Equipment Management Plan

8/12/2019 Equipment Management Plan

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Equipment Management Procedure RG/QHSE CX C.62013

Equipment Management Procedure

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1 !arget and "pp#ication $cope

% & '( ) *+ ,- ./) 0)1 2

34+ 0 )56789

Ma:e ;ure to purc>ecti=e equipment and meet production and

proce;; requirement;? !


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c p#anningz maintainingz >i{ingz tec, center is in chr$e o4 risin$ e"uip#ent purchsin$ need nd technicl pr#eters.

3.3 , ) ) 9

Co#pny #n$e#ent deprt#ent is in chr$e o4 issuin$ e"uip#ent in-est#ent nd #intennce pln* choosin$

supplier nd or$ni?in$ !iddin$.

3.5 HI 9

'teril supply co#pny is in chr$e o4 purchsin$ e"uip#ent.

3.@ 9

inncil deprt#ent is in chr$e o4 e"uip#ent sset #n$e#ent.

3.6 _ 6 W 6 HI.F W W X W HBY

),A%-y9

8e; product 4ctory* electric control 4ctory re in chr$e o4 4iAin$ ll the e"uip#ent eAcept uto#o!iles*

crnes* #esure nd test e"uip#ent nd o44ice #chines .

5 -y

Bor= procedure

5.1 `

Equipment purc, center nd leder* ppro-ed !y $enerl #n$er then issued !y co#pny #n$e#ent deprt#ent.

5.1.2 N

ctors need to !e considered ;hen purchsin$ e"uip#ents.

s & )+ ( *+ - T

! ` ) 2 T

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c (4) V ) T

d) 9

Equipment preci;ion and ad=anced teceature? !acturing and proce;; requirement;?

!Equipment; are re#ial#e and ;a>etz ea; to le maintained?

c ood energ;a=ing e>>ectz #e;; po##uting to en=ironment and #e;; noice?

dPractical#ez econom and dural#e?

5.1.3 Supplier 4or e"uip#ents #ust !e "uli4ied. To -itl nd =ey or technolo$y re4or# proect* it is needed to

cll 4or !ides nd should chec= certi4ictes nd "ulity $urntee cp!ility.

5.1.5 HI ) x) x + 69

'teril purchsin$ deprt#ent si$ns contrct ccordin$ to tender results nd trns4ers contrct in4or#tion to

#nu4cturin$ deprt#ent.

5.2

E"uip#ent instlltion nd co##issionin$.

5.2.1 HI)+ 6 J W 9

8e; e"uip#ents 4ter !ein$ deli-ered to co#pny should !e chec=ed* ccepted nd instlled !y relti-e units.

5.2.2 ~)+ 6 )- HSE W-

HSE w)1- HI V - + 9

,urin$ instlltion* #nu4cturin$ deprt#ent is in chr$e o4 #n$in$ instllin$ unit includin$ HSE trin* HSE

#onitorin$ durin$ ;or= pro$ress ;hich ;ill #=e less !d in4luence nd potentil ris= on co#pny en-iron#ent

nd e#ployee helth.

5.2.3 -+ 6 s WW W WW1wF s 0 9

W w 9

74ter instlltion* #nu4cturin$ deprt#ent to$ether ;ith R>, center* co#pny #n$in$ deprt#ent*

uditin$ deprt#ent* inspection center* HSE deprt#ent nd usin$ unit ;ill chec= nd ccept ccordin$ to

technicl re"uire#ents. 7cceptnce ite#s should include e"uip#ent precision* s4ety protection nd run

4leAi!ility etc..

5.2.5 x)+ 6 \ ) \] 9

B + 6\HI 9

74ter !ein$ ccepted* #nu4cturin$ deprt#ent ;ill conduct e"uip#ent hnd o-er procedure nd 4ill in

instlltion nd co##issionin$ hndo-er record. 7ll cceptnce record nd docu#ents to$ether ;ith e"uip#ent

should !e stored in co#pny record o44ice !y #nu4cturin$ deprt#ent.

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5.2.@ 5 W1W w) 05 79

nstlltion* us$e nd inspection o4 specil de-ice should con4or# to special equipment safety management

rules.

5.3 1

E"uip#ent us$e #n$e#ent

5.3.1 1y 1,y ) + 6 67y 9

'nu4cturin$ should #=e s4ety opertion rules 4or e-ery e"uip#ent.

5.3.2 07 y9 Y 0 69!

E"uip#ent i#ple#ents opertion ;ith certi4icte nd con4or#s to equipment management policy.

5.3.3 y 0 y 9

E"uip#ent opertion personnel should i#ple#ent strictly e"uip#ent opertion nd #intennce rules

5.5 %

E"uip#ent pre-enti-e #intennce nd 4iAin$ #n$e#ent

5.5.1 0%

Routine 'intennce

5.5.1.1 y-^ 0% 9H 7 % 9

pertion ;or=ers conduct routine #intennce ccordin$ to re"uire#ents. E"uip#ent 4or pu!lic use should

desi$nte specil person to conduct #intennce ;or=.

5.5.1.2 y- 0\]^6)\]^SOQ9

pertion ;or=ers should i#ple#ent shi4t o4 duty syste#.

5.5.2 % h%

irst le-el #intennce(#onthly)

5.5.2.1 @00 h 0% )y- -x9

74ter e"uip#ent runnin$ 4or @00 hours or one #onth* it should !e #intined once. pertion ;or=ers

s the led nd #intennce ;or=ers coopertin$.

5.5.2.2 % y 0)% y %" z

0 9

7ll e"uip#ents should !e #intined ccordin$ to equipment maintenance operation guide manual. 74ter !ein$

#intined* opertion ;or=ers ;ill 4ill in #intennce record nd e"uip#ent ;ill !e ccepted !y unit leder nd

e"uip#ent #n$e#ent person.

5.5.2.3 + 6h % X 0 9

'nu4cturin$ deprt#ent ;ill conduct spot chec= #onthly 4or 4irst le-el #intennce "ulity.

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5.5.3 A %

Second&le-el #intennce

5.5.3.1 3@00 5@00 0A % )- y-x9

74ter e"uip#ents runnin$ 4or 3@00 to 5@00 hours or one yer* conduct second le-el #intennce* 4iAin$

Bor=er s the led* opertion ;or=er coopertin$.

5.5.3.2 A% 0) hA+ 6 6 hA% 9

E"uip#ent second le-el #intennce ;ill !e conducted s plnned. e4ore t;entieth e-ery #onth*

#nu4cturin$ deprt#ent ;ill co#pile second le-el #intennce pln.

5.5.3.3 % y 0)% B " W W X

w % ) 2 h + 69 #

'intennce ;ill !e conducted ccordin$ to equipment maintenance operation guide manual. 74ter !ein$

#intined* #echnicl nd electricl !uildin$ 4ctory ;ill 4ill in #intennce record sheet nd report to

#nu4cturin$ deprt#ent t the end o4 the #onth.

5.5.5

E"uip#ent #or #intennce

5.5.5.1 1 1 )$ + 6 6 )

) HI 9

Ds$e unit pplies on the !sis o4 ;er condition* #nu4cturin$ deprt#ent co#piles nnul #or

#intennce pln* 4ter !ein$ reported to co#pny #n$e#ent deprt#ent* dd to co#pny in-est#ent pln.

5.5.5.2 , ) . ) + 6w )

) 09

7nnul #intennce proect dustin$ nd re#edyin$* unit o;nin$ e"uip#ent pplies o44icilly* 4ter !ein$

$reed !y #nu4cturin$ deprt#ent nd ppro-ed !y ledership* co#pny #n$e#ent deprt#ent issues pln.

5.5.5.3 5 j s 9

e4ore specil e"uip#ent #or #intennce* it should !e reported to technicl super-ision unit.

5.5.5.5 0 ) YFJ ,9#

Bhen #intined !y eAternl deprt#ent* the #intennce deprt#ent shll $et correspondin$ ptitude nd

!ility.

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'intennce process should 4ill in #intennce record i##editely nd restore e"uip#ent ori$inl ;or=in$

cp!ility9

5.5.5.6 + 6 1Ww 0 )x19

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74ter !ein$ ccepted !y #nu4cturin$ deprt#ent nd !e sure itet operation ru#e;, equipment maintenance

operation guide manua#z equipment management po#ic

@.2

@.3 Record

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%

5-

Equipment in;ta##ation and commi;;ioning


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This procedure is re-ised !y #nu4cturin$ deprt#ent. Re-isin$ person Fho$uo4u* uAinyin$


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\]

Equipment in;ta##ation and ication

In;ta##ation

and

commi;;ioning record

In;ta##ation

and te;t

record

Load te;t

record

comment

;ignature

+ 6

Manu>acturin

g

unit

Equipment

;uper=i;or

B

Maintenance

compan

s ~

&Dcenter

1

U;age unit

Equipment

:eeper


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Equipment maintenance record

Form NO?NRG/QHSE CX .602

UnitN $eria# NO?:

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";;et NO?

%

Fi{

po;ition

and

content

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Part; need to le

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E#ectrican }or:


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Ufspot chec=

period

spot chec=

ti#e

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Chec= ite#s

7

7pprised Stndrd

,t nd Sttes

,

Re#r=s

1

2

3

5

@

6

7

conclusions

7ssess#ent person 7 N +edership N 'nu4cturin$ deprt#entN

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Equipment Management Plan

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