ERP For Engineering industry

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    Ozone ERPBy :- Ozone Softwares

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    Integration is Key to ERP

    Integration is an extremely important part to ERP's. ERP's main goal is to integrate data and

    processes from all areas of an organization and unify it for easy access and work flow. ERP's

    usually accomplish integration by creating one single database that employs multiple

    software modules providing different areas of an organization with various business

    functions.

    Although the ideal configuration would be one ERP system for an entire organization, many

    larger organizations usually create and ERP system and then build upon the system andexternal interface for other stand alone systems which might be more powerful and perform

    better in fulfilling an organizations needs. Usually this type of configuration can be time

    consuming and does require lots of labor hours.

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    ERP Improves Productivity

    Before ERP systems, each department in an organization would most likely have their own

    computer system, data and database. Unfortunately, many of these systems would not be

    able to communicate with one another or need to store or rewrite data to make it possible

    for cross computer system communication. For instance, the financials of a company were

    on a separate computer system than the HR system, making it more intensive and

    complicated to process certain functions.

    Once an ERP system is in place, usually all aspects of an organization can work in harmonyinstead of every single system needing to be compatible with each other. For large

    organizations, increased productivity and less types of software are a result.

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    Advantages of ERP Systems

    There are many advantages of implementing an EPR system; here are a few of them:

    * A totally integrated system

    * The ability to streamline different processes and workflows

    * The ability to easily share data across various departments in an organization

    * Improved efficiency and productivity levels

    * Better tracking and forecasting

    * Lower costs * Improved customer service

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    Modules of Ozone ERP

    General & administration modules

    Payroll and HRD

    Production planning and control

    Accounts and finance

    Total productivity Management

    Material inventory & Management

    Costing and Control Customer support

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    General & administration modules

    Here are some of general informations required in and out of the system such as Multi user system with menu

    restriction and role assigned to each person, Approvals from administration or Head of departments, Basic tools

    and arrangements. Following are the point given below.

    Nationalities

    Occupations

    Countries

    States

    Districts

    Talukas

    Cities

    Suppliers Info

    Customers

    ADMINISTRATIONS

    Upload Menus

    Set Restricted Menus

    Create Company

    Create Branch

    Create Year

    Create Role

    Create Rights

    Create User

    User Control Rights

    Approvals

    Leave Application

    Sales Order

    Material Requisition

    Employee Resignation

    Tools

    General

    Calculators

    Data Backup

    Data Restore

    Tool Bar Setting

    Arrangement

    Cascade

    Tile Vertical

    Tile Horizontal

    Close All

    Arrange icons

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    Payroll and HRD

    Payroll system is mainly useful for managing employees time and attendance and payment. This system also categorizes

    employees into different skills, departments and designations. It also manages the leave taken by particular employee. Where

    as HRD (Human Resource Development) is the framework for helping employees to develop their personal and organizational

    skills, knowledge, and abilities. Human Resource Development includes such opportunities as employee training, employee

    career development, performance management and development, coaching, succession planning, key employee

    identification, tuition assistance, and organization development.

    The focus of all aspects of Human Resource Development is on developing the most superior workforce so that the

    organization and individual employees can accomplish their work goals in service to customers.

    Following are the parameters given for payroll and HRD system.

    Masters

    Employee Info

    Skills Set

    Departments

    Designation

    Payment Info

    Entry System

    Employee Job Record

    Muster Entry

    Payroll

    Leave Application

    Employee Resignation

    Reports Employee Info

    Employee Details Info

    Employment Info

    Employee Personal Info

    Employee Pay Info

    Employee Wise Skills Set

    Skill Set Wise Employee

    Employee Wise Payroll Summary

    Bank wise Payroll Summary

    Month Wise Payroll Summary

    Department wise Payroll Summary

    Salary Valuation Statement

    Pay Slip

    Job Record

    Employee Master

    Payroll Register

    Daily Leave Register

    Register

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    Production Planning & Control ( PPC)

    Once the entrepreneur has taken the decisions regarding the product design and Production processes and system, his next

    task is to take steps for production planning and control, as this function is essentially required for efficient and economical

    production. One of the major problems of small-scale enterprises is that of low productivity small-scale industries can utilize

    natural resources, which are otherwise lying. Small-scale sector can play an important role, similar to the one played by smallscale industries in other developed countries. Planned production is an important feature of the small industry. The small

    entrepreneur possessing the ability to look ahead, organize and coordinate. Having plenty of driving force and capacity to lead

    and ability to supervise and coordinate work and simulates his associates by means of a program of human relation and

    organization of employees, he would be able to get the best out of his small industrial unit. Planning and control involve

    generally the organization and planning of manufacturing process. Especially it consists of the planning of routing, scheduling,

    and dispatching inspection, and coordination, control of materials, methods machines, tools and operating times. The ultimate

    objective is the organization of the supply and movement of materials and labor, machine utilization and related activities, in

    order to bring about the desired manufacturing results in terms of quality, quantity, time and place.

    Masters

    Work Center

    Processing Type

    Material Process Type Time Mapping

    Work Centre Processing Type Mapping

    Employee Processing Type Mapping

    Employee Work Centre Mapping

    Transactions MRPGeneration

    Work Order

    Material Reservation

    Material Desertion

    Material Requisitions

    Production

    Material Transfer

    Reports

    Employee Process Type Mapping

    Employee Work Center Mapping

    Material Process Type Mapping

    Work Center Process type Mapping

    Production Registers

    Department Wise Production

    Material Reservation Register

    Material Deservation Register

    Work Order Register

    Material Requisition Register

    Material Transfer Register

    Department Wise Material Transfer

    Material Current Stages

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    Sales and marketing

    This system manages Customer Inquiry for the product, sales offer and placing orders. At the time Inquiry it looks requirement

    of customer, quantity and date of delivery. Against the customer Inquiry Company offers them prices or Quote of their

    products with their detailed term and conditions. After this sales order is being generated against the offer provided by the

    assigned authority and send to approval of administrator. Below are the given entry system to fulfill above details.

    Transaction

    Customer Inquiry

    Sales Offer

    Sales Order

    Reports

    Customer Inquiry Register

    Sale Order Register

    Sale Offer Register

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    Material & Inventory Management (MIM)

    Material Inventory management system implies complete flow of material at each department and also manages bill of

    material for required product. Ozone ERP Material & inventory management consist inventory of type of material such as

    basic, processed, alternate, assemblies, sub assemblies and etc. It also manages order and Goods received against that order.

    It manages material issued against MRP generated no. to the selected work centre. Following are the Masters, transaction and

    reports available in MIM.

    Masters

    Stores

    Racks

    Bins

    Unit

    Unit Conversions

    Machines

    Sub Assemblies

    Machine Sub Assembly Setting

    Other Material

    MaterialGroup

    Basic Material Master

    Processed Material

    Alternate Material Settings

    Bill Of Material

    Transaction

    Material Issue

    Purchase Order

    Goods Receipt Note ( GRN )

    Material Received

    Delivery Challan (DC)

    Stock Adjustment

    Other Stock Adjustment

    Reports

    Sub Assembly List

    Bill Of Material

    Bill Of Material Chain

    Material Privation Action

    Stock Re- Orders

    Stock Summary

    Class Wise Stock Summary

    Material Wise Monthly Consumption

    Stock Ledger

    Stock Adjustment

    Other Stock Adjustment

    Delivery Challan Register

    GRN Register

    Material Issue Register

    Material Received Register

    P.O. Register

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    Customer Support (CS)

    After sales the product customer support is also a most important part of an organization. To manages customer

    problem and provide good support to customer. It also show you what type of problem is arising for same product so

    that they can rectify that problem in future.

    Masters

    Customer Problem

    Service Changes Type

    Transaction

    Record

    Service Changes Bill

    Reports

    Evacuation Register

    Service Bill Register

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    Accounts & Finance

    Accounts and finance Modules has all the accounting reports required in organization. Following are the entry system

    and reports given below.

    Masters

    Groups

    Accounts

    Narrations

    Bill Types

    Transaction

    Purchase

    Sales

    Purchase Return

    Sales Return

    Other Purchase

    Receipt

    Payment

    Contra Journal Vouchers

    Debit Note

    Credit Note

    Reports

    Purchase Register

    Sales Register

    Purchase Return Register

    Other Purchase Register

    Sales Due List

    Sales Due List City Wise

    Purchase Due List

    Ledger Book

    Cash Book

    Day Book

    Balance List

    Opening Trial Balance

    Trial Balance

    Profit & Loss A/c

    Trading A/c Balance sheet

    Reports related to excise and service taxes

    Vat reports

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    Thank you!

    Contact us at:-

    OZONE TECHNOLOGY:-

    Kolhapur:-

    Plot No 1, Vrindavan Colony, Hanuman Nagar,Panchgoan Road, Kolhapur (M.S)Ph:-0231-6510302, 9226440315

    Ichalkaranji:-C 1-1, Textile Market, Near Vardhman Chowk,Shahpur, Ichalkaranji. DIST:-Kolhaur (M.S)Ph:-0230-2435627, 9226139733

    E-mail:- [email protected]

    Website:- www.ozoneinfotech.com