Environmental Impact Assessment Report Associated...

Environmental Impact Assessment

Report

of

Associated Dyestuff Pvt. Ltd. (Unit-IV)

Plot No. DP-2 (part), Saykha Ind. Estate, Saykha,

Tehsil: Vagra, Dist.: Bharuch, Gujarat.

for

Proposed Manufacturing of Dye Intermediates

Project Activity: 5(f), Category: B

(TOR No. SEIAA/GUJ/TOR/5(f)/1330/2017)

Prepared by

San Envirotech Pvt. Ltd.

(NABET Accreditation No. NABET/EIA/1619/RA0084; Valid till 23.12.2019)

424, Medicine Market, Paldi Cross Road,

Ahmedabad-380006, Gujarat

Email: [email protected]

(February, 2018)

mailto:[email protected]

San Envirotech Pvt. Ltd., Ahmedabad

EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) I

Contents Particulars Page No.

Index I

List of Tables IX

List of Figures XII

List of Annexures XIV

Index Chapter 1 Introduction Page No.

1.1 Preface 1

1.2 Purpose of the Report 1

1.3 Identification of Project & Project Proponent 2

1.4 Brief description of project 3

1.5 Applicable Environmental Regulatory framework 4

1.6 Scope of the study 5

1.7 Compliance to Terms of Reference 6

1.8 Objective of EIA 19

1.9 Methodology for EIA 19

1.10 Structure of EIA Report 20

Chapter 2 Project Description

2.1 Type of project 22

2.2 Need for the project 22

2.3 Proposed schedule for approval and

implementation

23

2.4 Location of the project 23

2.5 Size or magnitude of operation 26

2.5.1 Land breakup & project site layout 26

2.5.2 Project Magnitude 28

2.6 Description of manufacturing process 28

2.7 Project Components 51

2.8 Input Requirements 52

2.9 Generation of pollutants 56

2.9.1 Wastewater Generation 56

2.9.2 Air Pollution 56

2.9.3 Hazardous/solid waste generation 58


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) II

2.9.4 Noise Generation 59

2.10 Pollution control strategy 59

2.10.1 Effluent Management 59

2.10.2 Generation & consumption of Liquid Waste

Streams

63

2.10.3 Air Pollution Control measures 64

2.10.4 Hazardous/ solid waste management 64

2.10.4.1 Fly Ash Management 65

2.10.4.2 Methodology of decontamination of discarded Containers

65

2.10.5 Noise Pollution Control 65

2.11 Rain water harvesting 65

2.12 Green Belt Development 65

2.13 Occupational Health & Safety 66

Chapter 3 Description of the Environment

3.1 General 68

3.2 Study area 68

3.3 Study Period 69

3.4 Source of environmental data generation 69

3.5 Methodology 69

3.6 Land Environment 70

3.6.1 Land use pattern of the Study Area 70

3.6.2 Objective of Land Use Studies 70

3.6.3 Topography 72

3.6.4 Seismicity of the area 72

3.7 Meteorology 72

3.7.1 Site specific micro-meteorological data 72

3.7.2 Wind Rose 73

3.8 Ambient air quality 74

3.8.1 Introduction 74

3.8.2 Design of Network for Ambient Air Quality

Monitoring Stations

74

3.8.3 Reconnaissance 74

3.8.4 Parameters, Frequency and monitoring

Methodology

74

3.8.5 Interpretation of result 75

3.9 Water Environment 76


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) III

3.9.1 Hydro-Geology of the Study Area 76

3.10 Water quality 80


3.10.2 Sampling Frequency, Techniques & Methodology 80

3.10.3 Surface Water Quality (Primary data) 81

3.10.4 Ground Water Quality 81

3.10.5 Interpretation 81

3.10.6 Conclusion 82

3.11 Noise Environment 82

3.11.1 Instrument used for Sampling and Monitoring 83

3.11.2 Noise Quality Monitoring Locations 83

3.11.3 Ambient Noise Standards 83

3.11.4 Results 83


3.12 Soil Environment 84

3.12.1 Soil sampling locations 84

3.12.2 Methodology 85

3.12.3 Corollaries 85


3.13 Biological Environment 87

3.13.1 Period of the study 87

3.13.2 Study methodology 87

3.13.3 Floral species in the study area 88

3.13.4 Fauna in the study area 88

3.14 Socio Economic Environment 88

3.14.1 Objective of the study 88

3.14.2 Land use pattern and infrastructure 89

3.14.3 Demographic and Socio-Economic Environment 89

3.14.4 Living Standard and Infrastructure 90

Chapter 4 Anticipated Environmental Impacts &

Mitigation Measures

4.1 General 121

4.2 Identification of Impact 122

4.2.1 Identification of Impacting Activities 122

4.2.2 Identification of Environment Attributes 123

4.3 Impact on Topography 123


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) IV

4.4 Impact on Air Environment 123

4.4.1 Air Pollution Dispersion modeling of stack 124

4.4.2 Micrometeorology 126

4.4.3 Input data 126

4.4.4 Receptor Network 127

4.4.5 Output of Model (24-hourly GLCs) 127

4.4.6 Incremental & cumulative concentration of

pollutants

127

4.4.7 Conclusions 127

4.5 Impact on Water Environment 128

4.6 Impact on Noise Environment 128

4.7 Impact on Land Environment 130

4.8 Impact on Biological Environment 131

4.9 Impact on Socio-Economic Environment 132

4.10 Impact on Occupational Health & Safety 133

Chapter 5 Analysis of Alternatives

5.1 Prologue 147

5.2 Site Alternative 147

5.3 Technology Alternative 147

Chapter 6 Environmental Monitoring Program

6.1 Prelude 149

6.2 Environment Monitoring Program 149

6.3 Objective of Monitoring Plan 149

6.4 Schedule for Environment Monitoring 150

6.5 Ambient Air Quality Monitoring 150

6.6 Water Environment Monitoring 151

6.7 Noise Environment Monitoring 151

Chapter 7 Additional Studies

7.1 Risk Assessment 154


7.1.2 Objectives 154

7.1.3 Scope of Study 154

7.1.4 The study Approach 155

7.2 Hazardous Identification 155

7.3 Hazardous Material Storage 157


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) V

7.4 Risk Screening Approach 157

7.5 QRA Approach 160

7.6 Thermal Hazards 161

7.7 Damage due to explosion 163

7.8 Toxic release 163

7.9 Likely Failure Scenarios 164

7.10 Quantitative Risk Assessment & Consequence

Analysis

165

7.11 Incidents Impacts 166

7.12 Consequential Impacts 171

7.12.1 Toxic Hazards 171

7.12.2 Other Hazards 171

7.12.3 Other Toxic Hazards 171

7.13 Occupational Health 171

7.14 Other Safety Precautions & Recommendations 172

7.14.1 Safety/control measures during storage,

transportation & unloading of materials

172

7.14.2 Fire Control Plan 175

7.14.3 Leak Detection and repair program 176

7.14.4 Dos & Donts 176

7.14.5 Antidotes Details 178

7.15 Ways to minimize the manual handling of the

hazardous chemicals

178

7.16 Occupational health & safety programme 178

7.16.1 Hospital facilities/factory medical officer & OHC 178

7.16.2 Personnel Protective Equipment 179

7.16.3 Plan for periodic medical check-up 180

7.16.4 Safety Trainings 180

7.16.5 Mock drills 180

7.17 On-site Emergency Plan 181

7.17.1 General 181

7.17.2 Statutory requirement 181

7.17.3 Preparedness of OnSite Emergency Plan 182

7.17.4 Emergency Time Activities 182

7.17.5 Sequential actions during emergency 183

7.17.5.1 Incident 183


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) VI

7.17.5.2 Responding actions 183

7.17.5.3 Site Crisis 184

7.17.5.4 Messages 184

7.17.5.5 Discipline 184

7.17.5.6 Emergency Actions 185

7.17.6 Shut down procedure 185

7.17.7 Post Emergency Activities 186

7.17.8 Training, Rehearsals & Records 186

7.17.8.1 Need of training & Rehearsal 186

7.18 Off-site Emergency Plan 188

7.18.1 Role of the Factory Management 190

7.18.2 Role of the Emergency Co-ordination Office (ECO) 190

7.18.3 Role of the local authority 191

7.18.4 Role of Fire Authorities 191

7.18.5 Role of the police & Evacuation Authorities 192

7.18.6 Role of the health authorities 193

7.18.7 Role of the Mutual Aid Agencies 193

7.18.8 Role of the factory Inspectorate 193

Chapter 8 Project Benefits

8.1 Introduction 195

8.2 Improvements in Physical Infrastructure 195

8.3 Improvement in Social Infrastructure 195

8.4 Employment Potential 196

8.5 Other Tangible Benefits 196

Chapter 9 Environmental Cost Benefit Analysis 197

Chapter 10 Environment Management Plan

10.1 Introduction 198

10.2 Environmental Management During Construction

Phase

199

10.2.1 Air & Noise Environment 199

10.2.2 Water Environment 199

10.2.3 Socio-Economic Environment 199

10.2.4 Safety & Health 199

10.3 Environmental Management during the Operational

Phase

200


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) VII

10.3.1 Air Pollution Management 200

10.3.1.1 Source of Air Pollution & Control Measures 200

10.3.1.2 Measures for Solvent Recovery 201

10.3.1.3 Odour Control Plan 201

10.3.2 Water Environment Management 201

10.3.2.1 Spillages/Leakages Control Measures 202

10.3.2.2 Economical & Technical viability of the effluent

treatment system to achieve zero liquid discharge

202

10.3.3 Hazardous/Solid waste management 203

10.3.4 Noise Control 204

10.3.5 Green Belt Development 205

10.3.6 Occupational Health & Safety Plan 207

10.4 Post Project Environmental Monitoring 210

10.4.1 Work Place Air Quality Monitoring Plan 211

10.5 Environment Management Budget Allocation 211

10.6 Environmental Management Cell 212

10.6.1 Hierarchical Structure of Environmental

Management Cell

212

10.6.2 Reporting System of Non-Compliances/Violations

of Environmental Norms

213

10.7 Resource Conservation and Cleaner Production 214

10.8 Socio Economic Activities 215

Chapter 11 Summary & Conclusion

11.1 Project Description 217

11.1.1 General Introduction 217

11.1.2 Brief project description 217

11.1.3 Investment of the Project 218

11.1.4 List of Products 218

11.2 Description of Environment 219

11.2.1 Baseline Environmental Study 219

11.2.2 Air Environment 219

11.2.3 Water Environment 220

11.2.4 Noise Environment 221

11.2.5 Soil Quality 221

11.2.6 Biological Environment 222


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) VIII

11.2.7 Socio-Economic Environment 222

11.3 Anticipated Environmental Impacts and Mitigation

Measures

222

11.3.1 Summary of Impacts on Air Environment 222

11.3.2 Summary of Impacts on Water Environment 223

11.3.3 Impacts on Noise quality & Mitigation measures 223

11.3.4 Summary on Impacts on Land Environment 224

11.3.5 Summary of Impacts on Socio Economy 224

11.3.6 Summary on Impact on Ecology 225

11.4 Environment Monitoring Programme 225

11.5 Additional Studies 226

11.5.1 Risk Assessment 226

11.6 Project Benefits 226

11.7 Environmental Management Plan 226

11.8 Conclusion 228

Chapter-12 Disclosure of Consultant engaged

12.1 Preface 229

12.2 Details of EIA Consultant Organization 229


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) IX

List of Tables

Table

No.

Name Page No.

1.1 Salient features of the project 3

1.2 List of products 4

2.1 Land breakup of the area 26

2.2 List of products 28

2.3 List of raw materials 52

2.4 Break up of water consumption & wastewater generation 54

2.5 Details of the utilities and quantity of fuel required 56

2.6 Details of air pollution 57

2.7 Details of hazardous/solid waste 58

2.8 Design parameters ETP-1 60

2.8 (a) Design parameters ETP-2 60

2.9 Design parameters of MEE & RO 61

2.9 (a) Technical Details of MEE-1 61

2.9 (b) Technical details of MEE-2 61

2.10 Technical Details of RO-1 62

2.10 (a) Technical Details of RO-2 62

2.11 Summary of generation & consumption of liquid waste 63

2.12 Characteristics of treated & untreated effluent process

W/w

67

2.12(a) Characteristic of Recycle water recovered at different

stage of effluent treatment

67

3.1 Environmental setting of the study area 69

3.2 Land use statistics work out based on satellite imaginary 71

3.3 Monitoring Methodology of Meteorological Data 73

3.4 Meteorological Data for the Monitoring Period 73

3.5 Methodology of Ambient Air Monitoring 75

3.6 Monitored Parameters and Frequency of Sampling 75

3.7 Groundwater availability, utilization and stage of

development of Vagra Taluka and Bharuch District (2011)

78

3.8 Sampling locations with source & date of sampling 81

3.9 Monitoring Methodology of Noise 83

3.10 Location of soil sampling 84


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) X

3.11 Methodology of Soil Sample analysis 85

3.12 Ambient Air Quality Monitoring Locations 92

3.13 Ambient Air Quality Status 93

3.14 Ambient Air Quality Status (PM10) 94

3.15 Ambient Air Quality Status (PM2.5) 95

3.16 Ambient Air Quality Status (SO2) 96

3.17 Ambient Air Quality Status (NOx) 97

3.18 Ambient Air Quality Status (VOCs) 98

3.19 National Ambient Air Quality Standards 99

3.20 Results of Ground water Quality in the Study Area 100

3.21 Results of Surface water Quality in the Study Area 101

3.22 Indian Standard Specification for Drinking Water 102

3.23 Ambient Noise Levels in the Study Area 103

3.24 Ambient Air Quality Standards with respect to Noise 103

3.25 Soil Analysis of Study area 104

3.26 Floral Diversity 105

3.27 Faunal Diversity 107

3.28 Land Use Pattern 109

3.29 Summary of Socio-Economic Status (Demography) 110

3.30 Basic amenities in the study area 112

4.1 Input data for air quality modeling 135

4.2 Cumulative Concentrations at various locations 136

4.3 The 24-hourly average GLC Concentration Values for SPM 137

4.4 The 24-hourly average GLC Concentration Values for SO2 138

4.5 The 24-hourly average GLC Concentration Values for NOx 139

4.6 The 24-hourly average GLC Concentration Values for HCl 140

4.7 The 24-hourly average GLC Concentration Values for NH3 141

6.1 Environment Monitoring Plan 152

6.2 Budget for implementation of Environmental Monitoring

Plan

153

7.1 Bulk Hazardous Materials storage 157

7.2(a) Hazardous Characteristics of Raw materials 158

7.2(b) Hazard analysis-raw materials 159

7.3 Risk Classification 161

7.4 Effects due to Incident Radiation intensity 162

7.5 Thermal Radiation Impact to human 162


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) XI

7.6 Tolerable Intensities for various objects 162

7.7 Damage due to overpressure 163

7.8 Different failure scenarios 164

7.9 Hazards scenario impact 166

7.10 Antidotes details 178

10.1 Greenbelt Development Programme 206

10.2 Environment Monitoring Plan 210

10.3 Budget Allocation for Environment Management 211

10.4 Budgetary provisions for the social upliftment 216


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) XII

List of Figures

Figure No.

Name Page No.

2.1 Location of the project 24

2.2 Google map of 10 km radius 25

2.3 Co-ordinates and boundary of the site 25

2.4 Project site layout 27

2.5 Water Balance Diagram 55

3.1 Land use map 71

3.2 Hydrogeological map of Bharuch district 79

3.3 Pre- & Post- monsoon water level for year 2012 in

Bharuch district

79

3.4 Graphical representation of Ambient Air Quality 93

3.5 Graphical representation for PM10 94

3.6 Graphical representation for PM2.5 95

3.7 Graphical representations for SO2 96

3.8 Graphical representations for NOx 97

3.9 Location of AAQM station 115

3.10 Wind Rose Diagram 116

3.11 Water sampling Locations 117

3.12 Noise monitoring Locations 118

3.13 Soil Sampling Locations 119

3.14 Topo sheet of location with site location map of 10 km radius (1:50,000 scale)

120

4.1 Isopleths for Ground Level Concentration for SPM 142

4.2 Isopleths for Ground Level Concentration for SO2 143

4.3 Isopleths for Ground Level Concentration for NOx 144

4.4 Isopleths for Ground Level Concentration for HCl 145

4.5 Isopleths for Ground Level Concentration for NH3 146

7.1 Oleum spillage-SO3 release 167

7.2 Sulphuric acid spillage and evaporating toxic pool 167

7.3 Liquid Ammonia Spillage & EvaporationToxic Impact Zone (Stability Class-D)

168

7.4 Liquid Ammonia Spillage & EvaporationToxic Impact Zone (Stability Class-F)

168

7.5 Nitric Acid (Anhydrous) Spillage and Evaporating Toxic

Pool

169


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) XIII

7.6 Chloro Sulphonic Acid Spillage and Evaporating Toxic Pool 169

7.7 Ethylene Oxide Jet Fire 170

7.8 Thionyl Chloride Spillage and Pool Fire 170


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) XIV

List of Annexures

Annexure No. Annexure Name Page No.

Annexure-I NABET/QCI Certificate 233

Annexure-II Land Documents 235

Annexure-III Material Safety Data Sheet 241

Annexure-IV Copy of Terms of Reference (TOR) 408

Annexure-V Undertaking by Consultant 419

Annexure-VI Undertaking by Project Proponent 421

Annexure-VII Adequacy of proposed EMS 423


EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 1

Chapter-1

Introduction 1.1 PREFACE

An Environmental Impact Assessment (EIA) is an assessment of the

possible impacts that a proposed project may have on the environment -

consisting of the environmental, social and economic aspects. It is an

assessment and management tool that evaluates the possible impacts,

positive or negative, that a proposed project may have on the

environment. EIA systematically examines both beneficial and adverse

consequences of the project and ensures that these effects are taken into

account during project design. The purpose of the assessment is to

ensure that decision makers consider the ensuing environmental impacts

when deciding to proceed with a project. In India, Ministry of

Environment and Forests has defined elaborated Environmental

Clearance (EC) framework along with requirements for preparing

Environmental Impact Assessment (EIA) under the Environmental

(Protection) Act, 1986 (Environmental Impact Assessment Notification,

2006) for establishing/expanding and industry/development projects.

1.2 PURPOSE OF THE REPORT

Industrialization and infrastructure development have increased economic

growth and improved living standards of people in India. However,

development has led to rapid consumption of natural resources and

increased emissions of waste. To control the pollutions from industrial

activity, government has framed regulations which are governed by

Ministry of Environment, Forest & Climate Change in India. Environment

Impact analysis is mandatory as per the Environment Impact Assessment

(EIA) Notification issued by Ministry of Environment, Forest & Climate

Change (MoEF&CC), New Delhi dated 14th September, 2006 and its

subsequent amendment; for setting up a new projects or activities, or

expansion or modernization of existing projects or activities based on

their potential environmental impacts as indicated in the Schedule to the

notification, being undertaken in any part of India, unless prior

environmental clearance has been accorded.



Proposed establishment of Associated Dyestuff Pvt. Ltd. (Unit-IV)falls

under 5(f) schedule of EIA Notification, 2006 Synthetic Organic

Chemical Industries and is of B Category. Therefore, unit requires

prior Environmental Clearance before commencement of activity at site.

Online application was submitted on 14/09/2017 along with Form-I to

SEIAA. The SEAC, Gujarat vide their letter dated 19/12/2017 had

recommended to the SEIAA, Gujarat, to grant the Terms of Reference for

the project based on its meeting held on 11/10/2017. The proposal was

considered by SEIAA, Gujarat in its meeting held on 20/12/2017 at

Gandhinagar. The present report is based on the Terms of Reference

(TOR) No. SEIAA/GUJ/TOR/5(f)/1330/2017 issued on 28/12/2017

by the SEIAA under the provisions of EIA Notification dated 14th

September, 2006.

EIA Consultant

In view of the above, legal aspect and monitoring work has been carried

out for all the environmental attributes by M/s. San Envirotech

Pvt.Ltd., Ahmedabad.

1.3 IDENTIFICATION OF PROJECT PROPONENT &PROJECT

ASSOCIATED DYESTUFF PVT. LTD. (ADPL) was founded in 1977 as a

manufacturer of reactive dyes and dye-intermediates. In the last 4

decades, the company has transformed itself from a small manufacturing

company to one of the most reputed quality oriented supplier of

specialized products in the field of selected reactive dyes and dye-

intermediates. ADPL is a Govt. of India recognized export house since

1993. ADPL is strong in reactive turquoise blue series products and is

regularly supplying to major multinational dyestuff companies & to the

companies of Europe and Far East. ADPL being an R & D oriented

company and having experienced technicians including PhDs & chemical

engineers of dyes and dye-intermediates fields, continuously strives to

develop new and improved processes for existing products as well as new

products. Considering the growing global demand and expertise in

manufacturing, ADPL proposes to increase its production capacity by

proposing manufacturing of 1725 MTPM Dye intermediates at M/s.

Associated Dyestuff Pvt. Ltd. (Unit-IV).



The proposed unit is at Plot No. DP-2 (part), Saykha Ind. Estate, Saykha,

Tehsil: Vagra, Dist.: Bharuch. The unit is situated within the designated

notified area promoted by GIDC. Hence, the land use pattern will not be

changed due to the proposed project. Nearest city Baruch is about 17 km

away from the site, which is having connectivity with other parts of the

country by road and rail.

1.4 BRIEF DESCRIPTION OF PROJECT

Salient features of the project and list of products are given in Table

1.1and Table 1.2, respectively.

Table 1.1 Salient Features of the Project

Name of the Project Associated Dyestuff Pvt. Ltd. (Unit-IV)

Proposed production

capacity

1725 MTPM of Dye intermediates

Project cost Rs. 70 Crores

Capital cost for EMS Rs. 12.25 Crores

Recurring cost Rs. 18.90 Crores per annum towards

environmental protection measures

Manpower requirement About 150 persons

Location

Plot/ Survey No. DP-2 (part), Saykha Ind. Estate,

Saykha

Tehsil Vagra

District Bharuch

State Gujarat

Total plot area 51406 m2

Area utilize for this project 40000 m2

Coordinates Latitude: 2147'33.27"N

Longitude: 7249'29.00"E

Nearest

Railway Station Bharuch Railway Station, about 20 km

Air Port Vadodara/Surat Airport, about 75 km

Town, City, District

Headquarter

Bharuch, about 18 km



Table 1.2 List of Products

Sr.

No.

Product Capacity

(MT/month)

1 K Acid 100

2 Gamma Acid 50

3 Dyes Intermediates like 500

H Acid

FC Acid

MUA

Sulfo Tobias Acid

Sulfo J Acid

4 VS and Its derivatives 1000

Vinyl Sulphone (PBVS)

OAVS

Sulpho VS

Sulpho OAVS

MPDSA

DASA

5 PCVS 50

6 DMAVS 25

Total 1725

1.5 APPLICABLE ENVIRONMENTAL REGULATORY FRAMEWORK

The proposed project will abide and function under the purview of the

following Rules, Acts & Regulations which are formulated by the Govt. of

India to protect the environment and development in a sustainable way.

The Water (Prevention & Control of Pollution) Act, 1974

The Air (Prevention & Control of Pollution) Act, 1981

The Environmental (Protection) Act, 1986

Environmental Impact Assessment Notification dated 14th September

2006 and subsequent amendments

The Hazardous & Other Waste (Management and Transboundary

Movement) Rules, 2016

Noise Pollution (Regulation and Control) Rules, 2000 and its

amendments

The Public Liability Insurance Act, 1991



1.6 SCOPE OF THE STUDY

The scope of the EIA study is based on the guideline provided by

MoEF&CC, Government of India for structure of Environmental Impact

Assessment document. The scope of the study broadly includes:

Field sampling of environmental attributes at various representative

locations in the study area to establish the baseline status,

Collection & compilation of secondary data including socio-economic

data,

Identification, assessment and evaluation of the beneficial and adverse

impacts on surrounding environment due to proposed project activities

considering the existing baseline status along with compilation of other

information,

Analysis of project proposal and data analysis,

Assessment of pollution potential due to proposed project,

Prediction of the incremental levels of pollutants in the study area,

Evaluation of the predicted impacts on various environmental

attributes by using scientifically developed and widely accepted

models,

Identification and assessment of risks associated with the proposed

project and their appropriate management through proper Risk

Assessment (RA) and Disaster Management Plan (DMP),and

Environmental Management Plan (EMP), and

Identification of critical environmental attributes required to be

monitored during the project execution and post project.

The scope also includes all the conditions outlined in the TOR issued by

SEIAA and the compliance to the TOR is given below.



1.7 COMPLIANCE TO TERMS OF REFERENCE

The present report is based on TOR No.

SEIAA/GUJ/TOR/5(f)/1330/2017 issued on dtd. 28/12/2017 by the

SEIAA under the provisions of EIA Notification dated 14th September,

2006.

Sr.

No. TOR STATUS

A. Additional TOR

1. Qualitative and qualitative analysis of

hazardous waste streams H2SO4, Acetic Acid,

SBB and spent HCl generation from the

manufacturing process (Product wise) and its

feasibility report for reuse within premises.

Worst case scenario shall be considered for

generation of wastes streams. Explore the

possibilities to complete reuse of above

mentioned hazardous wastes streams within

premises.

Possibilities of complete reuse of

mentioned waste stream within

premises is mentioned in Chapter

2, Section 2.10.2, Page no. 63.

2. Undertaking regarding no use of lignite for

Boiler, TFH & HAG.

Attached as Annexure VI, Page

no. 421.

3. Provision of adequate APCM for flue gas and

process gaseous emission as per the prevailing

guidelines.

List of APCM for flue gas and

process gaseous emission provided

is mentioned in Table 2.6, Page no.

57. Adequacy certificate is attached

as Annexure VII, Page no. 423.

4. Compliance of GPCB circular vide dated

04/05/2017 regarding dirty products.

The proposed new project is

situated at Saykha Industrial

Estate, which Falls in PCPIR. All the

conditions of the circular will be

compiled.

Annexure I TOR

1. A tabular chart with index for point-wise

compliance of below mentioned TORs.

Prepared as here.

2. Executive summary of the project giving a

prime facie idea of the objectives of the

proposal, use of resources, justification, etc. In

addition, it should provide a compilation of EIA

report, including EMP and the post-project

monitoring plan in brief.

Executive summary of the project

including all the mentioned details

is included as Chapter-11 (Page no.

217-228).

3. Justification for selecting the proposed product

and unit size.

Justification is provided in Chapter

2, Section 2.2, Page no. 22.

4. Land requirement for the project including its

break up for various purposes, its availability

and optimization.

Land requirement for the project

including its break up for various

purposes is provided in Chapter 2,

Section 2.5, Page no. 27 and Table

2.1, Page no. 26.

5. Land possession documents. Copy of NA order

showing permission to use the project-land for

industrial purpose. If located in GIDC, copy of

plot holding certificate obtained from GIDC

Attached as AnnexureII, Page no.

235.



Authority.

6. Location of the project site and nearest

habitats with distances from the project site to

be demarcated on a toposheet (1:50000

scale).

Toposheet of location with site

location map of 10 km radius

provided in Chapter 3, Figure 3.14,

Page no. 120.

7. Topography details of the project area. Topography details of the project

area are provided in Chapter 3,

Section 3.6.3, Page no. 72 & Figure

3.14, Page no. 120.

8. Geological features and geo-hydrological status

of the study area.

Geological features and geo-

hydrological status of the study

area is provided in Chapter 3,

Section 3.9.1, Page no. 76.

9. In case of project located outside notified area:

Legal Undertaking stating that unit is

complying the tree condition [i.e. water

consumption less than 25 M3/day; Fuel

consumption less than 25 TDP; and not

covered in the category of MAH unit as per the

Management, Storage, Import of Hazardous

Chemical Rules (MSHIC Rules), 1989] as per

the amendment to EIA Notification, 2006 vide

SO 1599 (E) dated 25/06/2014.

Not applicable

10. Present land use pattern of the study area shall

be given based on satellite imagery.

Present land use pattern of the

study area is provided in Chapter 3,

Section 3.6.1, Figure 3.1 & Table

3.2, Page no. 71.

11. Layout plan of the factory premises clearly

demarcating various units within the plant.

Provision of separate entry& exit and adequate

margin all-round the periphery for

unobstructed easy movement of the

emergency vehicle / fire tenders without

reversing back. Mark the same in the plant

layout.

Layout plan of the factory premises

is provided in Chapter 2, Section

2.5, Figure 2.4, Page no. 27.

12. Technical details of the plant/s along with

details on best available technologies (BAT),

proposed technology and reasons for selecting

the same.

Technical details of the plant/s

along with details on best available

technologies (BAT), proposed

technology and reasons for

selecting the same is provided in

Section 5.3, Page no. 147.

13. Product spectrum (Proposed products along

with production Capacity) and processes.

Proposed products along with

production Capacity is provided in

Chapter 2, Section 2.5.2, Table 2.2

(Page no. 28).

Manufacturing processes are

provided in Section 2.6 (Page no.

28).

14. Chemical name of each proposed product to be

manufactured. Details on end use of each

product. (Provide CAS number of all products &

raw materials. In case of Dyes, CI number).

Chemical name, details on end use,

and CAS number provided are in

Chapter 2, Section 2.5.2 (Page no.

28) and 2.8 (Page no. 52).



15. Details on raw materials, source and storage

within the premises.

Details on raw material are

provided in Chapter 2, Section 2.8

(Page no. 52).

16. Details of complete manufacturing process/

operations of each product along with chemical

reactions, process flow diagram describing

each unit processes and unit operations along

with material balance, consumption of raw

materials etc.

All mentioned details are provided

in Chapter 2, Section 2.6 (Page no.

28).

17. Details on strategy for the implementation of

cleaner production activities.

Strategy for the implementation of

cleaner production activities is

provided in Chapter 10, Section

10.7 (Page no. 214).

18. Assessment of source of the water supply with

adequacy of the same to meet with the

requirements for the project. Permission

obtained from the concern authority for supply

of raw water.

The proposed will get water from

Saykha Industrial Estate, GIDC.

Plot allotment and permission for

supply of raw water is Attached as

AnnexureII (Page no. 235).

19. Undertaking stating that no bore well shall be

dug within the premises (If project is located

within the industrial estate).

Attached as AnnexureVI (Page no.

421).

20. Details on water balance including quantity of

effluent generated, recycled & reused. Details

of methods to be adopted for the water

conservation.

Water balance is provided in

Chapter 2, Section 2.9, Figure 2.5

(Page no. 55).

Effluent management leading to

water conservation is explained in

Section 2.10.1 (Page no. 59).

21. Efforts to minimize effluent discharge and to

maintain quality of receiving water body.

Not applicable, as unit will perform

ZLD.

22. Explore the possibilities for zero Liquid

Discharge (ZLD) option for the proposed

project.

Unit will perform ZLD. Effluent

management is explained in Section

2.10.1 (Page no. 59).

23. Segregation of waste streams, characterization

and quality with specific treatment and

disposal of each stream including action plan

for maximum recycle of treated waste water

and minimum discharge for effluent.

Unit will segregate waste streams

with specific treatment. Entire

quantity of process effluent will be

taken in ETP-1 having primary and

tertiary treatment followed by RO

and MEE to achieve zero discharge.

Effluent from Washing and utility

will be taken into ETP-2 having

primary, tertiary treatment unit

followed by RO & MEE to achieve

zero discharge. This approach will

maximum recycle of treated waste

water. Effluent management is

explained in Section 2.10.1 (Page

no. 59).

24. Capacity of ETP in KL/day. Details of ETP

including dimensions of each unit along with

schematic flow diagram. lnlet, transitional and

treated effluent qualities with specific efficiency

of each treatment unit in reduction in respect

Capacity and details of ETP

including dimensions of each unit is

provided in Section 2.10.1 (Page

no. 59). Effluent qualities are

shown in Table 2.12, Page no. 67.



of all concerned/regulated environmental

parameters. lnlet effluent quality should be

based on worst case scenario considering

production of most polluting products that can

be manufactured in the plant concurrently.

25. In case of discharge into GIDC drainage / Pipeline:

Not discharging into GIDC drainage / Pipeline

i. Copy of permission letter with quantity (KL/day)

from the concern authority of drainage network /

pipeline with confirmation for spare capacity

available to take additional effluent.

Not applicable

ii. Provision for Continuous Monitoring System for

waste water discharge.

Not applicable

26. In case of waste water sent to Common Facilities (CF) like CETP, MEE, Spray Dryer

etc.

Not sending Wastewater to Common Facilities

a. Details of Common facilities including (1) Total

capacity of the CF (2) Copy of CC&A of the CF. (3)

Actual load at present (Qualitative and Quantitative

KL per day) (4) Booked quantity & Spare capacity

of CF (5) Copies of XGN generated Inspection

reports with analysis reports of the

water/Air/Hazardous samples collected by GPCB

(Last 2 year). Copies of instructions issued by GPCB

in last 2 year and point wise compliance thereof. (6)

Copies of show- cause notices, closure notices etc.

served by the GPCB and its compliance (6)

Recommendations and suggestions of the last two

Environment Audit reports of CETP and its

compliance report. (7) Common Facility Up

gradation scheme. If any.

Not applicable

b. Status of compliance to the 18(1) direction issued

by the CPCB with respect to CETP compliance &

CEPI area action plan along with relative supportive

document.

Not applicable

c. Give status of compliance of Environmental norms of

existing common infrastructure i.e. CEPT, MEE &

Spray Dryer (Whichever is applicable) in which you

are a member.

Not applicable

d. Submit adequacy of Common infrastructure i.e.

CETP, MEE & Spray Dryer for additional load

(Whichever is applicable) along with written

confirmation/membership certificate mentioning the

same (Total consented quantity, total quantity

booked so far, quantity booked for the unit, spare

quantity available.)

Not applicable

27. In Case of Zero Liquid Discharge (ZLD):

i. Action plan for Zero discharge of effluent shall

be included. Notarized undertaking for assuring

that underground drainage connection will not

be taken in the unit and shall be no effluent

discharge outside the plant premises.

Action plan for ZLD is included in


59). Notarized undertaking for

assuring that underground drainage

connection will not be taken in the

unit and shall be no effluent

discharge outside the plant

premises is attached as Annexure

VI (Page no. 421).



ii. Economical and technical viability of the

effluent treatment system to achieve Zero

Liquid Discharge (ZLD).

Unit has allocated 12.25 Crores for

development of EMS as capital

investment and has provision of Rs.

18.90 Crores as recurring cost per

annum. Action plan for ZLD is

included in Section 2.10.1 (Page

no. 59). Budget allocation for

effluent treatment system as well

as EMS is provided in Chapter 10,

Section 10.5 (Page no. 211).

iii. Certification of adequacy of proposed ZLD

scheme through credible institutes of National

repute.

We will obtain adequacy of

proposed ZLD scheme through

credible institutes of National

repute. Currently we have higher

size of equipment to achieve ZLD.

iv. To estimate & monitoring ground water quality

& its contamination status, piezometer wells,

one on up gradient of the groundwater flow

and other three on the down gradient side of

the ground water flow of the proposed project

at different depth based on available ground

water depth shall be established and all the

parameters mentioned in IS 10:500 for potable

water standard shall be monitored.

The unit will fulfill raw water

demand from GIDC and will not be

discharging effluent outside the

premises by achieving ZLD.

Groundwater monitoring results are

shown in Chapter 3, Table 3.20

(Page no. 100).

28. In case of in-house MEE/Spray dryer for waste

water treatment: Capacity of MEE/Spray dryer

in KL/hr. Technical details of MEE including

evaporation capacity, steam required for

evaporation, adequacy of the proposed boiler

to supply steam for evaporation in addition to

the steam required for the process etc.

Techno-economical viability of the evaporation

system. Control measures proposed for the

evaporation system in order to avoid/reduce

gaseous emission/VOC from evaporation of

industrial effluent containing solvents & other

chemicals.

Technical details of MEE including

evaporation capacity, steam

required for evaporation, adequacy

of the proposed boiler to supply

steam for evaporation in addition to

the steam required for the process

is provided in Section 2.10.1 (Page

no. 61).

Economical viability of the

evaporation system is shown in

Chapter 10, Section 10.3.2.2 (Page

no. 202).

29. Technical details of ATFD/Crystallizer/ spray

Dryer, RO/NF system etc. (if any).

Technical details of RO system is

provided in Chapter 2, Table 2.10

(Page no. 62).

30. Undertaking stating that a separate electric

meter will be provided for the waste water

treatment system viz. ETP, RO, MEE, Spray

dryer etc. (Whichever is applicable)

Attached as AnnexureVI (Page no.

421).

31. Economical and technical viability of the

effluent treatment system.

Unit has allocated 12.25 Crores for

development of EMS as capital

investment and has provision of Rs.

18.90 Crores as recurring cost per

annum. Action plan for ZLD is

included in Chapter 2, Section

2.10.1 (Page no. 59). Budget

allocation for effluent treatment



system as well as EMS is provided

in Chapter 10, Section 10.5 (Page

no. 211).

32. Plans for management, collection and disposal

of waste streams to be generated from

spillage, leakages, vessel washing, used

container washing etc. Measures proposed for

preventing effluent discharge during

unforeseen circumstances.

Whatsoever effluent generated

from spillage, leakages, vessel

washing, used container washing

will be collected in collection tank of

ETP. We have excess quantity of

collection tank to meet any

unforeseen circumstances.

33. Action plan for reuse of liquid waste streams

like Spent acids, Poly Aluminium Chloride etc.

within premises to convert into valuable

products instead of sending outside to actual

end-users.

Possibilities of complete reuse of

mentioned waste stream within

premises is explored. It is

mentioned in Chapter 2, Section

2.10.2 (Page no. 63).

34. Adequacy of the proposed EMS with respect to

the pollution load envisaged in team of Air,

Water and hazardous waste.

Attached as Annexure VII (Page

no. 423).

35. One season Site-specific micro-meteorological

data using temperature, relative humidity

hourly wide speed and direction and rainfall

should be incorporated.

One season Site-specific micro-

meteorological data are provided in


72).

36. Anticipated environmental impacts due to the

proposed project/production may be evaluated

for significance and based on corresponding

likely impacts VECs (Valued Environmental

Components) may VECs and likely impacts will

have to be assessed for their magnitude in

order to identify mitigation measures.

Anticipated environmental impacts

due to the proposed project on

Topography, Air Environment,

Water Environment, Noise

Environment, Land Environment,

Biological Environment, Socio-

Economic Environment, and

Occupational Health & Safety is

briefly covered in Chapter 4 (Page

no. 121-146).

Unit will perform ZLD, and Entire

quantity of hazardous waste will be

handled and disposed as per

Hazardous and other Wastes

(Management & Trans boundary

Movement) Rules, 2016

Impact on air environment is

covered in Section 4.4 (Page no.

123); Conclusion provided in


The maximum 50 (24-hr) average

concentration values for SPM, SO2,

NOx, HCl & NH3 are given in Table

4.3 to 4.7 (Page no. 137-141).

Corresponding Isopleths for 24-

hourly predicted value is shown in

Figure 4.1 to 4.5 (Page no. 142-

146).

37. One complete season base line ambient air

quality data (except monsoon season) to be

One complete season base line

ambient air quality data is provided



given along with the dates of monitoring. The

parameters to be covered shall be in

accordance with the revised National Ambient

Air Quality Standards (NAAQS) as well as

project specific parameters like NH3, HCl, Cl2,

HBr, VOC etc. Location of the monitoring

station should be so decide so as to take into

consideration the pre-dominant downwind

direction, pollution zone and sensitive

receptors. There should be at least one

monitoring station in the upwind direction,

There should be at least one monitoring station

in the pre dominant downwind at a location

where maximum ground level concentration is

likely to occur.

in Chapter 3.

The existing baseline levels with

respect to PM10, PM2.5, SO2, NOX,

VOC, CO, NH3, & HCl are tabulated

in Tables 3.13 to 3.18 & chart is

given as Figure 3.4 to 3.8 (Page no.

93-98).

The monitoring locations (with

relative directions and distances

from the unit) are given in Table

3.12 (Page no. 92) & shown in

Figure 3.9 (Page no. 115).

38. Modeling indicating the likely impact on

ambient air quality due to proposed activities.

The details of model used and input

parameters used for modeling should be

provided. The air quality contours may be

shown on location map clearly indicating the

location of sensitive receptors, if any, and the

habitation, The wind rose showing pre-

dominate wind direction should also be

indicated on the map. Impact due to vehicular

movement shall also be included into the

prediction using suitable model. Results of Air

dispersion modeling should be superimposed

on satellite Image/geographical area map.

The modeling is briefly covered in


125-127).

Input parameters used for modeling

are provided in Table 4.1 (Page no.

135), additional input - maximum

50 (24-hr) average concentration

values for SPM, SO2, NOx, HCl &

NH3 are given in Table 4.3 to 4.7

(Page no. 137-141).

The wind rose is shown in Figure

3.10 (Page no. 116).

Results of Air quality modeling

superimposed on geographical area

map is shown in Figure 4.1 to 4.5

(Page no. 142-146).

39. Base line status of the noise environment,

impact of noise on present environment due to

the project and proposed measures for noise

reduction including engineering controls.

Base line status of the noise

environment are provided in Table

3.23 (Page no. 103).

40. Specific details of

a. Process gas emission from each unit process

with its quantification.

Process gas emission from each

unit process is mentioned in

Chapter 2, Section 2.10.2, Table

2.6 (Page no. 61).

b. Air pollution Control Measures (APCM) for

proposed for process gas emission. Adequacy

of the air pollution control measures (APCM)

for process gas emission measures to achieve

the GPCB norms.

Proposed APCM to achieve the

GPCB norms for process gas

emission are Two stage water

scrubber and Alkali scrubber, Two

stage Alkali Scrubber, Two stage

water Scrubber, Inbuilt Cyclone and

bag filter. It is mentioned in


64), Table 2.6 (Page no. 57).

c. Details of the utilities required. Mentioned in Chapter 2, Section

2.6, Table 2.5 (Page no. 56).

d. Type and quantity (MT/hr & MT/Day) of fuel to

be used for each utility.

Mentioned in Chapter 2, Section

2.9(c), Table 2.5 (Page no. 56).

e. Flue gas emission rate emission from each Mentioned in Chapter 2, Table 2.6



utility. (Page no. 57).

f. Air Pollution Control Measures (APCM)

proposed to each of the utility along with its

adequacy

It is mentioned in Chapter 2,

Section 2.11.2, Table 2.6 (Page no.

57).

g. List the project specific sources of fugitive

emission along with its quantification and

proposed measures to control it.

Project specific sources of fugitive

emission are provided in Section

2.9.2 (Page no. 57); and proposed

measures to control it are provided

in Section 2.10.3 (Page no. 64).

h. Details on tail gas treatment. (If any) Not applicable

41. Provision of CEMS (Continuous Emission

Monitoring system).

The unit has provision of Work zone

fugitive monitoring for RPM, VOCs,

Acid mist; Ambient Air Quality

Monitoring; and Stack Monitoring in

its Environment Monitoring Program

as mentioned in Chapter 6, Table

6.2 (Page no. 153). Continuous

Emission Monitoring system will be

installed, if demanded by CPCB.

42. Action plan for odour control to be submitted. Action plan for odour control is

included in Chapter 10, Section

10.3.1.3 (Page no. 201).

43. Management plan for hazardous/Solid waste

including storage, handling, utilization and safe

disposal as per the Hazardous and Other

Wastes (Management and Transboundary

Movement) Rules 2016. CPCB guidelines in

respect of specific treatment, such as solar

evaporation, incineration, etc., need to be

followed.

Management plan for

hazardous/Solid waste as per the

Hazardous and Other Wastes Rules

2016 is provided in Chapter 2,

Section 2.10.4 (Page no. 64), Table

2.7 (Page no. 58).

44. How the manual handling of the hazardous

wastes will be minimized? Methodology of de-

contamination and disposal of discarded

containers and its record keeping.

Methodology of de-contamination

and disposal of discarded

containers is provided in Chapter 2,

Section 2.10.4.2 (Page no. 65).

Other safety precautions &

recommendations are provided in

Chapter 7, Section 7.14 (Page no.

172). Ways to minimize the manual

handling of the hazardous

chemicals are provided in Section

7.15 (Page no. 178).

45. Management of by-products which fall under

the purview of the Hazardous and Other

wastes (Management and Transboundry

Movement) Rules 2016 as per the said rules

and necessary permission from the concern

authority.

Unit will obtain necessary

permission for sell of all the by-

product/waste which are covered

under Rule-9 of Haz rule, 2016

from concerned authority.

46. Membership of Common Environmental

infrastructure like TSDF, Common Incineration

Facility (CHWIF), MEE, Spray dryer etc.

Membership of TSDF will be taken

after getting EC.

47. Name and quantity of each type of solvents to

be used for proposed production. Details of in-

All details are covered in Chapter-

10, Section 10.3.1.2 (Page no.



house solvent recovery system including mass

balance, solvent loss, recovery efficiency (%

recovery), feasibility of reusing the recovered

solvents etc. for each type of solvent.

201).

48. Appropriate monitoring network has to be

designed and proposed, to assess the possible

residual impacts on VECs.

The unit has provision of Stack

Monitoring of each stack and

Ambient Air Quality Monitoring in


to assess the possible residual

impacts on VECs. It is mentioned in

Chapter 6, Table 6.2 (Page no.

153).

49. A detailed EMP including the protection and

mitigation measures for impact on human

health and environment as well as detailed

monitoring plan and environmental

management cell proposed for implementation

and monitoring of EMP. The EMP should also

include the concept of waste-minimization,

recycle/reuse/recover techniques, energy

conservation, and natural resource

conservation. Total capital cost and recurring

cost/annum earmarked for environment

pollution control measures.

Unit will set up a separate

Environment Management Cell

(EMC) to implement Environmental

Management Plan among other

tasks regarding environmental

protection. Detailed duties &

responsibilities of EMC are


10.6 (Page no. 212).

Occupational Health & Safety Plan

is covered in Section 10.3.6 (Page

no. 207).

Environment Monitoring Plan and

budget allocation towards

environment pollution control

measures is mentioned in Table

10.2 (Page no. 210) and Table 10.3

(Page no. 211), respectively.

Concept of resource & energy

conservation and cleaner

production is covered in Section

10.7 (Page no. 214).

Total capital cost and recurring

cost/annum earmarked for

environment pollution control

measures is mentioned in Table

Table 10.3 (Page no. 211).

50. Details of in- house monitoring capabilities and

the recognized agencies if proposed for

conducting monitoring.

Monitoring will be performed by

outside agencies authorized by

GPCB at regular frequencies.

51. Permission from PESO, Nagpur for storage of

solvents, other toxic chemical, if any.

Unit will obtain necessary

permission from PESO.

52. Occupational health impacts on the workers

and mitigation measures proposed to avoid the

human health hazards along with the personal

protective equipment to be provided. Provision

of industrial hygienist and monitoring of the

occupational injury to workers as well impacts

on the workers. Plan for periodic medical

checkup of the workers exposed. Details of

All details are mentioned in Chapter

10. Occupational Health & Safety

Plan is covered in Section 10.3.6

(Page no. 207). Environment

Monitoring Plan and budget

allocation is mentioned in Table

10.2 (Page no. 210) and Table 10.3

(Page no. 211), respectively.



work place ambient air quality monitoring plan

as per Gujarat Factories Rules.

53. Details on volatile organic compounds (VOCs)

from the plant operations and occupational

safety and health protection measures.

Proposal for Leak Detection and Repair (LDAR)

program as per the CPCB guidelines.

VOCs generation from the plant

operations will be minimal due to

closed material handling and

manufacturing. The unit has

provision of Work zone fugitive

monitoring for RPM, VOCs, Acid

mist in its Environment Monitoring

Program as mentioned in Chapter

6, Table 6.2 (Page no. 153).

LDAR is provided in Chapter 7,


54. Risk assessment including prediction of the

work-case scenario and maximum credible

accident scenarios should be carried out. The

worst-case scenario should take into account

the maximum inventory of storage at site at

any point of time. The risk contours should be

plotted on the plant layout map clearly

showing which of the facilities would be

affected in case of an accident taking place.

Based on the same, process safeguard

measures including On-Site / Off Site

Emergency Plan should be provided.

Risk assessment is carried out in

Chapter 7. See Section 7.4 (Page

no. 157) for hazard analysis of

materials coming under hazardous

category as specified by MSIHC

Rules, 1989;

Section 7.10 for Quantitative Risk

Assessment & Consequence

Analysis (Page no. 165);

Section 7.17 for On-Site Emergency

Plan (Page no. 181); and

Section 7.18 for Off-Site Emergency

Plan (Page no. 188).

55. MSDS of all the products and raw materials. Attached as AnnexureIII (Page no.

241).

56. Details of hazardous characteristics and

toxicity of raw materials and products to be

handled and the control measures proposed to

ensure safety and avoid the human health

impacts. This shall include the details of

Antidotes also.

Details of hazardous characteristics

and toxicity is provided in Table

7.2a (Page no. 158). Acute

Exposure Guideline Levels (AEGLs)

and Emergency Response Planning

Guidelines (ERPGs) are provided in

Table 7.2b (Page no. 159). Antidote

details are provided in Section

7.14.5 (Page no. 178).

57. Details of quantity of each hazardous chemical

(including solvents) to be stored, Material of

Construction (MoC) of major hazardous

chemical storage tanks, dyke details, threshold

storage quantity as per schedules of the

Manufacture, Storage & Import of Hazardous

Chemicals Rules of major hazardous chemicals,

size of the biggest storage tank to be provided

for each raw material & product etc. How the

manual handing of the hazardous chemical will

be minimized?

Details of quantity of each

hazardous chemical (including

solvents) to be stored, Material of

Construction (MoC) of major

hazardous chemical storage tanks

are mentioned in Section 7.3, Table

7.1 (Page no. 157).

Threshold storage quantity as per

schedules of the Manufacture,

Storage & Import of Hazardous

Chemicals Rules of major

hazardous chemicals is provided in

Table 7.2(a) (Page no. 158).

Ways to minimize manual handing

of the hazardous chemical is



provided in Section 7.15 (Page no.

178).

58. Details of the separate isolated storage area

for flammable chemicals. Details of flame proof

electrical fittings, DCP extinguishers and other

safety measures proposed. Fire control plan for

flammable substances and processes showing

hydrant pipeline network, of DF Sets, fire

pumps, jockey pump, toxic gas detectors etc.

Mentioned information is briefly

included in Chapter 7,

Section 7.6 - Thermal Hazards

(Page no. 161);

Section 7.7 - Damage Due to

Explosion (Page no. 163);

Section 7.14.1 - Safety/control

measures during storage,

transportation & unloading of

materials (Page no. 172);

Section 7.14.2 - Fire control plan

(Page no. 175); and

Section 7.18.4 - Role of the Fire

Authorities (Page no. 191).

59. Submit checklist in the form of Dos & Donts of

preventive maintenance strengthening of HSE,

manufacturing utility staff for safety related

measures.

Dos & Donts list is provided in


176).

60. Specify safety precautions to be taken for

Chemical storage process handling &

transportation hazard.

Safety precautions to be taken for

Chemical storage, process, handling

& transportation hazard are

included in Chapter 7, Section 7.14

(Page no. 172).

61. Details on Workers training before engaging

work, periodical, in-house outside etc.

Details on Workers training is


7.14.4 (Page no. 176) and 7.17.8

(Page no. 186).

62. Details on various SOP to be prepared. SOPs for sulphuric acid handling

(Section 7.8, Page no. 163), for

preventive maintenance (Section

7.14.4, Page no. 176), and for

manual handling of the hazardous

chemicals (Section 7.15, Page no.

178) will be prepared.

63. Details on safety audit to be carried out and

their compliance status.

This is a new unit, having no prior

safety audit carried out. Detailed

Occupational Health & Safety

Programme is provided in Chapter

7, Section 7.16 (Page no. 178).

64. Specific safety measures to be taken for

general public living in the vicinity.

It is briefly mentioned in Chapter 7,


65. Details on hazard identification i.e. HAZOP,

HAZAN, Fault tree analysis, Event tree

analysis, Checklist, Audit etc. to be adopted for

the safety operation of the plant.

Three-tier approach was adopted

for Hazard identification (Chapter 7,

Section 7.2, Page no. 155). For the

raw materials coming under

hazardous category as specified by

MSIHC Rules 1989, Acute Exposure

Guideline Levels and Emergency

Response Planning Guidelines were

mentioned in the report in Chapter



7, Section 7.4 (Page no. 157).

66. Detection and monitoring of VOCs / gases. The unit has provision of Work zone

fugitive monitoring for RPM, VOCs,

Acid mist; Ambient Air Quality

Monitoring; and Stack Monitoring in


as mentioned in Chapter 6, Table

6.2 (Page no. 153).

67. Detailed five year greenbelt development

program including annual budget, planning

schedule, species, width of plantations,

number of trees to be planted, under green

belt development [with map]. Budgetary outlay

etc. along with commitment of the

management to carry out the tree plantation

activities outside the premises at appropriate

places in the nearby areas and elsewhere.

Action plan for the greenbelt

development is provided in Chapter

10, Section 10.3.5 (Page no. 205).

Greenbelt is shown in plant layout

map in Chapter 2, Figure 2.4 (Page

no. 27). Budget allocation for

greenbelt development is provided

in Chapter 10, Section 10.5 (Page

no. 211).

68. Action plan for the greenbelt development

species, width of plantations, planning

schedule etc. in accordance to CPCB published

guidelines.

Action plan for the greenbelt

development species, width of

plantations, planning schedule are


10.3.5 (Page no. 205).

69. Detailed socio-economic development

measures including community welfare

program most useful in the project area for the

overall improvement of the environment.

Submit a detailed plan for social corporate

responsibilities, with appropriate budgetary

provisions for the next five years and activities

proposed to be carried out specific to the

current demographic status of the area.

Detailed socio-economic

development measures are


10.8 (Page no. 215).

70. (a) Does the company have a well laid down

Environment Policy approved by its Board of

Directors? If process / procedures to bring into

focus any infringement / deviation / violation

of the environment or forest norms /

Conditions? If so. It may be detailed in the

EIA.

Unit will set up a separate

Environment Management Cell

(EMC) to implement Environmental

Management Plan among other

tasks regarding environmental

protection. Detailed duties &

responsibilities of EMC are


10.6 (Page no. 212).

71. What is the hierarchical system or

administrative order of the company to with

the environmental issues and for ensuring

compliance with the EC conditions? Details of

this system may be given.



72. Does the company have a system of reporting

of non-compliances / violations of environment

norms to the Board of Directors of the

company and / or shareholders or stakeholders

at large? This reporting mechanism should be

detailed in the EIA Report.



73. Phase wise project implementation schedule Phase wise project implementation



with bar chart and time frame, in terms of site

development infrastructure provision, EMS

implementation etc.

schedule with bar chart and time

frame is provided in Chapter 2,


74. Certificate of accreditation issued by the

NABET, QCI to the environmental consultant

should be incorporated in the EIA Report.

Certificate of accreditation issued

by the NABET, QCI to the

environmental consultant is

enclosed as AnnexureI (Page no.

233).

75. An undertaking by the Project Proponent on

the ownership of the EIA report as per the

MoEF&CC OM dated 05/10/2011 and an

undertaking by the Consultant regarding the

prescribed TORs have been complied with and

the data submitted is factually correct as per

the MoEF&CC OM dated 04/08/2009.

Both undertakings are enclosed as

Annexure V & VI (Page no. 419).

76. All documents to be properly referenced with

index and continuous page numbering.

It is done in the report.

77. Where data are presented in the Report

especially in Tables, the period in which the

data were collected and the source should be

indicated.

It is mentioned in the report.

78. Project Proponent shall enclose all the

analysis/testing report of water, air, Soil, noise

etc. Using the MoEF&CC /NABL accredited

laboratories. All the original analysis/testing

reports should be available during appraisal of

the Project.

The analysis was performed in the

MoEF&CC approved laboratory of

San Envirotech Pvt. Ltd.,

Ahmedabad The results are

included in the EIA report.

79. In case of Expansion of the project:

This is not an expansion project.

a. Need for the proposed expansion should be justified in

detail.

Not applicable

b. Adequacy of existing EMS (Environmental Management

system).

Not applicable

c. Explore the possibility to achieve Zero Liquid Discharge

(ZLD) for existing as well as proposed activity.

Not applicable

d. Records of any legal breach of Environmental laws i.e.

details of show-cause notices, closure notices etc. served

by the GPCB to the existing unit in last five years and

action taken then after for prevention of pollution.

Not applicable

e. Copies of Environment Clearances obtained for the existing

plant, its point wise compliance report.

Not applicable

f. Environment audit report for last 3 years and compliance

of its recommendations/Suggestions. (Including latest

audit report and its compliance.)

Not applicable

g. Copy of Consent to Operate (CC&A) obtained along with

point wise compliance status of all the conditions stipulated

therein.

Not applicable

h. Compliance of MoEFCC circulars vide No: J-

11011/618/2010-lAll (l) dated 30/05/2012 and J-

11013/41/2006-lA-ll (l) dated 20/10/2009.

Not applicable

i. Copies of XGN generated Inspection reports with analysis

reports of the water/Air/Hazardous samples collected by

GPCB (Last 2 year). Copies of instructions issued by GPCB

in last 2 year and point wise compliance thereof.

Not applicable

80. In case of project is located in Ankleshwar- panoli, Vatva- Narol&Vapi GIDC:

Project is not located in Ankleshwar-Panoli, Vatva-Narol&Vapi GIDC

(A) Compliance of MOEFCCs OM no. J -11013/5/2010-lA.ll (l) Not applicable



dated 25/11/2016 regarding lifting of moratorium on the

consideration of projects for environmental clearance.

(B) Compliance on the direction under section 18 (1) (b) of the

Water (Prevention and Control Pollution) act, 1974 issued

by CPCB dated 31/03/2016 regarding compliance of CETP.

Not applicable

a) Action initiated by GPCB, if any, against proposed unit

regarding non-compliance of prescribed standards under

the various environment laws.

Not applicable

b) Performance of CETP with respect to current hydraulic load

& prescribed standers with No. Objection Certificate of

CETP regarding incorporation of the proposal unit for

acceptance of waste water.

Not applicable

c) Performance of TSDF site with respect to current load &

prescribed standers with No. Objection Certificate of TSDF

site regarding incorporation of the proposed unit for

acceptance of hazardous waste to the common

infrastructure.

Not applicable

d) Copies of quarterly action report taken for the above points

submitted to the CPCB.

Not applicable

e) Report of GPCB which have conducted monitoring as per

the said direction by CPCB dated 31/03/2016.

Not applicable

i. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater

from the roof tops and storm water drains to

recharge the ground water and also to use for the

various activities at the project site to conserve

fresh water and reduce the water requirement from

other sources.

Not applicable

ii. Total capital cost and recurring cost/annum for environmental pollution control measures shall be

included.

Not applicable

iii. Action plan for post-project environmental monitoring shall be submitted.

Not applicable

iv. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan

including Risk Assessment and damage control.

Disaster management plan should be linked with

District Disaster Management Plan.

Not applicable

1.8 OBJECTIVE OF EIA

The objectives of the present EIA Study are to identify potential source of

pollution, assess the impacts on various environmental components due

to the proposed project activity, and recommend appropriate

environmental management system and environment management plan

for the unit to ensure that the adverse impacts, if any, will be minimized.

1.9 METHODOLOGY FOR EIA

Considering the nature and magnitude of the proposed project,

surrounding area and various guidelines available, an area of 10-km

radius from the center of proposed plant site was considered for the

purpose of environmental impact assessment study. The methodology is

briefly reported below,

Baseline Data Collection



The baseline data for the impact zone have been generated for the

following environmental parameters,

Ambient Air Quality

Micrometeorology

Noise Level

Surface & Ground Water Quality

Soil Quality

Ecology &Biodiversity

Land Use Pattern

Socio-Economics

The baseline status of the above environmental parameters has been

worked out based on the rapid monitoring/analysis carried out during the

study period of October 2017 to December 2017, supplemented by

data collected from various Government Departments, census

publications, etc.

Evaluation of Impact from Project Activities

The Environmental Impact resulting from project activities have been

identified, predicted and evaluated based on the study of manufacturing

process and is correlated with existing baseline status.

Preparation of Environmental Management Plan

Environmental Management Plan has been prepared covering pollution

prevention measures at source in terms of air and water pollution control

measures, solid waste/hazardous waste management, safety

management, greenbelt development, and environmental surveillance.

1.10 STRUCTURE OF EIA REPORT

The overall contents of the EIA report is in line with generic structure of

EIA report as per the Appendix III of the EIA Notification, 2006. The

report consists of twelve chapters and the content is briefly described

below,

Chapter 1: Introduction

The chapter gives brief outline of the project and its proponent, brief description nature,

size and location of the project, purpose of the EIA study including the scope of the

study, TORs compliance etc. and work to be covered under each Environmental

component.

Chapter 2: Project Description



This chapter includes project details and Infrastructure facilities including all industrial &

environmental aspects of the unit as well as manufacturing process details. It also gives

information about utilities, raw material, water & wastewater quantitative details, stack

details, hazardous waste generation, storage & disposal facility.

Chapter 3: Description of the Environment

This chapter covers data of existing condition of Valued Environmental Components like

air, water, noise, soil, biological environment and socio-economic aspects, basic

amenities land use pattern. It also gives details of study area, period of study,

component of environment & its methodology. Various sections of the chapter discuss

the existing land use and drainage pattern, climate and meteorological parameters. Both

primary and secondary data collected for the study are depicted in this chapter.

Chapter 4: Anticipated Environmental Impacts and Mitigation Measures

This chapter describes the overall impacts of the project activities on various

environmental components. It predicts the overall impact of the project activities on

different components of the environment viz. Air, Water, Land, Noise, Biological and

Socio-Economic and its mitigation measures.

Chapter 5: Analysis of Alternatives

This chapter gives details of analysis of alternatives in terms of technology & site.

Chapter 6: Environmental Monitoring Programme

This chapter describes technical aspects of monitoring (including measurement

methodologies, frequency, location and data analysis, reporting schedules, emergency

procedures, detailed budget and procurement schedules.

Chapter 7: Additional Studies

This chapter describes Risk assessment, on-site and off-site emergency plan, and

occupational health & safety programme.

Chapter 8: Project Benefits

This chapter focuses on benefits of project on improvement in physical infrastructure,

social infrastructure & other tangible benefits.

Chapter 9: Environmental Cost Benefit Analysis

Chapter 10: Environmental Management Plan

This chapter describes Environment Management Plan (EMP) to be adopted for

mitigation of anticipated adverse impacts if any and to ensure acceptable impacts.

Chapter 11: Summary & Conclusion

It gives brief of the EIA Report and chapters there in. It also describes about overall

justification for implementation of the project and explanation on various mitigation

measures.

Chapter 12: Disclosure of Consultants engaged

This chapter describes the name of the consultant engaged with their brief nature of

consultancy activities.



Chapter-2

Project Description

2.1 TYPE OF PROJECT

M/s. Associated Dyestuff Pvt. Ltd. (Unit-IV) proposes to manufacture

Dye intermediates at Plot No. DP-2 (part), Saykha Ind. Estate, Saykha,

Tehsil: Vagra, Dist.: Bharuch. As per the EIA Notification-2006, Industry

falls under the Activity 5(f) Synthetic organic chemicals industry (dyes &

dye intermediates; bulk drugs and intermediates excluding drug

formulations; synthetic rubbers; basic organic chemicals, other synthetic

organic chemicals and chemical intermediates), Category B.

Total cost of proposed project is Rs. 70 Crores. Out of which, Rs.12.25

Crores will be earmarked to development of EMS as capital investment

and around Rs. 18.90 Crores will be recurring cost per annum.

Based on the type of project, following are the expected aspects:

Air Emissions,

Waste water generation,

Noise generation,

Hazardous waste generation, and

Occupational health, hazards & safety risk.

2.2 NEED FOR THE PROJECT

In the last 4 decades, Associated Dyestuff Pvt. Ltd. (ADPL) the company

has transformed itself from a small manufacturing company to one of the

most reputed quality oriented supplier of specialized products in the field

of selected reactive dyes and dye-intermediates. ADPL being an R & D

oriented company and having experienced technicians including PhDs &

chemical engineers of dyes and dye-intermediates fields, continuously

strives to develop new and improved processes for existing products as

well as new products. With increasing market demand ADPL proposes to

increase its production capacity by proposing M/s. Associated Dyestuff

Pvt. Ltd. (Unit-IV) at Saykha to manufacture 1725 MTPM of Dye

intermediates.



2.3 PROPOSED SCHEDULE FOR APPROVAL AND IMPLEMENTATION

Activity

2017 2018 2019

Jan

Mar

May

Jul

Sep

No

v

Jan

Mar

May

Jul

Sep

No

v

Jan

Mar

May

Jul

Sep

No

v

EC Approval

Land Development

Site Construction

Equipment/Utilities/ EMS Orders

Equipment/Utilities/ EMS Delivery

Installations & Commissioning

CTO Approval

Commercial Production

2.4 LOCATION OF THE PROJECT

M/s. Associated Dyestuff Pvt. Ltd. (Unit-IV) is located at Plot No. DP-2

(part), Saykha Ind. Estate, Saykha, Tehsil: Vagra, Dist.: Bharuch. The

project site is approachable by Road via Gujarat State Highway (SH) 161

and National Highway (NH) 228. Nearest railway station of Bharuch and

airport of Surat and Vadodara are at about 20 km and 75 km,

respectively. Locations of the project, Google map of 10 km radius and

coordinates and boundary of the site are shown in Figure 2.1, 2.2, and

2.3, respectively.



Figure 2.1 Location of the Project



Figure 2.2 Google map of 10 km radius

Figure 2.3 Coordinates and boundary of the site

AssociatedDyestuffPvt.Ltd.(Unit-IV)2147'33.27"N,7249'29.00"E



2.5 SIZE OR MAGNITUDE OF OPERATION

2.5.1 Land Breakup & Project Site Layout

Total area of the plot is 51406.34 m2, of which 40000 m2 will be utilized

for this project. Detailed break up of land is given in Table 2.1 and

Project site layout is given in Figure 2.4.

Table 2.1 Land breakup of the area

Sr. No. Particular Area (m2)

1. H Acid Plant 1600

2. VS Plant 1600

3. Other intermediates plant 1600

4. G. Salt recovery (MEE) 400

5. RM storage area 2500

6. Finished product storage area 900

Utility

7. Boiler 900

8. HAG

9. Coal yard 200

10. Water Tank 225

11. Work shop & engineering store 400

Tank Farm

12. EO tank 400

13. Methanol tank 100

14. Acid Storage yard 2500

15. Spent acid storage 625

16. Gypsum storage 900

17. LSP storage 625

18. ETP+MEE 900

19. Haz. waste storage area 625

20. Internal Road 4000

21. Parking 1000

22. Sec. Cabin 100

23. Admin building & lab 400

24. Greenbelt 13200

25. Miscellaneous 1500

26. Open area 2800

27. Open area for future expansion 11406

Total 51406



Figure 2.4. Project site layout



2.5.2 PROJECT MAGNITUDE

The design capacity of the plant will be 1725 MTPM of Dye

intermediates. Complete list of products proposed to be manufactured is

provided in Table 2.2.

Table 2.2 List of Products

Sr.

No. Product CAS no.

Capacity

(MT/month) End-use

1 K Acid 118-03-6 100

Dye

Intermediates

2 Gamma Acid 90-51-7 50

3 Dyes Intermediates like 500

H Acid 90-20-0

FC Acid 119-70-0

MUA 59690-88-9

Sulfo Tobias Acid 171570-11-9

Sulfo J Acid 6535-70-2

4 VS and Its derivatives 1000

Vinyl Sulphone (PBVS) 2494-89-5

OAVS 26672-22-0

Sulpho VS 42986-22-1

Sulpho OAVS 121-88-0

MPDSA 88-63-1

DASA 16803-97-7

5 PCVS 21635-69-8 50

6 DMAVS 26672-24-2 25

Total 1725

2.6 DESC

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