ESG2 Series Electric Gripper - taiyo-ltd.co.jp · Sensor switch I/O ESG2 ... 6 6 4.5 12 8 8 12 54 5...

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For further information: CAT.No.A01404·ESG2 en·1·2(R) LTD. Head Office: 1-1-1 Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002 Japan Global Sales & Marketing Department 1-1-1 Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002 Japan Phone: +81-6-6340-3090 Fax: +81-6-6340-9508 URL: http://www.taiyo-ltd.co.jp/eg USA TAIYO AMERICA, INC. CORPORATE OFFICE (Plant) 1702 E. Spring St. St. Marys, Ohio 45885 U.S.A. Phone: +1-419-300-8811 Fax: +1-419-300-9765 (Branch:Illinois/ Ohio /Kentucky /Tennessee) URL: http://www.taiyo-ltd.co.jp June 2014 Information in this document is subject to change without notice. External Dimensions Unit: mm System Configuration Actuator Set Open Close Hold ALM 24 V DC 0V Open/Close In Out Out 24 V DC power supply 100% 80% 60% 40% 30% 100% 80% 60% 40% 30% SW_No Gripping force 100% 50% Rotary switch settings Model codes ESG2 - LS - 4230 - L11 Series blank L11 L13 No cable Cable included (1 m) Cable included (3 m) In Rotary switch LED POWER READY PLC B A RS485 0 1 2 3 4 5 6 7 8 9 Solenoid valve + Air chuck Sensor switch I /O ESG2 Electric Gripper PLC 54 1 32 50% 30% 9 40% 8 60% 7 80% 6 100% 5 30% 4 40% 3 60% 2 80% 1 100% 100% 0 Gripping force Speed SW No. POWER READY 86 φ2H7 depth 2 2H7 depth 2 4-M4 depth 7 95 Rotary switch 72 49 23 External connector 31 31 1 to 31 6 6 4.5 12 8 12 8 54 5 5 45 Specifications Max. gripping force Set value Open/close stroke Repeated accuracy Max. speed Set value Guide structure Allowable load (F) Allowable pitching moment (MP) Allowable yawing moment (My) Allowable rolling moment (Mr) Max. mass (1 pair) Maximum gripping position (L) Overhang (H) Max. gripping mass Gripping force 15 N 5 stages (100 % - 30 %) 30 mm ±0.05 mm* 150 mm/sec 2 stages (100 % and 50 %) Linear guide 500 N 3.7 Nm 3.7 Nm 5.9 Nm 50 g 60 mm 60 mm 0.15 kg Position Speed Fingers Guide section Speed setting Gripping force setting Input Output Serial network LED Power supply Operating temperature Operating humidity Storage temperature Controller General 2 stages (rotary switch) 5 stages (rotary switch) 2-point operation direction inputs (ON: Close, OFF: Open) SET ON: Workpiece position setting When an alarm occurs, use SET input to reset the alarm 4 points (OPEN, CLOSE, HOLD, ALM) RS485, 1 port Position output (Resolution: 0.1 mm) Power indicator, READY (flashes when alarm occurs) 24 V DC ±10 % 0 °C to +40 °C 35 % to 85 % (but non-condensing) -10 °C to +65 °C (but non-freezing) 0.4 kg Cables (1 m, 3 m) Weight Related equipment *Under similar grip conditions. ESG2 PC-based settings for the parameters and such become unnecessary, allowing for use similar to a solenoid valve. This electric gripper requires no programming. Speed 2x2-M4 effective depth 8 For mounting an attachment 2-φ3H7 depth 3 Phone: +81-6-6340-3090 E-mail:[email protected] ESG2 Series Electric Gripper Newly Released ESG2 Series Electric Gripper Comparable to the cost of pneumatic grippers! Now at a reduced price! CAT. -179 S 11 Features: Motorization equal to the total cost of a pneumatic gripper Smoother substitutions than pneumatic grippers No need to change I/O wiring for a pneumatic gripper; Operable with only an open/close signal Hassle-free substitution (No program editing necessary) Control capabilities only possible with electric Gripping force and speed control Workpiece damage prevention, Acceleration/deceleration control HOLD signal and present position confirmation Cam adoption, with a built-in controller for enhanced compactness, lightness, and convenience Improved durability Features: Motorization equal to the total cost of a pneumatic gripper Smoother substitutions than pneumatic grippers No need to change I/O wiring for a pneumatic gripper; Operable with only an open/close signal Hassle-free substitution (No program editing necessary) Control capabilities only possible with electric Gripping force and speed control Workpiece damage prevention, Acceleration/deceleration control HOLD signal and present position confirmation Cam adoption, with a built-in controller for enhanced compactness, lightness, and convenience Improved durability

Transcript of ESG2 Series Electric Gripper - taiyo-ltd.co.jp · Sensor switch I/O ESG2 ... 6 6 4.5 12 8 8 12 54 5...

Page 1: ESG2 Series Electric Gripper - taiyo-ltd.co.jp · Sensor switch I/O ESG2 ... 6 6 4.5 12 8 8 12 54 5 5 45 ... Cam adoption, with a built-in controller for enhanced compactness, lightness,

For further information:

CAT.No.A01404·ESG2–en·1·2(R)

LTD. Head Office: 1-1-1 Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002 Japan

Global Sales & Marketing Department1-1-1 Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002 JapanPhone: +81-6-6340-3090 Fax: +81-6-6340-9508URL: http://www.taiyo-ltd.co.jp/eg

USATAIYO AMERICA, INC.CORPORATE OFFICE (Plant)1702 E. Spring St. St. Marys, Ohio 45885 U.S.A.Phone: +1-419-300-8811 Fax: +1-419-300-9765(Branch:Illinois/ Ohio /Kentucky /Tennessee)

URL: http://www.taiyo-ltd.co.jp

June 2014

Information in this document is subject to change without notice.

ESG2 Series

Electric Gripper

Newly ReleasedESG2 Series Electric GripperComparable to the cost of pneumatic grippers!

Now at a reduced price!

CAT. -179S 11

�External Dimensions Unit: mm

�System ConfigurationActuator

Set

Open

CloseHold

ALM

24 V DC

0V

Open/CloseIn

Out

Out

24 V DCpower supply

100%

80%

60%

40%

30%

100%

80%

60%

40%

30%

SW_No Gripping force

100%

50%

Rotary switch settings

�Model codes

ESG2 - LS - 4230 - L11

Series blank

L11

L13

No cable

Cable included (1 m)

Cable included (3 m)

In

Rotary switch

LED

POWER READY

PLC

B

ARS485

0

1

2

3

4

5

6

7

8

9

Solenoid valve +Air chuck

Sensorswitch

I /O

ESG2Electric Gripper

PLC

54

1

32

50%

30

%9

40

%8

60

%7

80

%6

100%5

30

%4

40

%3

60

%2

80

%1

100%

100%

0

Gripping force

Sp

ee

dS

W N

o.

PO

WE

RR

EA

DY

86

φ2H7 depth 22H7 depth 2

4-M4 depth 7

95

Rotary switch

72

49

23

External connector3131 1 to 31

6 64.5

12 8 128

54

5 5

45

�SpecificationsMax. gripping force

Set valueOpen/close strokeRepeated accuracy

Max. speedSet value

Guide structureAllowable load (F)

Allowable pitching moment (MP)Allowable yawing moment (My)Allowable rolling moment (Mr)

Max. mass (1 pair)Maximum gripping position (L)

Overhang (H)Max. gripping mass

Gripping force

15 N5 stages (100 % - 30 %)

30 mm±0.05 mm*

150 mm/sec2 stages (100 % and 50 %)

Linear guide500 N

3.7 N •m3.7 N •m5.9 N •m

50 g60 mm60 mm0.15 kg

Position

Speed

Fingers

Guide section

Speed settingGripping force setting

Input

Output

Serial network

LEDPower supply

Operating temperatureOperating humidity

Storage temperature

Con

trol

ler

Gen

eral

2 stages (rotary switch)5 stages (rotary switch)

2-point operation direction inputs (ON: Close, OFF: Open)SET ON: Workpiece position setting

When an alarm occurs, use SET input to reset the alarm4 points (OPEN, CLOSE, HOLD, ALM)

RS485, 1 portPosition output (Resolution: 0.1 mm)

Power indicator, READY (flashes when alarm occurs)24 V DC ±10 %0 °C to +40 °C

35 % to 85 % (but non-condensing)-10 °C to +65 °C (but non-freezing)

0.4 kgCables (1 m, 3 m)

WeightRelated equipment

*Under similar grip conditions.

ESG2

Features:� Motorization equal to the total cost of a pneumatic gripper� Smoother substitutions than pneumatic grippers

⇒ No need to change I/O wiring for a pneumatic gripper; Operable with only an open/close signal

⇒ Hassle-free substitution (No program editing necessary)� Control capabilities only possible with electric

⇒ Gripping force and speed control⇒ Workpiece damage prevention, Acceleration/deceleration control⇒ HOLD signal and present position confirmation

� Cam adoption, with a built-in controller for enhanced compactness, lightness, and convenience

� Improved durability

Features:� Motorization equal to the total cost of a pneumatic gripper� Smoother substitutions than pneumatic grippers

⇒ No need to change I/O wiring for a pneumatic gripper; Operable with only an open/close signal

⇒ Hassle-free substitution (No program editing necessary)� Control capabilities only possible with electric

⇒ Gripping force and speed control⇒ Workpiece damage prevention, Acceleration/deceleration control⇒ HOLD signal and present position confirmation

� Cam adoption, with a built-in controller for enhanced compactness, lightness, and convenience

� Improved durability

PC-based settings for the parameters and such become unnecessary, allowing for use similar to a solenoid valve.This electric gripper requires no programming.

Speed

2x2-M4 effective depth 8For mounting an attachment

2-φ3H7 depth 3

Phone: +81-6-6340-3090 E-mail:[email protected]

For further information:

CAT.No.A01404·ESG2–en·1·2(R)

LTD. Head Office: 1-1-1 Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002 Japan

Global Sales & Marketing Department1-1-1 Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002 JapanPhone: +81-6-6340-3090 Fax: +81-6-6340-9508URL: http://www.taiyo-ltd.co.jp/eg

USATAIYO AMERICA, INC.CORPORATE OFFICE (Plant)1702 E. Spring St. St. Marys, Ohio 45885 U.S.A.Phone: +1-419-300-8811 Fax: +1-419-300-9765(Branch:Illinois/ Ohio /Kentucky /Tennessee)

URL: http://www.taiyo-ltd.co.jp

June 2014

Information in this document is subject to change without notice.

ESG2 Series

Electric Gripper

Newly ReleasedESG2 Series Electric GripperComparable to the cost of pneumatic grippers!

Now at a reduced price!

CAT. -179S 11

�External Dimensions Unit: mm

�System ConfigurationActuator

Set

Open

CloseHold

ALM

24 V DC

0V

Open/CloseIn

Out

Out

24 V DCpower supply

100%

80%

60%

40%

30%

100%

80%

60%

40%

30%

SW_No Gripping force

100%

50%

Rotary switch settings

�Model codes

ESG2 - LS - 4230 - L11

Series blank

L11

L13

No cable

Cable included (1 m)

Cable included (3 m)

In

Rotary switch

LED

POWER READY

PLC

B

ARS485

0

1

2

3

4

5

6

7

8

9

Solenoid valve +Air chuck

Sensorswitch

I /O

ESG2Electric Gripper

PLC

54

1

32

50%

30

%9

40

%8

60

%7

80

%6

100%5

30

%4

40

%3

60

%2

80

%1

100%

100%

0

Gripping force

Sp

ee

dS

W N

o.

PO

WE

RR

EA

DY

86

φ2H7 depth 22H7 depth 2

4-M4 depth 7

95

Rotary switch

72

49

23

External connector3131 1 to 31

6 64.5

12 8 128

54

5 5

45

�SpecificationsMax. gripping force

Set valueOpen/close strokeRepeated accuracy

Max. speedSet value

Guide structureAllowable load (F)

Allowable pitching moment (MP)Allowable yawing moment (My)Allowable rolling moment (Mr)

Max. mass (1 pair)Maximum gripping position (L)

Overhang (H)Max. gripping mass

Gripping force

15 N5 stages (100 % - 30 %)

30 mm±0.05 mm*

150 mm/sec2 stages (100 % and 50 %)

Linear guide500 N

3.7 N •m3.7 N •m5.9 N •m

50 g60 mm60 mm0.15 kg

Position

Speed

Fingers

Guide section

Speed settingGripping force setting

Input

Output

Serial network

LEDPower supply

Operating temperatureOperating humidity

Storage temperature

Con

trol

ler

Gen

eral

2 stages (rotary switch)5 stages (rotary switch)

2-point operation direction inputs (ON: Close, OFF: Open)SET ON: Workpiece position setting

When an alarm occurs, use SET input to reset the alarm4 points (OPEN, CLOSE, HOLD, ALM)

RS485, 1 portPosition output (Resolution: 0.1 mm)

Power indicator, READY (flashes when alarm occurs)24 V DC ±10 %0 °C to +40 °C

35 % to 85 % (but non-condensing)-10 °C to +65 °C (but non-freezing)

0.4 kgCables (1 m, 3 m)

WeightRelated equipment

*Under similar grip conditions.

ESG2

Features:� Motorization equal to the total cost of a pneumatic gripper� Smoother substitutions than pneumatic grippers

⇒ No need to change I/O wiring for a pneumatic gripper; Operable with only an open/close signal

⇒ Hassle-free substitution (No program editing necessary)� Control capabilities only possible with electric

⇒ Gripping force and speed control⇒ Workpiece damage prevention, Acceleration/deceleration control⇒ HOLD signal and present position confirmation

� Cam adoption, with a built-in controller for enhanced compactness, lightness, and convenience

� Improved durability

Features:� Motorization equal to the total cost of a pneumatic gripper� Smoother substitutions than pneumatic grippers

⇒ No need to change I/O wiring for a pneumatic gripper; Operable with only an open/close signal

⇒ Hassle-free substitution (No program editing necessary)� Control capabilities only possible with electric

⇒ Gripping force and speed control⇒ Workpiece damage prevention, Acceleration/deceleration control⇒ HOLD signal and present position confirmation

� Cam adoption, with a built-in controller for enhanced compactness, lightness, and convenience

� Improved durability

PC-based settings for the parameters and such become unnecessary, allowing for use similar to a solenoid valve.This electric gripper requires no programming.

Speed

2x2-M4 effective depth 8For mounting an attachment

2-φ3H7 depth 3

Phone: +81-6-6340-3090 E-mail:[email protected]

Page 2: ESG2 Series Electric Gripper - taiyo-ltd.co.jp · Sensor switch I/O ESG2 ... 6 6 4.5 12 8 8 12 54 5 5 45 ... Cam adoption, with a built-in controller for enhanced compactness, lightness,

Air just isn't enough!Only with an electric gripper you can such advanced features.

Get to know the Features of the ESG2 Series!Get to know the Features of the ESG2 Series!

Open/Close

24 V DC

0VOpen

Close

ARS485

B

HOLD ALM

Builtin

50 mm

10 million cycles

Open/close operation

Accel./decel. control

It's not troublesome at all! It's easy to use!

1. Isn't the cost expensive?�

Motorization has been achieved equal to the total cost of a pneumatic gripper.�

By combining the benefits of the pneumatic type and the electric type, we have managed to retain the required functionality in harmony with motorization.

2. Is the wiring a hassle?�

Just as with a pneumatic gripper, operation is possible with only 4 I/O wires.�

Operation is possible with only an open/close signal.�

Also, with additional wiring, output of "OPEN," "CLOSE," "HOLD," "ALM," and "Current position" signals are possible.

3. Don't I need an operating program?�

Nope!�

Because operation is just like the pneumatic type with "Open" and "Close" commands, parameters and point editing are unnecessary.

4. Is it necessary to install a separate controller?�

Nope!�

This gripper sports the industry's first built-in controller. This results in even less wiring.

Once you go electric, difficult operations and functions become possible!

1. Get operation assurance!�

Let our electric gripper tackle the operations that would be unstable with air.⇒ With guaranteed operation (erroneous operation is determined by an alarm), it's possible

to get accurate tact time calculations and reductions.

2. No external sensor necessary for open and close terminals!�

We've solved the external sensor issues (location, adjustment, slipping) that come pneumatic grippers.�

Thanks to the equipped encoder, electric grippers don't have to worry about adjustment and the like.�

Additional wiring allows for OPEN and CLOSE signal output.

3. Controllable and adjustable speed and gripping force!�

Adjustment is possible with air by using a speed controller and a regulator, but it's unstable. Plus, there's no repeatability.�

Setup is easy with the electric gripper's built-in "Rotary switch."

4. Get gripping confirmation!�

Gripping confirmation is not possible with a pneumatic gripper. A separate sensor of some sort is needed.�

With electric, additional wiring allows grip confirmation to be output as a HOLD signal.

5. Energy-saving!�

Thanks to continuous operation, the energy savings are excellent!

With electric grippers, you gain the highest levels of added value.

1. Prevent workpiece damage!�

By controlling the acceleration and deceleration immediately preceding gripping of a workpiece, it's possible to prevent damage to the workpiece.�

Our grippers are perfect for workpieces you don't want scratched or damaged.�

Through automatic workpiece recognition, "acceleration/deceleration control" is performed in the second and subsequent grip operations.

2. Reduce changeover time!�

Replacement of the actuator and other parts is unnecessary when working with a variety of workpieces.�

With the SET signal, the acceleration/deceleration control to meet various workpiece requirements is easily set.

3. Output the current position!�

When workpiece dimension checking is necessary for quality control, the RS485 signal allows the workpiece dimensions to be supervised every time a workpiece is gripped.�

No need for external position sensors or cameras.

4. Improved durability!�

With more than 10 million gripping cycles, durability is not an issue.�

Compared with pneumatic grippers, our electric grippers have double or even quadruple the durability. (According to our comparisons.)

We've incorporated the merits of pneumatic grippers into electric grippers.

1. Isn't the speed slower?�

Our gripper boasts a maximum speed of 150 mm/sec. �

The idea that electric is slow is being remedied.

2. Isn't the size larger and the ability to handle long strokes difficult?�

With the adoption of a special cam, our grippers are small and lightweight, and can even handle long strokes. �

Stroke: 30 mm (both sides)�

Weight: 400 g (including controller)

150 mm/sec

I want to use an electric gripper, but...

When compared to air...

When a pneumatic gripper just isn't cutting it...electric gripper to the rescue!

With electric, there's room for growth!

Isn't electric troublesome?

* For an even more advanced, more precise electric gripper, we also offer the ESG1 Series.

Will I gain such merits as workpiece damage prevention and other added values?

Compared to air, isn't the gripper slower and larger?

Are you concerned about air's capabilities?

On top of that...Operating

programs area hassle.

It's slow,right?

No, no!Electric can!

It's big andcan't handlelong strokes,

right?

Don't I needa separatecontroller?

It's goingto cost.

I'll have tochange the

wiring.

Grippy

But...I just know it...

Besides...

Small! Light!

That's right!I see...

It's got all thegreat features!

Builtin

Sens

or