Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012;...

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Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Transcript of Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012;...

Page 1: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

SAFE KONNECT 2012“Moving ahead in Industrial Safety”

28 June 2012; Hotel New Marrion, Bhubaneswar

Hare Ram JhaTata steel ltd.

Page 2: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

ErgonomicsThe science of fitting the job to the worker

To enhance human performance

Page 3: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

A way of looking at the workplace

ErgonomicsErgonomicsErgonomicsErgonomics

Ergonomics is an attitude,

Keep in mind that people , not machine are the sole source of producing products, fixing equipment and ensuring product quality.

Page 4: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Need of ErgonomicsNeed of ErgonomicsNeed of ErgonomicsNeed of Ergonomics

Optimal performance

Delta

Human performance

Page 5: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Musculo skeletal SystemMusculo skeletal SystemMusculo skeletal SystemMusculo skeletal System

Page 6: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Musculo skeletal SystemMusculo skeletal SystemMusculo skeletal SystemMusculo skeletal System

Page 7: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Trauma BucketTrauma BucketTrauma BucketTrauma Bucket

Page 8: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Trauma BucketTrauma BucketTrauma BucketTrauma Bucket

Page 9: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

• Work-Related Musculoskeletal

Disorders (WMSDs) are MSDs

that are caused or made worse

by work methods and

environment. They occur when

the physical capabilities of the

worker do not match the physical

requirements of the job

Work Related MSDs Work Related MSDs (WMSD)(WMSD)Work Related MSDs Work Related MSDs (WMSD)(WMSD)

Page 10: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Affect of MSDsAffect of MSDsAffect of MSDsAffect of MSDs

Page 11: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Affect of MSDsAffect of MSDsAffect of MSDsAffect of MSDs

Page 12: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Productivity lost fromProductivity lost fromProductivity lost fromProductivity lost from

Sick leaves

Direct costInsurance claim

Indirect costHiring temporary employees, training

Poor employees performance

Can be minimized by

Page 13: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Wellness @ Workplace Wellness @ Workplace Wellness @ Workplace Wellness @ Workplace

Through

Page 14: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Human Factor Engineering

A tool for better human productivity

Page 15: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Ergonomics canErgonomics canErgonomics canErgonomics can

Reduce the risk of injury, fatigue and error

Reduce absenteeism and disability

Reduce the cost spent on health care

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Ergonomics Hare Ram Jha

Improve the morale of the employees

Improve employees health

Improve productivity and quality

Ergonomics canErgonomics canErgonomics canErgonomics can

Page 17: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Improve quality of work environment

Increase profit

Ergonomics canErgonomics canErgonomics canErgonomics can

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Ergonomics Hare Ram Jha

History and EtymologyHistory and EtymologyHistory and EtymologyHistory and Etymology

In the 5th century BC Greek civilization used ergonomic principles in the

design of their tools, jobs, and workplaces.

Early Egyptians Dynasties made tools, household equipment, among others

that illustrated ergonomic principles.

In the 19th century, Fredrick Taylor pioneered the “Scientific management" method.

In the early 1900s to develop "Time and Motion Studies“ by Lillian Gilbreth and reduced the number of motions in bricklaying from 18 to 4.5, allowing bricklayers to increase their productivity from 120 to 350 bricks per hour.

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Ergonomics Hare Ram Jha

.

World war II marked the development of new and complex machines and weaponry, and these made new demands on operators' cognition. The decision-making, attention, situational awareness and hand-eye coordination of the machine's operator became key in the success or failure of a task. It was observed that fully functional aircraft, flown by the best-trained pilots, still crashed. In 1943, Alphonse chapanis, a lieutenant in the U.S. Army, showed that this so-called "pilot error" could be greatly reduced when more logical and differentiable controls replaced confusing designs in airplane cockpits.

Murrell, at the 1949 meeting at the UK's admiralty, which led to the foundation of The ergonomics Society.

The Indian Society of Ergonomics was established in 1983.

History and EtymologyHistory and EtymologyHistory and EtymologyHistory and Etymology

Page 20: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Cases of ergonomics- ICases of ergonomics- ICases of ergonomics- ICases of ergonomics- I

Source: The Ergonomics Kit for General Industry

Page 21: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Source: The Ergonomics Kit for General Industry

Cases of ergonomics- ICases of ergonomics- ICases of ergonomics- ICases of ergonomics- I

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Ergonomics Hare Ram Jha

Cases of ergonomics- IICases of ergonomics- IICases of ergonomics- IICases of ergonomics- II

200 kg

Total Chock cleaned- 4 / day

Page 23: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Cases of ergonomics- IICases of ergonomics- IICases of ergonomics- IICases of ergonomics- II

Total Chock cleaned- 6 / day

Page 24: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Some Organization overlook

Some ignore

Some don’t even know

IssueIssueIssueIssue

Page 25: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?

Page 26: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?

Page 27: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?

Page 28: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?Defining - Ergonomics?

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Ergonomics Hare Ram Jha

ErgonomicsErgonomicsErgonomicsErgonomics

Provide Healthy work Environment

Maintain Good body mechanics

Follow Right work practices

Page 30: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

Training

Individual workstation evaluation

On site clinics (medical management)

Follow up

Possible throughPossible throughPossible throughPossible through

Page 31: Ergonomics Hare Ram Jha SAFE KONNECT 2012 “Moving ahead in Industrial Safety” 28 June 2012; Hotel New Marrion, Bhubaneswar Hare Ram Jha Tata steel ltd.

Ergonomics Hare Ram Jha

ERGONOMICS IS GOOD ECONOMICS

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Ergonomics Hare Ram Jha

T H A N K Y O U