Ensuring compliance with environmental regulations case study

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Introduction to Barco NV Today’s challenges in environmental compliance Establishing an environmental management system for product compliance Challenges and lessons learned Ensuring Compliance with Environmental Regulations: Case Study

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Transcript of Ensuring compliance with environmental regulations case study

Page 1: Ensuring compliance with environmental regulations case study

– Introduction to Barco NV

– Today’s challenges in environmental compliance

– Establishing an environmental management system for product compliance

– Challenges and lessons learned

Ensuring Compliance with Environmental Regulations: Case Study

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NYSEEuronext 90 3,500 897

International companyHeadquartered in Belgium

Stocklisted (BAR) on NYSE Euronext Brussels

Presence in 90 countries

Employees Million eurosales in 2010

You will find us where images are critical to professionals

About Barco

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million sales

Company history

Barco one of the first manufacturers

to use printed circuits for its television sets

Diversification and international expansion with video projection

systems

Barco moves into professional markets (projection, medical

imaging, 3D and LED)

Global leader in professional visualization

Founded in 1934 as the “Belgian American Radio

Corporation”

’50s and’60s75+ years

of experience ’90s’70s and ’80s 21st century

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Company structureFour core divisions, five wholly-owned ventures

Digital signage Lighting Design servicesATM softwareLED

HealthcareEntertainmentControl rooms &

SimulationDefense & Aerospace

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Flagship products

Digital projectors in movie theaters

LED pixels for U2’s 360° tour

Display cubes in control rooms

Displays in air traffic control

Medical displays in the field

14,000+500,000+ 40,000+500,000+ 10,000+

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Current challenges in Environmental Compliance

Environmental regulations are pushing the industry to share environmentalinformation within the supply chain: e.g. RoHS and REACH Directives

Challenges for the industry:

No standard way to share information Sharing information requires infrastructure, knowledge and resources Need to convince suppliers to disclose information

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Current challenges in Environmental Compliance

Environmental regulations targeting EEE are growing fast and changeFrequently: e.g. REACH SVHC Candidate list changes every 6 months!

Challenges for the industry:

Need to build up in-house regulatory knowledge Need to keep track of regulatory changes and updates worldwide Need to update compliance information provided by suppliers

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Environmental Compliance: current initiatives

Joint Industry GuidePublished by the Consumer Electronics Association

Aim: guide suppliers to understand the materials and substances to be disclosed if present in EEE.Information on:•Thresholds•Related regulations•If substance is subject to restriction/information requirements

IPC Association Connecting Electronics Industries

Provides a standard (IPC-1752A) to be used by suppliers to disclose material information.Suppliers can disclose RoHS information, but also full material declarations at the article and homogenous level.

Bomcheck.net - ENVIRON

Bomcheck.net is an web-based platform that allows suppliers to submit environmental declarations to their customers online.

Suppliers can submit both substance declarations (e.g. for RoHS or REACH) and full material declarations.

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Case Study: Barco

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Establishing an EMS for product compliance

2010: establishment of the corporate Environmental Compliance Office

Aim: to establish and maintain an EMS for product environmental compliance within Barco

Roadmap:

2011: EMS 2012:Green Products

2013:Leader in environmental performance

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Barco’s EMS for products compliance

Supplier Sustainability

Program

GreenCommunication

GreenKnowledge

OwnersNetwork

TrainingWorldwide

InternalProcedures

Policy

Barco’s EMS

Environmental management system (EMS) the management of an organization's environmental programs in a comprehensive, systematic, planned and documented manner.

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Business Case Preparation New Product Introduction

R&D engineerdesigner

PUR delegate

ProductMgr

Provide BOM to ECO

Follow up Green

Assessment

NPI Project MgrR&D Project Leader

ELSdelegate

Includes green activities into project plan

Puts green requirements into requirements

document

PDR CDR FQR

Report risky items

Gets acceptance of compliance from

suppliers

Puts green requirements into technical specifications for

suppliers

Requests Green Assessment to ECO

Receive compliance reports from ECO and store them

DOC delegate

Includes green statements into

manuals

Puts green labels on product

Makes sure BOM is compliant based on

reports

Makes sure product has green label and green doc

Energy testing

Requests certificate to ECO

Solves escalations with suppliers

Makes WEEE instructions

Energy test

Policy and Internal Procedures

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Training Worldwide

Around 200 people trained worldwide (Belgium, China, Italy, France, US, India)

All departments trained on Product Environmental Compliance: R&D, Procurement, Product Management, Quality and Sales

2nd training round already started

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Green Network

Barco now has a Green Network worldwide:

23 Green Knowledge Owners collect and spread theknowledge about product environmental compliance in allBarco business units worldwide.

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Green Communication

The GreenZoneAn internal Barco portal where

employees can find information about Barco’s EMS

and environmental compliance

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Supplier Sustainability Program

Aim: – to engage suppliers to share environmental

information within the supply chain– To phase out non-compliant or at-risk

components from the product design

How?– Educating suppliers to environmental compliance– Collecting environmental data for all Barco

products throughout the supply chain– Building up a Green Database for compliance

and Ecodesign

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Supplier Sustainability Program – Data Collection

Engages supplier to provide evidence of compliance

Collects data from the supplierInterprets and validates the data

Issues compliance reports from Green DatabaseInforms R&D of compliance issues

Barco procurement department

GreenSoft Technology

Barco environmental compliance office

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Supplier Sustainability Program – Data Collection

RoHS CoC

List of Exemptions

Batteries statement

Full Material Declaration

Restricted Substance Decl.

REACH CoC

Declaration in BOMcheck.net

Declaration using Barco template

Supplier's own format

IPC 1751A (Class 3) or IPC-1752 (Class 5)

GreenSoft to interpret/validate the data and deliver data package for GDMgr

Barco to follow up

if not possible

if not possible

Required Data

Acceptable Formats

Internal Process

Deliver to:ECO

Roll-up and reporting substances on product level

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Internal resistanceresistance to

organizational change

driven by the EMS

Is greengreen needed in the professional

market?

Suppliers notnot always preparedprepared to disclose

environmental information

Full Material Declaration Vs Certificates:

what is best?what is best?

ChallengesChallenges

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Next steps – 2012 Green Roadmap

Green Products

•LCA and Ecodesign guidelines•PCBA recyclability•Barco’s restricted substances list•Green Database complete

Green Supply Chain

•Green audits•Phase-out of non-green suppliers

Green Communication

•Internal green newsletter•First Barco environmental report•Products’ green passports