EPC Project execution orientation course.pdf
Transcript of EPC Project execution orientation course.pdf
-
HERVE
BARON
20
13
H
erv
B
aro
n
The execution of a Complex Project
A guided tour
HERVE
BARON
-
HERVE
BARON
20
13
H
erv
B
aro
n
The actors
The COMPANY
Client The EPC Contractor
The suppliers
The sub-contractors
-
HERVE
BARON
20
13
H
erv
B
aro
n
Conceptual evaluation+ Pre-Project
By COMPANY
Basic EngineeringBy ENGINEERING
Project Executionby EPC CONTRACTOR
Sanction Sanction
The phases
-
HERVE
BARON
20
13
H
erv
B
aro
nDesign Procurement Manufacturing Shipping
Installation Construction & erectionInspection &
testsHand-over
-
HERVE
BARON
20
13
H
erv
B
aro
nThe multiple sides of a Project
Hu
man
Reso
urces
Man
agem
ent
Project ControlPROJECT
-
HERVE
BARON
20
13
H
erv
B
aro
n
Engineering Sub-Contractor
(India)
Detail Engineering (part)
Shipyard (Korea)
Hull Engineering & Fabrication
Shipyards (Singapore &
Malaysia)
Topsides Fabrication & Integration
Home office (Paris)Project management
Detail Engineering (part)
Procurement
Satellite office
Detail Engineering (part)
Fabrication yard (Nigeria):Fabrication (part)
Offshore (Nigeria):Installation, commissioning, start-up
The multiple sites of a Project
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process facilities:
Feedstock and products flow
Feedstock composition
Battery limit conditions
Equipment Spare
Performance:
Products specifications
Energy efficiency, emissions
Utilities:
Electric power supply
Other utilities
Systems:
Process control
Fire/gas alarm
Public address, LAN, PABX
Infrastructure:
Administrative and technical buildings
Control room
Access road
Site fencing, gates, check point
Design criteria:
% of over design
Environment data:
Min/max temperature
Rain/snow fall
Wind
Geological conditions
Applicable codes and standards:
International standards
Local rules
0
5
10
15
20
25
30
35
40
45
50
-85 -80 -75 -70 -65 -60 -55 P
r
e
s
s
u
r
e
(
b
a
r
)
The facilities design basis
-
HERVE
BARON
20
13
H
erv
B
aro
n
EngineeringDocuments for Purchase:
bill of quantity & specification
Documents for Construction:
Construction drawings & specifications
Design basis:
- Functional requirements
- Client specifications
- Design codes
Engineeringin the Project
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
nProcess simulations
-
HERVE
BARON
20
13
H
erv
B
aro
nHeat & Material balance
Thermodynamic calculations
Process Flow Diagram (PFD)
-
HERVE
BARON
20
13
H
erv
B
aro
nEquipment list
-
HERVE
BARON
20
13
H
erv
B
aro
n
Equipment duty
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process data sheet
-
HERVE
BARON
20
13
H
erv
B
aro
nProcess Flow Diagram (PFD)
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping & Instrumentation Diagram (P&ID)
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping & Instrumentation Diagram (P&ID)
-
HERVE
BARON
20
13
H
erv
B
aro
nProcess control
-
HERVE
BARON
20
13
H
erv
B
aro
nEmergency shut down
-
HERVE
BARON
20
13
H
erv
B
aro
nEmergency relief
-
HERVE
BARON
20
13
H
erv
B
aro
nOperating manual
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
Rotating machinery
-
HERVE
BARON
20
13
H
erv
B
aro
nPressure vessels
-
HERVE
BARON
20
13
H
erv
B
aro
n
Heat exchangers
-
HERVE
BARON
20
13
H
erv
B
aro
nPackages,
Fired Equipment
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process data sheet
Mechanical data sheet
-
HERVE
BARON
20
13
H
erv
B
aro
nMaterial Requisition
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
nFire fighting
-
HERVE
BARON
20
13
H
erv
B
aro
nPassive fire protection
-
HERVE
BARON
20
13
H
erv
B
aro
nFire & Gas detection layout
-
HERVE
BARON
20
13
H
erv
B
aro
n
Environmental Impact Assessment
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Equipment supporting structures
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping supporting structures (pipe-racks)
-
HERVE
BARON
20
13
H
erv
B
aro
nStructural design
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Structural drawings
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Architectural drawings
Equipment layout drawing
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Layout/
principles
-
HERVE
BARON
20
13
H
erv
B
aro
nLayout/consideration for all networks
-
HERVE
BARON
20
13
H
erv
B
aro
n
General Plot Plan
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping Layout drawing
-
HERVE
BARON
20
13
H
erv
B
aro
n3D modelling
-
HERVE
BARON
20
13
H
erv
B
aro
n
3D model review
3D model clash check
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping DesignANSI B31.8 (for gas pipelines and compressor stations)
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping DesignANSI B31.8 (for gas pipelines and compressor stations)
-
HERVE
BARON
20
13
H
erv
B
aro
nThickness (mm) Number of passes
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
nIsometric drawing
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping Pre-fabrication
-
HERVE
BARON
20
13
H
erv
B
aro
n
Piping General Arrangement drawing
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
nStandard Pipe Support drawings
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
nMaterial Selection
-
HERVE
BARON
20
13
H
erv
B
aro
nMaterial Specification
-
HERVE
BARON
20
13
H
erv
B
aro
n
Material Specification
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
Instrument data sheet
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process Control System
-
HERVE
BARON
20
13
H
erv
B
aro
n
System architecture drawing
-
HERVE
BARON
20
13
H
erv
B
aro
n
Mechanical Equipment Control
-
HERVE
BARON
20
13
H
erv
B
aro
n
PT JB
Process line
Marshalling
cabinet
Controller
cabinet
Instrument room Control room
VDU
CPU
LANSecondary cable
Multi cable
The instrumentation hardware
-
HERVE
BARON
20
13
H
erv
B
aro
n
Building detail drawing/
Telecom and PAGA layout
-
HERVE
BARON
20
13
H
erv
B
aro
n
Cable routing drawings
Cable list
-
HERVE
BARON
20
13
H
erv
B
aro
nCable routing inside technical room
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering
Instruments& Control
Layout& Piping Process Electrical Equipment Civil Safety
Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
n
Electrical consumer list
-
HERVE
BARON
20
13
H
erv
B
aro
n
Electrical Load Summary
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
n
General One Line Diagram
-
HERVE
BARON
20
13
H
erv
B
aro
n
Generators
Switchgear
Transformer
Single line diagram
-
HERVE
BARON
20
13
H
erv
B
aro
nElectrical equipment layout
-
HERVE
BARON
20
13
H
erv
B
aro
n
Electrical Control System
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process design
PFDs
H&M balance
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process design
PFDs
H&M balance
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
Process
data sheet
Equipment specification
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process design
PFDs
H&M balance
P&IDs
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process design
PFDs
H&M balance
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
P&IDs
Piping
Instrumentation
Layout
Civil
Electrical
Process
data sheet
Equipment specification
Vendor
drawings
-
HERVE
BARON
20
13
H
erv
B
aro
n
Process design
PFDs
H&M balance
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
P&IDs
Piping
Instrumentation
Layout
Civil
Electrical
Process
data sheet
Equipment specification
Vendor
drawings
-
HERVE
BARON
20
13
H
erv
B
aro
n
Vendor
Instrumentation &
Control
Electrical
Layout
Civil
PipingProcess
-
HERVE
BARON
20
13
H
erv
B
aro
n
What Engineering designed
What the Vendor supplied
-
HERVE
BARON
20
13
H
erv
B
aro
n
Field Engineering
-
HERVE
BARON
For more information and
to get on top of Engineering in hours, not years!
A unique synthesis and
reference manual
200 pages, 250 illustrations
To browse the book:
http://goo.gl/dfDrS
To order with a 30% discount:
http://goo.gl/J3TkE
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
nProcurement
-
HERVE
BARON
20
13
H
erv
B
aro
n
Inquiry (Call for Tender)Short listing
Bid analysis
Clarifications
Negotiations
Purchase Order
Expediting
Inspection
Delivery
Warranty Period
Procurement / Steps
-
HERVE
BARON
20
13
H
erv
B
aro
nProcurement / Supplier selection criteria
Technical Compliance
Price
Qualification of supplierSchedule
Load of workshop
References
References with final Client
Financial situation
Annual turn-over
Internal feed-back
-
HERVE
BARON
20
13
H
erv
B
aro
nProcurement
-
HERVE
BARON
20
13
H
erv
B
aro
nExpediting
-
HERVE
BARON
20
13
H
erv
B
aro
nExpediting
-
HERVE
BARON
20
13
H
erv
B
aro
nInspection
-
HERVE
BARON
20
13
H
erv
B
aro
nInspection
-
HERVE
BARON
20
13
H
erv
B
aro
nShipping
-
HERVE
BARON
20
13
H
erv
B
aro
nShipping
-
HERVE
BARON
20
13
H
erv
B
aro
n
Shipping
-
HERVE
BARON
20
13
H
erv
B
aro
n
Project
Engineering Procurement Construction
-
HERVE
BARON
20
13
H
erv
B
aro
nEarthworks
-
HERVE
BARON
20
13
H
erv
B
aro
nPipeline
-
HERVE
BARON
20
13
H
erv
B
aro
nPipeline
-
HERVE
BARON
20
13
H
erv
B
aro
nRoads
-
HERVE
BARON
20
13
H
erv
B
aro
nBuildings
-
HERVE
BARON
20
13
H
erv
B
aro
n
Admixtures
Sand
Aggregate
Cement
Civil Works
-
HERVE
BARON
20
13
H
erv
B
aro
nCivil Works
-
HERVE
BARON
20
13
H
erv
B
aro
nCivil Works
-
HERVE
BARON
20
13
H
erv
B
aro
nCivil Works
-
HERVE
BARON
20
13
H
erv
B
aro
nCivil Works
-
HERVE
BARON
20
13
H
erv
B
aro
nCivil Works
-
HERVE
BARON
20
13
H
erv
B
aro
nPre-fabrication
-
HERVE
BARON
20
13
H
erv
B
aro
nErection
-
HERVE
BARON
20
13
H
erv
B
aro
nUnderground networks
-
HERVE
BARON
20
13
H
erv
B
aro
nPlant erection
-
HERVE
BARON
20
13
H
erv
B
aro
nSteel structure erection
-
HERVE
BARON
20
13
H
erv
B
aro
nEquipment installation
-
HERVE
BARON
20
13
H
erv
B
aro
nEquipment installation
-
HERVE
BARON
20
13
H
erv
B
aro
nPiping Pre-fabrication
-
HERVE
BARON
20
13
H
erv
B
aro
nPiping erection
-
HERVE
BARON
20
13
H
erv
B
aro
nPiping erection
-
HERVE
BARON
20
13
H
erv
B
aro
nField Instrumentation Installation
-
HERVE
BARON
20
13
H
erv
B
aro
nElectrical equipment connection
-
HERVE
BARON
20
13
H
erv
B
aro
nCable pulling
-
HERVE
BARON
20
13
H
erv
B
aro
nArrangement of Technical rooms
-
HERVE
BARON
20
13
H
erv
B
aro
nCable connections
-
HERVE
BARON
20
13
H
erv
B
aro
nOther Systems Field Equipment Installation
-
HERVE
BARON
20
13
H
erv
B
aro
nControl room consoles installation
-
HERVE
BARON
20
13
H
erv
B
aro
nTesting
-
HERVE
BARON
20
13
H
erv
B
aro
n
Sub-System
Junction
Box
Instrument
Loop
Instrument
Cable
Mech Equip
Document Folder
Handover System
Elect EquipCircuit
Instrument
Tag
Commissioning
-
HERVE
BARON
20
13
H
erv
B
aro
nThe multiple sides of a Project
Hu
man
Reso
urces
Man
agem
ent
Project ControlPROJECT
-
HERVE
BARON
20
13
H
erv
B
aro
nProject Organisation
Project Manager
Engineering Manager
Project Engineers
Discipline Engineers
Process
Civil
Instrumentation
Electrical
Equipment
Procurement Manager
Purchasers Expediters Inspectors
Site Manager
Construction Manager
Construction Superintendent
Construction supervisor
Construction superintendent
Construction supervisor
Project Control Manager
Contract Manager
Scheduling Manager Cost Control
-
HERVE
BARON
20
13
H
erv
B
aro
nProject procedures
-
HERVE
BARON
20
13
H
erv
B
aro
nProject temporary facilities
-
HERVE
BARON
20
13
H
erv
B
aro
nProject temporary facilities
-
HERVE
BARON
20
13
H
erv
B
aro
nProject temporary facilities
-
HERVE
BARON
20
13
H
erv
B
aro
nProject temporary facilities
-
HERVE
BARON
20
13
H
erv
B
aro
nProject temporary facilities
-
HERVE
BARON
20
13
H
erv
B
aro
nConstruction Procedures
-
HERVE
BARON
20
13
H
erv
B
aro
n
-
HERVE
BARON
20
13
H
erv
B
aro
nQuality Control
-
HERVE
BARON
20
13
H
erv
B
aro
n
SlumpSampling
Temperature
Quality Control
-
HERVE
BARON
20
13
H
erv
B
aro
nQuality Control
-
HERVE
BARON
20
13
H
erv
B
aro
nCost Control
-
HERVE
BARON
20
13
H
erv
B
aro
nInsurance
-
HERVE
BARON
20
13
H
erv
B
aro
nContracts
P.O.
Sub
P.O.
P.O.
Main Contract
Purchase
Orders
Sub-Contracts
EPC
Sub
-
HERVE
BARON
20
13
H
erv
B
aro
nContracts
Main Contract
EPC
Terms and Conditions
PriceSchedule
Performance guarantees
Technical basis
Specifications, codes & stds
-
HERVE
BARON
20
13
H
erv
B
aro
nContracts
E
-
HERVE
BARON
20
13
H
erv
B
aro
nContracts
E P
-
HERVE
BARON
20
13
H
erv
B
aro
nContracts
E P C
-
HERVE
BARON
20
13
H
erv
B
aro
nContracts
+ x%
-
HERVE
BARON
20
13
H
erv
B
aro
nConstruction contracts
Civil
-
HERVE
BARON
20
13
H
erv
B
aro
nConstruction contracts
Mechanical
-
HERVE
BARON
20
13
H
erv
B
aro
nConstruction contracts
E&I
-
HERVE
BARON
20
13
H
erv
B
aro
nConstruction contracts
General Contractor
-
HERVE
BARON
20
13
H
erv
B
aro
n
ContractsTerms and Conditions
Main Contract
EPC
Obligations of the 2 parties
Limit of liability
Penalties in case of bad performance
Conflict resolution
-
HERVE
BARON
20
13
H
erv
B
aro
nQuality Assurance (QA)
-
HERVE
BARON
20
13
H
erv
B
aro
nQuality Assurance (QA)
-
HERVE
BARON
20
13
H
erv
B
aro
n
Quality Assurance (QA)
-
HERVE
BARON
20
13
H
erv
B
aro
nQuality Assurance (QA)
-
HERVE
BARON
20
13
H
erv
B
aro
n
Discipline codeA Instrumentation & Control
C Civil engineering
E Electrical
G Project general documentsJ Mechanical
K Safety
M Piping & Layout
P Processes
S Steel Structures
V Vessels Heat exchangers
W Materials Welding
Document code1 Installation drawings
2 Detail drawings
3 Diagrams
4 Lists Bill of Quantities5 Isometrics
6 Calculation notes
7 Specifications
8 Data sheets
9 Requisitions
Document Control
-
HERVE
BARON
20
13
H
erv
B
aro
nDocument Control
-
HERVE
BARON
20
13
H
erv
B
aro
nDocument Control
Engineering
Documents submitted to client
Client
Approval/
Comments
Vendors
Documents submission Comments
-
HERVE
BARON
20
13
H
erv
B
aro
n
Intranet / Internet
Intranet / Internet
Breakdown structures
Projects
Interfaces
Reports
Satellite Engineering
Center
Center 1 Sr. Mgmt Center 2 Sr.
Mgmt
Construction Site
Electronic Document
Management System
Engineering
documents
Vendor
documents
Correspondence
etc.
Electronic Document Management System
-
HERVE
BARON
20
13
H
erv
B
aro
n
Interface Management
-
HERVE
BARON
20
13
H
erv
B
aro
n
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36PLANT START-UPPIPING PRE-FABRICATION & INSTALLATION X X X X X X X X X XPIPING MATERIAL & DRAWINGS AT SITEPIPING MATERIAL MANUFACTURING & SHIPPING X X X X X XPURCHASE OF PIPING MATERIALTECHNICAL & COMMERCIAL CLARIFICATIONS X XCALL FOR TENDER FOR PIPING MATERIALPREPARE PIPING MATERIAL TAKE-OFF XPIPING ROUTING STUDIES X X XPIPING & INSTRUMENTATION DIAGRAMS (PIDs)
PROJECT SCHEDULEMONTH
1
1
2 3
3
45
2
4 5
5
Scheduling
-
HERVE
BARON
20
13
H
erv
B
aro
nScheduling
-
HERVE
BARON
20
13
H
erv
B
aro
n
Progress Monitoring
How would you measure progress?
-
HERVE
BARON
20
13
H
erv
B
aro
n
Progress Monitoring
-
HERVE
BARON
20
13
H
erv
B
aro
n
Progress Monitoring
-
HERVE
BARON
20
13
H
erv
B
aro
n
Progress Monitoring
-
HERVE
BARON
20
13
H
erv
B
aro
n
15 years ago: 2D
Today: 3D
Tomorrow:
3D & data
IT
-
HERVE
BARON
20
13
H
erv
B
aro
n
IT
-
HERVE
BARON
20
13
H
erv
B
aro
n
Safety
-
HERVE
BARON
20
13
H
erv
B
aro
n
Safety
Guard Rail System with ToeBoards
Cross Bracing
Planking
Runner
Bearer
Longitudinal Brace
Post
Sill
-
HERVE
BARON
20
13
H
erv
B
aro
nSafety
-
HERVE
BARON
20
13
H
erv
B
aro
n
Human resources / career path
3-5 yrs
5 yrs
Graduate Engineer, 25 years old
5-7 yrs
40-45 yrs oldProject Manager
Engineering Manager/Deputy Project Manager
Project Engineer
Process Engineer
Note: the career pattern shown here is a very fast track one to the PM position... One would enjoy oneself just as well taking more time!
-
HERVE
BARON
20
13
H
erv
B
aro
n
Beyond this presentation
http://www.toblog.fr/en/baron.html
Share my new developments Find my other on-line and classroom training