EoS Tester Instruction manual - TKR GROUP

EoS Tester

Instruction manual

83 30 2 353 250

Translation of the original instructions

EoS-Logfile diagnosisSupport

?

www.tkr-support.comInstruction manual

Software Upgrades

Safety1.1 Information regarding this manual 5 1.2 Explanation of symbols 61.3 Designations 71.4 Scope of supply 81.5 Safety instructions 9

Technical data2.1 Technical data 102.2 Appliance components 112.3 Operating conditions 12

Application3.1 Operating principles 133.2 Principles for handling the EoS Tester 143.3 Startup 153.4 Selecting the desired test 183.5 Connect up the high-voltage battery 193.6 Test procedure 243.7 Test result 273.8 Ending the test and disconnecting the high-voltage battery 283.9 Cancelling the test 313.10 Safety aspects 323.11 Individual tests 34

1.

2.

3.

All of the photos, drawings and other illustrations contained in this instruction manual, including texts and other contents, are covered by the TKR Group‘s copy-right and the copyright of the relevant authors. Any reproduction, processing or other use is only permitted with express consent provided in writing.

Operating the control unit 4.1 General system settings 374.2 System settings 394.3 Meaning of indicator lights 41

Maintenance5.1 Maintenance 425.2 Changing the battery 435.3 Dismantling to replace individual components 445.4 Spare Parts 475.5 Troubleshooting 48

Service6.1 Service partners 516.2 Disposal 526.3 Liability 536.4 Warranty 546.5 EU Declaration of Conformity 55

4.

5.

6.

Content

5

1.1 Information regarding this manual

State-of-the-art

Technical modifications

Read instruction manual

Handling

Faults

Training

This EoS Tester represents the current state-of-the-art. To ensure that the equipment operates safely, it must be used in a proper and safety-conscious manner.

In the interests of quality assurance, we reserve the unrestricted right to proceed to technical modifications arising out of further developments in technology and product improvements, without prior notification.

Read the instruction manual carefully before using the testing appliance.

All handling necessary to ensure correct operation is described in the instruction manual. No other working methods than those permitted by the manufacturer should be undertaken.

When problems arise, the operator may only eliminate those problems by his own actions where the corresponding measure required for elimination has been described.

If desired, training may be provided by qualified service partners for a charge. If you have any questions in this connection please contact our service address.

6

1.2 Explanation of symbols

In this instruction manual, some sections use internationally known warning symbols, warning notes and general instructional symbols.

Individual symbols are explained below. Follow all instructions and safety rules.

ObserveInstruction manual

Observe general instructions

Warning General source of danger

Warning: dangerous electric voltage

High voltage! Danger to life!

Please note the ...

Arrow to clarify compression

Arrow showing direction

For more information, see section …

Audible engaging

cTUVus Certification

GS Testing

TÜVRheinland

C U S

A

BCD

E D

K

I

G

H

L

F

1.3.2 Contents of case

F Mains switchG USB interfaceH Battery compartment for clockI LEDK Warning notesL High-voltage! Danger to life!

1.3.1 Case front markings

A High voltage! Danger to life! B Manufacturer‘s identificationC Serial numberD Technical dataE Production date

1.3 Designations

8

EoS-Tester

Bedienungsanleitung

83 30 2 353 250

Originalbedienungsanleitung

1.4 Scope of supply

Cable with adaptor box

Connection cable

Pressure

connector

Plug connector

Cover

Pressure

connector

USB stick

Case with

basic box

Main module

Instruction manualPower cable,

4-part set

9

The EoS Tester is strictly approved only for the purposes intended by the manufacturer.

Only original spare parts may be used. Any use of non-original tools or non-original accessories presents a ma-jor safety hazard.

Use of the equipment by personnel who have not been trained or instructed is prohibited.

Ensure that the instruction manual is made available to operating personnel.

Observe the applicable national regulations for pre-vention of accidents.

Only accessories which have been expressly approved for the relevant application may be used.

1.5 Safety instructions

Never throw the Tester or let it drop.

Never use the Tester for anything other than its proper purpose.

The Tester must only be used in ambient temperatures of above 5 °C and no higher than 45 °C.

The tool must never be used in potentially explosive areas.

Before each use, check all components for damage.

If the Tester is faulty or if it give any cause for concern, it must not be used. Contact your service partner!

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56026

5455

2.1 Technical data

2.1.1 Technical data

Length: 265 mmWidth: 455 mmHeight (inc. handle): 560 mmWeight: 23 kg

Technical Specifications

kVA 280 VAV pri. 90–250 V ACU sec. ≤2700 V DCProtection IP40Frequency 45–65 HzI pri. 2.8 A 6.3 AT 250 HI sec. 1 mA

11

611

7

12

1213

16

14

1

2

3

8

910

15

5

4

2.2.2 Case bottom

Indicator lights OBD II Touchscreen USB interface Battery compartment Display (function/malfunction) Mains switch / mains connection Operating and safety instructions Tightness pressure connector, blue Plug connector cover Tightness pressure connector, green Connection cable

2.2 Appliance components

2.2.1 Case cover

Instruction manual with USB stick (on Page 2). Cable with adaptor box Network cable Spare washers and seals

1 5

6

7

8

9

12

1011

2

3

15

1314

16

4

12

2.3 Operating conditions

Voltage supply

90 V-250 V AC, 45-65 Hz, phase null (up to 2.8 A continuous current drawn)

Climatic conditions

Storage temperature: - 40°C to + 80°COperating temperature: 5°C to + 45°CEnvironmental humidity: up to 100 % (not dew-forming)Protection: IP41Climate class: 3K3

Electromagnetic compatibility (EMC)

As per GS 95002 / GS 95024-2 (IEC61000)• Interference immunity to voltage peaks on supply lines• Interference immunity to voltage peaks on signal and data lines• Transmission of voltage peaks on power supply, signal and data lines• Measurement of line-conducted electric motor interference• Measurement of line-conducted electrical component interference • Immunity to irradiation, 50 V/m from 0-220 MHz for all components• Irradiation test with GSM (D-Netz) and DCS1800 (E-Netz) portable telephone appliances• Clocked voltages and currents

13

3.1 Operating principles

The EoS Tester is used in workshops to ensure that the high-voltage battery is safe and in proper working order after a repair before recommissioning it. Different parameters must be checked for this purpose.

Before use, the normal user can carry out a short test to check HV safety in advance. There is also a full test available. Users specifically trained in the equipment can carry out specific individual tests on entering a password:

• SoC Symmetry query• Pressure test• HV safety• Insulation resistance• SME leakage monitor• Insulation test, 500 V• Insulation test, 2.7 kV• Leak detection

The results of tests are recorded, displayed and saved.

14

3.2 Principles for handling the EoS Tester

Risk of injury

Make sure that you yourself and your employees handle the EoS tester properly.

It is expressly forbidden to misuse the EoS Tester or to use it for any other purpose.

The tester must be used exclusively as described in the instruction manual.

Route all supply lines in a manner that prevents people from tripping over them.

After the Tester has been switched on and during the test of Tester and battery, step back and do not touch until it has successfully completed the launching procedure.

Warranty

The manufacturer accepts no liability for damage or injury caused by improper repair or use of foreign re-placement parts.

No warranty will be provided for damage caused to the appliance due to the Tester being used incorrectly.

Environment

Make sure that the tester is set up in a work area that is free from heat sources (max. 45 °C / 113 °F), corrosive liquids, greases and oils.

Allow the Tester to acclimatise before use. Avoid any occurrence of condensation.

Declaration of Conformity

The EoS Tester has been manufactured and tested in accordance with European directives. The correspon-ding Declaration of Conformity has been included along with this instruction manual.

6.5

15

3.3 Startup

3.3.1 System start

Connect the HVP testing device to the power supply and switch on.

Set your preferred language the first time the device is used (see Point 4).

3.3.1 Start screen display elements

System settings button

Display time and date

Continue button

Language selection button

URL of service Internet site

Display serial number

Display software version

Display firmware version

Display control unit number

Display kernel version

Display bootloader version

Display LZS version

1

2

3

4

5

6

7

8

9

10

11

12

1

2

4

6

3

5

7 8 9 10 1211

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3.3 Startup

3.3.2 Registration

Register your EoS Tester at this Internet site:

www.tkr-support.com

On registration you will be automatically sent a pass-word to use to log on again in future.

3.3.3 Download

Check our download page to establish whether your firmware is completely up-to-date.

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3.3.5 Self-test successfully completed

A successful self-test is absolutely essential for safe ope-ration. With this test, all of the test components are checked to ensure they are functioning correctly. After transportation or if the equipment has not been used for an extended period of time, the self test also guarantees that the high-voltage battery can be safely tested.

If the self-test fails, refer to5.5 Troubleshooting

3.3.4 Usage as described in instruction manual

Ensure that the EoS Tester and all connecting lines are in sound condition and that all functions required for safe operation are guaranteed. Confirm this on the control unit welcome page with „Yes“.

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3.4 Selecting the desired test

Pre-test

3.4.1 Main menu display elements

Context-sensitive help button

Pre-test start button

System button

Full test start button

Display time and date

Save results button

Individual test start button

Language selection button

Display serial number

1

2

3

4

5

6

7

8

9

Full test

Step Action

1 Start SME

2 Iso-monitor short request

3 SOC symmetry request, symmetry error warning

4 Stop SME

5 Display all results, opportunity to save

Step Action

1 Start SME

2 SOC symmetry request, symmetry error warning

3 Pressure test

4 Check HV safety

5 Measuring insulation resistance

6 Check iso-monitor

7 Check dielectric strength (LV)

8 Check dielectric strength (HV)

9 Stop SME


For individual test selection, refer to3.11 Individual tests

1

3

5

8

9

2

4

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1

3

4

2

5

3.5 Connect up the high-voltage battery

3.5.1 Connecting the battery

When connecting up the EoS Tester to the high-voltage battery, observe the stipulated sequence for the compo-nents.

Operation of the high-voltage battery to be tes-ted calls for a qualified electrician. Employees fai-ling to fulfil this requirement are forbidden to use the equipment.

3.5.2 Components connection cable

Air hose High-voltage plug Interlock plug Adapter box communication plug HV battery communication plug

12345

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3.5.3, 3.5.4 Connecting the high-voltage plug

Insert the high-voltage plug on the EoS tester into the appropriate interface on the high-voltage battery and close the locking device.

3.5.5 Connecting the interlock plug

Now push the interlock plug fully home into the inter-face next to the high-voltage plug.


21

3.5.8 Attach the connector

To attach the connector, it must be pushed in to the side until it reaches the end point in the rails.

Ensure that the connector is properly seated!

Throw the voltage lever to the end of its travel.

If the tension is inadequate, fit the washers supplied.

3.5.6 Pressure connector, blue 83 30 2 353 360

3.5.7 Pressure connector, green 83 30 2 353 251

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7 33.5.9 Connector fitted incorrectly

3.5.10 Connector fitted correctly

Lock the connector in position by working the lever.

3.5.11 Attach hose to connector

Connect the air hose to the compressed air coupling on the top side of the connector.

Never close the air hose during operation.


23

3.5.12 Connect communication plug

Connect the communication plug at the RH side of the high-voltage battery through the interface.

3.5.13 Establish connection with EoS Tester

For the battery to be connected to the EoS Tester, the communication plug must be connected to the box.

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3.6.1 Start test

Once you have completed all of the steps press „Conti-nue“ to start the desired test.

The process flowchart opposite applies for all tests.

While the pressure test is running do not touch the testing case or the high-voltage battery in order not to affect the measurement result.

Process flow chart

Step Action

1Starting the desired test

• with "Start" from the main menu

2

Connect the testing cable (Fig. 3.5.1)

• confirm with "Continue"

• or "Cancel"

3

The test runs automatically (Fig. 3.5.2)

• at end or on "Cancel" goes automatically on to

Step 4

4

Display of test result (Fig. 3.5.3)

(passed/failed)

• Option to view in detail

• press "Continue" to go onto Step 5

5

Display of any comments (test code, stickers,

need for qualified electrician to be involved, etc.)

• confirm with "OK"

6Remove testing cable

• confirm with "Continue"

7Test ended

• return to main menu

3.6 Test procedure

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3.6.3 Example of test result

Additional instructions and warnings (e.g. an indication that a qualified electrician should be involved) appear after the test result has been displayed.

The test does not end until all procedures have been completely run through.

3.6.2 Example of test procedure

It is essential to observe the proper sequence when carrying out the steps.

Do not undo the connection to the high-voltage battery.

At the start of a test the testing case calculates the num-ber of individual steps to be carried out (several hundred throughout the entire test) and indicates progress as a percentage bar (0-100%).

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3.6 Test procedure

3.6.4 Test result

A test always ends with one of the following results:

1. Test passedAll individual tests have been carried out successfully and no warnings have been issued.

2. Test passed (with warnings)All individual tests have been successfully passed, howe-ver warnings have been issued. The first three warnings are presented directly. If other warnings are in place, the-se can be read in the list under „Details“.

3. Test failedAn error arose in one of the individual tests carried out. This may have been a system error or a breach of some li-miting value, or the test may have been cancelled by the user. An error code with text is issued making it possible to identify the point at which the error occurred in the procedure and its cause.

5.5 Troubleshooting

www.tkr-support.com

Test code

Once the entire test has been carried out and assessed as „Test passed“ or „Test passed (with warnings), a test code is generated and displayed.

This is needed to operate the high-voltage battery in the vehicle (test code entered in ISTA). In this case an instruc-tion also appears for certain stickers to be applied to the high-voltage battery.

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3.7.1 View test details

To view the result of the testing procedure in detail, click on „Details“.

The test result is saved within the system and can be vie-wed at any time.

Click „OK“ to continue.

3.7.2 View test details

You can use the arrow keys to scroll through the indivi-dual pages.

Warning notice as the high-voltage battery is not installed in the vehicle.

The fault requires further investigation with ISTA.


3.7 Test result

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3.7.5 USB stick08-00000042

3.7 Test result

3.7.3, 3.7.4 Saving the test result on a USB stick

To transfer Test results onto the USB stick, select “Save result”. Insert the USB stick supplied into the USB socket and follow the instructions on the monitor.

Then click „OK“ to continue.

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3.8 Ending the test and disconnecting the high-voltage battery

3.8.1 Applying stickers

Once the test has been successfully completed, stickers must be applied at three points on the high-voltage bat-tery. For this, follow the instructions on the screen.


3.8.2 Calling up sticker details

To call up the exact position at which the individual sti-ckers are to be applied, click on the corresponding outli-ned button field.


30

3.8.3 Test code

The test code issued by the system is generated on the basis of various test results.

A new test code is generated for each test.

Make a note of the test code and enter it in the ISTA.


3.8.4 Disconnecting the high-voltage battery

Now follow the stipulated procedure for disconnecting the high-voltage battery.

Press „Continue“ to return to the main menu.

3.8 Ending the test and disconnecting the high-voltage battery

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3.9 Cancelling the test

User cancellation

A test can be cancelled during Step 2 (Prompt to connect the testing cable) and Step 3 (Automatic test procedure).

Always cancel running tests with the Cancel but-ton.

In this case as well, the automatic procedure systemati-cally shuts down all components (see „System status at end of test“); in the presence of high voltage, this is ram-ped down at 200 V/s.

• Cancelling in the course of Step 2 returns you immediately to the menu, as if no test had been started.

• Cancelling in the course of Step 3 takes you back to Step 4 with the result „Test failed“, after all components have been shut down. During the shutdown process, no further cancellation is possible.

System status at end of test

The test is ended either when it has run its regular course, or on the occurrence of some error or system fault, or if cancelled by the user.

In all cases, the HV systems on the box and the battery are switched off and the HV contacts are also dischar-ged as appropriate.

The transport bit in the SME is deleted (HV contactors blocked) the iso-monitor on the SME is activated and the SME is shut down.

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The specific electrical risks for the user are principally:

Note 1: Risk of coming into contact with high-vol-tage generated by the testing case (up to approx. 2.7 kV).

Note 2: Risk of coming into contact with storage-unit voltage (up to approx. 370 V).

In order to minimise these risks, connections are monito-red by interlocks. In addition, the testing case fulfils the requirements of DIN EN 61010-1, i.e. the output current and the stored amount of the high voltage charge ge-nerated are restricted to non-dangerous values by the design of the circuitry. This means that the greater risk arises out of Note 2 (Coming into contact with the sto-rage-unit voltage).

The interlock circuit consists of a pulsed signal generated by the SME. The circuit is led through the HV plug and the SME plug. The pulsed signal is monitored both by the SME and by the testing case. Monitoring of the inter-lock circuit is subject to the following restrictions:

The interlock circuit can only be monitored with the SME switched on. If the SME is switched off, no impulse signal is generated. If tests are carried out with the SME switched off, the interlock circuit cannot be monitored (e.g. 2.5 kV test). This gives rise to the contact risk as indi-cated in Note 1 (Coming into contact with high-voltage).

The interlock plug on the high-voltage connec-ting unit is inserted separately from the high-vol-tage plug. While in mechanical terms, provision is made for priority control between the plugs, it is still possible for this to be circumvented. This me-ans that as a basic principle it is possible to close the interlock circuit without the high-voltage plug being inserted. The contact risk as indicated in Note 1 then exists (Coming into contact with high-voltage).

3.10 Safety aspects

33

With the SME switched off, while it is not possible to monitor the interlock circuit the contactors in the high-voltage battery are still open. So the risk indicated in Note 2 (Coming into contact with sto-rage-unit voltage) only exists if there is an electrical fault in the battery. Accordingly, electrical faults are checked once before each test. On-going checking during the test is not pos-sible, as such checking would clash with the actual test. So under certain circumstances it may be the case that if the high-voltage plug is pulled out during the test this might not be noticed. Nevertheless, if the interlock plug is pulled out this is generally noticed.

It is essential that you instruct your employees in the proper use of the EoS Tester.

If HVS contactors are switched on, this assumes that the SME is switched on; in this case both the SME and the testing case are monitoring the interlock circuit. If a fault occurs, both sides cut out immediately.In order to ensure that the HV plug is actually inserted (and not only the interlock plug), before tests requiring the HV plug the case checks the measured internal resis-tance in the intermediate circuit (consisting of at least Rq and R2). If this resistance displays unacceptable values, it is assumed that the HV plug is not inserted or there has been some malfunction and the test is ended with an error message.

However, this check is run only once the start of the test; if the HV plug is pulled out in the course of the test, this cannot be identified.

It is essential that you instruct your employees ac-cordingly, and forbid any misuse.

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3.11.1 Entering password

Even when individual tests are being selected, it is necessary to enter a password. The password is notified to the electrician in the course of training at BMW.

3.11 Individual tests

3.11.2 Selecting individual test

To carry out individual tests, select the „Individual tests“ button in the main menu.

Individual tests must be carried out by a qualified electrician only.

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Individual test: pressure test

Step Action

1 Start SME

2 SOC symmetry request, symmetry error -> warning

3 Stop SME


Step Action

1 Start SME

2 Stop SME

3 Pressure test


Individual test: SoC symmetry Individual test: HV safetyStep Action

1 Start SME

2 Checking HV safety (extended version)

3 Stop SME


Step Action

1 Start SME

2 Checking HV safety (short version)


4 Stop SME


Individual test: measuring insulation resistance

36

Individual test: SME iso-monitorStep Action

1 Start SME



4 Stop SME


Step Action

1 Start SME


3 Testing 500 V dielectric strength

4 Stop SME


Individual test: 500 V insulation test

Individual test: 2.5 kV insulation testStep Action

1 Start SME


3 Testing 2.5 kV dielectric strength, stop SME

4 Start SME

4 Stop SME


Step Action

1 Pressure leakage detection

Individual test: leakage detection

3.11 Individual tests

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4.1.1 „System Control“ menu

Various basic parameters can be set in the „System Control“ menu.

4.1.2 „Time“ submenu

In this submenu you can change or correct the pre-set time and date.

To confirm and return to the „System Control“ menu, click „OK“.

4.1 General system settings

38

4.1 General system settings

4.1.3 „Language“ submenu

In this submenu you can change the pre-set language.

To change the language version click at the bottom LH edge of the screen. You are taken directly into the sub-menu.


4.1.4 „Colour“ submenu

In this submenu you can change the pre-set colour scheme for the control unit. You have a choice of three colour combinations.


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4.2.1 „Update“ submenu

To ensure problem-free testing, updates for the EoS Tester are published on our support website.

We recommend checking whether the firmware is fully up-to-date before each testing operation.

www.tkr-support.com

4.2.2 Installing updates

If you want to install a firmware version update, first save it on a USB stick and then insert the stick in a USB port. Confirm with „OK“ and follow the instructions on the screen.

Do not interrupt the updating process!

4.2 System settings

40

4.2.4 „System Init“ submenu

The system can be reset in the „System Init“ submenu.

Please note that you can then no longer access the results of previous tests.

4.2.3 „Admin“ submenu

Access to the admin area in the system control unit is password-protected.

Access to the admin area on the system control unit must be made available only to service part-ners or qualified personnel with the appropriate training.

4.2 System settings

41

4.3 Meaning of indicator lights

Action LED display

Test in progress

Test ended

A dangerous voltage of more than 60 V is measured at output terminals on the HV connection

The EoS Tester has switched on the output contactors on the HV battery.

The EoS Tester generates voltage inter-nally and this is switched over to the high-voltage connection.

= Ready for operation

= Run test

= Warning

Indicator light display

4.3.1 Meaning of indicator lights

The indicator light in the top left-hand area of the Tester provides information on current tests or other actions running in the background in the Tester.

The exact meaning is presented in the table opposite.

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5.1 Maintenance

5.1.1 Cleaning the display

Apart from occasional cleaning, the EoS Tester is a main-tenance-free appliance. Simple maintenance tasks can be carried out by the user/operator himself.

Period Maintenance task

As required

External cleaning of the touch display by the customer with a clean, lint-free, antistatic and dry cleaning cloth with no scouring or chemical cleaning agents, or any cleaning agents with a solvent content.

As required

A battery is included to save the time and date. If it is neces-sary to change the battery this is indicated in the display.

Every 6 months or as required External cleaning by the customer

Maintenance intervals

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5.2.1–5.2.4 Changing the battery

Unto the securing screws on the cap next to the display and turn to open the threaded connection.

Replacing the battery: 3.6 V lithium battery LS14500 AA / Li-SOCl2 / Mignon - 2600 mAh

Reset the time and date in the menu.

5.2 Changing the battery

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5.3.1 Removing the connecting cable

Pull the interlock plug out and undo the Velcro strip around the connecting cable.

5.3.2 Unlock the high-voltage plug

Undo the catch at the side to remove the high-voltage plug.

5.3 Dismantling to replace individual components

45

5.3.3 Undo the plug connector cover

Three screws must be removed with an Allen key to al-low the plug cover to be removed.

5.3.4 Undo screw with Velcro.

The fourth screw is connected to the Velcro strip.

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5.3 Dismantling to replace individual components

5.3.6 Pull out the connecting plug.

Pull the plug straight out to the front.

5.3.5 Undo the connecting plug

Press the locking catch on the connecting plug upwards.

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5.4 Spare Parts

Article number Designation

83 30 2 353 360 Pressure connector, blue

BGR-BMW-00000542 Plug connector cover

BGR-BMW-00000543 Entire main module

83 30 2 353 251 Pressure connector, green

BGR-BMW-00000591 Case with basic box

83 30 2 353 362 Cable with adaptor box

83 30 2 353 361 Connection cable

08-00000042 USB stick

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Problem Error message Remedy Page

The EoS Tester fails to start. – Check the mains voltage (and any mains fuse in the appliance or line

circuit breaker).–

Error on self-test:

Internal bus communicationHave repaired by manufacturer –

Error on self-test:

No voltage in HV plugHave repaired by manufacturer –

5.5 Troubleshooting

In spite of the reliability of our EoS Tester, problems or faults may still occur. You will have no difficulty dealing with those descri-bed below yourself:

You must follow the safety instructions!

Check our download page to establish whether your firmware is completely up-to-date.


The EoS Tester fails to start. – Check the mains voltage (and any mains fuse in the appliance or line

circuit breaker).–

Error on self-test:

Internal bus communicationHave repaired by manufacturer –

Error on self-test:

No voltage in HV plugHave repaired by manufacturer –

49


Error on self-test:

Internal interlockHave repaired by manufacturer –

Error on self-test:

Pressure sensorHave repaired by manufacturer –

Test failed

Is the high-voltage plug inserted properly? 20

Is the interlock plug inserted correctly? 20

Check the pre-tension for the attached high-voltage plug and adjust if

necessary with the washers supplied–

Is the pressure connector connected properly and tightly to the battery? 21

Is the pressure connection attached properly to the pressure connector? 22

Carry out a pre-tension check for the attached pressure connector and

adjust if necessary with the washers supplied.–

50

5.5 Troubleshooting


Test failed

Is there a seal present in the pressure connector? –

Is the communication plug properly inserted in the battery? 23

Is the communication plug properly inserted in the adapter? 23

Error code displayed in

clear textFollow the instructions –

Cryptic error code displayedLoad the log file and the error code onto a USB stick and pass it on to our

service portal for analysis and clear-text display. 21

The error cannot be elimi-

nated

Load the log file and the error code onto a USB stick and pass it on to our

service portal for analysis and clear-text display.

Open a service case and contact your service partner.

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Have repaired by manufacturer –

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6.1 Service partners

Europe, Africa

TKR Spezialwerkzeuge GmbHAm Waldesrand 9-11D-58285 Gevelsberg Germany

Phone +49 2332 66607-77 Fax +49 2332 66607-51Email [email protected] www.tkrgroup.com

USA, Australia

WEZAG Tools, Inc.Sales CoordinationLisa DuSatko1864 High Grove Lane, Unit 120Naperville, IL 60540

Phone +1-630-953-8780Mobile +1-630-310-1474Email [email protected] www.wezagtools.com

You will find the current list of service partners on our Internet site:

http://www.tkr-support.com

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6.2 Disposal

Appliances and machinery and components of appliances and machinery must be disposed of in accordance with the laws, regulations and other stipulations of that country in which they are located.

We recommend that disposal be undertaken by licensed professional operators.

Modules and assemblies have been developed to be environmentally-friendly and suitable for recycling. In accordance with EU Directive 2000/53/EG, these parts must be channelled back to authorised recovery operations.

Batteries and battery packs contain toxic materials. They must not be disposed of along with normal waste. They must be disposed of separately to ensure that they are dealt with properly.

The manufacturer provides no assurance on taking back electrical appliance modules and assemblies, entire electrical appliances and batteries free of charge.

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Liability disclaimer

6.3 Liability

No liability is accepted for personal injury or material damages or shortcomings arising due to unsuitable or inappropriate use, incorrect assembly or commissioning, normal wear and tear or any incorrect or negligent handling. The same applies for any modifications or repair works carried out in properly and without our consent. No liability can be accepted in cases of damage due to force majeure.

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6.4 Warranty

For testing appliances produced by TKR Spezialwerkzeuge GmbH, traders are provided with a 24-month warranty in respect of faults traceable back to material or manufacturing defects. Otherwise, the statu-tory conditions governing the warranty period are in force in conjunction with our General Terms and Conditions of Sale and Supply.

The high-voltage battery is not included.

The warranty period commences on the date of delivery as confirmed on the invoice delivery note. The warranty applies for the user/purchaser where the testing appliance has been purchased from an authorised sales agent and it has been used properly. The warranty becomes invalid if the testing appliance is used for purposes other than those for which it was designed.In addition, the warranty becomes invalid if the testing appliance is not used as described in the inst-ruction manual.

In the event of defect or fault, TKR Spezialwerkzeuge GmbH shall only repair or replace faulty parts at its own discretion.

Service address TKR Spezialwerkzeuge GmbH ServiceAm Waldesrand 9-11D-58285 Gevelsberg (Germany)

Phone +49 2332 66607-77Fax +49 2332 66607-51Email [email protected]

EU Declaration of ConformityIn accordance with EU Machinery Directive

2006/42/EC

Manufacturer: TKR Spezialwerkzeuge GmbH Am Waldesrand 9-11, 58285 Gevelsberg, Germany

Contact: Thorsten Weyland, Technical Director

Tool type: High-voltage battery tester Type designation: EoS Tester

Developed and constructed in accordance with the guidelines listed below by TKR Spezialwerkzeuge GmbH Am Waldesrand 9-11 58285 Gevelsberg (Germany)

Harmonised standards applied German Equipment and Product Safety Act (GPSG) Standards: DIN IEC 112, DIN EN 60068, DIN EN 62079, DIN 40 050, EN 60060, EN 61010-1, ISO/DIS 7637, VDE 0100, IEC 61000

EU Machine Directive: 2006/42/EC As manufacturer, we declare: Theproductsmarkedaccordinglyfulfiltherequirementsofthe listed guidelines and standards.

Gevelsberg, 30.03.2017 Thorsten Weyland Technical Director

Am Waldesrand 9–11D-58285 Gevelsberg (Germany)

Phone +49 2332 66607-0Fax +49 2332 66607-941Email [email protected] www.tkrgroup.com

Software upgrades and support:www.tkr-support.com

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EoS Tester Instruction manual - TKR GROUP

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Transcript of EoS Tester Instruction manual - TKR GROUP