ENGLISH TRANSLATION OF

STC

Win-SPS SYSTEM 155

SENSORWICKELMASCHINE

Win-SPS.155-6

Handbuch

Version 1.05

1

Contents

1 General and Foundations 4

1.1 Titlepage, document version and address . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Conformity and manufacturer’s declaration . . . . . . . . . . . . . . . . . . . . . 4

1.5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.6 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety 8

2.1 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Identifying residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Safety awareness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Safety instructions for using company . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5 Safety instructions for the operating personnel . . . . . . . . . . . . . . . . . . . 9

2.6 Notes on special dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.7 Prohibition of own conversions and modifications . . . . . . . . . . . . . . . . . 10

2.8 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 Installation and commissioning 12

3.1 Connection requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 Retraction of regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.6 Peculiarities of winding axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.7 Specifics of positioning axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.8 System documents and drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 Operation of the furnace control 15

4.1 Manipulating and monitoring devices . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2 Measures prior to commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.3 Description of the production process . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4 Menu structure and branching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.5 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2

5 Technology Database 23

5.1 Create a New Technology File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2 Mapping technology for production data . . . . . . . . . . . . . . . . . . . . . . . 24

5.3 Data storage and network interconnection . . . . . . . . . . . . . . . . . . . . . . 24

6 Data Archive and Data Display 25

6.1 Calling the archive data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.2 Data storage and network interconnection . . . . . . . . . . . . . . . . . . . . . . 25

7 Service and released 26

7.1 Password sharing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.2 Operating the service navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.3 Notes for remote maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8 Service and maintenance 29

8.1 Cabinet and electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.2 MSR – equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.3 Cycle tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.4 Spare and wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9 Documentation for control cabinet 30

10 Contact 30

3

1 General and Foundations

1.3 DeveloperSTC Elektronik GmbHHardware and software automation technologyKrell houses 3D - 07973 Greiz

1.4 Conformity and manufacturer’s declaration

EC - Declaration of ConformityIn terms of the EC - Machinery Directive 98/37 / EC Annex II A

ManufacturerSTC Elektronik GmbHHardware and software automation technologyKrell houses 3, D - 07973 Greiz

We hereby declare that of the control indicated below all requirements the EC -Directive 98/37/EEC are satisfied for machinery

Identification of control ormachine

Win-SPS.155-6 for sensor winding machine

Product number and year Win-SPS.155-6 03/2015

Applied harmonizedStandards, in particular:

EN 292–1 11/91 Safety of machinery, basic terminology

EN 292–2 06/95 Safety of machinery, Technical principles

EN 294 08/92 Safety of machinery, safety distances

EN 418 10/92 Safety of machinery, emergency stop devices

EN 614–1 04/95 Ergonomic design principles

EN 983 09/96 Electrical equipment of machines

EN 61800–3 Electrical interference – EMI

Greiz, the place and date

Identification of the signatoryMr. Stiebert, Reinhard is the CEO of STC ElektronikGmbH

The winder WM6 is brought as unfinished machine on the market, since the Precautionsfor the external shelter for laboratory operation by the operator be designed.

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1.5 Intended use

The winder control pertaining to the operation and monitoring of a special machine forwinding sensor coils on a coil former according to the specification.

The following points should in this context be tested and approved by the responsibleoperators:

Mains voltage 3 x 400 V tolerance +/- 10% CEE – connector 16A - 50Hz

In the mains input is not a 30mA earth leakage circuit breaker may be located becauseinternal drives have earth leakage currents

The mains voltage protection against overvoltage spikes on the current-carrying wiresand the neutral conductor should possess

Protection against mechanical load, dust and aggressive media

The operation must be carried out by trained personnel

The technological and procedural parameters should have sufficient distance from theboundary parameters of the products

The application conditions the limiting parameters of the tax system must not exceed

Tampering with the safety relays and the emergency stop circuit are prohibited

In case of faults in the control system, the system must be switched off

The electromagnetic compatibility is designed for industrial environments

The operator is also responsible for ensuring compliance with the operating andworking and safety of the machine and the production release

For public, security, military and medical purposes where special provisions apply, thecontroller is not tested and approved

The operator training in the dangers of special machines as well as the Prevention ofhazards is incumbent on the operator. For any damage is not the Control manufacturerbut the operator is responsible.

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1.6 Construction

The winding machine is built into a rigid tubular frame profile and consists of the Maincomponents Fiber processing, fiber laying, the hub and the control system.

The profile tube frame has adjustable machine feet to the flat statement of Serve machine.The mounting of the machine components is via aluminum profiles with connected profiletubular frames.

The Fiber Processing consists of a motor-controlled recording for Kuraray coils, a Fiberguidance with dancer control, length and force measurement.

The dancer control controls the motor drive of Fiberabwickelspule in two directions andthus keeps the tension approximately constant. The setting of the tensile stress occurs onthe counterweight of the dancer.

The length measurement is carried out on a measuring wheel and the power measurementon a bending beam sensor.

The fiber installation via a positioning wheel, which moved over a linear unit becomes.The installation is done from a programmable start point programmatically with a pitch of275 µm.

The beige introduced winding core is mounted on a threaded stub and is supported by aServo drive moved and positioned at an angle. The drive of the hub is connected to theControl so connected that the winding is carried out on the core in the form of a thread.

In section tube frame, the control cabinet is installed, which the interface components andthe performance includes activations. At the profile tube frame for the control cabinet is ona pivoting support attached.

The control of the winder via SoftPLC, which in themselves control cabinet and is connectedvia the bus system with the components in the control cabinet. The detailed description ofthe control is carried out in the following chapters.

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1.7 Specifications

Space requirement

It is one of the operation and maintenance of a sufficient distance on all sides Machine andgood accessibility to ensure. For transport traffic, an additional mechanical protection baris advantageous.

Machine size L x W x H : 2500 x 800 x 2000 mm

Weight ca. 500 kg

Electrical connection

The electric connection is made by the cabinet from A 5-pin CEE 16A three-phase plug.The connection cable has a length of about 5 m. Power, neutral and ground wire from adisturbance unloaded feed.

Mains voltage 3 x 400 V tolerance +/– 10% CEE – connector 16A – 50Hz

In the mains input is not a 30mA earth leakage circuit breaker may be located becauseinternal own frequency earth leakage currents

For potential equalization, the machine can have an additional protective conductor(e.g. 16 mm2) are connected to the building’s potential compensation.

Environmental influences

The work environment should meet the following requirements:

Temperature in the engine range +10 to +40 ◦C

Relative humidity to 60%

Other boundary conditions according to chapter 1.5 "Intended use".

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2.1 General Safety

The controller has been built using state of the art and is operationally safe.

It provides the application part of an overall system and thus constitute Connectiontechnically and procedurally insert into the overall concept. These polls are under theresponsibility of the safety Perform operator of the special conditions and dangers mustintegrate and observe applicative application. However, it can go out of control andmachine hazards if they are not of trained or at least instructed personnel properly andused correctly are used incorrectly or not used as intended be used. The intervention inthe machine area and in any event is a security risk. The safety-related shutdown of themachine is of an emergency stop.

In the particular case the design property, the interpretation of laboratory operations isto appreciate that it allows the wrapping machine without protective doors under specialTo operate laboratory conditions. The structure of these conditions to comply with theOccupational Safety and Production release is up to the operator.

If faults occur in the control system, the system must be switched off and our Service tocommunicate.We can accept no liability for product or consequential damages.

2.2 Identifying residual hazards

At the winding machine is a risk of rotating and linear moving parts. In the control cabinetsand devices of the electrical installation are dangerous voltages up to 600V. A contactshould absolutely be prevented. In the atmospheres warning labels are attached.

Where risks remain despite the constructive safe use residual risks to persons and property,so the operator should indicate by signs and codes of conduct on or to take appropriatemeasures to avert the danger.A known risk is touching the moving machine parts when the Is controlling the start readystate or in operation.The moving parts of the motors and the linear unit are dangerous.

2.3 Safety awareness

Before doing any work, which, the planning, installation, commissioning, adjustmentoperation, changes in the conditions of use and operation, maintenance, Concerninginspection and repair, follow the instructions in the relevant are To observe operatinginstructions and the safety regulations.

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2.4 Safety instructions for using company

Supervisors should the chapter 2 "Safety" and the necessary To make handling of thesystem trusts. The responsibility for safety and organizational measures to Warranty andcompliance with statutory requirements incumbent on the operators the plant. It alsoincludes additional measures to achieve the operational and occupational safety and thesafety training of control and operating personnel concerning the behavior of automaticallyoperating plants.

You should make sure that the Chapter 2 "Safety" and the description of appropriatehandling read by operating personnel, understood and be respected.

The controller should only be operated in perfect condition. Basically, to operate theexisting provisions and national To observe accident prevention regulations.

As spare parts are original and approved by the manufacturer replacement parts to use.Procurement takes place exclusively by their manufacturers, as some Parts calibrated orneed to be adjusted.We point out that non-original parts and / or accessories supplied by us are notautomatically released and damages liability is excluded.

2.5 Safety instructions for the operating personnel

The controller may be used only after instruction by qualified staff, each operation must beavoided, which constitutes trade or occupational safety impaired.

By operating and supervisory staff the facility should before each start be checked for signsof damage or defects.During operation, changes in normal operation (eg error messages) observe and evaluate.Production or unsafe conditions should be reported to the person responsible and to takeprecautions to avert the damage.Safety devices may not be removed or blocked.

Operators should in particular chapter 2 "Safety" and Chapter 4 Know and observe the"Operation".

The Einrichterpersonal should also Chapters 5 "Technology database" and Chapter 6, "DataArchive and Data Display" know and observe.

For service and installation personnel Chapter 3 "Installation and commissioning" Ofimportance, in cases of doubt, the manufacturer should be consulted.

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2.6 Notes on special dangers

Machine control systems are electrical equipment and must be performed by authorizedTrained personnel compliance VDE100 ff. and the Accident prevention regulations VBG4maintained and operated.

Work on electrical installations may only be in the off state and Measurements are takenwith caution to a Exclude hazards. Electrical cabinets must not in the on state remain openor be operated.The operation and the operational mode is not in silent state done. After finishing theproduction of the main switch is turned off.

1.) Mains voltage is located in the following areas:

• Main switch, mains fuses, terminals, power supplies, frequency converters and sockets• Control, winding engine and unwind motor• Attention through the integrated UPS is in control area a Foreign voltage with thepower switch

2.) Manipulation of the control system

Can cause dangers through manipulations, wrong connections and other interventions onControl system occur. The following interventions are especially dangerous:• changing the wiring or provisional changes• pulling of plugs during operation• blocking the movement areas in the winding and laying area• misalignments of the end-position• changes in the software and file system• high-priority network access with computer overload when multitasking

2.) Risk of bruises on rotating parts

The winding machine is for laboratory use, according to the specifications, withoutprotection doors executed. Hazards may arise from unintentional intervention in rotatingparts. An appropriate assessment of the risks and protection measures carried out by theOperator.

A residual risk is caused by malfunction of the control system or mechanicalDeadlocks in winding and laying area.

2.7 Prohibition of own conversions and modifications

The machine controls must without our consent, neither constructive be still in its safetycomponents. Closes Any changes a liability.

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2.8 Transport

The transport is on pallets / boxes or by special transports with appropriate Fixing andtensioning of the machine body performed.

Humidity and shocks should not act on the machine and the control system. It is thereforein a protected environment and, where appropriate, with shock absorption to attach to thetransport. All external environmental influences are kept away. The goods may be assignedor overlaid with any further goods.

The mounting and tension should solely on tubular frame profile enclosing a protective filmtake place. During transport with forklifts or trucks, it is important provide protection fromtipping over.

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3.1 Connection requirements

Mains voltage

3 x 400 V 50 Hz with neutral conductor N and protectiveconductor PE on a 5-pole standard socket CEE 16A.Standart hedge 16A (optional adjustment possible). Inthe power supply is not allowed to 30mA GFCI are

EMC

The mains voltage, which may N and PE line no steep Besuperimposed transients or other glitches. There shouldbe a separate supply from the protected Find controlvoltage power use

Potentialequalization

The optional cable for potential equalization can aseparate copper wire with a diameter of 16 mm2 done

Constructionoffsets

The site of the machine should be in a traffic-area out ofdirect sunlight are on the screen. For the operatorshould enough space in front of the His control cabinetavailable. Conveniently is direct eye contact with theworkspace.

3.2 Assembly

The assembly, installation and commissioning is usually done by the manufacturer oradditionally trained staff in coordination with the operator.

The additional enclosures or bulkheads of the working area for the "Laboratory operation"are performed by the operator.

3.3 Installation

Installation and commissioning is usually done by the manufacturer or additionally trainedstaff in coordination with the operator.

Additional optional door switch or the like may optionally by the operator in Vote to beintegrated with the manufacturer.

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3.4 Start

Commissioning is usually by the manufacturer or additionally trained Technical personnelin consultation with the operator. When commissioning special Caution and circumspectionrequired. All safety measures must be adhered to.

The following sequence is recommended as a minimum directive:

• Optical control all devices and cables are not damaged and professional Mounting andinstallation• Completeness check of the potential equalization and electrical measurement of the PEand N terminal (grounding monitoring of all equipment and cable trays)• Power control and commissioning of the mains fuse and the power supplies• Control of the FI - circuit breaker and emergency stop button• Tax Calculator boot and set up, where appropriate,• Call service menu after entering the password• Motors on briefly and check• signaling lamps switch on briefly and check function• Check dancer control, force measurement and length measurement Fiber• Service close and lock Password Level• Technology for trial operation submit• Test production without Fiber with switching on the Abwickelsteuerung and theStart Start button the trial operation (The system should be in constant observation andirregularities be turned off.)• Are all checks succeed, the fiber can be launched and production be started. It is on theparameterization and setting in the Technology File respected. In the technology file andthe potentiometer are only low speeds can be set.

3.5 Retraction of regulations

The setting of the control loops via the parameters of the configuration files in the pathC:\WIN-SPS.155\CONFIG. The change should only by the manufacturer or Vote to bemade with the manufacturer.

The controller settings are pre-parameterized and may only by qualified personnel bechanged under their own responsibility.For this purpose, an editor is to be used, which does not change the specified data format.Capable is the editor.The parameter change is done at the line beginning with no delimiter, number of lines andTo change format. Format errors result in messages and faults of the system. The incorrectentry control parameter is not monitored and may be global Cause incorrect responses ofthe system.The optimization of the control parameters by trial operation with a technology file all areaspasses through.

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3.6 Peculiarities of winding axis

The winding shaft is angular position depending on a frequency converter speed-controlled.The angular resolution is 0.1◦ and indicated a speed field 3599 speed markers. Thefrequency control has a range of 0–50 Hz, a speed of about 0–30 U / min corresponds.The control of the inverter is carried out by the IPC with a scaled standard signal 0–10V.The initialization of the zero point of the Winding axis is accomplished by a cam on thewinding wheel and a proximity sensor at the Winder. The starting positions of the windingoperations are dependent on these Zero position stored in the technology files.

With the potentiometer on the control panel may when the wrapping process the Directionand the speed of the winding body can be changed.The maximum value depends on the input in the technology file. In the area of Zero pointand the end positions are programmed plateaus, the ergonomic operation facilitate. Thespeed of the glue drying can also be controlled by this potentiometer. The maximum speedof the bobbin, the adhesive is drying to the solid Parameters stored.

3.7 Specifics of positioning axis

The positioning axis controls the position of the positioning wheel directly on the windingbody and thus the fiber position. The position of the positioning wheel of the control andthe procedure is performed, the thread pitch of the winding body. In addition, the positionis Initially, the winding of the technology and the manual offset from the service consideredand determined in absolute terms the position. By the angular position of Winding wheeland the resulting linear angle at more revolutions is the relative position of the positioningwheel over the entire thread clearly displayed.

The positioning axis is initialized before each start. The zero mark of Laying axis is locatedin the rear retracted state. The status of the initialization is being supervised. In case ofmalfunctions it can to stop the laying axis or Installation errors occur.

3.8 System documents and drawings

The control Manual, the E-drawings for control cabinet and the machine terminal are fordelivery in triplicate passed. The equipment supports our suppliers are in a simple designsettled.

Additional documentation is available on request.

Operating system documentation and a protective copy of the control program are to Datacarriers handed over in a single copy.

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4.1 Manipulating and monitoring devices

Cabinet – Controls and Messages

Main switch Power shutdown and safety shutdown

Emergency stopButton manual intervention for safety shutdown all operationsare canceled and must be restarted. The status of the operationsmust be controlled separately afterwards.

Power ON button

Grid connection of the safety relay - The button lamp is lit (Thisswitching is only with closed safety circuit of the door andemergency stop switches possible) The green tower lamp signalsthe operational readiness.

PotentiometerThe potentiometer can be changed when the winding operation,the direction and the speed of the bobbin.

OperationThe liquidator liquidator of Fiber drum with the switch locatedabove the functions controlled "manual - automatic - Power off".(Cape.)

Button - ResetButton starts the initialization of the machine and productiondepending on call and working status The yellow signal lamptower lamp

Button - StopButton stops the initialization and production depending on calland working status

Button -Acknowledgment

The red lamp tower signals malfunctions and the horn isactuated. The Button – acknowledgment causes the horn reset.

IPC keyboard, mouse Data entry and selection of menu and control level

IPC monitorData output, alarm window and visualization of controlprocesses and production data

Cabinet – monitoring devices

LED indicatorsVoltage monitoring of the control voltages Display of digitalinputs and outputs

GFCI ground fault Monitoring and shock protectionLine protection Automatic circuit breakers for equipment protectionWatchdog Monitoring of the control functionsPower Down System Controls the start and the run-down of control

4.2 Measures prior to commissioning

The controller may only be used by trained and authorized personnel. Safety devices maynot be dismantled or blocked.

By operating and supervisory staff the facility should before each start be checked for signsof damage or defects.

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4.3 Description of the production process

The system is switched on at the main switch of the control cabinet.After booting of the control computer the system is henceforth in the operative State.The emergency stop button and safety switch must be in the non-actuated State are. Thebutton "Power" is actuated. The green tower lamp. Upon the occurrence of messages onthe screen corresponding reactions should be initiated.

In the selection of the desired technology window technology file with the done associatedproduction data.

Before starting the safety of the working place must be reviewed and all persons complywith the relevant safety margins.

Before the start of production, the fiber is placed on the intended roles and fixed. Toprovide the necessary fiber length can be used to slow settlement asked the Fiber to theselector of the settlement with extreme care on hand become. After completion of thepreparation of the fiber selector is the Processing set to automatic. Here the Fiberzugis tensioned and controlled.

If a Fiber error file exists it can now loaded into the Window Service become. If thestarting point of the fiber length is not equal to zero, can with the Slider the startingpoint are set on the unwinding roll.

To start the initialization of the "START" button is pressed.

The yellow tower lamp lights and the winding and laying axis are initialized.

After the completion of the initialization, the initialization of the fiber is at the Bobbinattached. Before the start of production the potentiometer to zero posed

To start the production of the "START" button is pressed.

The yellow tower lamp lights and the wrapping process begins.Since the potentiometer is still set to zero not moved the winding body. By slightlyvarying the potentiometer in the desired direction, the exact Location of Fibercontrolled. Then, if the exact location is confirmed, by the rotation of the potentiometerin the end position, the technological winding speed be called. When an operation at aslower rate is desired, This can be set on the potentiometer.

To stop the winding process of the "STOP" button is pressed or the Automatic Stopwaiting on the winding end.

During production, the production values can be tracked on the screen.

BEFORE ANY INSTALLATION AND ENGAGEMENT OF WINDING MACHINE OPERATOR OFDANGER MUST CONDITION THE ENTIRE SYSTEM CONVINCE.

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4.4 Menu structure and branching

From the Window menu, the various calls are made.

Branching of the menu level

Left side of the window:

Main window of the production process

Reset the status of the initialization and restart the next winding layer

Archive window showing the operation data previous windings

Exit - Exit the control program for the transition to the Windows level

Password sharing

Technology box for selecting and entering the winding technology

Service window for machine control and for special functions

Right side of the window:

Parameterkursor for fine increase the parameter

Parameterkursor for coarser increase the parameter

Parameterkursor to coarse reduction of parameters

Parameterkursor for fine reduction of parameters

Call the Maintenance Window

"START" button to the winding start or the start of the initialization

"STOP" button for stopping the winding and the initialization

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4.5 Main Screen

On the main window, the process types of production are shown in text format. The mainwindow will automatically appear at the start of the control program and from otherWindows out by pressing the "Main Window Process" button.

The following assignment is stored:

FIBER ERROR

– Display of next Fiber error record (closest point of failure in m, thickness in micronsand comment)

DATA MANAGEMENT

– Display the currently selected file Technology

– Display of the currently generated archive file

WINDING DATA

– Indication of the fiber diameter and the desired force Fiber The Fiber desired force isadjusted manually by moving the dancers weight. The control of power takes place onthe screen.

– Display of fixed-pitch and the starting angle of the thread (0 – 30◦)

– Indication of the beginning and the end of winding in mm reference point for thisthread positions is the machine zero M0P.

– Display Start angle for placing the fiber and the maximum speed of the winding bodyin U/min.

PRODUCTION DATA

– Display of the current angle of the bobbin

– Display of the current thread number of winding

– Display of the current position of the thread Fiber launch onto the winding body (mm)

– Display of the current Fiber speed (m/s)– Display of the current Fiber tension (cN)

– Display of the current potentiometer for manual speed adjustment (+/–%)

STATUS

– Display of current machine status

– Display of readiness for starting the functions of initialization and production

– Display of instantaneous initialization steps

– Display of the current Fiber Length and Fiber next error

– Display of the current action of the linear axis

– Display of the current action of the bobbin

– Display of the current action of Fiberzugreglers

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MESSAGES

– Display of current messages with message number and text description

– Acknowledgement button to confirm the acknowledgment of the messages and thehorn reset

List of messages:

Winding machine off M001Winder started M002Winding machine works M003Winder finished M004Winder is not within the standard value M005Winding machine at the standard value M006Fiber from liquidators - no winding operation M007Fiber liquidators in operation M008Winding speed manually changed M009!! Automatic glue drying in operation !! M010Fiberzug - GW tripping - machine stop M011Fiber error thick section - machine stop M012No Fiberfehler- / slub file is loaded M013

Winding drive FU1 unwilling M035Abwickelantrieb FU2 unwilling M036Not linear axis ready M037

Error message or communication interface M195Error reading RunMode file M196Brief Ethernet bus interruption M197Hardwareblokade - Interface not available! M198Pressed acknowledgment key M201Network lacking M202Error of technology file M204Automatic shutdown M205Power off or UPS power failure M206Emergency Stop - Stop system M207IPC Peripheriewatchdog 24VDC shutdown M208System error M210

GRAPHIC DISPLAY

– Graph of the last 360◦ rotation – Display the number of revolutions

– Graph of the last 360◦ rotation – Display the speed Fiber

– Graph of the last 360◦ rotation – Display the fiber tensile force

The graphic display can be switched off from real time reasons during production.

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Main screen during initialization

Main screen before turning on the production

20

Main screen during production

Main Screen at stop by Fiber error

21

Main screen during the processing of the fiber failure and display the manual Processing ofFiber error. Then display the next Fiber error.

Main screen on the control panel

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5.1 Create a New Technology File

In the Window menu, the branch is made to the technology window

The creation of new technology files should be done with the machine switched!

– With the Slider technology file the required technology is called

– The parameters are brought to the desired values with the sliders. Selected Slider canalso be modified using the arrow keys on the right side of the page.

The parameters of the pitch should not be changed, since it firmly in the system isintegrated and optimized. What is important is the exact adjustment of the beginning andend of the winding range. For each wrap a separate technology file is created by the offsetin the Define gaps between the fiber layers.

The maximum winding speed is determined by the specification of the number ofrevolution with the lower slider set. In special cases, the variable speed control be used onthe right side of the page.

A button for the basic setting is used to reset the input to a Basic setting. The parameterspecifications for the basic settings are in a Parameter set permanently saved and can bechanged in consultation with the manufacturer become.

After each parameter change in the Button is displayed Save. The change will storedpermanently with this button in the technology file.

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5.2 Mapping technology for production data

Production control can leave a technologically-run operation. For this purpose, theprovisions of a selected technology files of production are assigned.

This is done by clicking the "Choose file technology for processing".

During the winding process, the technology file should not be changed. With unchangedtechnology file can also during production change the parameters take place in order tovary the winding process.

5.3 Data storage and network interconnection

The data storage technologies carried out in the reserved paths and for each Technology inits own file.This archiving to external computers is possible and the data transport by copy given tothe technology file without restriction.

The filing of the technology files are in the path C:\WIN-SPS.155\TECHNOLO\

Technology files are automatically readable files and may in their data format are notchanged.

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6.1 Calling the archive data

From the Window menu Archive graphics window to visualize the archive data is called.

The selection of the desired file is in the file window of archive data. After marking the fileis "Choose File" button in the visualization transfer. Use the radio button "velocity profile","Fiber speed" and "Fiber tension" is used to select the graphic. The Slider "winding No."Indicated the desired turn.The Slider "angle .. 70◦" indicates the display of the stored values for speed, Speed andtraction.

On the upper right side of the screen displaying the current message history takes place.With a button, this history as are cleared to start winding.

6.2 Data storage and network interconnection

The data storage of the archive files is done in the reserved paths and for eachWinding process and winding layer in a separate file. Archive files are created asformatted text in fixed format. The storage of the archive files is done in the pathC:\WIN-SPS.155\ARCHIVE\

The data store service files is carried out in reserved paths and for each Day in a separatefile. There is a permanent archiving of all messages and important Machinery actions. Thestorage of the archive files is done in the path C:\WIN-SPS.155\Service\

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7.1 Password sharing

Password entry is launched from the Window menu password sharing. In an input window,the user is called and entered the password number Confirmation will be OK. Behind theuser the status is reported active.

If you enter the correct technology, service or maintenance functions released. Thefunctions of technology and service are for laboratory use in advance unlocked. Switchingto the operating language English is currently not implemented.

With the button "Enable OFF" the service access will be blocked.

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7.2 Operating the service navigation

The service operation is called service window from the Window menu.

Service functions:

– The 1st Slider is the correct adjustment of the load cell of Fiberzugmessung. Inunloaded load cell display is adjusted to zero.

– The 2nd slider is used to the limit of Fiber train input for switching off the machine.

– The third slider is used to enter the offset of the linear unit for fiber positioning. Thisoffset can be modified anytime and acts directly on the positioning of the fiber. Thesetting is retentive.

In the central region the processing of Fiber error file and the actual length is

– When changing the drum of the current length counter is reset.

– In the selection window, the associated error file will be selected and loaded. The errorfile must first be in the directory C:\WIN-SPS.155\FiberFehler\ be copied.

– As an option, the initial value of the length counter is set to a value greater than 0 if itis an already used drum. The management of the remaining length of subdrums mustbe done manually.

In the middle part the display of internal values is machinery

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7.3 Notes for remote maintenance

In Win-SPS systems extensive remote maintenance options are available.

The coupling between service computer and the machine via the Internet at Use ofTeamViewer.

All monitoring functions on the main, service and maintenance windows are aboutaccessible. Updates can be transferred and installed.

For the use of TeamViewer, is on the client side an additional license necessary.

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8.1 Cabinet and electrical system

The electrical system requires very little maintenance in clean environments.

The electrical equipment must be cleaned periodically, bearing in mind, that no dirt orcleaning agent to penetrate the device and button and the Influence function.

The cleaning must be carried out without solvent and mechanical stresses on the Thescreen and the keyboard are to be avoided.

The examination of the functioning of the protective measures and repair work be inaccordance with recognized codes of practice by authorized technicians in fixed cycleperformed.

The safety of Chapter 2 and the electrical requirements of Chapter 3 should get noticed.

8.2 MSR – equipment

The measuring instruments, such as load cell, dancer potentiometer, initiators and linearunit to check for integrity and function.

The Fiber rollers should be checked daily for ease of movement since it without lubricantoperate. If necessary, a purification of the camp should be.

8.3 Cycle tests

The cycle plant and safety testing is the responsibility of the operator.

We provide non-binding recommendations as a guide.

• Integrity, damage or defects Daily by the operating personnel

• Pollution Monthly by operators

• Safety devices semi-annual (BG partly Monthly)

• FI and potential equalization semi-annual (BG partly Monthly)

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8.4 Spare and wear parts

A complete list of the equipment used is in the documentation for electric part. For anyquestions, contact the manufacturer.

9 Documentation for control cabinet

The current documentation of the control system is in the delivery as Annex 1 consistingof SCM and and/or wiring diagrams, cable plans and equipment and Supplier directorypassed.

10 Contact

STC ELECTRONICS GMBHKrell houses 307973 Greiz-Moschwitz

Telephone: 03661/6618fax: 03661/687830Email: stc-elektronik@stc-forum.com

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