EQPT CHECK LIST-PRE INSPECTION.xlsx

8/10/2019 EQPT CHECK LIST-PRE INSPECTION.xlsx

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Plant No.

Equipment No.

Service

External Appearance of Vessel:

a) Clean fins (no significant dust accumulation)

b) Cleanliness of fins found acceptable as it is

c) Cleanliness of fins found acceptable after

washing with detergent and water

d) Properly screwed plugs

e) Top of fin tube bundle clean

f) Fan blades in good condition

g) Fan box/plenum (if any) in good condition

h) Equipment identification and number available

i) Name plate available and readable

j) Nozzles in good condition

k) Coating in good condition, (if no, check below)

(i) Isolated coating failure

(ii) Widespread coating failure(iii) General Corrosion

(iv) Isolated pitting

(v) Widespread pitting

Supports:

a) Bolts properly installed and in good condition

b) Support structures in good condition

c) Welds on structural support(s) in good condition

d) Non-restrained end is free to move

Nozzles/Flanges:

a) Nozzle and flanges in good condition (no leak)

b) Bolts and nuts in good condition

c) Flanges in good alignment

Drain/Vent/Blinds/Lifting Lugs:

a) Drain/vent plug(s) installed

b) Nipples/root valve(s) seal welded

c) Drain valve blinded at end

d) Spectacle blind installed for positive isolation

NAPHTA PRODUCT COOLER EXTERNAL INSPE

INSPECTION UNIT DE

Insp

Las

NO. DESCRIPTION Yes

3

4

1

2


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f) Lifting lugs in good condition

Miscellaneous Items:

a) Instrumentation:

(i) Pressure gage(s) in good condition

(ii) Temperature gage(s) in good condition

(i) Tags for gages installed

(ii) Thermowells thread properly engage

a) Relief Valves:

(i) Acceptable per SAEP 319 checklist

b) Connected Piping:

(ii) Piping flow direction arrow stenciled

(iii) Piping identification stenciled

(iv) Adequate supports (no vibration)

(v) Smooth fluid flow (no vibration)Access Ladder/Platforms/Walkways:

b) Gratings in good condition

c) Bolts/clips on grating

d) Safety drop-bar(s) in good condition

e) Stairway tread(s) in good condition -

g) Stairway access color-coded

h) Ladder rung(s) in good condition

i) Cage(s) in good condition

j) Platform(s) clean (no debris accumulation)

INSPECTED BY NAME

PIRECO-EPC CONTRACTOR

VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

6

5


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CTION CHECKLIST

CRIPTION CHECKLIST

Naphtha Cooler-E772A/B/C

REMARKS

ection Date

InspectionDate

No N/A


4/51

SIGNATUREDATE


5/51

Plant No.

Equipment No.

Service


a) Mechanically sound (no damages such as

scratches, grooves, dents)

b) Equipment identification and number available

c) Name plate available and readable

d) Tight Nozzles (no leaks)

e) Good welds (no cracks)

f) Good coating appearance (no discoloration due

to overheating)

g) Good alignment

h) Good surface appearance (no signs of blisters or

bulges)

i) Good coating (no failure; if no , check below :)


(i) Widespread coating failure(ii) General corrosion

(iii) Isolated pitting

(iv) Widespread pitting

Vessel Skirts/Supports:

a) Skirt mechanically sound

b) Skirt coating good

c) Skirt clean inside

d) Support sliding pad good condition

e) Saddle shoe aligned with the supports

f) Support guides available and mechanically sound

g) Welds on structure support(s)

h) Pipe support base /I beam in good condition ( no

gap)

i) Structure component(s) in good condition

j) Space between the saddle base and support beam

clean (no rust scales)

k) Dummy leg support in good condition

l) Base plate(s) in good condition

REBOILER EXTERNAL INSPECTION C

INSPECTION UNIT DE

Insp

Las

NO. DESCRIPTION Yes

1

2


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m) Non-restrained end is free to move

Nozzles /Flanges:


b) No corrosion between flanges

c) Flanges no signs of mechanical damage

d) Uneven or loose stud bolts

e) Stud bolts of proper length

f) Bolts and nuts in good conditiong) Weep holes of reinforcing pad properly greased

Drain/Vent/Lifting Lugs:

a) Drain/vent plug available

b) Nipples/root valve properly seal welded

c) Weep holes of reinforcing pads in good condition (no

signs of leak)

d) Welds on reinforcing pads in good condition

e) Drain valve blinded at end

f) Spectacle blind installed for positive isolation

g) Drain/vent nipple or other fittings in good condition

h) Davits/lifting lugs fully operationalIsolation Valves:

a) Proper rating installed

b) Gland in good condition

c) Gland stud/eye bolt in good condition

d) Hand wheel in good condition

e) Valve body in good condition

f) Horizontal Valve position indicator with safety caution

Hot/Cold Insulation:

a) Metal jackets and insulation (hot) in good condition

b) Aluminum cladding, vapor barrier and insulation

(cold) in good condition

c) Correct insulation material/sufficient thickness

d) Insulation straps properly installed

e) Insulation at OSI points covered


a) Instrumentation:



(iii) Tags for gages installed properly

(iv) Thermowells thread properly engage

(v) Thermal relief valve(s) in good condition

b) Relief Valves:


c) Connected Piping:

(i) Drain/vent /welding boss/RV piping in

good condition




6

3

4

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(v) Smooth fluid flow ( no vibration)

Access Ladder/Platforms/Walkways:


c) Bolts/clips on grating installed properly


e) Stairway tread(s) in good condition

-g) Stairway access color-coded




INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

8


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ECKLIST

CRIPTION CHECKLIST

Reboilerr-E770

N/A REMARKS

ection Date

InspectionDate

No


9/51


10/51

SIGNATUREDATE


11/51

Plant No.

Equipment No.

Service


















Supports:





Nozzles/Flanges:









STEAM CONDENSATE COOLER EXTERNAL INSP

INSPECTION UNIT DE

Insp

Las

NO. DESCRIPTION Yes

1

2

3

4


12/51



a) Instrumentation:





a) Relief Valves:















INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

5

6


13/51

ECTION CHECKLIST

CRIPTION CHECKLIST

Steam Condensing Cooler-E774

REMARKS

ection Date

InspectionDate

No N/A


14/51

SIGNATUREDATE


15/51

Plant No.

Equipment No.

Service


















Supports:





Nozzles/Flanges:









COMPRESSOR AFTER COOLER EXTERNAL INSP

INSPECTION UNIT DE

Insp

Las

NO. DESCRIPTION Yes

1

2

3

4


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a) Instrumentation:





a) Relief Valves:















INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

5

6


17/51

ECTION CHECKLIST

CRIPTION CHECKLIST

Compressor After Cooler-E773

REMARKS

ection Date

InspectionDate

No N/A


18/51

SIGNATUREDATE


19/51

Plant No.

Equipment No.

Service






d) Tight Nozzles (no leaks)


f) Good coating appearance (no discoloration due

to overheating)

g) Good alignment

h) Good surface appearance (no signs of blisters or

bulges)

i) Good coating (no failure; if no , check below :)


(i) Widespread coating failure(ii) General corrosion

(iii) Isolated pitting

(iv) Widespread pitting





d) Support sliding pad good condition

e) Saddle shoe aligned with the supports

f) Support guides available and mechanically sound

g) Welds on structure support(s)

h) Pipe support base /I beam in good condition ( no

gap)

i) Structure component(s) in good condition

j) Space between the saddle base and support beam

clean (no rust scales)

k) Dummy leg support in good condition

l) Base plate(s) in good condition

HEAT EXCHANGER EXTERNAL INSPECTI

INSPECTION UNIT DE

DESCRIPTION

Insp

Las

NO. Yes

1

2


20/51

m) Non-restrained end is free to move

Nozzles /Flanges:


b) No corrosion between flanges

c) Flanges no signs of mechanical damage

d) Uneven or loose stud bolts

e) Stud bolts of proper length

f) Bolts and nuts in good conditiong) Weep holes of reinforcing pad properly greased

Drain/Vent/Lifting Lugs:



c) Weep holes of reinforcing pads in good condition (no

signs of leak)




g) Drain/vent nipple or other fittings in good condition

h) Davits/lifting lugs fully operationalIsolation Valves:

a) Proper rating installed



d) Hand wheel in good condition


f) Horizontal Valve position indicator with safety caution


a) Metal jackets and insulation (hot) in good condition




d) Insulation straps properly installed



a) Instrumentation:



(iii) Tags for gages installed properly



b) Relief Valves:


c) Connected Piping:


good condition




7

3

4

6

5


21/51

(v) Smooth fluid flow ( no vibration)

Access Ladder/Platforms/Walkways:


c) Bolts/clips on grating installed properly


e) Stairway tread(s) in good condition

-g) Stairway access color-coded




INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

8


22/51

N CHECKLIST

CRIPTION CHECKLIST

Heat Exchanger-E771 A/B

REMARKS

ection Date

InspectionDate

No N/A


23/51


24/51

SIGNATUREDATE


25/51

Plant No.

Equipment No.

Service






d) Tight nozzles (no Leaks)

e) Good welds ( no Cracks)

f) Good coating appearance ( no discoloration due to

overheating)

g) Good alignment

h) Good surface appearance ( no signs of blisters,

bulges)

i) Good coating (no failure; if no , check below:)


(ii) Widespread coating failure

(iii) General Corrosion(iv) Isolated pitting





d) Fireproofing in good condition

e) Skirt drain is clean (no debris)

f) Support sliding pad good condition

g) Saddle shoe aligned with the supports

h) Support guides available and mechanically sound

i) Welds on structural support(s) in good condition

j) Pipe support base /I beam in good condition (no

gap)

k) Structural component(s) in good condition

l) Space between the saddle base and the support

beam clean ( no rust scales)

m) Dummy leg supports in good condition

NO. DESCRIPTION Yes

1

2

Insp

Las

COMPRESSOR DISCHARGE DRUM EXTERNAL INS

INSPECTION UNIT DE


26/51

n) Base plate(s) in good condition

Nozzles/Manways/Flanges:


b) Special leak protection cover (caustic/chemical) in

good condition

c) Flange coating in good condition (no corrosion)

d) Flanges no signs of mechanical damage

e) Stud bolts tight

f) Stud bolts of proper length

g) Jack screws available and serviceable

h) Bolts and nuts in good condition

i) Weep holes of reinforcing pad properly greased




c) Reinforcing pads in good condition (no signs of

leaks on weep holes)d) Welds on reinforcing pads in good condition



g) Drain/vent nipple or other fittings in good

condition

h) Davits/ lifting lugs fully operational

i) Dead legs not present or removed

5 Isolation Valves:

a) Proper rating



d) Hand wheel available and mechanically sound


f) Horizontal valve position indicator with safety

caution


a) Metal jackets and insulation (hot) good condition




d) All insulation straps available and fully tight

e) Insulation at OSI points coveredMiscellaneous Items:

a) Instrumentation:



(iii) Tags for gages available



3

4

6


27/51

(vi) Level sight glasses in good condition

b) Relief valves: (Use SAEP-319 Checklist)


c) Connected piping:


good condition



(iv) Utility piping (steam etc.) has working

check valve

(v) Corrosion monitoring Cosasco fitting

location marked

(vi) Piping adequately supported

(vii) Fluid flow smooth (no vibration)

Underground to Aboveground Transition Sections of

Vessel:

a) Coating of above ground section in good condition

b) Coating on the transition section in good condition

c) Coating properly applied on buried or transition

section

d) Warning signs to indicate underground vessel

available

INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

8

7


28/51

No N/A REMARKS

ection Date

InspectionDate

PECTION CHECKLIST

CRIPTION CHECKLIST

Discharge Drum-D 772


29/51


30/51

SIGNATUREDATE


31/51

Plant No.

Equipment No.

Service









overheating)

g) Good alignment


bulges)
















gap)





NO. DESCRIPTION Yes

1

2

Insp

Las

COMPRESSOR SUCTION DRUM EXTERNAL INSP

INSPECTION UNIT DE


32/51





good condition



e) Stud bolts tight













condition



5 Isolation Valves:

a) Proper rating






caution








a) Instrumentation:






3

4

6


33/51






good condition




check valve


location marked




Vessel:




section


available

INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

8

7


34/51

No N/A REMARKS

ection Date

InspectionDate

CTION CHECKLIST

CRIPTION CHECKLIST

Suction Drum-D 771


35/51


36/51

SIGNATUREDATE


37/51

Plant No.

Equipment No.

Service









overheating)

g) Good alignment


bulges)
















gap)





1

2

Insp

Las

NO. DESCRIPTION Yes

STEAM DISENGAGING DRUM EXTERNAL INSP

INSPECTION UNIT DE


38/51





good condition



e) Stud bolts tight













condition



5 Isolation Valves:

a) Proper rating






caution








a) Instrumentation:






4

6

3


39/51






good condition




check valve


location marked




Vessel:




section


available

INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECT

SOC-PR0CESS

SOC -OPERAION

7

8


40/51

REMARKS

ection Date

InspectionDate

No N/A

CTION CHECKLIST

CRIPTION CHECKLIST

Steam Disengaging Drum-D 770


41/51


42/51

SIGNATUREDATE


43/51

Plant No.

Equipment No.

Service

External Appearance of Columns:





d) Tight nozzles (no leaks)


f) Good coating appearance (no discoloration due to

overheating)

g) Good alignment

h) Good surface appearance (no signs of blisters,

bulges)




(iii) General corrosion(iv) Isolated pitting













gap)




DESCRIPTION

Insp

Las

1

2

STABILIZER TOWER EXTERNAL INSPECTI

INSPECTION UNIT DE

NO. Yes


44/51



o) Fireproofing in good condition


a) Nozzle and flanges in good condition


good condition


d) Flanges mechanically sound (no signs damage)

e) Stud bolts tight






a) Drain/vent plug availableb) Nipples/root valve properly seal welded


leaks on weep holes)




h) Davits/lifting lugs fully operational


Isolation Valves:

a) Proper rating






caution


a) Metal jackets and insulation good condition

b) Aluminum cladding, vapor barrier, sealant and

insulation in good condition

c) Correct insulation material/sufficient thicknessd) All insulation straps available and fully tight



a) Instrumentation:




(iv) Thermowells thread properly engaged

3

4

5

6


condition


45/51







good condition




check valve


location marked



INSPECTED BY NAME


VENDOR-(NAME)

SOC-PROJECTSOC-PR0CESS

SOC -OPERAION

7


46/51

NOT YET DONE

ection Date

InspectionDate

N CHECKLIST

Tower-T 770

CRIPTION CHECKLIST

REMARKSNo N/A


47/51

NOT YET DONE


48/51

SIGNATUREDATE


49/51

Department Name: Plant No.: Plant/Unit No

RV No. Old RV RV Test Due

(from SAP) No. Location CDTP Date Date

PZV tag

No.

1

2

3

4

5

6

7

8

9

10

11

12

Block valve legend

O = Open, C = Close, A = Atmosphere

Checked By (Area Inspector): _______________________________ Inspection Field Supervisor:_

Verified by (RV Coordinator): _______________________________ Corrective Action made by: __

Painted Green

RV Checklist

(EquipmentNo.)

Set Pres.Bello

Ty


50/51

.: ______________

Safe Position Car Stem Painted Position Car Stem Painted

Vent O/C Sealed Position Orange O/C/A Sealed Position Orange

Stem Position Legend

V = Vertical, H = Horizontal, SA = Sloping Away from valve

(Vertical stem is not to be allowed per SAES-J-600)

________________________________

____________________Date: _____________

Block Valve

or External Inspection

Downstream

Block Valve

RV

pe

Upstream


51/51

Remarks

EQPT CHECK LIST-PRE INSPECTION.xlsx

Documents

Transcript of EQPT CHECK LIST-PRE INSPECTION.xlsx