Environmental Effects of Deicing and Anti-icing Chemicals › sites › ltap › files › workshops...

53
Environmental Effects of Deicing and Anti-icing Chemicals Xianming Shi, Ph.D., P.E. 2011 Michigan Winter Operations Conference Midland, MI

Transcript of Environmental Effects of Deicing and Anti-icing Chemicals › sites › ltap › files › workshops...

  • Environmental Effects of Deicing and

    Anti-icing Chemicals

    Xianming Shi, Ph.D., P.E.

    2011 Michigan Winter Operations Conference

    Midland, MI

  • Outline

    1. WM Best Practices

    • Operational Strategies

    • Chemical Usage

    • Other

    2. Environmental impacts of deicers

    • Corrosion to vehicles

    • Impact on infrastructure

    • Impact on natural environment

    3. Concluding Remarks

  • Winter Road Maintenance

    in the U.S.

    • Over 70 percent of

    roadways in snowy regions

    • 70% population affected

    • Fatalities & injuries

    • $2.3 billion/yr. on highway

    snow/ice control

    • 20 million tons of salts per

    year for all roads in U.S.

    • $5 billion/yr. cost to

    infrastructure (FHWA)

  • Emerging Challenges of Winter Maintenance

  • • Reactive: Sanding, Deicing, Snowplowing

    1. LOS concerns

    2. Materials & labor hrs required

    Improved Practices

    Pre-wetting: addition of liquid chemical to an

    abrasive or solid chemical at stockpile or

    spreader – performance/ longevity on pavement

    Anti-icing: application of liquid or solid

    chemicals prior to a winter weather event

    (proactive) – prevent/weaken the bond; BI

    WM Best Practices: Operational Strategies

  • WM Best Practices: Operational Strategies

    • Anti-icing & Pre-wetting

    – material usage

    – labor hours

    • Cost savings by applying less material and clearing the road faster w/o the need for overtime

    – maintenance costs while vulnerability of the highway system to winter weather

    – reoccurrence of environmental contamination

    – LOS (safety/mobility $)

  • WM Best Practices: Operational Strategies

    • Toolbox approach

    Local needs/Rd wx scenarios/Rules of practice

    Funding/staffing/equipment/policy constraints

    – Snow fencing

    – Anti-icing

    – Deicing (incl. pre-wet salt, DLA, etc.)

    – Sanding (pre-wet sand)

    – Mechanical (e.g., snowplowing)

    – Thermal

    – Pavement treatments

  • WM Best Practices: Chemical Usage

    2007 Survey: 15 states + 2 other countries

    • Chemical Usage:

    NaCl(s)> abrasives > MgCl2 > agro-based > CaCl2 > others

    • Less than 25% of them used alternative deicers

    KAc, NaAc, CMA, KFm, etc.

    • Perceived Performance:

    agro-based ++; abrasives --

    • Perceived Negative Impacts:

    chlorides --; acetates/formates ++

  • WM Best Practices: Chemical Usage

    Modified SHRP Ice Melting Test, 30°F

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    0 20 40 60 80

    time (min)

    ice

    me

    lt (

    ml)

    23% NaCl

    32% CaCl2

    30% MgCl2

    NaCl (r,s)

    CaCl2.2H2O(r,s)

    MgCl2.6H2O(r,s)

  • WM Best Practices: Chemical Usage

    Modified SHRP Ice Melting Test, 15°F

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    0 20 40 60 80

    time (min)

    ice

    me

    lt (

    ml)

    23% NaCl

    32% CaCl2

    30% MgCl2

    NaCl (r,s)

    CaCl2.2H2O(r,s)

    MgCl2.6H2O(r,s)

  • WM Best Practices: Chemical Usage

    Modified SHRP Ice Melting Test, 0°F

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    0 20 40 60 80

    time (min)

    ice

    me

    lt (

    ml)

    23% NaCl

    32% CaCl2

    30% MgCl2

    NaCl (r,s)

    CaCl2.2H2O(r,s)

    MgCl2.6H2O(r,s)

  • WM Best Practices: Chemical Usage

    1. Ice melting by deicers: a dynamic, time-

    sensitive process; f (deicer type/form, t, T)

    2. For solid salt, sufficient t (60 min) should be

    allowed in order to achieve its full potential.

  • WM Best Practices: Chemical Usage

    1. Up to 20% replacement of the 23% NaCl

    deicer by the 32% CaCl2 deicer had no

    significant effect on the Tc , but slightly

    increased the icemelt at 15F, 20 min and at

    30F, 60 min.

    2. Up to 15% replacement of the 23% NaCl

    deicer by AGBP slightly increased the Tc ,

    and slightly decreased the icemelt at 15F,

    20 min and at 30F, 60 min.

  • Non-

    inhibited

    solid

    NaCl

    Inhibited

    liquid

    MgCl2

    K- or Na-

    acetate/

    formate

    Non-

    inhibited

    solid

    NaCl

    Inhibited

    liquid

    MgCl2

    K- or Na-

    acetate/

    formate

    46.6 57.1 46.5Overall deicer composite index

    24.2 48.4 64.5

    71.3 71.3 55.4

    46.8 46.8 70.2

    47.4 47.4 63.1

    54.3 54.3 23.3

    58.6 58.6 25.1

    23.8 63.5 71.4

    34.2 68.5 42.8

    9 9 7

    Composite Indices

    63.0 56.0 21.0

    42.5 56.7 28.3

    6 6 8

    3 6 8

    7 7 3

    6 6 9

    4 8 5

    7 7 3

    9 8 3

    Overall low impact on air quality, incl. PM 10, deicer

    aerosols, etc.

    Attribute Value

    Deicer Attributes for Decision-Making

    Average

    Decision

    Weight

    (CDOT)

    6 8 4

    3 8 9

    Impacts on the

    Environment

    8.38

    7.80

    7.89

    8.06

    7.92

    Overall low impact on water quality, including total

    P/N/Cl, TOC, BOD, COD and aquatic toxicity

    Overall low impact on plants, incl. Browning/singe,

    senescence/death, root issues and native species

    secession

    Overall low impact on soil, incl. Conductivity, heavy

    metal leaching, microbes, and food web.

    Overall low impact on wildlife, incl. Attraction,

    ingestion toxicity, habitat and migratory paths.

    Corrosion to

    Metals7.93

    Impacts on

    Pavement

    8.56

    7.76

    Low corrosion effect on mild steel, galvanized steel,

    aluminum, rebar or dowel bar, and slow penetration

    into concrete

    Overall low impact on concrete pavement, including

    resistance to freeze-thaw, ASR, ACR, scaling,

    strength loss and expansion

    Overall low impact on asphalt pavement, including

    aggregates (ASR), binder, degradation &

    disintegration of asphalt pavement, and strength loss

    Cost 7.00

    Performance 7.08

    Low materials cost per lane mile, also including

    training, equipment and material handling

    Low effective temperature, ability to use in higher Ts

    at lower application rates, high ice melting capacity,

    and improved pavement friction

  • 4 Scenarios: D-Weights for Collaborative

    Decision Making

    0.000.06

    0.110.17

    0.23

    20

    40

    60

    80

    100

    0.330.54

    0.760.98

    1.20

    Inhibitor Dosage

    (ml/g NaCl)

    Co

    mp

    osit

    e D

    eic

    er In

    de

    x

    CaCl2.2H2O Dosage

    (g/g NaCl)

    Anti-icer Composite Index, User Sceneario 1: Cost-First

    80-100

    60-80

    40-60

    20-40

    0.000.06

    0.110.17

    0.23

    20406080

    100

    0.33

    0.65

    0.98

    1.30

    Inhibitor Dosage

    (ml/g NaCl)

    Co

    mp

    osit

    e D

    eic

    er In

    de

    x

    CaCl2.2H2O Dosage

    (g/g NaCl)

    Anti-icer Composite Index, User Sceneario 2: Effects-First

    80-100

    60-80

    40-60

    20-40

  • 0.000.06

    0.110.17

    0.23

    20

    40

    60

    80

    0.33

    0.65

    0.98

    1.30

    Inhibitor Dosage

    (ml/g NaCl)

    Co

    mp

    osi

    te D

    eic

    er

    Ind

    ex

    CaCl2.2H2O Dosage

    (g/g NaCl)

    Anti-icer Composite Index, User Sceneario 3: Performance-First

    60-80

    40-60

    20-40

    0.000.06

    0.110.17

    0.23

    3040506070

    0.33

    0.65

    0.98

    1.30

    Inhibitor Dosage

    (ml/g NaCl)

    Co

    mp

    osi

    te D

    eic

    er

    Ind

    ex

    CaCl2.2H2O Dosage

    (g/g NaCl)

    Anti-icer Composite Index, User Sceneario 4: Balanced Approach

    60-70

    50-60

    40-50

    30-40

  • A “Supermix” (85% salt brine, 10% De-ice, and 5% CaCl2):

    anti-icing above 15F @ 40 gallons/lane-mile or

    pre-wetting above 2F @ 10 gallons/ton

  • WM Best Practices: Other

    • Computer-aided design of snow fences

    • Improved/customized weather forecasts

    • FAST

    • Pavement technologies

    • Advanced snowplow technologies

    • MDSS

  • Outline

    1. WM Best Practices

    • Operational Strategies

    • Chemical Usage

    • Other

    2. Environmental impacts of deicers

    • Corrosion to vehicles

    • Impact on infrastructure

    • Impact on natural environment

    3. Concluding Remarks

  • Deicer Impacts: Completed Projects

  • Deicer Impacts: Ongoing Projects

    1. Understanding and Mitigating Effects of Chloride

    Deicer Exposure on Concrete – ODOT/RITA

    2. Best Practices and Guidelines for Protecting

    DOT Equipment from the Corrosive Effect of

    Chemical Deicers – WSDOT/RITA

    3. Reducing the Effects of Roadway Deicers on

    Natural Environment – NCHRP

  • Deicer Benefits vs. Impacts

    1. WM: essential for winter roads

    fewer accidents & improved mobility

    reduced travel costs

    sustained economic productivity

    continued emergency services, etc.

    2. Impacts: site-specific, average > 3 times of direct $

    Infrastructure corrosion: >$615/ton

    vehicular corrosion: > $113/ton

    aesthetic costs: $75/ton (sensitive areas)

    human health costs: uncertain

  • Deicer Corrosion to Motor Vehicles

    1. Steel, cast Fe, Al alloys, Mg alloys, Cu alloys, etc.

    2. Vehicles on unsalted roads: 50% less cosmetic corr., >

    90% reduction in corr. rate of steel [Sweden, 1985-90].

    3. Road salt corrosion to vehicles: $2.8 - $5.6B/yr [1992]

    4. Total corrosion of vehicles: $23.4B/yr [2002]

    5. 0-12% tensile strength loss (Al, steel, etc. after 1st yr.)

    [2006]

  • Deicer Corrosion to Motor Vehicles

    Extremely difficult to relate lab test results of

    corrosion resistance to the actual field performance

    of metals.

    Relative corrosivity of deicers = f (metal/deicer

    system, test protocol)

    99.1

    56.5

    68.1

    75.0

    98.5

    0

    20

    40

    60

    80

    100

    Perc

    en

    t C

    orr

    osio

    n R

    ate

    (%

    )

    NaCl MgCl2 CaCl2 NaCl+10%MgCl2 NaCl+20%MgCl2

    Deicer (w ith Chloride concentration of 0.5M)

  • Deicer Corrosion to Mild Steel

    PNS/NACE Corrosion Test (Mild Steel)

    -20

    -10

    0

    10

    20

    30

    40

    50

    1

    Deicers Tested

    Co

    rro

    sio

    n R

    ate

    (M

    PY

    )

    Di water

    CF7

    NAAC

    IceBan

    Apex Meltdown

    CDOT MgCl2

    NaAc/F

    Peak SF

    NaCl (r,s)

    IceSlicer

  • Inhibitor Longevity in Storage or On Pavement

    No significant degradation of inhibitor or loss of

    chlorides: >12 months of field storage.

    Fate and transport of the inhibitors generally differed

    from those of the chlorides: dilution by precipitation

    and likely wicking of the deicer into pavement & snow

    layer.

    Relative corrosivity: on pavement (Black Ice

    event d4) vs. in lab (40, 15 & 35 vs. 32, 21 & 16).

  • How to Manage Corrosion of Deicers to

    Motor Vehicles

    Prevention is the key

    Materials selection

    Design Improvements

    Maintenance practices

    Anti-corrosion coatings, salt removers, etc.

    Use less corrosive deicers and optimal application rates.

  • Deicer Corrosion to Rebar/Dowel Bar

    Inhibitors in chloride deicers slowed down the

    ingress of chloride into concrete.

    The three inhibited deicers would generally lead to

    lower corrosion rates of the top bar in concrete, when

    the bar is not actively corroding (icorr < 1.5 A/cm2).

    NaCl > I-NaCl > I-CaCl2 > I-MgCl2

    Benefits diminished once active corrosion occurred.

  • How to Manage Corrosion of Deicers to

    Rebar/Dowel Bar

    Prevention: high-quality concrete, adequate concrete

    cover, & alternative reinforcement

    Control the ingress and accumulation of deleterious

    species: sealers, CP, etc.

    Inject beneficial species into concrete

    Use less corrosive deicers and optimal application rates

  • Deicer Effects on Portland Cement Concrete

    Expansion, mass change, loss in the dynamic

    modulus of elasticity & strength

    •Deicer Scaling (Physical)

    •Reactions: Deicers (Mg2+/Ca2+) + cement paste

    •Deicer Aggravating Aggregate-Cement Reactions

    – NaCl, acetates/formates affecting ASR

    – CaCl2, MgCl2 affecting ACR

  • Freeze-thaw weight loss of PCC following the SHRP H205.8 test

    DI-H 2O CMA

    CDOT

    MgCl 2

    KF (r)NaAc/F

    CF7

    (KAc)

    NaCl (r)

    IceSlicer

    (NaCl)

    -10

    0

    10

    20

    30

    40

    50

    60

    70

    Deicers Tested

    Pe

    rce

    nt

    We

    igh

    t L

    os

    s (

    %)

    Diluted Deicers F-T Damage of PCC

  • Diluted Deicer vs. Concrete Durability

    Physical distresses + chemical reactions

    MgCl2 deicer NaCl (r) NaCl deicer

    KFm (r) NaAc/NaFm deicer KAc deicer

  • How to Manage Deicer Effects on Portland

    Cement Concrete?

    The proper use of air entrainment, high-quality

    cementitious materials and aggregates, and

    mineral admixtures is promising.

  • Deicers Affecting Pavement Structure

    Thermal cracking, differential heaving, and loss

    of bearing capacity during spring thaw + impact

    on skid resistance

    •F/T dmg’ aggregate - water vs. deicer (1%-2%)

    •Damage to asphalt mix & aggregate: Urea & NaFm vs.

    NaCl (limestone) and KAc (quartzite)

    •Indirect tensile strength: intact >> deicers (KAc,

    NaFm, NaCl) > water > urea

    •Elastic modulus: intact > other deicers > urea

  • Modern PDPs have been reported to

    affect airfield asphalt pavement

    Concurrent to the use of acetate/formate-based deicers in the 1990s, asphalt pavement in Europe saw the increase in durability problems

    Binder

    emulsification

    Disintegration Stripping

  • How to Manage Deicer Effects on Asphalt

    Concrete?

    Follow best possible practices in asphalt mix design

    and paving (e.g., low void contents).

    Use binders with high viscosity or polymer-modified

    binders

    Use alkaline aggregates or high-quality (sound)

    aggregates (avoid limestone filler or heavily

    contaminated RAP when using acetate/formate-

    based deicers)

    Test the compatibility of the materials in advance.

  • Environmental Impacts of Deicers

    Vegetation, soil, water bodies, aquatic biota, air

    quality, wildlife, human health

    Depend on a wide range of factors unique to each

    formulation and the location of application.

    Further testing is necessary for many of the

    deicers.

    The use of deicers can reduce the need for

    applying abrasives

  • Environmental Impacts of Deicers

    Soil and vegetation: high deicer use

    Water quality: soluble in water/removal difficult

    EPA: [Cl-]

  • Greeley Water Quality Data

    0

    1

    2

    3

    4

    5

    6

    7

    0

    5

    10

    15

    20

    25

    Chlo

    ride

    0

    50

    100

    150

    200

    250

    300

    4/3/2007

    7/8/2007

    11/15/2007

    3/11/2008

    Turb

    idity

    (NTU

    )

    BOD (m

    g/L)

    TKN (m

    g/L)

    PO4

    -3 (mg/

    L) pH

    CO

    D (m

    g/L)

    TOC (m

    g/L)

    DO

    (mg/

    L)

    Chl

    orid

    e (m

    g/L)

    Measured Water Quality Parameters

    Turb

    idity,

    BO

    D,

    TK

    N,

    PO

    4

    -3

    pH

    , C

    OD

    , T

    OC

    , D

    O

    Water Quality: Three Sites in CO

    All relevant water quality parameters were generally below

    EPA and Colorado State standards (250 mg/l).

    The field data showed no immediate impact from chloride

    deicers following application adjacent to waterways.

    The large variation in chloride and PO43- concentrations

    among the three sites were likely due to the inherent

    difference in site conditions.

  • Impacts of Abrasives

    Easier to remove

    Outweigh those of chemical deicers

    Vegetation : accumulate and cause stress

    Habitat for aquatic organisms: bull trout in MT

    Water quality: retain/transport other pollutants

    D < 6.35 mm: detrimental effects on streams

    D < 2 mm: Block the movement of O2 into

    streambed

    D < 0.01 mm (10 m): PM-10 air quality

  • How to Manage Environmental Impacts of

    Deicers

    It is crucial to make informed decisions by utilizing

    available resources including existing test

    methods and the PNS-approved deicer list.

    By identifying sensitive areas and species and

    setting limits for air and water quality, minimum

    impact requirements can be established which

    all deicers must meet, so that a toolbox approach

    may be implemented.

  • Minimizing the Impacts of

    Traction Materials

    1. REDUCE: source control

    strategies w/o jeopardizing LOS

    2. RECOVER: street sweeping /

    snow storage / sand reuse

    3. CAPTURE: structural BMPs

  • Non-structural BMPs

    Incorporating environmental staff into

    maintenance

    Proper training of maintenance professionals

    Erosion control

    Snow storage/ Street sweeping / Sand reuse

    Winter maintenance best practices

  • Structural BMPs

    Roadside or off-site systems to physically

    trap runoff and to allow pollutants to settle

    out, evaporate, infiltrate, or be absorbed.

    Treat the quality of runoff (suspended vs.

    dissolved pollutants) as well as flow rate

    Site-specific & properly sited, designed,

    installed, and maintained

    www.stormwatercenter.net

  • Outline

    1. WM Best Practices

    • Operational Strategies

    • Chemical Usage

    • Other

    2. Environmental impacts of deicers

    • Corrosion to vehicles

    • Impact on infrastructure

    • Impact on natural environment

    3. Concluding Remarks

  • Concluding Remarks (a)

    1. The use of road salts, while improving roadway

    safety & mobility, presents corrosion and

    environmental concerns to various stakeholders.

    2. Deliver the right type/amount in the right location at

    the right time.

    3. Minimize the salt usage while maintaining the

    desired LOS: in both technology & management

    domains.

  • Concluding Remarks (b)

    4. Minimize the negative effects of deicing & anti-icing

    chemicals: technology & management.

    5. Research & Innovation: enabling WM best practices,

    promoting sustainable winter road service, adopting

    a holistic approach to balance performance &

    impacts in a proactive manner.

    6. Provide WM practitioners with sufficient

    training/learning opportunities.

  • Contact:

    Xianming Shi, Ph.D., P.E.

    Program Manager, Winter Maintenance & Effects

    Director, Corrosion and Sustainable Infrastructure Lab

    Western Transportation Institute (WTI)

    PO Box 174250

    Montana State University

    Bozeman, MT 59717-4250

    Phone: (406) 994-6486

    Email: [email protected]

    Web: www.coe.montana.edu/ME/faculty/Shi/

    http://www.wti.montana.edu/Winter/Default.aspxmailto:[email protected]://www.coe.montana.edu/ME/faculty/Shi/

  • Additional Slides for Q&A

  • • Founded in 1994 by Caltrans, MDT and MSU

    • Part of the College of Engineering, MSU

    • Now a National University Transportation Center (UTC)

    • Research, Education and Technology Transfer

    • Develop effective solutions to the real transportation

    challenges facing rural America

  • WTI WME Research Sponsors

    USDOT RITA

    NCHRP / ACRP

    FHWA

    PNSA

    Clear Roads

    Aurora

    Clear Roads

    State DOTs

    Private Sector

  • Key Findings of FOTs (4)

    • Black ice event: 0.75 of precipitation (snow/ice) during d4-7.

    • % Cl recovered by d4: ~ 30%, 20%, & 50% for NaCl+GLT, CCB, and FreezGard

    • % CCB inhibitor recovered by d4: 80%.

    • PCR by d4: 40, 15 & 35 for NaCl+GLT, CCB, and FreezGard

    • The relative corrosivity of deicer solutions on the field pavement differed lab (32, 21 & 16).

    • D5-: Cl recovery for all 3 deicers dropped: rain on d-3 and snow on d-3 (trace), d-4 (>1/2”), & d-5 (1/2”).

  • Structural BMPs w/ High

    Applicability of Use in Cold Regions

    Relatively effective in the presence of snow

    Relative low costs

    Relative high removal efficiency of suspended

    solids

    Dry ponds / Vegetated swales/ Vegetated filter strips

    Sand cans (as pretreatment)

    Wet extended detention ponds/Wet ponds /

    Constructed wetlands