ESTIMATING/TAKE-OFF AND ORDERING GUIDE - …€¦ · · 2015-10-26ESTIMATING/TAKE-OFF AND...

ESTIMATING/TAKE-OFFAND ORDERING GUIDE

1600 WALL SYSTEM 2®

©KAWNEER COMPANY, INC., 2006162-904 (16 Pages) E.C.#95449-095 (09/09/13)

---------------------------10

90° OUTSIDE CORNERS90° INSIDE CORNER -------------------------------

9ANCHOR CHARTS ----------------------------------

PAGE

6,753,4

INDEX

PARTS IDENTIFICATIONMATERIAL TAKE-OFFPERIMETER DETAILS

2

-----------------------------------------------------------------------------------------

-----------------12,13

1600 GLASSVENT APPLICATION

11ENTRANCE DETAILS -------------------------------

14

1600 WALL SYSTEM 2®

------------------------------MID ANCHOR DETAIL 15

8INTERMEDIATES ------------------------------------


INTERMEDIATES W/ FIBERGLASS----------------------------------PRESSURE PLATE 16

3

5-1/4"

3-3/4"

5-1/4"Lightweight

162-090

162-095

162-003

1" FRAMINGExtrusion # DescriptionProfile

3-3/4"Lightweight162-001

162-091 5-1/4"

3-3/4"162-094

162-027

162-028

5-1/4"

3-3/4"

5-1/4"Lightweight

162-092

162-097

162-015

1/4" FRAMINGExtrusion # DescriptionProfile

3-3/4"Lightweight162-013

162-093 5-1/4"

3-3/4"162-096

162-029

162-019

162-025 162-030

162-026 162-031

S.S.G. VERTICAL MULLIONExtrusion # DescriptionProfile

GLAZING ADAPTERSExtrusion # DescriptionProfile

162-203

162-204

3-3/4"

5-1/4" 5-1/4"

162-205

162-206

3-3/4"

5-1/4"Lightweight

5-1/4"Heavyweight

3-1/4"Lightweight

3-1/4"Heavyweight

1" to 1/4"For Vertical

1" to 1/4"For Vertical

1" Vertical Tongue

1/4" Vertical Tongue


4©KAWNEER COMPANY, INC., 2006

PRESSURE PLATE

PERIMETERS

Open Back Filler 5-1/4" & 6"

System

Open Back Filler 6-3/4" & 7-1/2"

System

Description

162-020

ProfileExtrusion #

OPEN BACK FILLERS

162-021

2-1/2"Optional Cover

162-074

1-1/4"Optional Cover

162-073

SNAP-ON COVERSExtrusion # Profile

162-006

Description

3/4"Standard Cover

162-2393"

Optional Cover

Part #

5-1/4" & 6" System

Description

PRE-PUNCHED SHEAR BLOCKS

162-384Head / Sill162-385Head / Sill

6-3/4" & 7-1/2" System

5-1/4" & 6" System Perimeter

6-3/4" & 7-1/2" System Perimeter

5-1/4" & 6" System Perimeter

6-3/4" & 7-1/2" System Perimeter

SHEAR BLOCK FASTENERS

A

A

B

B

C

C

162-041 Flush DoorAdapter Cover

162-358

162-336

Extrusion # Profile

162-335

Description

Standard dry glazed pressure plate.

Pre-punched for pressure

plate fasteners.

1" System162-505

1/4" System162-506

Flush Double Acting Door Adapter pressure

plate. For use with 162-041 cover. See

Entrance Details in this Take-Off Guide.

Optional dry glazed pressure plate. For use

with 162-074 (2-1/2") deep cover. Pre-punched

for pressure plate fasteners.

163-024

Jamb Channel5-1/4" & 6" System

Perimeter163-023

1/4" "F" Perimeter162-176

1" "F" Perimeter

Description

162-017

ProfileExtrusion #

Jamb Channel6-3/4" & 7-1/2"

SystemPerimeter A

A

162-552

Flush Single ActingDoor Adapter pressure

plate. For use with 162-041 cover. See

Entrance Details in thisTake-Off Guide.

128-394 Typical128-405

Vertical(2 per shear block)

Horizontal(2 per shear block)

162-377Intermed. Horiz.

162-378Intermed. Horiz.

162-331

162-332Head / Sill

Head / Sill

162-904 (16 Pages) E.C.#95449-095 (09/09/13)

Part # Profile Description

3-3/4"Mullion Sleeve162-306

Splice Sleeves

162-3075-1/4"

Mullion Sleeve

162-357

162-356

162-313

162-530

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

Joint Plug (1/4" Framing) (Typical)

Open Back Filler (24'-0" S/L)

Shear Block to Horizontal Fastener

Cover (24'-0" S/L)

Thermal Separator (250' Roll)

Vertical Silicone Spacer - Typical (250' Roll)Interior / Exterior Weathering (250' Roll)

Setting Block (1/4" Framing)Pressure Plate Fastener

DESCRIPTION

Vertical (24'-0" S/L)Horizontal (24'-0" S/L)

162-325

5

Make Proper SelectionMake Proper Selection

128-405

027-854128-406

027-850027-475

Make Proper Selection

PART NUMBER

Make Proper Selection

Stock Lengths Required

Pr. Pl. Vert./Horiz. Footage

Stock Lengths Required

2 x SSG Vertical Footage4 x Pr. Pl. Vert./Horiz. Footage

2 Per Shear Block

2 Per D.L.O.1.8 x Thermal Separator

TAKE-OFF GUIDE

Stock Lengths RequiredStock Lengths Required

Vertical Silicone Spacer (See Detals) 027-648 2 x SSG Vertical Footage

Joint Plug (1/4" Framing) (Typical) 162-322 For Pr. Pl. Vert. (2 Per Horiz.)

162-310

Setting Block (1" Framing) 027-853 2 Per D.L.O.

Glazing Pressure Plate (24'-0" S/L) 162-335 Stock Lengths Required

Shear Block See Shear Block Chart 2 Per HorizontalShear Block to Vertical Fastener 128-394 2 Per Shear Block

Joint Plug (1" Framing) (Typical) 162-321 For Pr. Pl. Vert. (2 Per Horiz.)1 Per Horizontal SSG Vert.

Joint Plug (1" Framing) (Typical) 162-324 1 Per Horizontal SSG Vert.Perimeter "A" Joint Plug (1/4" Framing) 162-514 For Pr. Pl. Vert. (2 Per Horiz.)Perimeter "A" Joint Plug (1" Framing) 162-512 For Pressure Plate Verticals

GLAZING COVER

VERTICAL

SHEAR BLOCK

JOINT PLUG

OPEN BACK FILLER

EXTERIOR WEATHERING

GLAZING PRESSURE PLATE

©KAWNEER COMPANY, INC., 2006

Perimeter "A" Joint Plug (1" Framing) 162-513 For SSG Verticals (1 Per Horiz.)Perimeter "A" Joint Plug (1/4" Framing) 162-515 For SSG Verticals (1 Per Horiz.)Perimeter "C" Vertical End Caps 1" 162-388 2 Per VerticalPerimeter "C" Vertical End Caps 1/4" 162-389 2 Per Vertical

HORIZONTAL

THERMAL SEPARATOR

INTERIOR WEATHERING

Note: For other applications and accessories, reference shop drawings, installation instructions and Kawneer's website at www.kawneer.com.

162-904 (16 Pages) E.C.#95449-095 (09/09/13)

6

SHIM AS REQUIRED

EXTERIOR FRAME PERIMETER

Note: Requires Head / Sill Shear Blocks: 162-384 6" System 162-385 7-1/2" System Head / Sill Joint Plugs: 162-512 1" Framing Captured Verticals 162-514 1/4" Framing Captured Verticals 162-513 1" Framing SSG Verticals 162-515 1/4" Framing SSG Verticals

Use "F" & "T" Anchors

"F" PERIMETER

Note:Use a 162-017 or 162-176 without F or T anchors only

if mullion end reactions are less than 350 pounds.

Note: Requires Head / Sill Shear Blocks: 162-331 6" System 162-332 7-1/2" System

Use typical joint plugs.

PERIMETER GASKET

BY OTHERS.SEALANT AND BACK-UP ROD

027-857 PERIMETER GASKET


PER JOB CONDITION

SEALANT

SHIM AS REQUIRED

SHIM AS REQUIRED

A

B

162-176 "F" PERIMETER FOR 1/4"162-017 "F" PERIMETER,

162-2

03

162-2

04

162-2

05

162-2

06

162-0

94

162-0

95

©KAWNEER COMPANY, INC., 2006

027-857

PERIMETER GASKET027-857

BY OTHERS.

BY OTHERS.

BY OTHERS.BY OTHERS.

162-904 (16 Pages) E.C.#95449-095 (09/09/13)

7



SHIM AS REQUIREDBY OTHERS.

PERIMETER PRESSURE PLATES

Note: Requires Head / Sill Shear Blocks: 162-331 6" System 162-332 7-1/2" System Typical Joint Plugs

Use "F" & "T" Anchors

Note: Uses vertical top & bottom end caps 162-388 (1") 162-389 (1/4")



SHIM AS REQUIREDBY OTHERS.

C

162-0

94

162-0

95

162-0

96

162-0

97

162-505PRESSURE PLATE



8

INTERMEDIATES

Note: Requires Intermediate Shear Blocks: 162-377 6" System 162-378 7-1/2" System Typical Joint Plugs

162-0

01

162-0

03


162-025

162-027


162-025

162-027

OPTIONAL

162-030VERTICAL TONGUE

027-648


9

"T" Anchor

"F" Anchor

"F" AND "T" ANCHOR CHARTS

MULLIONPART NUMBER

162-327

F - Anchor ChartTo be used with

162-329

5-1/4" & 6"

6-3/4" & 7-1/2"

System

PART NUMBER

162-328

T - Anchor ChartTo be used with

162-330

5-1/4" & 6"

6-3/4" & 7-1/2"

System

Note:T- anchors must be used if mullion end reactions exceed 350pounds. If mullion end-reactions are less than 350 pounds, thenperimeter anchoring may be used. (See page 4).

End Reactions = Module (ft.) x Length (ft.) x Windload (PSF) (Pounds) 2

162-025, 162-026

162-027, 162-028

FASTENERPREPS

"T" ANCHOR("F" ANCHOR SIMILAR)

162-025, 162-026

162-027, 162-028


10

90° INSIDE CORNERS

162-108

162-405

028-523

162-109

162-108

162-405

162-257

162-405

028-523

162-109

162-257

162-405

162-256 162-256


11

90° OUTSIDE CORNERS 162-405

162-101

162-405

162-102

162-101

162-405

162-254

162-405

162-102

162-254

162-255 162-255

028-336

028-336


12

ENTRANCE DETAILS

Entrance Adapters - 1" Framing

· Surface mounted closer only.· Offset pivots or butt hinges.

TRANSOM BARSingle Acting

2-1

/2"

069-177(Assembly includes bothextrusions and weathering.)

162-041

162-336

162-0

01

162-0

03

DOOR JAMBSingle Acting

2-1/2"

069-177

162-336

162-041

162-025

162-027

162-030VERTICAL TONGUE


13

· Use with butts, O.S. pivots, or center hung hinges.· Use with concealed or surface mounted closer.

TRANSOM BAR

DOOR JAMB

NOTES: · Mullion & cover extrusion numbers per

job requirements. · Details may vary according to hanging

and closer combinations used. Typicaldetails shown.

· Use assembly 450-520 in lieu of 450-087if doors are hung offset.

ENTRANCE SUB-FRAME - 1" AND 1/4" FRAMING

1" System Shown, 1/4" System Similar

2-1/2" 3/4"

450-087

162-043

162-025

162-027

027-648


15

STANDARD INTERMEDIATE DEAD LOAD AND WIND LOAD MID-ANCHOR DETAILS

For Alternate Detail Condition Consult Factory.

MULLION

VARIES

DEAD LOAD

216301 SLIP WASHER

027-477SEPARATOR

027-477SEPARATOR

STEEL ANCHORS

THRU BOLTSAS REQUIRED

WIND LOAD

THRU BOLTSAS REQUIRED

STEEL ANCHORS


ESTIMATING/TAKE-OFF AND ORDERING GUIDE - …€¦ · · 2015-10-26ESTIMATING/TAKE-OFF AND...

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