ERPN - Knowledge, solutions and services for fluid … erpn.pdfERPN pumps may be used with other...
Transcript of ERPN - Knowledge, solutions and services for fluid … erpn.pdfERPN pumps may be used with other...
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ERPNAPI 610OverhungEnd SuctionProcess Pump
Bulletin PS-10-20b (E)
Pumps
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Pumps
Pump SupplierTo The WorldFlowserve is the
driving force in theglobal industrial
pump marketplace.No other pumpcompany in the
world has thedepth or breadth
of expertise inthe successfulapplication of
pre-engineered,engineered andspecial purpose
pumps andsystems.
Pumping SolutionsFlowserve is providing pumpingsolutions which permit cus-tomers to continuously improveproductivity, profitability andpumping system reliability.
Market Focused Customer SupportProduct and industry specialistsdevelop effective proposals andsolutions directed toward marketand customer preferences.They offer technical advice andassistance throughout eachstage of the product life cycle,beginning with the inquiry.
Dynamic TechnologiesFlowserve is without peer in thedevelopment and application ofpump technology, including:• Hydraulic engineering • Mechanical design• Materials science• Intelligent pumping• Manufacturing technology
Broad Product LinesFlowserve offers a wide rangeof complementary pump types,from pre-engineered processpumps, to highly engineeredand special purpose pumpsand systems. Pumps are builtto recognized global standardsand customer specifications.
Pump designs include:• Single stage process• Between bearing
single stage• Between bearing
multistage• Vertical• Submersible motor• Rotary• Reciprocating• Nuclear• Specialty
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Pumps
Broad Application• Petroleum refining,
production, offsitesand distribution
• Petrochemical andheavy-duty chemicalprocessing
• Gas industry services• Boiler circulation and
other high temperatureservices
• Water and generalindustrial
ComplementaryPump DesignsERPN pumps may beused with other Flowservemodels depending uponapplication requirements.These include:• Single stage vertical
in-line pumps• Single and two stage
between bearing pumps• Multistage between
bearing pumps• Vertical, double casing
pumps
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The ERPN is the pump ofchoice for severe chemical,petrochemical, refining andheavy duty industrial service.The ERPN provides users withall of the important mechanical,hydraulic, emissions controland safety components furnished by Flowserve for all specific applications.
The ERPN pump is of horizontal,end suction-top discharge,overhung centerline mountedconfiguration. With the exception of the bearing housing support plate, theERPN is fully compliant with API 610 (OH2).
The ERPN, available in all API610 material combinations, canalso be equipped with specialfeatures needed for demandingservice requirements, including:• High suction pressure casing• Fan cooled bearing housing
(optional water cooled)• Steam jacketing• Hot oil construction
ERPN
API 610Overhung
End SuctionProcess Pump
HED
HWM
VTP-CanWUC
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Pumps
The Flowserve ERPN pump line,founded on the engineering andsafety parameters of API 610,is designed around a modularsystem. This modular systemprovides maximum mechanicaland hydraulic design flexibilityand allows each pump to becustomized for an individualapplication.
The modular system, building offa platform of standard compo-nents, draws upon the followingoptional configurations:• Closed impeller with front
and back wear rings forstandard services
• Inducer design for low NPSHAservice requirements
• Semi-open impeller designwith back vanes for liquidscontaining abrasive particles
• Free flow impeller design withback vanes for non-cloggingapplications containing fibers,solids, etc.
• Magnetic drive for seallessneeds
ERPN
API 610Overhung
End SuctionProcess Pump
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Flanges are in accordancewith ASME B16.5 Class300 RF standard or 600RF optional
Pump Casing and Coverfeature metal to metalfit with fully confined,controlled compressiongasket to ensure propersealing and alignment.The casing will be ofdouble volute design forall discharge flanges of80 mm (3 in) and above
Guide Vane in suctionnozzle for larger sizespreserves available NPSHAwhile reducing vortexingand assuring uniform flowto pump inlet
Centerline SupportedPump Casingaccommodates nozzleloads in accordancewith API 610 designrequirements:• Minimal shaft
misalignment• Extended rotor,
bearing and seal life
Operating Parameters• Flows to 1100 m3/h
(4800 gpm)• Heads to 230 m (755 ft)• Temperatures to 350˚C
(660˚F)• Working pressures to
60 bar (870 psi) • Suction pressures to
50 bar (725 psi)
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Pumps
Carbon Steel Bearing Housing • Labyrinth type oil seals retain
oil and exclude atmosphericcontaminants and moisture
• Optional bearing isolatorsavailable
• Optional oil mist or oilpurge for continuous bearinglubrication
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Bearing ConfigurationsStandard-roller type radialbearing and duplex, singlerow, 40˚ angular contactback-to-back mountedthrust bearings.
Dynamically BalancedImpeller limits vibrationand assures smoothoperation over wide flowrange.• Casting techniques
and manufacturingprocesses for finefinish, high efficiency
• Positively locked,anti-rotation impeller nut with threadsunexposed to pumpedfluid
API 610 Standards for themost critical parameters aremet in all versions of the ERPNfamily of pumps.• Vibration limits• Deflection limits at seal faces• Nozzle loading capabilities• Balancing grades
API 682 Seal Chamberaccommodates a wide varietyof seal configurations includingdual pressurized and unpres-surized cartridge types for themost severe services. A fullcomplement of API 610 sealflush piping plans is available.
Cartridge Seal Mountingassures:• Ease of maintenance• Precise seal face setting for
maximum seal life
Back Pull-out of rotatingassembly simplifiesmaintenance as neither themotor nor piping connectionsare disturbed.
© TriCom, Inc., 2006, All Rights Reserved.
Renewable Wear Ringsfor both the casing andimpeller reduce replace-ment parts cost.• Secured by threaded
dowels• Clearance between wear
surfaces in compliancewith API 610 standards
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Pumps
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The ERPN-M range of seallessprocess pumps is the solutionfor applications where leakage-free pumping of hazardous,toxic, explosive or ultra-highvaluable liquids is required, andany emissions or leakage due
to mechanical seal failure isunacceptable. Safety featuressuch as temperature probe(thermocouple), pressure switchand secondary containment sealare part of the standard scopeof supply.
Options andTechnical Data
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API MaterialCombinations• S-5 Carbon steel with
carbon steel internals• S-6 Carbon steel with
12% chrome internals• S-8 Carbon steel with
316 SS internals• C-6 12% chrome with
12% chrome internals• A-8 316 SS with 316 SS
internals• D-1 Duplex with duplex
internals• D-2 Superduplex with
superduplex internals
The ERPN is also avail-able in low temperaturecarbon steel.
Baseplate Options• Drain pan design
– Welded and fabricatedcarbon steel
– Sloping drain panwith drain connection
• Drain rim design– Drain rim provided
along baseplateperimeter
– Drain pan providedbelow complete unit
Non-Clogging RecessedImpeller Design
ERPN-O Semi OpenDesign with ReplaceableFront Wear Plate
ERPN Range Chart
Flow Rate - 50 Hz
TDH
- 50
Hz
TDH
- 60
Hz
m3/hgpm
m3/hgpm
ft mft m
InducerA high specific speed, axial flowpumping device, an inducerprovides significant improvementin suction performance byreducing NPSHR.
ERPN – MAG Drive
Flow Rate - 60 Hz
2 Pole4 Pole
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Pumps
Global Engineered Services
and Support
Total Cost Reduction
Asset Management
Product Life Cycle
Performance Re-rates
Site Diagnostics
Repair Services
Energy Management
Spare Parts
Maintenance Contracts
Materials Upgrades
Turnkey Services
Field Repairs
Installation
Project Supervision
Commissioning
Equipment Upgrades
Condition Monitoring
Systems Analysis
Field Machining
Service DedicationFlowserve Engineered Services isfocused on providing customerswith uncompromising service andsupport, where and when needed.Engineered Services is dedicatedto delivering the highest qualitysupport by integrating its extensive pump and materials engineering knowledge with creative service solutions.Engineered Services prides itselfin understanding the businesschallenges facing customers andis prepared to manage solutionsto succeed as a team.
A worldwide network of serviceand repair centers staffed byhighly skilled engineers andtechnicians is available aroundthe clock, seven days a week torespond to customer queries, to evaluate and troubleshootproblems and to provide reliable solutions.
Strength of Experience,Commitment to ExcellenceFlowserve has long servedindustries requiring superiorequipment performance andservice life.• Oil and gas production• Hydrocarbon processing• Chemical processing• Water resources• Power generation• Nuclear• Mining and mineral processing• Pulp and paper • General industry
Engineered Services is dedicatedto maximizing equipment performance and providing reliability-centered maintenanceprograms for pumps and relatedequipment, regardless of manu-facturer. Using the FlowStar™asset management software,Engineered Services tracks performance and supportsimprovement programs using aservice life cycle cost businessapproach. The results areimproved reliability andincreased profitability.
Your Business Partner Flowserve partners withcustomers to respond tothe dynamic businessconditions that affectthem. Flowserve will workwith customers to driveefficiency, maximizethroughput and controlprocess quality. Whetheryour needs involve on-site technical assistanceor broader project planning with full turnkeyresponsibility, you canrely on the strength ofFlowserve EngineeredServices to deliver pro-fessional, reliable results.
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Printed in U.S.A.June 2006
© Flowserve Corporation
To find your local Flowserve representative please use the Sales Support Locator System
found at www.flowserve.com
Or call toll free: 1 800 728 PUMP
Your local Flowserve representative:
USA and CanadaFlowserve Corporation5215 North O’Connor Blvd.Suite 2300Irving, Texas 75039-5421 USATelephone: 1 972 443 6500Telefax: 1 972 443 6800
Europe, Middle East, AfricaFlowserve CorporationVia Rossini 90/9220033 Desio (Milan), ItalyTelephone: 39 0362 6121Telefax: 39 0362 303396
Latin America and CaribbeanFlowserve Corporation6840 Wynnwood LaneHouston, Texas 77008 USATelephone: 1 713 803 4434Telefax: 1 713 803 4497
Asia Pacific Flowserve Pte. Ltd.200 Pandan Loop #06-03/04Pantech 21Singapore 128388Telephone: 65 6775 3003Telefax: 65 6779 4607
Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands
Jeumont-Schneider™Jeumont-Schneider™
Pumps
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