et al. 2009). Thefinal product is characterized by the degree of

    substitution (DS) or ethoxy content. Water solubility

    is achieved with DS in the range of 1.01.5 while

    solubility in organic solvents is achieved with DS

    values in the range of 2.42.5 (Koch 1937).

    Ethylcellulose displays a variety of properties

    allowing it to be used in a wide range of applications.

    Its physical properties such as high flexibility,

    M. Davidovich-Pinhas S. Barbut A. G. Marangoni (&)University of Guelph, Guelph, ON, Canada

    e-mail: [email protected]

    123

    Cellulose (2014) 21:32433255

    DOI 10.1007/s10570-014-0377-1

  • thermoplasticity, considerable mechanical strength,

    film forming ability, toughness and transparency allow

    it to be used in coating applications in a variety of

    products (Koch 1937). Its compatibility with organic

    materials allows it to be used as a rheology modifier in

    films, binders, adhesives, and hot blends with other

    polymers and ceramic (Knill and Kennedy 1998). In

    addition its tasteless, odorless, non-caloric and phys-

    iological inert character, make it a suitable candidate

    to be used in pharmaceutical (Rekhi and Jambhekar

    1995), personal care products (Aiache et al. 1992) and

    foods (Hughes et al. 2009; Zetzl et al. 2012). Several

    pharmaceutical applications include using EC as a

    drug carrier in dry tablets (Crowley et al. 2004; Maki

    et al. 2006; Repka et al. 2007; Yu et al. 2006) where

    the EC powder is either directly compressed with the

    drug (Maki et al. 2006; Yu et al. 2006) or combined

    with the drug using a hot-melt extrusion technique

    (Repka et al. 2007). This design allows the control of

    the drug release according to the tablets structure and

    properties, based on pore size, glass transition and

    melting temperature, which are directly related to the

    powder characteristics. Thus studying the EC powder

    structure and properties could potentially contribute to

    better understanding EC behavior and function during

    processing and handling in the above mentioned

    applications.

    In this study, we characterize EC powder structure

    and properties using a variety of techniques. EC

    molecular weight was determined using high perfor-

    mance liquid chromatography (HPLC), while powder

    thermal properties were analyzed by means of differ-

    ential scanning calorimetry. ECs solid state structure

    was examined using powder X-ray diffraction in the

    wide angle (WAXS), small angle (SAXS) and ultra-

    small angle (USAXS) regions. USAXS results were

    analyzed using the Beaucage unified model fit and the

    proposed supramolecular powder structure confirmed

    by transmission electron microscopy (TEM).

    Materials and methods

    Materials

    Ethylcellulose, EthocelTM brand of different viscosi-

    ties (4 cP, 10 cP, 20 cP, 45 cP, 100 cP, 300 cP) with

    degree of substitution of *2.5 were obtained fromDow Chemical Company (Midland, MI, USA) and

    used as received. Viscosities of a 5 % (w/v) polymer

    solution in 80 % toluene and 20 % ethanol solution

    measured at 25 C are reported by the manufacturer asan indication for the average molecular weight of the

    polymer (Ethylcellulose polymers technical handbook

    2005).

    Molecular weight determination

    The molecular weights of the different EC samples

    were determined using size-exclusion-high-perfor-

    mance liquid chromatography (SE-HPLC).

    The following instrumentation was used: Spectra

    Systems (model SCM100, Providence, RI, USA),

    degasser, pump (P1000), auto sampler (AS3500) and

    control unit (SN4000). A Sedex75 Evaporative Light

    Scattering Detector (SEDERE, Alfortville Cedex,

    France) was connected to a computer through a

    NCI900 Network Chromatography Interface (Perkin-

    Elmer, Woodbridge, ON, Canada). For an effective

    SE-HPLC procedure, four Styragel columns (Waters

    Corporation Mississauga, ON, Canada) were con-

    nected in the following order: (1) Guard column (2)

    HR 5E (effective Mw range 2 9 1034 9 106), (3)

    HR 5E and (4) HR 4E (effective Mw range 5 9

    101105). EC samples were dissolved in toluene to a

    final concentration of 0.20.3 % (w/v) as recom-

    mended by the column manufacturer. The amount

    injected was 20 ll; the flow rate was 0.3 ml/min; thecolumns were operated at room temperature. The same

    sample was injected three (n = 3) times in order to

    check the reproducibility of the technique.

    A calibration curve was obtained using polystyrene

    standards (ReadyCal Standards, Polymer Standards

    Service, Amherst, MA, USA). The kit consists of 3

    vials (named Green, Red and White), each containing

    4 polystyrene standards with a narrow molecular

    weight range. The standards were prepared according

    to the manufacturers instructions and analyzed using

    the above mentioned instrument. A calibration curve

    was obtained from the ReadyCal standards chromato-

    grams, based on the elution time and the peak

    molecular weight (Mp). An equation Mp = A exp

    (-kt) was constructed and further used for the

    determination of EC peak molecular weight. The

    polydispersity index (PDI) was calculated from

    the ratio PDI = Mw/Mn. The mass molecular weight,

    Mw, and the number molecular weight, Mn, were

    calculated using the following equations,

    3244 Cellulose (2014) 21:32433255

    123

  • Mn P

    i hiP

    ihi=Mi

    1

    Mw P

    i hi MiPi hi

    2

    here hi is the height (from baseline) of the chromato-

    gram curve at the ith elution increment and Mi is the

    molecular weight of species eluting at this increment.

    Mi is calculated from the calibration curve.

    Differential scanning calorimetry (DSC)

    Powder thermal behavior was analyzed using Mettler-

    Toledo DSC 1 instrument (Mississauga, ON, Canada).

    67 mg of EC powder was placed in a sealed

    aluminum pan. Experiments were conducted using

    5 min-1 heating/cooling rate with 3040 ml/minnitrogen flow rate. Two heatingcooling runs from 25

    to 200 C were carried out for each sample.

    Room temperature X-ray analysis

    Wide angle X-ray scattering (WAXS) data was

    collected using a Rigaku Multiplex Powder X-ray

    diffractometer (Rigaku, Tokyo, Japan). The apparatus

    was set with a 1/2 divergence slit, a 1/2 scatter slitand 0.3 mm receiving slit. The accelerating voltage

    and current of the X-ray copper tube were set at 40 kV

    and 44 mA, respectively. Scans were performed from

    1.135 at a scanning rate of 0.3 min-1. Intensity as afunction of 2h data was converted to q using q = 4psin(h)/k, where k = 1.54 A for copper. Powder sam-ples were mounted on a glass sample holder and

    introduced into the instrument at room temperature.

    Ultra Small Angle X-ray Scattering (USAXS) and

    Small Angle X-ray Scattering (SAXS) experiments

    were conducted in the APS Argonne synchrotron

    facility (Chicago, IL, USA) sector 15 (ChemMat-

    CARS). The USAXS instrument included optional

    SAXS camera connected to a Pilatus 100 k detector

    (Dectris, Switzerland). USAXS experiments were

    performed with 24 keV X-ray energy (Ilavsky et al.

    2009, 2012). SAXS experiments were performed with

    30 keV X-ray energy and 1.8 m sample-detector

    distance (Freelon et al. 2013). Data reduction and

    analysis was done using Nika (Ilavsky 2012) and Irena

    (Ilavsky and Jemian 2009) software. EC powder was

    mounted within a Grace-Bio silicone sample holder

    (Grace Bio-Labs, Bend, Oregon) and sandwiched

    between two glass cover slits.

    The scattering pattern from the empty cell was

    subtracted from all samples.

    High temperature X-ray analysis

    High temperature X-ray analysis was performed in the

    APS Argonne synchrotron facility (Chicago, IL, USA)

    sector 15 (ChemMatCARS). The USAXS instrument

    included optional SAXS and WAXS cameras each

    connected to Pilatus 100 k detector (Dectris, Switzer-

    land). USAXS experiments were performed with

    24 keV X-ray energy (Ilavsky et al. 2009, 2012). Data

    collection for the SAXS and WAXS region was

    performed using two different detectors with 0.5 and

    0.2 m sample-detector distance, respectively. Data

    reduction and analysis was done using Nika (Ilavsky

    2012) and Irena (Ilavsky and Jemian 2009) software.

    High temperature experiments were performed

    using a temperature control stage (Linkam Scientific

    Instruments, Tadworth, Surrey, UK). EC 10 cP

    powder was mounted within a Grace-Bio silicone

    sample holder (Grace Bio-Labs, Bend, Oregon) and

    sandwiched between two glass cover slits. Experi-

    ments were conducted using 10 C/min cooling/heat-ing rate and the data was collected at 25, 120, 150 and

    200 C during the heating and at 25 C after cooling.The WAXS/SAXS data was analyzed using Peakfit

    software (System Software, San Jose, CA, USA)

    where the area of each peak was determined. The

    peaks were fitted using exponential baseline correc-

    tion and Gaussian convolution smoothing. An asym-

    metric double Gaussian cumulative peak type with

    varied width and shape was used. The ratio between

    the Braggs peak at q = 0.5 A-1, ABragg, and the

    amorphous peak at q = 1.5 A-1, Aamorphous, were

    determined.

    Transmission electron microscopy (TEM)

    The powder sample was fixed by embedding it in Epon

    resin (Canemco & Marivac Ltd, Lakefield, Quebec,

    Canada), creating 80 nm thick sections and mounting

    it on a 200 mesh copper/formvar grids (Canemco &

    Marivac Ltd, Lakefield, Quebec, Canada). TEM

    images were recorded using Tecnai G2 F2 instrument

    (FEI, Hillsboro, OR, USA) at 120 keV equipped with

    a Gatan 4 K CCD camera (Gatan Inc., Warrendale,

    Cellulose (2014) 21:32433255 3245

    123

  • PA, USA) connected to Digital Micrograph software

    (Gatan Inc., Warrendale, PA, USA).

    Results and discussion

    Molecular weight determination

    Most experimental techniques used to determine EC

    molecular weight have been based on the Mark-

    Houwink equation (Moore and Brown 1959; Morris

    et al. 1981). This equation relates the polymers

    intrinsic viscosity to its molecular weight using the

    parameters a and k,

    g k Ma 3Both a and k are determined experimentally for

    specific polymer, solvent and temperature.

    Here we use high performance liquid chromatog-

    raphy (HPLC) to determine EC molecular weight. The

    chromatograms of six types of EC are presented in

    Fig. 1. As can be seen from the resolution of the peaks,

    the HPLC system was capable of separating the EC

    polymers effectively.

    Overall, as evidenced by the broad peak and

    calculated PDI (Table 1), the samples are very poly-

    disperse. Polydispersity has a value of 1 for macro-

    molecules with a single molecular weight

    (monodisperse), and the value increases with increas-

    ing polydispersity. Large value and wide range of PDI

    values can be found for various synthetic polymers

    (Ward 1981).

    The peak molecular weight of the EC was deter-

    mined using the standards chromatograms. A cali-

    bration curve was obtained from the standards elution

    time and the peak molecular weight (Mp),

    Mp 9:931 109 e0:624t 4The elution time (Table 1) corresponding to the

    peak maximum for each sample was determined

    manually from the data and converted to MP using

    the above equation.

    Thermal analysis

    Figure 2 presents typical DSC thermogram obtained

    for EC 45 cP. Results suggest the existence of two

    reversible thermal events occurring at approximately

    130 and 180 C during heating and at 120 and 180 C

    Fig. 1 Chromatograms obtained for the various ethylcellulosesamples

    Table 1 Estimated peak molecular weight (Mp) and polydis-persity index (PDI) calculated from HPLC data

    Ethyl

    cellulose

    type

    Peak elution

    time (min)

    Estimated peak

    molecular weight,

    Mp (kDa)

    PDI

    4 cP 32.19 0.13 19 1.5 59.5 24.8

    10 cP 31.55 0.37 28.6 6.2 51.8 13.5

    20 cP 30.59 0.33 51.9 10 56.0 4.5

    45 cP 30.05 0.32 72.8 15 81.3 3.6

    100 cP 29.91 0.45 80.8 24 102.5 10.5

    300 cP 28.95 0.28 144.1 24.4 229.7 122

    Values represent the average and standard deviation of three

    runs of each sample

    Fig. 2 Typical DSC thermogram obtained for EC 45 cP. Firstheating/cooling step (solid line), second heating/cooling step

    (dash line)

    3246 Cellulose (2014) 21:32433255

    123

  • during cooling. The broad endothermic peak seen at

    temperature of up to 100 C during the first heatingrun arises from water loss which typically occurs in

    this temperature range (Soares et al. 2004). This peak

    was absent from the second heating run.

    The thermal event observed at*130 C representsthe EC glass transition temperature which is in

    agreement with the manufacturers data sheet and

    other published data on EC, reporting transition

    temperature in the range of 120135 C (Crowleyet al. 2004; Rowe et al. 1984; Sakellariou et al. 1985;

    Tarvainen et al. 2003). A glass transition can occur in

    many types of polymers, from linear chain amorphous

    polymers to complex grafted co-polymers, as well as

    for partially crystalline polymers (Overney et al.

    2000). The reversible event, termed the vitrification

    process, was identified during cooling at approxi-

    mately 120 C for all EC samples, suggesting thermalhysteresis.

    The second endothermic thermal event corresponds

    to the melting phase transition of EC. According to the

    manufacturer datasheet, the melting temperature of

    this polymer is in the range of 165173 C. Thereversible exothermic transition, or crystallization

    phase transition, was detected at a lower temperature

    during cooling, suggesting thermal hysteresis for this

    transition as well. It would seem that the material

    needs to be undercooled for nucleation and crystal

    growth to commence.

    Figure 2, reveals reversible phase behavior found

    during two cycles of cooling/heating runs. Such

    behavior suggests thermal stability of the EC polymer

    backbone up to, at least, 200 C. Several studies havesuggested that EC decomposition process begins

    around 200 C (Cavalcanti et al. 2004; Follonieret al. 1994). It should be noted that the relatively high

    thermal stability of EC contributes to its use in

    application such as plastics, food and ceramics; all

    require processing at high temperatures.

    Figure 3 shows the DSC thermograms obtained for

    each EC sample. As mentioned above, the heating

    process reveals two thermal events, or phase transi-

    tions, the glass transition and the melting transition

    while the cooling process reveals two reversible

    transitions as well for vitrification and crystallization,

    respectively. During the heating stage we identified a

    shift in the glass transition and melting peak maxima

    with increasing polymer molecular weight. A decrease

    in crystallization transition temperature peak with

    decrease in polymer molecular weight was identified.

    This behavior was found in both the first and second

    heating/cooling runs.

    Fig. 3 DSC thermogramsobtained for all EC samples

    during first (a) and second(c) heating stage and first(b) and second (d) coolingstage using 5 C/mincooling/heating rates

    Cellulose (2014) 21:32433255 3247

    123

  • Figure 4 shows both glass transition and melting

    temperatures (during cooling and heating stages). The

    analysis reveals an increase in glass transition tem-

    perature, Tg, with increasing molecular weight regard-

    less of the heating/cooling stages. According to the

    Flory-Fox model, an increase in Tg value with

    increasing polymer molecular weight is predicted

    (Fox and Flory 1950). Closer look at the Tg behavior,

    during the heating/cooling stages, reveals higher Tgvalues at the first heating stage compare to the second

    stage. It appears from the results (Fig. 4a) that the Tgdecreases after the first run and remains constant in all

    subsequent runs. It is possible that the first heating run

    eliminated local inhomogenities which induce a

    higher Tg value (Overney et al. 2000; Roudaut et al.

    2004). It is possible that due to the hydrophobic nature

    of EC the water present in the powder is responsible

    for this inhomogeneity which disappears after the first

    heating run due to water loss.

    The melting/crystallization transitions also display

    a positive relationship with polymer molecular weight.

    Increase in melting/crystallization temperatures with

    polymer molecular weight were detected regardless of

    the heating/cooling stages. Previous work done with

    synthetic semi-crystallite polymers has shown an

    increase in the melting temperature with increasing

    polymer molecular weight (Flory and Vrij 1963;

    Gopalan and Mandelkern 1967). Similar behavior was

    observed by Roos and Karel (1991) who worked with

    various food polysaccharides. The melting or crystal-

    lization transition appears to be reversible with respect

    to the first and second runs, where the same melting

    temperature and crystallization temperature were

    obtained for both runs. However, higher melting

    temperatures, compared to crystallization tempera-

    tures, were detected in all EC samples. Such hysteresis

    behavior was also observed in gellan, kappa carra-

    geenan and agar gels (Sandford et al. 1984).

    The presence of both a reversible glass transition as

    well as melting transition in all EC samples suggests a

    semi-crystallite polymer behavior. Therefore it can be

    concluded that according to the thermal data, the EC

    consist of both ordered crystallite and dis-

    ordered amorphous areas. This observation will be

    further discussed in the following section.

    Structure analysis

    Figure 5 shows the X-ray diffraction spectra obtained

    from all three techniques (WAXS, SAXS and

    USAXS) for EC 10 cP (5a) and EC 100 cP (5b) at

    room temperature. Both samples have similar scatter-

    ing patterns suggesting similar powder structures. The

    data spans a wide range of q values

    (10-5 \ q \ 10?1). Due to the wide range of lengthscales involved, the data will be analyzed separately.

    The SAXS/WAXS region (q [ 0.1 A-1) revealstwo characteristic peaks located at approximately

    q = 0.5 A-1 and q = 1.5 A-1 for both EC samples.

    Previous work on cellulose and methylated celluloses

    assigned the peak centered at around q = 1.5 A-1 to

    the presence of amorphous polymer chains (Kondo

    and Sawatari 1996). In this study, fully amorphous

    samples were prepared by dissolving cellulose and its

    derivatives in different organic solvents (i.e., metha-

    nol, chloroform or N,N-dimethylacetamide) for few

    days in order to destroy the polymers supra-molecular

    structure. Other studies on amorphous cellulose also

    correlated this peak to the presence of disordered

    amorphous regions (Jeffries 1968; Nelson and

    Fig. 4 Glass transition temperatures, Tg (a) and meltingtemperatures, Tm (b) obtained from the DSC thermograms

    3248 Cellulose (2014) 21:32433255

    123

  • OConner 1964). The broad Bragg peak at q = 0.5

    A-1 corresponds to a lattice parameter of 12.6 A.

    These results suggest some level of order within the

    amorphous background, in agreement with DSC

    results mentioned above, suggesting the existence of

    both amorphous and crystalline regions within the EC

    polymer.

    According to the manufacturers data sheet, EC

    synthesis involves alkaline treatment of the native

    cellulose, in order to create alkali cellulose, followed

    by the addition of ethyl chloride gas, leading to the

    final EC product. Several studies have focused on the

    effects of alkaline treatment on cellulose structure

    with an emphasis on the order/disorder transition

    (Isogai and Atalla 1998; Jeffries 1968; Zuluaga et al.

    2009). This transition occurs due to hydrogen-bond

    breaking which leads to rearrangement of the inter-

    molecular network in order to stabilize the conforma-

    tion, even in the amorphous state (Nelson and

    OConner 1964). It is possible that this treatment

    contributed to the dis-ordered structure demonstrated

    by the wide and broad peaks obtained in the EC XRD

    patterns. Furthermore, it was suggested that this

    treatment interferes with chain association responsible

    for the formation of cellulose crystalline structure.

    Cellulose crystalline structure is based on a 3D

    arrangement of the polymer chains via intra- and inter-

    chain hydrogen bonds (French 2012; Osullivan

    1997). Different crystallite unit cell dimensions were

    determined for different cellulose types and sources.

    However, an agreement was reported for the cellulose

    subunit length along the polymer chain of 10.4 A

    (dimer length), regardless of the polymer source or

    type (Osullivan 1997). Hydrogen bonding interac-

    tions are possible between the three free hydroxyl end

    groups present in the cellulose backbone. More

    specifically, intra-chain association can take place

    between OH end-group at the C2 with OH end-group at

    the C6 position of neighboring rings or OH end-group

    at the C3 position with the O in neighboring rings from

    the same polymer backbone. Inter-chain interactions

    are available between OH end-group at the C2, C3, and

    C6 positions from different polymer chains.

    It was found that the substitution of each OH end-

    group in the EC glucose monomers has different

    effects on the final ability of the polymer to crystallize.

    More specifically, it seems that the C6 position may be

    favorably involved in inter-chain hydrogen bonding,

    which leads to chain association (Kondo 1998).

    However, the C6 hydroxyl has the higher relative

    reactivity for substitution (Roy et al. 2009). In

    addition, according to the manufacturers handbook,

    EC production involves the random addition of ethoxy

    groups to the native OH groups, inducing a very high

    degree of substitution (2.5 out of 3.0). These will

    translate to a large decrease in the hydrogen bonding

    ability of the polymer. However, it appears that the EC

    polymer chains still have the ability to form a semi-

    crystalline structure via the remaining H-bonds and

    possibly via van der Waals interactions (Kondo 1998).

    Previous XRD and computational molecular modeling

    work has demonstrated the important role of van der

    Waals forces in cellulose crystallization (Agarwal

    et al. 2011; Cousins and Brown 1995). Therefore, we

    can assume that EC molecules arrange into a different

    crystalline structure compared to a native cellulose

    crystal.

    Previous work on the effects of high temperature on

    cellulose structure demonstrated a lateral expansion of

    the unit cell upon temperature increase, meaning

    Fig. 5 USAXS (solid), SAXS (dash) and WAXS (dark graysolid) data obtained for EC 10 cP (a) and EC 100 cP (b)

    Cellulose (2014) 21:32433255 3249

    123

  • increase in the distance between chains due to

    disruption of inter-chain hydrogen bonds. However,

    changes in the repeating length along the polymer

    chain, i.e., the dimer dimension, were not detected

    (Agarwal et al. 2011; Wada 2002; Wada et al. 2010).

    This observation could explain the presence of only

    one characteristic lattice parameter in the EC samples,

    where the derivatization process leads to a reduction in

    hydrogen bonding ability and lateral association

    between the chains. We obtained a characteristic

    length of 12.6 A which has a similar order of

    magnitude as the dimer length in a native cellulose

    chain (Osullivan 1997).

    The USAXS/SAXS q region (q \ 0.1 A-1) revealsa complex system having three characteristic slopes

    (Fig. 5). Such a system can be described by the unified

    model developed by Beaucage (1995, 1996). The

    unified model describes systems over a wide range of q

    values in terms of structural levels. A structural level

    in scattering is described by the Guiniers law, and a

    power law, which on a loglog scale is reflected by a

    knee and a linear region, respectively. In this model,

    both Guinier and Porod regimes are combined in a

    single equation which describes the scattering I(q) of

    any system containing a random distribution of

    structures,

    Iq Xn

    i1G exp q

    2R2g;i

    3

    !

    B exp q2R2g;i13

    !erf 3

    qRg;i6

    p

    q

    2

    4

    3

    5

    Pi 5

    The first term describes the Guinier region which

    represents scatterers having approximately spherical

    structure characterized by an average radius of gyra-

    tion, Rg. The second term describes the power-law

    region characterized by an exponent P which provides

    information regarding the nature of the particles

    described by the Guinier region. G and B are the

    Guinier and the power law scale factors, respectively.

    Figure 6 shows the USAXS/SAXS data and corre-

    sponding model fits obtained by assuming three levels

    in the unified model using the Irena package software

    (Ilavsky and Jemian 2009) implanted in Igor (Wave-

    Metrics, Portland, OR, USA). The parameters

    obtained from the model fit are summarized in

    Table 2. From the fit parameters, it appears that both

    samples share similar characteristic length scales and

    slopes.

    The radius of gyration obtained for both samples

    suggests structures having an average length scale of

    between 1,000 to 6,000 A. Such a length scale could

    represent either large particles or large ensembles of

    smaller particles (aggregates or clusters) where the

    primary particles were not detected in the X-ray

    results.

    The power law slope values are analyzed with

    respect to the q region obtained. In the higher q regime

    the scattering intensity decays according to Porod law

    for surface fractal structure (Schaefer and Hurd 1990):

    I q q6Ds 6where Ds is the surface fractal dimension. We have

    obtained a slope of -3.8 which can be referred to as

    surface fractal dimension, Ds, of 2.2 suggesting a

    relatively smooth surface (Schaefer and Hurd 1990).

    Fig. 6 USAXS data and the unified fit (solid line) obtainedusing Irena package (Ilavsky and Jemian 2009) for EC 10cP

    (a) and EC 100cP (b)

    3250 Cellulose (2014) 21:32433255

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  • In the intermediate q-value regime the scattering

    curve of mass fractal structure can be described as

    (Schaefer and Hurd 1990):

    I q qDf 7where Df is the mass fractal dimension. Fractal

    dimensions can be non-integer or fractional and can

    vary between 1 and 3 for an object embedded in a 3D

    space (Schaefer and Hurd 1990). We have obtained a

    mass fractal dimension of 2.8 for both samples,

    suggesting a spherical structure. Skillas et al. (2002)

    reported a fractal dimension of 2.5 and 2.7 for two

    different organic pigment powder samples embedded

    in poly(methyl-methacrylate) matrix.

    In conclusion, the USAXS analysis suggests a

    fractal structure of smaller particles having an average

    aggregate dimension of 1,0006,000 A with a semi-

    smooth surface for both EC 10cP and EC 100cP

    samples. In order to verify these results TEM images

    of EC 100 cP powder were taken (Fig. 7).

    Transmission electron microscopy images of the

    EC powder are presented in Fig. 7. Micrographs

    suggest that the EC primary powder particles are

    spherical and form aggregates with a relatively smooth

    surface, with effective dimension of a couple hundred

    nm. This result is in agreement with the USAXS

    analysis. Previous work on EC particles reported the

    presence of aggregates of primary particles with a

    mean size of approximately 4 lm, similar to ourresults (Duarte et al. 2006).

    According to the data obtained from both X-ray

    analysis and TEM imaging, it seems that the EC

    powder forms density inhomogeneous colloidal aggre-

    gates. Due to the shape of the aggregates seen by TEM

    and the fractal dimension of 2.8 obtained from the

    USAXS experiments, it seems that EC powder aggre-

    gates could have been formed via a particle-cluster

    diffusion limited aggregation process in 3-dimensions,

    followed by some densification (Jullien 1987). Witten

    and Sander (1983) developed the diffusion limited

    aggregation model for particle-cluster aggregation.

    This process assumes that the rate-limiting step in the

    aggregation by Brownian motion is the diffusion of the

    particles to the surface of the already existing aggre-

    gate or to the initial seed particle (Witten and

    Sander 1983). Based on their model, a fractal dimen-

    sion of 2.5 is predicted for three dimensional diffusion

    limited particle-cluster fractal structures. Further

    studies have demonstrated an increase in the fractal

    dimension for compact structures due to particle

    rearrangement (Jullien 1987; Meakin and Jullien

    1985) or denser fractal structures in powder samples

    (Sinha et al. 1984). It was also suggested that

    aggregation taking place under shear, yields results

    that are different than aggregation occurring solely

    due to diffusion. This results in the formation of

    aggregates with more compact structures where the

    fractal dimension can approach a value of 3 (Torres

    et al. 1991).

    The semi-crystalline nature of EC

    In order to verify the semi-crystalline nature of EC a

    high temperature X-ray experiment was performed on

    EC 10 cP. Figure 8a shows the SAXS/WAXS results

    obtained using elevating temperatures. It is evident

    from the results that the peak located at q = 0.5 A-1,

    corresponds to the ordered polymer region, disap-

    pears during the temperature increase. According to

    the DSC results, EC 10 cP melt at *178 C meaningthe disappearance of the peak can be correlated to the

    melting of the crystalline regions. This result confirm

    the assumption that the peak located at q = 0.5 A-1 is

    a result of the crystalline structure of the polymer.

    Figure 8b shows the USAXS data obtained at the

    same temperature range for EC 10 cP. As can be seen

    the microstructure illustrated by the powder and

    analyzed by the unified model at room temperature

    disappears after increasing the temperature above the

    glass transition (i.e.,*130 C). All slopes presented inthe unified model converge to a slope of approximately

    -4 during the temperature increase, indicating a larger

    Table 2 The unified model fit parameters obtained for EC10cP and EC 100cP

    Sample Parameter Level 1 Level 2 Level 3

    EC 10 cP G 2.88e?06 3.26e?08

    Rg [A] 1,106 5,984

    B 4.63e-05 0.036 1.84e-05

    P 3.79 2.76 3.65

    EC 100 cP G 2.86e?07 3.03e?08

    Rg [A] 1,935 4,785

    B 7.95e-05 0.05 0.18e-03

    P 3.78 2.8 3.42

    Cellulose (2014) 21:32433255 3251

    123

  • particle/aggregate size out of the USAXS detection

    range. Therefore it can be concluded that the EC

    microstructure collapses due to the heat treatment. It is

    interesting to note that the microstructure starts to

    change after the glass transition and completely

    collapses beyond the melting transition while the

    atomic scale structure, i.e., crystallinity, changes only

    above the melting temperature.

    The ratio between the Braggs peak and amorphous

    peak areas, ABragg/Aamorphous, was determined from

    SAXS/WAXS curves before and after the melting

    using PeakFit software. The results, Fig. 8a, suggest a

    ratio of crystalline ordered region to amorphous of

    around 0.2 which decreases to 0.07 above the melting

    temperature. It seems that the polymer crystalline

    structure destroyed during melting and transform to

    amorphous state.

    Conclusions

    Ethylcellulose powder characterization was carried

    out by means of size-exclusion HPLC, thermal

    analysis, X-ray scattering and TEM imaging.

    Ethylcellulose molecular weight was determined in

    the range of 20144 kDa with a large polydispersity.

    EC thermal analysis revealed a glass transition at

    *130 C and a melting temperature at *180 C forall EC samples (4, 10, 20, 45, 100, 300 cP). Reversible

    vitrification and crystallization transitions were also

    observed in all samples. An increase in the glass

    transition, vitrification, melting and crystallization

    temperatures with increasing polymer molecular

    weight was observed. The presence of both a glass

    transition as well as melting transition suggests a semi-

    crystallite polymer structure.

    Fig. 7 TEM micrographs of EC 100 cP powder embedded in Epon resin

    3252 Cellulose (2014) 21:32433255

    123

  • Ethylcellulose powder structure was analyzed by

    means of X-ray scattering and electron microscopy. At

    the atomic scale, we detected an amorphous broad

    peak at q = 1.5 A-1 and a distinct Braggs peak at

    12.6 A, which seems to be related to a supramolecular

    polymer ordered structure. At higher length scales, a

    fractal aggregate formed from the aggregation of

    primary roughly spherical EC particles was proposed

    for both EC 10 cP and EC 100 cP. The USAXS results

    were fitted to the Bouacage fractal unified model and

    fractals with an average size of 1,0006,000 A were

    predicted. This prediction was confirmed using TEM

    images. A fractal dimension of 2.8 was observed in

    both samples. In addition, a smooth particle surface

    was observed in the model fits and TEM images.

    High temperature X-ray analysis demonstrated the

    disappearance of the Braggs peak above the melting

    temperature verifying its crystalline nature. Moreover,

    the microstructure of the polymer collapsed during the

    same temperature treatment. The degree of crystallinity

    suggests a ratio of crystalline ordered region to

    amorphous of around 0.2.

    According to the results, the EC polymer has a

    semi-crystalline structure, with a degree of order

    within an amorphous content. The exact nature of the

    ordered or crystalline regions is not clear and

    therefore additional studies are required.

    Acknowledgments Research supported by the OntarioMinistry of Agriculture and Food (OMAF) and the Natural

    Sciences and Engineering Research Council of Canada (NSERC).

    We acknowledge the technical assistance of Fernanda Peyronel

    for setting up experiments and data analysis. The author wish to

    thank Dr. Jan Ilavsky from the APS sector 15ID-D USAXS/SAXS

    facility for his help conducting both SAXS and USAXS

    experiments. ChemMatCARS Sector 15 is principally supported

    by the National Science Foundation/Department of Energy under

    grant number NSF/CHE-0822838. Use of the Advanced Photon

    Source was supported by the U. S. Department of Energy, Office

    of Science, Office of Basic Energy Sciences, under Contract No.

    DE-AC02-06CH11357.

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    Physical structure and thermal behavior of ethylcelluloseAbstractIntroductionMaterials and methodsMaterialsMolecular weight determinationDifferential scanning calorimetry (DSC)Room temperature X-ray analysisHigh temperature X-ray analysisTransmission electron microscopy (TEM)

    Results and discussionMolecular weight determinationThermal analysisStructure analysis

    The semi-crystalline nature of ECConclusionsAcknowledgmentsReferences