EPL-CPL Install 02.25.2014

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This manual has been provided to assist you with lift installation and operation. For further assistance please contact your authorized Harmar dealer or Harmar’s Technical Service department. Tel: 866-378-6648 Fax: 816-537-0641 Enclosure with Commercial Platform Lift HIGHLANDER EPL400 EPL600 EPL800 EPL1000 EPL1200 EPL1400

Transcript of EPL-CPL Install 02.25.2014

Page 1: EPL-CPL Install 02.25.2014

This manual has been provided to assist you with lift installation and operation. For further assistance please contact your authorized Harmar dealer or Harmar’s Technical Service department.

Tel: 866-378-6648 Fax: 816-537-0641

Enclosure with Commercial Platform Lift

H I G H L A N D E R

EPL400 EPL600 EPL800 EPL1000 EPL1200 EPL1400

joe.brock
Typewritten Text
P/N 630-00048 REV C
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Table of Contents

Installing the lift Using the Manual 2 When You Receive the Lift 3 Specifications 3 Safety 3 Code Requirements 4 Site Requirements 4 Required Tools 4 Required Materials 4 Preparing to Install the Lift 5 Controller Harness Connections 5 Placing the VPL 6 Installing the platform 8 Installing the outer guard panel 8 Installing the Enclosure walls 9 Installing the fixed ramp 11 Anchoring the Lift 12 Setting the Limit Switches 13 Verifying Operation of the Lift 14 Manual Override 15 Call-Sends (optional) 15 Top Landing Gate (optional) 16 EMI and Flush Strike (optional) 17Alarm (optional) 18 Owner’s Section 19 Safety 20 Controls 21 Operating the Lift 22 Warranty 31

Using the Manual This manual will provide step by step instructions on how to install and operate your lift. Read and understand the entire manual before beginning to install the lift.

If you have any questions, contact Harmar technical service at 1-866-378-6648

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When You Receive the Lift and Enclosure • Check the lift and enclosure for shipping damage. If you see any damage, contact the freight carrier to

file a damage claim.

• Verify that the packing list attached to the exterior packaging reflects your intended order.

• Verify that you have received the items on the packing list.

Specifications Payload Capacity 750 lbs

Vertical Travel 54” – 171”

Height 77” – 197”

Foot Print VARIES

Platform Sizes 36” x 60” or 42” x 60”

Input Voltage 115vac - 20a (or 24 VDC for DC lift, optional)

Control Voltage 24vac or 24vdc

Platform Speed 10 ft/min

Motor 1/2hp-90vdc or 1/2hp-24vdc

Safety • Read all instructions in this manual before installing or operating the lift.

• Do not exceed the maximum payload capacity of 750 lbs.

• Do not ride on the lift until it is anchored in place.

• This product is designed only for lifting people and wheel chairs. Do not use it for any other purpose.

• Always wear eye protection while installing or servicing this product.

• Always disconnect this product from the electrical source before servicing it.

• Only use the fasteners supplied with this lift.

• Do not wear loose clothing or jewelry when working on this product.

• Do not disable any safety equipment or switches supplied with this lift.

• Stay away from all drive train components while the lift is operating.

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Code Requirements Your lift and enclosure have been designed to meet ASME A18.1 section 2 and 5 and CSA

B44/ASME A17.5, with the addition of certain options. Code requirements for Vertical Platform lifts vary depending on location. It is the installers’ responsibility to contact their local code enforcement office and determine all of the regulations they are subject to. You must do this before installing the Vertical Platform Lift. If you have questions about this, feel free to call Harmar to be directed to the right officials.

Site Requirements 115vac 20amp grounded circuit, if outdoor, GFI protected..

Minimum 5” thick , level, 3,500 psi reinforced concrete slab sized to your specific install drawing.

If you choose to install the lift in a pit so the platform is at floor-level, Harmar recommends that the pitbe sized to install the enclosure in it also.

Required tools Step ladder

Extension ladder or scaffold (helpful fortall units)

Hammer Drill

3/8" Masonry Drill Bit, min 8” long

Appliance Dolly

Hammer

Level

Measuring Tape

Socket Wrench Set

Socket wrench or drill extensions up totwo-feet long (if installing walls fromplatform)

Phillips screwdriver or bits, size #2 & #3

Wire stripper and cutter

Conduit cutters, punches and toolsneeded with electrical conduit

Required materials Up to 14 concrete anchors, wedge-type. Harmar recommends securing the lift with our Anchor Kit p/n

If you use your own, we recommend 3/8-16 anchor bolts with embedment of 4 inches. These shallhave a min pull out strength of 3000 lbs-force. If used in an extreme environment (wet, salty), usegalvanized or stainless steel

Various shims, slotted preferred, but washers can work. Min reqd. about 1/16th thick, Qty, up to about25 max. These are to align enclosure and lift with the building. Often these aren’t needed.

Lag screws or similar and washers to attach upper portion of the enclosure to the building. You mayneed lumber for this step too.

Up to ten wire nuts, med size. Caulking, outdoor 25 year-silicone preferred Electrical conduit and fittings. For outdoor installation, use liquid-tite and appropriate fittings

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Preparing to Install the Lift Site Requirements: Verify the surface the lift will mount to is smooth and level. This surface must be made from 3,500 psi reinforced concrete with a minimum thickness of 4”. Verify that there is enough space for the lifts foot print. Be sure to include space neccesary for platform.

Caution: Verify that you have overhead clearance and the lift complies with codes for your area.

Determine if the overhead height of the enclosure will encounter any difficulties with the building(soffits, building overhang, gutters) and determine a plan to deal with these.

For enclosures without a dome, code requires 6’ 8” of clearance above the platform floor when thelift is at the upper landing. Overhead clearance is your responsibility

Since you’ve purchased a Harmar enclosure for your lift, side-to-side running clearances requiredby codes are satisfied by this design.

Warning: If you’ve purchased a 3-sided enclosure, the area between the lower floor and the top landing must be smooth and vertical so that the distance from the wall to the platform will stay between 3/8” and ¾” to meet code. This is to eliminate any pinch points. If you’re using your own upper flush-door, you must also assure the threshold meets this dimension requirement too, so there won’t be a pinch point.

Electricity Requirements The lift will require a 115 VAC 20 amp grounded electrical circuit. Depending on local codes, this connection may need to be routed in electrical conduit and hard-wired.

If you have a dome and ventilation/light unit, you’ll need to get 115 VAC 4 amps to it also. This can be wired in conduit to the upper terminal strip of the Pinnacle or separately,

Warning: Do not ride on the lift until it has been anchored in place.

Controller Harness Connections

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High Voltage

Circuit Breaker

(AC unit only)

Low Voltage

Circuit Breaker

Platform

Traveling Cable

Phone Jack

Connection

Safety Pan

Jumper

Upper Landing

Interlock

Lower Landing

Interlock

Upper & Lower

Call‐Sends

Upper & Lower

Limit Switches

Bypass Switches

(Strikes only)

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Placing the VPL:Step 1 Unwrap and un-package the Vertical Platform Lift as near to the installation location as practical. Be careful to not scratch or damage any of the panels. You’ll unwrap the platform and its panels and a small-parts box. Just set these out of the way for now.

Step 2 Since it’s shipped horizontal, you’ll need to stand it up and move it to approximately where it will be installed. These lifts weigh between 700 and 1100 lbs without their platforms, depending on their height, but when lifting, you’ll only be lifting one end,so half that weight. Though you may use equipment such as a loader or a come-a-long or winch to stand them up, three strong people are usually sufficient to do this. If you use equipment to stand it up, be sure to lift from the heavy steel frame on the inside and use straps—don’t lift from the outside body panels. Note that a VPL for an enclosure differs from a ‘normal’ VPL because it does not have a top-cap and its platform doesn’t have a safety pan. Part of the enclosure will serve as the top cap, and a pit-switch does the duty of the safety pan.

Step 3 Position the lift to the building according to the dimensions below. Note that both platforms,36” and 42” center on the door of the building, the dimensions are shown below

Step 4 Install the tower-side walls that will be against the building side onto the VPL lift. If it’s a very tall lift, just put in a few lower ones, you can do the rest when you have more of the enclosure assembled. You’ll need to install the lowest one first, that has vents. Note the one that has the large hole in it for the pit switch will go on the other side of the tower, don’t use it yet. To install these to the tower, you’ll remove the screw that’s in the tower and put the side panel there.

Step 5 Un-package the enclosure parts. If you’ve ordered an enclosure with acrylic windows, they’ll arrive with a paper or plastic protectors on all but the outside edges of the windows. You should leave these protectors on the windows until you’re ready to finally place them; at that time, you may peel and dispose of them. Also, be careful not to scratch the powder coat on any of these parts.

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Step 6 Put the enclosure alignment panel across the ends of the two tower legs. The panel is to assure that you get the correct spacing of the vertical panels to the lift.

Step 7 Next you’ll need to bolt together some of the panels on the wall-side first because you won’t have access to these bolts and holes when it’s together. If you have a really tall tower, you’ll be able to bend it out to put in the higher bolts, but go ahead and build most of this. Use the 3/8” x 1.0 washer-face SS bolts that you use for most of this assembly. Also, ‘pop’ a hole plug into the outside hole of these after you’ve installed the bolt. Next you’ll need to bolt together some of the panels on the wall-side first because you won’t have access to these bolts and holes when it’s together. If you have a really tall tower, you’ll be able to bend it out to put in the higher bolts, but go ahead and build most of this. Use the 3/8” x 1.0 washer-face SS bolts that you use for most of this assembly. Also, ‘pop’ a hole plug into the

Step 8 Put bolts through the tower side panels (step 5) into the wall panels that you just installed (step 7). Same bolts as before.

Step 9 At this time, look at the spacing for the tower-side panels and decide if you’re going to need to shim the VPL unit to make it fit the wall. The tower side panels’ edge needs to be parallel with the wall. Depending on the angle, if it’s open at the bottom, shim the wall, if open at the top, shim the tower. The shims will have to go under the enclosure walls that you haven’t put up yet also.

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Installing the Platform

Step 1 The mounting bolts, nuts and spacers that secure the platform to the lift carriage are packaged in the small parts box. Begin by locating these pieces and them setting aside.

Step 2 Position the platform by aligning the support legs with the carriage flanges that protrude from the front cover.

Step 3 Align the four mounting holes with those on the carriage. Insert ½ x 3” hex head bolts into each of the (4) holes. Install the low profile nuts on the upper bolts and the standard ones on the lower holes.

Step 4 Plug in the harness for the platform safety pan and unplug the safety pan jumper on the controller (ref pg 5). Secure the harnesses under the clip on top of the carriage flange.

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Installing Enclosure tower walls: Step 1 Place and shim (if necessary) the lowest front wall, the door frame and the tower-side walls on the door-side of the enclosure. Again, the lowest tower side-panel has the vent holes and goes in ‘backward.’ This side has the big hole for the pit-emergency stop switch. Assemble and install the pit switch and its box. Note, the doorframe may be received with the door already installed.

Step 2 Install the rest of the front and tower-side panels. Now you’re able to put on the Lift Top Cap. For lifts taller than eight-foot lift, you may skip ahead to the anchor-step, page 10.

Step 3 Your door will come assembled to the frame and may already be on the unistrut (step 1) If not, put eight twist-type strut-nuts into the channels. The door assembly weighs more than 200 lbs, so lift it with two people minimum and be careful not to scratch it. Put eight bolts into it loosely. You’ll need to adjust the position both vertically and horizontally to match the threshold of the ramp (or upper landing) If you have a gate, put the gate-mount brackets on the other side (or door if it doesn’t have a gate) and put install the pre-assembled gate.

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Step 4 Whether the enclosure uses a fixed ramp or you have a pit or have built your own ramp, the next step is to adjust the height of the doors or gates to fit their thresholds. Pry them gently to the correct height with a piece of wood to prevent damaging the finish. Check that the doors or gates are properly centered on the platform, then tighten the bolts. When you get the height right, you may need to fine-adjust the lower and upper stops on the lift to get it to stop in exactly the right place,

Step 6 You can adjust the upper and lower limit switches to make the lift stop exactly where needed. Sometimes it comes from the factory right, so this isn’t required.

Step 5 You have received one piece of Plexiglas that isn’t installed in any frame, even if you have an enclosure with metal panels. You will saw this piece to fit exactly in the space that’s left above the door after you’ve adjusted the height. Measure the vertical height carefully, then mark the desired width on the plex. Place it on saw horses and clamp a long straight-edge to it, adjusted for the specific circular saw you plan to

use. With a sharp blade, moving slowly, you can saw the acrylic. Install the acrylic with the angles and flats provided, which rivet in.

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Installing the Platform Guard Panels Step 1 Insert the guard panel posts into the pockets in the platform. The smooth side of the guard panels should face in toward the center of the platform. Bolt each post in place with (2) 5/16-18 x 2” and (1) ¼-20 x 2” hex head bolts.

If you have a 90° exit platform, install the end guard panel using the provided bracket and bolt to inner guard panel.

Step 2 Install the platform control box on the rear guard panel using screws and nuts through the panel.

Step 3 Plug in the harness for the platform control box. Secure the harnesses under the clip on top of the carriage flange.

Installing Fixed Ramp Step 1 • Position the ramp after the lift is in its finallocation.• Maintain a gap of 3/8” to 3/4” between theramp and platform.• Drill a pilot hole into the concrete andfasten using supplied concrete lags throughramp flanges.

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Anchoring the Lift Anchors Harmar recommends securing the lift using the concrete anchors provided. If you purchase you own floor anchors they must be 3/8” minimum of sufficient length. All four floor anchors must be installed correctly in accordance to their instructions.

Step 1

• Position the lift in its final location.• Verify that it is level and perpendicular to itssurroundings and all running clearances arethe proper dimension.• Shim if necessary.

Step 2 Use the lift’s base as a template. Drill 4 holes into the concrete making sure that the holes are deep enough to accept the anchors.

Tip: Concrete dust may have settled into the holes you just drilled. Use a shop vacuum to clean out these holes. This will ensure the floor anchors set correctly.

Step 3 Secure the lift in place by tightening the floor anchor bolts.

Step 4 (800 or taller models)

Taller lifts must have the top of the lift tower anchored into a solid surface to ensure running clearances remain constant. There are two options for anchoring the top of the tower:

1) For lifts going up to a landing such as adeck or porch, the optional tower brace isthe preferred method. Instructions for thebrace are packaged with it.

2) For lifts that are placed with the back ofthe tower against a solid wall such asinside of a hoistway, drilling two holesthrough the top tower cross brace andanchoring is preferred.

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Anchor two locations

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Setting the Limit Switches Your lift is equipped with upper and lower limit switches. The vertical location of these switches may be adjusted to fit your application. Typically the upper limit switch will need to be adjusted so the platform will stop level with the upper landing. The lower limit will typically not need adjusting.

Step 1 Verify the emergency switch is in the ON position. Run the lift in the up direction until the platform floor is level with the upper landing. Disconnect the lift’s power (at the building’s circuit breaker for AC units, at the battery box for DC units) before going to the next step.

Warning: Moving components can cut and crush. Do not operate the lift if you are in close proximity to any drive components. Be aware that loose clothing or jewelry may catch on moving parts.

Step 2 Remove the screws at the top of the lift that attach the front cover.

Step 3 Remove the front cover by tilting it forward and lifting upwards. The bottom of the front cover sits on a pin on either side of the lift frame. Set the cover aside in a safe location where it will not get damaged.

Step 4 Loosen the bolts that attaches the upper limit switch assembly. Slide the assembly down the track until the lower switch in the assembly comes in contact with the lift’s car. You should hear the limit switch click as contact is made. Retighten the set screw fastening the limit switch assembly in place.

Step 5 Replace the front cover and secure it with the screws you removed in step 1.

Step 6 Re-connect the lifts electricial power at the circuit breaker. Verify that the emergency switch is in the on position.

Step 7 Run the lift in the down direction for several inches. Next, run the lift in the up direction. Continue to press the up button until the upper limit switch has caused the lift to stop. Verify that the platform has stopped level with the upper landing. If it has not, readjust the limit until it is level.

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Verifying Operation of the Lift Caution: Complete the following section before training the customer to use the lift.

Step 1 Run the lift up and down for 5 complete cycles. Hold the direction button down and allow the limit switches to stop the lift. At the top, verify that the platform stops level with the upper landing. At the bottom, verify the access ramp (if equipped) unfolds and rests on the ground.

Step 2 Verify the operation of the Emergency stop switch. When this switch is pushed in the lift should not run in either direction. When this switch is turned and pulled back out, the lift should operate normally.

Step 3 Verify the operation of the sensor pan underneath the platform. Start with the lift at the top landing. Press up on the sensor pan. While holding the pan in this location, press the down switch on the platform. The lift should not run.

Warning: Do not run the lift if anyone is under the platform.

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Manual Override Your lift is equipped with a manual handcrank, to be used in the case of a power failure.

Step 1 Before using the manual handcrank verify that it’s use is required. Check that the emergency stop switch is pulled out. Check that the electrical cord is connected to the supply. Also check that the buildings circuit breaker has not tripped. Try to run the lift by pushing both the up and down buttons. If the lift still will not run, complete the following steps:

Step 2 Disconnect the power from the lift. Warning: Do not service or operate the manual handcrank while the lift is connected to electricity.

Step 3 Remove the screws and remove the top cap at the top of the tower.

Step 4 Insert the manual handcrank into the opening on the top of the brake assembly. It may be necessary to slightly rotate the handcrank until it fully seats down on the hex portion of the brake. Rotate the crank to raise or lower the platform.

Warning: Never operate the lift while the manual override crank is inserted into the lift.

Call-Sends (optional) The optional Call-Send controls are to be used at the upper and/or lower landings to call the platform to you or send it to the other landing.

They should be mounted on the wall at each landing at a convenient height. Consult local codes for placement with consideration to clearances.

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A length of multi‐conductor wire will need to be run from the bottom of the lift tower up to the landing Call‐Sends. Consult local codes for type and mounting requirements. After wiring is completed, the wiring harness must be plugged into it appropriate receptacle on the controller (ref pg 5).

Wiring Connections

Call‐Send Lift Harness Blue Blue White White Red Red

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Top Landing Gate (optional) The optional top landing gate is provided with a combination mechanical lock and electric contact (interlock).

The interlock: Prevents the lift from running if the gate is not closed. Prevents the gate from being opened if the platform is

not at the top landing. Unlocks when the lift is on the upper limit switch.

A crescent shaped key is provided to manually unlock the gate during installation. The key is inserted from the back side to lift up on the solenoid that holds the gated locked.

Mount the gate by placing onto the upper landing making sure to align the gate opening with the platform (outer guard rail not shown for clarity). There are a number of attachment holes provided in the threshold portion of the gate for mounting using wood lag screws or concrete anchors as appropriate.

Remove the latch post cover and connect the call-send and interlock wire harnesses.

The vertical posts of the gate must be attached to a supporting structure, (the gate is not designed to be freestanding).

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A length of multi‐conductor wire will need to be ran from the bottom of the lift tower up to the landing gate. Consult local codes for type and mounting requirements. After wiring is completed, the wiring harness must be plugged into it appropriate receptacle on the controller (ref pg 5).

Wiring Connections Interlock Harness Lift Harness

Black Black Black Green Yellow White Yellow Orange

*Blue* Brown

*Must be tied together

Call‐Send Harness Lift Harness Blue Blue Yellow White Red Red

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EMI and Flush Strike Interlocks (optional) The optional EMI or Flush Strike Interlocks are provided with a combination mechanical lock and electric contact. They are to be used with existing doors. The interlock:

Prevents the lift from running if the door is notclosed.

Prevents the door from being opened if theplatform is not at the landing.

A length of multi-conductor wire will need to be ran from the bottom of the lift tower to each interlock. Consult local codes for type and mounting requirements. After wiring is completed, the wiring harness must be plugged into it appropriate receptacle on the controller (ref pg 5).

Flush Strike Interlock Refer to the instructions inside the strike box for mounting requirements.

EMI Interlock

1) Position interlock to door jamb and markmounting holes.

2) Fasten Interlock to door jamb with #8 woodscrews.

3) Route 4-conductor Interlock cable thru hole intop of interlock and make wire connections.

4) Attach door keeper and emergency key platesto hoistway door.

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EMI Interlock Wiring Connections EMI Lift Harness Black (A) Black Black (B) Green Yellow (C) White Yellow (D) Orange N/A Blue+ N/A Brown+ N/A Red

+Must be tied together when using an EMI Interlock.

Flush Strike Interlock Wiring Connections For AC powered lifts

Flush Strike Wires Rectifier Wires Lift Harness Wires Black‐White Stripe Red Black‐White Stripe Black

Yellow Black Yellow Green*

Yellow White Blue Orange Grey Blue Green Brown Red Red Black Black

Yellow Red Yellow Green*

For Optional DC powered lifts Flush Strike Wires Lift Harness Wires Black‐White Stripe Black Black‐White Stripe Green*

Yellow White Blue Orange Grey Blue Green Brown Red Red Black Green*

*This is a single wire that will have 2 wires connected to it.

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Platform Control with Optional E-Stop Alarm

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If equipped, the e-stop button on the platform lights up and sounds an alarm

when pressed.

You will need to obtain a 6 volt lantern battery like the example below.

The battery can sit under the top cap to the right of the motor pulley. There is a wire harness for the battery located here. Wire #1 connects to the positive terminal and wire #2 to the negative terminal.

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Commercial Platform Lift - Owners Section

Read the manual thoroughly before operating the lift.

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Congratulations on the purchase of your Harmar Vertical Platform Lift. This lift has been engineered to provide trouble free service for many, many years. Please read this manual completely before operating your lift.

Safety

• Do not exceed the maximum payload capacity of 750 lbs.

• Do not ride on the lift until it is anchored in place.

• This product is designed only for lifting people and wheel chairs. Do not use it for any other purpose.

• Make sure any obstructions are cleared from underneath the platform area before use.

• Make sure both the passenger and wheelchair are completely on to the platform before using.

• Do not disable any safety equipment or switches supplied with this lift.

• Do not attempt to service the lift yourself. Contact your Harmar dealer for assistance.

• Do not allow children to operate or play around the lift.

• Read all instructions in this manual before installing or operation the lift.

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Controls Emergency Stop In an emergency push this red button to stop the lift. Turn the button clockwise to run.

Up Controls upward movement of lift platform. To move platform up, depress and hold the upper half of the rocker switch. To cease movement, release switch.

Down Controls downward movement of lift platform. To move platform down, depress and hold the lower half of the rocker switch. To cease movement, release switch.

Keylock (optional) Disables controls from operating when keylock is turned off.

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Operating the Lift Step 1 - Up Drive onto and stop in the middle of the platform. Apply the brakes of your chair or scooter.

Step 2 Verify that the emergency stop button is not activated by giving it a quick turn clockwise.

Step 3 Press and hold the UP rocker. The lift will move in the up direction and stop when it reaches the upper landing.

Warning: Always verify the lift’s platform has stopped level with the upper landing. If not contact your Harmar Dealer for assistance.

Step 4 Release the brakes on your chair or scooter and drive off the platform.

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Step 1 - Down Drive onto and stop in the middle of the platform. Apply the brakes of your chair or scooter.

Step 2 Verify that the emergency stop button is not activated by giving it a quick turn clockwise.

Step 3 Press and hold the DOWN rocker. The lift will move in the down direction and stop when it reaches the lower landing.

Warning: Always verify the lift’s access ramp unfolds fully and rests on the ground. If not contact your Harmar Dealer for assistance.

Step 4 Release the brakes on your chair or scooter and drive off the platform.

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NC

Saf

ety

Pan

LowerLimit

UpperLimit

FinalLimit

Trav

el C

able

#44

042

/ 43

/ 44

Saf

ety

Nut

HR

NS

#44

011

Cal

l Sen

d #4

9300

NO

C

NO

SOL

Gat

eC

lose

d

C

NO

SOL

Gat

eC

lose

d

Opt

iona

lPh

one

Jack

Opt

iona

lP

latfo

rmG

ate

Opt

iona

lTo

p La

ndin

gG

ate

Opt

iona

lLi

ghte

dAl

arm

Cal

l Sen

d

NC NO

NC

LowerBypass

UpperBypass

NO

Opt

iona

l Top

or B

otto

mE

lect

ric D

oor S

trike

Opt

iona

l Top

or B

otto

mE

lect

ric D

oor S

trike

1 2 3 4 6 7 8 95 1 2 1 2 3 4 65 1 2 3 4 65 1 2 3 4 6 7 8 95

1 2 3 4 65

1 2 3 1 2 3 1 2 3 4

1 2

12 3 46 5 1 2 3 1 2

-15V

Sig

+15V

L2

L1

90VDC Output

12A

Regen Drive

Tach

ComEN

NO

Bel

tM

onito

r

C

NC

SOL

Doo

rC

lose

d

Doo

rLo

cked

C

NC

Pow

erM

odul

e1

AC AC

DC

+

DC

-

AC AC

DC

-

DC

+

1 1

Elec

tric

Stri

ke P

ower

joe.brock
Typewritten Text
WIRING DIAGRAM, CPL AC, 2-STOP 44231 REV D
Page 26: EPL-CPL Install 02.25.2014

1 1

2 2

3 3

4 4

AA

BB

90 V

DC

Mot

orU

pTo

p Lm

t

UP

A1

A2

Dow

nD

NA

1A

2

VA

CV

AC

24

Top

Inte

rlock

Sol

enoi

d

Fina

l Lm

tCN

C

110

Key

Sw

itch

SAF

A1

A2

Em

erge

ncy

Sto

p

SAF 2

1

Saf

ety

Pan

Sw

itche

s

CN

CC

NC

CN

CC

NC

110 VAC

2

3

8

4

10

11

1

12

13

DN

2221

UP

2221

15 A

mp

C.B

.

3 A

mp

C.B

.

Top

Gat

eC

lose

d

6

7

CN

O

Btm

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eC

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d

CN

O

CN

C Btm

Lm

t

Btm

Inte

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Sol

enoi

d9

Btm

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cked

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Top

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ass

5

+ -6V

DC

UP 3

4

Brak

e

RED

BLK

Bel

t Mon

itor

CN

O

CN

C

NO

NO

L1L2

G

4Te

rmin

al S

trip

Con

nect

ion

Sw

itch

- N.C

.

Sw

itch

- N.O

. hel

d cl

osed

Pus

h Bu

tton

Con

tact

- N

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Con

tact

- N

.C.

Circ

uit B

reak

er

Le

gen

d:

Opt

iona

l Equ

ipm

ent

Cal

l Sta

tion

NO

NO

NO

NO

C C

C C

UP 2

1

DN 1

2

-15VSig+15V

L2 L1

90V

DC

Out

put

12A

Reg

en D

rive

TachComEN

DN 3

4

+ -~

~

90 V

DCM

id

14

Mid

Inte

rlock

Sol

enoi

d

15

Mid

Doo

rLo

cked

Byp

ass

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NO

C C

Mid

Gat

eC

lose

d

CN

O

16

Up

Mid

Dow

n1312

6 6 6

4 3 2 1

8 7 6 5

Mid

Lm

t

98

1

NO

CO

M

A1

A2

NO

C

NO

C

NO

C

Mid

Cal

lS

tatio

n

NO

CO

M

A1

A2

NO

CO

M

A1

A2

Doo

r Ope

ner

Rel

ays

Top

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ing

Sw

itch

Land

ing

Sw

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oor

Ope

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12 13

UP

6261

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6261

CN

CC

NC

CN

C Pit

Sw

itch

(Opt

iona

l)

C

joe.brock
Typewritten Text
SCHEMATIC, CPL AC, 3-STOP 44331 REV C
Page 27: EPL-CPL Install 02.25.2014

1 1

2 2

3 3

4 4

AA

BB

VA

CV

AC

2411

0

15 A

mp

C.B

.

3 A

mp

C.B

.

90 V

DC

Mot

or

BRA

KE

Cal

lC

ontro

l

NC

NCNO

NC

Em

erge

ncy

Sto

p

Plat

form

Con

trol

CN

CC

NC

CN

CC

NC

Safe

ty P

an

LowerLimit

UpperLimit

FinalLimit

Trav

el C

able

#44

042

/ 43

/ 44

NO

C

NO

SOL

Gat

eC

lose

d

C

NO

SOL

Gat

eC

lose

d

Opt

iona

lP

latfo

rmG

ate

Opt

iona

lTo

p La

ndin

gG

ate

Opt

iona

lLi

ghte

dA

larm

NC NO

NC

LowerBypass

UpperBypass

NO

1 2 3 4 6 7 8 95 1 2 1 2 3 4 65 1 2 3 4 65 1 2 3 4 6 7 8 951 2 3 1 2 3 1 2 3 4

1 2

12 3 46 5 1 2 3

-15V

Sig

+15V

L2

L1

90VDC Output

12A

Regen Drive

Tach

ComEN

NO

Bel

tM

onito

r

1 1

Ele

ctric

Stri

ke P

ower

1

1 2 31 2 3 4 65

NC NOMid

Bypass

Cal

lC

ontro

l

Cal

lC

ontro

l

Mid

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mTo

p

97 8

Mid

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rIn

terlo

ck

4 3 2 1

8 7 6 5

Opt

iona

l Top

OR

Bot

tom

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oor S

trike

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C

NC

SOL

Doo

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d

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rLo

cked

C

NC

Pow

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AC

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+

DC

-

AC

AC

DC

-

DC

+

Opt

iona

l Mid

dle

Trin

eD

oor S

trike

1 2 3 4 65

C

NC

SO

L

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d

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+

DC

-

joe.brock
Typewritten Text
WIRING DIAGRAM, CPL AC, 3-STOP 44331 REV C
Page 28: EPL-CPL Install 02.25.2014

1 1

2 2

3 3

4 4

AA

BB

NC

C

C

CH

AR

GE

RBA

TTER

Y

MO

TOR

SPEE

D

NO

C

CC

ON

TRO

L

NO

CN

OC

NO

-

C

NO

NC

12 V

DC

24 V

DC

NC

C

G

PWM

NC

+

+12V

+M

C

NC

C

NC

C

12 V

DC

NO

NC

CC

CN

CC

NC

NC

NC

NC

-

+

NO

CC

-M

Brak

e

Mot

or

15 16

REDBLK

24VD

C

Bel

t Mon

itor

Cal

l Sen

d

24VD

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Up

Top

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n

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l Lm

t

Key

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itch

(OPT

ION

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top

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(OP

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)

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inal

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p C

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an S

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8

4

10

11

1

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itch

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Sw

itch

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d cl

osed

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But

ton

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tact

- N

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Con

tact

- N

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7

7 7

Circ

uit B

reak

er

Leg

en

d:

30 A

mp

3 A

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Top

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eC

lose

d

6

7

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t Sw

itch

Btm

Gat

eC

lose

d

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Btm

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Top

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14

12

13

34

8

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3

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A1

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noid

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UP

joe.brock
Typewritten Text
SCHEMATIC, CPL DC, 2-STOP 44141 REV F
Page 29: EPL-CPL Install 02.25.2014

1 1

2 2

3 3

4 4

AA

BB

24 V

DC

Mot

or

50W-3Ω

Opt

iona

l Top

or B

otto

mE

lect

ric D

oor S

trike

BR

AKE

NC

NO

Belt

Mon

itor

Cal

l Sen

d

NC

NCNO

NC

Em

erge

ncy

Sto

p

Pla

tform

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trol

CN

CSa

fety

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LowerLimit

UpperLimit

FinalLimit

Trav

el C

able

#44

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form

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trol

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218

Cal

l Sen

d #4

9300Gat

e C

all

Sen

d H

RN

S#4

4012

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itch HR

NS #44007

NO

C

NO

SO

L

Gat

eC

lose

d

C

NO

SO

L

Gat

eC

lose

d

Opt

iona

lP

hone

Jack

Opt

iona

lP

latfo

rmG

ate

Opt

iona

lTo

p La

ndin

gG

ate

Opt

iona

lLi

ghte

dA

larm

Cal

l Sen

d

NC NO

NC

LowerBypass

UpperBypass

NO

Opt

iona

l Top

or B

otto

mE

lect

ric D

oor S

trike

1 2 3 4 6 7 8 95 1 2 1 2 3 4 65 1 2 3 4 65 1 2 3 4 6 7 8 951 2 3 1 2 3 1 2 3 4

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joe.brock
Typewritten Text
WIRING DIAGRAM, CPL DC, 2-STOP 44141 REV F
Page 30: EPL-CPL Install 02.25.2014

1 1

2 2

3 3

4 4

AA

BB

Up

Top

Lmt

UP

A1A

2

Dow

nD

NA1

A2

Top

Inte

rlock

Sol

enoi

d

Fina

l Lm

t

NC

Key

Sw

itch

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Em

erge

ncy

Stop

4Te

rmin

al S

trip

Con

nect

ion

Saf

ety

Pan

Sw

itche

sN

CN

CN

CN

C

2

3

8

4

10 11

1

12

13

Switc

h - N

.C.

Switc

h - N

.O. h

eld

clos

ed

Push

But

ton

Con

tact

- N

.O.

Con

tact

- N

.C.

Circ

uit B

reak

er

Leg

en

d:

30 A

mp

Top

Gat

eC

lose

d

6

7

NO

Btm

Gat

eC

lose

dNO

NC B

tm L

mt

Btm

Inte

rlock

Sol

enoi

d9

Btm

Doo

rLo

cked

Bypa

ss

Top

Doo

rLo

cked B

ypas

s

5

+ -6V

DC

Bel

t Mon

itor

NO

Opt

iona

l Equ

ipm

ent

NC

NO

NO

14 15 16

U2

A1A

2 D2

A1A

2

SAF

D2

D2 + +

12 V

DC

BATT

ERY

CH

ARG

ER

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--

12 V

DC

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DC

BR

AK

E

NO

NO

NO

NO

Mid

4 3 2 1

8 7 6 5M

id L

mt

Mid

Inte

rlock

Sol

enoi

d

Cal

l Sta

tion

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otor

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mp

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UP

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7

7 7 7A1

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Sw

itch

NC

NC

A2

Mid

Doo

rLo

cked

Byp

ass

NO

NO

1312

1

NO

CO

M

A1A2

NO

C

NO

C

NO

CM

id C

all

Sta

tion

NO

CO

M

A1A2

NO

CO

M

A1

A2

Doo

r Ope

ner

Rel

ays

Top

Btm

Mid

Land

ing

Switc

h

Land

ing

Switc

h

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To D

oor

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8 9

4

3

86

U2

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4

3

86

joe.brock
Typewritten Text
joe.brock
Typewritten Text
joe.brock
Typewritten Text
WIRING SCHEMATIC, CPL DC, 3-STOP 640-00005 REV A
Page 31: EPL-CPL Install 02.25.2014

HIGHLANDER RPL – ONE YEAR WARRANTY CERTIFICATE

LIMITED WARRANTY CERTIFICATEProducts Covered: RPL400, RPL600

Harmar warrants to the original purchaser of a Highlander Residential Vertical Platform Lift (RPL) manufactured by us to be free from defects in material, mechanical and electrical components (parts) for a period of one (1) year, provided that the products have been installed, maintained and operated properly by an Authorized Harmar Distributor or certified Harmar Installer.

EXCEPTIONS TO THIS LIMITED WARRANTY ARE: PLEASE READ CAREFULLY

• Harmar RPL’s installed outdoors must include the Premium Protection Package to maintain 1-year warranty; otherwise warranty is limited to six months.

• Batteries are limited to one (1) year with a Harmar supplied/approved charger.

• Damage resulting from improper installation or operation• Negligence, alterations, abuse or misuse of the equipment • Fire, flood, acts of God • Shipping damage

This warranty starts on the date of initial product installation (not to exceed 90 days from the date of manufacture), provided the warranty certificate is completely filled out and returned to Harmar within ten (10) days of installation. Harmar and its dealers shall not be liable for any consequential, special or incidental damages arising out of the purchase or use of the unit or resulting from the breach of this Limited Warranty, or any implied warranty. The limit of liability of Harmar and its dealer hereunder shall be the unit’s purchase price. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, or legal remedies, so these above limitations may not apply to you. All warranty claims must be reported to the dealer from whom the lift was purchased as they have responsibility for handling your warranty claim. The dealer is to contact the Technical Services Department of Harmar and provide the serial number of the product along with a description and evidence of the defect(s) supporting a warranty claim. Dealers may charge for labor, service, travel, or other associated costs to make repairs, and such charges are not covered by this Limited Warranty. It is permissible to have any repairs or replacement work done as a result of any defects in material and workman-ship by someone other than the Dealer under this Limited Warranty. However, the Limited Warranty does not cover any charges or expenses assessed by any such other person or company performing such repairs or replacement work. All parts used to replace defective materials must be genuine Harmar parts to be covered by this Limited Warranty. This Limited Warranty gives you specific legal rights, and you may have other rights which vary from state to state. Harmar will not be charged for labor, consequential damage or repair expenses. Harmar will not, under any circumstances, be liable for the loss of the use of its products or loss of time. Defective parts must be returned, if requested, prepaid, to Harmar for inspection prior to credit or replace-ment. At Harmar’s discretion, any part found to have been modified, over-stressed, damaged by accident, or misused is not covered by this warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, INCLUDING ALL IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION OF THE LIMITED WARRANTY DESCRIBED HEREIN.

• Parts used that are not approved by Harmar Mobility, LLC.

• Labor fees for installation work, repair or service calls are not covered

• Outdoor installation within 1 mile of a coastline reduces warranty to 90 days and expressly excludes rust after 30 days. Warranty is extended to 1 year with Premium Protection Package Option.

• Due to the nature of steel construction being permanently placed in an outdoor environment and its inherent unpredictability, minor paint defects and cosmetic rust are not covered after 30 days by Harmar’s Limited Warranty.

Warranty

Effective August 1, 2017

Page 32: EPL-CPL Install 02.25.2014

P/N: 630-00048 Rev C

Highlander Enclosed Platform LiftInstallation and Owners Manual