Enzymes in green chemistry...Enzymes Growth • The world market for enzyme production and...
Transcript of Enzymes in green chemistry...Enzymes Growth • The world market for enzyme production and...
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Enzymes in green chemistry
Suresh Kumar Kannapogu
Project-Leader 21/02/2017
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About us
• Pioneered enzyme production in India in 1958
• Leading producer of enzymes in Asia
• Exports to 45+ countries across 6 continents
• 60+ enzymes and 360+ products
• Safe, eco-friendly and biodegradable solutions for 25+ industries
• State-of-the-art manufacturing facilities that are ISO and WHO cGMP
certified
Think of Life Think of Enzymes
Think of us!
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History & Milestones 1958: India's first enzyme manufacturing plant (for Papain) is pioneered by Mr. L.C. Rathi
1978: Rathi Papains Pvt. Ltd. was incorporated
1986: Specialty Enzymes & Biotechnologies, United States is set up
1989: Advanced Enzymes is incorporated (Originally under the name of Advanced Biochemicals Pvt. Ltd. )
1994: Commissioning of our 1st fermentation facility at Sinnar, Maharashtra
2008: Commissioning of 2nd fermentation facility at Pithampur, Madhya Pradesh
2011: US Businesses operating under the name of Specialty Enzymes & Biotechnologies are consolidated under our subsidiary Advanced Enzymes USA
2016 : Listed in BSE & NSE. Only Enzyme Manufacturing Co. Listed.
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Manufacturing Sites
• Fermentation, Recovery, Mixing & Blending facility at
Sinnar, Maharashtra, India
• Fermentation, Recovery, Mixing & Blending facility at
Pithampur,Madhya Pradesh, India
• Extraction & Recovery plant at Satpur, Maharashtra, India
• Mixing & Blending facility at Vashind, Maharashtra, India
• Two Mixing & Blending facilities at Chino, California, USA
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Fermentation, Recovery, Mixing & Blending facility at Pithampur, Madhya Pradesh, India
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Business Segments
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What are Enzymes?
Enzymes are biological catalysts which
accelerates chemical reaction without being
consumed or changed.
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Enzymes are Important tool in green
chemistry
• Enzymes have emerged as preferred tools in green
chemistry and increasingly used in industrial processes
due to their ability to catalyze reactions with high
catalytic efficiency and specificity.
• Today a Google search for ‘enzymes in green chemistry’
produces 20,00,000 results in 0.37 seconds showing
their importance.
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Enzymes Growth
• The world market for enzyme production and application in chemical
sector is growing bigger every day,and the demand for useful
biocatalysts is increasing rapidly.
• As per business standard report the current enzyme market is 5.7
USD.
• By 2020 enzymes market will grow worth 7.2 Billion USD by 2020.
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Importance of Enzymes in
Pharmaceutical Industry
• Enzymes process are much safer and easy to control than
chemical
• Avoidance of hazardous reagents.
• Enzymes works in aqueous and non aqueous media
• Enzymes operate under milder conditions( Ambient Temp, pH Etc)
• Enzymes offer high optical purity ,high chemo selectivity, high
regio- and stereo-selectivity.
• Enzymes produce no harmful by-products.
• Enzymes are biodegradable and reusable.
• High yield due to excellent selectivity
• Reduce number of manufacturing steps
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Enzymes Vs Chemical reaction Parameter Chemical Biocatalysis
Manpower Requirement High Low
Power Consumption High Low
Solvent Requirement High Low
Specific Reactions Not Possible Possible
Yield of Desired Product Relatively Low Close to 100%
Need for Purification Very High Low
Effluent Load High Low
Processing Time Longer Shorter
Risk Involved in the
Process
High Low
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Types of Enzymatic Reactions
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Types of Enzymatic Reactions
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Lock and Key Model
+ +
E + S ES complex E + P
S
P
P
S
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Induced Fit Model
E + S ES complex E + P
S
P
P
S S
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Misconceptions and Myths
Enzymes are highly unstable
Enzymes act only on natural substrates
Enzymes are too expensive
Productivity of Enzymes are too low
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Pharma Applications
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Pregabalin Intermediate
Cyano Route
EtOOC COOEt
CN
diethyl (1-cyano-3-methylbutyl)malonate
Lipase
-OOC COOEt
CN
EtOOC COOEt
CN
+
S-Enantiomer R-Enantiomer
To treat Epilepsy, Neuropathic pain
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Pregabalin Intermediate
(Methyl Isobutyl Glutarate)
O CH3
CH3
MeO
O OH
O CH3
CH3
MeO
O OMe
(3S)-3-(2-methoxy-2-oxoethyl)-5-methylhexanoic acid
Lipase
dimethyl 3-(2-methylpropyl)pentanedioate
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Prostaglandins Intermediate
OOO
CH3
OCH3
Lipase
OOHO
CH3
cyclopent-4-ene-1,3-diyl diacetate (1S,4R)-4-hydroxycyclopent-2-en-1-yl acetate
Platelet Aggregation inhibitor
Versatile building block (Ticagrelor/ Prostaglandins,
Prostacyclin's and Thromboxane )
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Trandolapril Intermediate
LipaseCOOMe
COOMe
dimethyl cyclohexane-1,2-dicarboxylate
COOH
COOMe
(1S,2R)-2-(methoxycarbonyl)cyclohexanecarboxylic acid
Ace Inhibitor, Anti Hypertensive
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Darunavir Intermediate
O
O
OCH3
O
O
O
H OCH3
O
Hhexahydrofuro[2,3-b]furan-3-yl acetate (3R,3aS,6aR)-hexahyd
rofuro[2,3-b]furan-3-yl acetate
Lipase
O
O
H OH
H
+
(3S,3aS,6aR)-hexahydrofuro[2,3-b]furan-3-ol
Anti Viral
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Moxifloxacin(Nonane) Intermediate
dimethyl 1-acetylpiperidine-2,3-dicarboxylate
NO
OH
O CH3O
O
CH3N
O
O CH3
O
O
O
CH3
CH3
NO
O
O CH3O
O
CH3
CH3
dimethyl (2S,3R)-1-acetylpiperidine-2,3-d
icarboxylate
(2R,3S)-1-acetyl-2-(methoxycarbonyl)piperidine-3-carboxylic acid
+
Lipase
It is fourth-generation synthetic Fluoroquinolone antibacterial
Agent
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Odanacatib Intermediate
CH2
O
N
O
CH3
CH3
F
CH3
CH3
F
CH2
O
NHCH3
N-[(2R)-4-fluoro-4-methylpentan-2-yl]pent-4-enamide
2-(but-3-en-1-yl)-4-(2-fluoro-2-methylpropyl)-1,3-oxazol-5(4H)-one
Lipase
Key Intermediate for Odanacatib
Osteoporosis and Bone Metastasis
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L-Menthol
Various applications in pharma and cosmetics
CH3
CH3 CH3
O
O
5-methyl-2-(propan-2-yl)cyclohexyl benzoate
CH3
CH3 CH3
OH
(1R,2S,5R)-5-methyl-2-(propan-2-yl)cyclohexanol
(-)-Menthol
Lipase
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Perindopril Intermediate
(Racemic)
ethyl indoline-2-carboxylate
NH
O
OHNH
O
O
CH3
+
ethyl (2R)-indoline-2-carboxylate (2S)-indoline-2-carboxylic acid
NH
O
O
CH3
Lipase
Treat high blood pressure
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Lipases are versatile Biocatalyst
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Our Enzymes are used in following areas
• Chiral Drug Intermediates
• Cosmetic Esters
• Flavors / Perfume Esters
• Fine Chemical Synthesis
• Emulsifiers
• Polymers
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Lipases
- Candida Antartica Lipase A(CAL-A)
- Candida Antartica Lipase B(CAL-B)
- Thermomyces Lanuginosus Lipase (TL)
- Candida Rugosa Lipase (CRL)
- Rhizomucor Miehei Lipase
- Pancreas Lipase
Proteases
- Addzyme FP 500 - Addzyme AFP 300
- Addzyme BPS 200 -Addzyme BPN 200
- Addzyme LP 1000L -Addzyme DP 1000L
• Glucose Oxidase
• Celluloses
• Xylanases
Enzymes we offer for Biocatalysis
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Our Lipases offerings Parameters Addzyme
Lipase Liquid
Addzyme
Powder
Addzyme
Immobilized
Colour Light Yellow to Brown White White Beeds
pH Stability 3-10 3-10 3-10
Temperature
Stability
40-50° C 30-50° C 60-80° C ( Non
Polar Solvents)
40-50° C ( Polar
Solvents)
Activity 7000 units/gm 10,000 units/gm 10,000 units/gm
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Technological assessment
• We at Advanced Enzymes are manufacturing and
exporting the enzymes to the various applications for last
4 decades.
• Our technical and application lab is well equipped to
develop and resolve the technical queries.
• Supported by the Enzymes experts for the Industrial
applications.
• Talk to us for the new development and support.
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Thank You