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SPARE PARTS MANUAL

Engine HINO-270VERSION 2015-12

08760 Martorell (Barcelona) Spain

Download the latest version of this manual HERE

- Description: Trade name of the component- Quantity: Total number of parts used in the assembly of the part represented (may differ from the total minimum quantities)Hoses, indicates the total length in meters

The diagrams shown in this catalog of spare parts, have only the purpose to identify the piece in question, its representation is not meaningful and may differ from the actual piece.

In case of doubt, contact Solé Diesel, or your authorized dealer.The parts i / or references in this catalog are subject to change without notice.

SOLÉ, S.A.C-243b, Km, 2 - P.O. BOX 15

- Figure: Number by which they are represented in scheme

PARTS LIST CATALOGUE

NORMS TO PLACE AN ORDER:For fast and more efficient service, please specify the following information on spare parts orders that must be preferably done by FAX or e-mail as specified below:

1- Engine model: As shown in identification plate2- Engine serial number: As shown in identification plate and stamped on crankcase3- Item description + part number + quantity required

Spare parts requests must be adressed to:

recambios@solediesel.comTelf.: +34 93 775 44 05Fax: +34 93 775 30 13

The components shown in the catalog have:

Contents

Cylinder Head Alternator Spare PartsRocker Cover & Breather Starter AssyValve Drive Electrical Wiring 1Timing Parts Electrical Wiring 2Gear Case Other PartsCranckcasePiston & Connectiong RodCrankshaft & Flywheel Kit Gearbox HURTH 630AOil Sysem 1 Kit Gearbox PRM601Oil Sysem 2Oil Sysem 3Oil Sysem 3Oil PanEngine BracketsBracket, Engine ControlOil CoolerPower Take-off

InletAir Filter 1Air Filter 2Spare Parts, TurbochargerManifold, AssyCore Sub Assy, Intercooler

Water PumpCooler Pipes

Injection Nozzle 1Injection Nozzle 2Fuel Injection Pump 1Fuel Injection Pump 2Governor PartsFule FilterFuel Filter Water SeparatorFeed Pump 1Feed Pump 2

1

Engine Body

Inlet & Exhaust

Cooling System

Fuel System

Electrical System

Gearbox Kit

2

Engine HINO-270

Cylinder HeadFIG. REF. QTY DESCR.

1 16721001 1 Head Assy, CYL,2 16521005 7 Bolt,cylinder head3 16521026 6 Plug,Expansion4 * 6 Descripcion5 16721023 12 Stud6 * 12 Descripcion7 * 6 Descripcion8 16721012 1 Plug9 * 1 Descripcion10 16720013 6 Plug,Expansion11 * 6 Descripcion12 * 6 Descripcion13 * 6 Descripcion14 16521012 6 Plug,Expansion15 16721004 1 GKT, CYL Head16 16521133 6 Plug,Expansion17 16520082 1 Plug,Expansion18 16521013 19 Bolt,cylinder head

151215 3

Engine Body

D_HS27_1_1

Engine HINO-270

Rocker Cover & BreatherFIG. REF. QTY DESCR.

1 52101260 8 Bolt DIN 931 M8-35 8.82 16721009 1 Cover Assy,Rocker3 16521003 1 Cap Oil FILLER4 16721010 1 GKT, Cover CYL Head

151215 4

Engine Body

D_HS27_1_2

Engine HINO-270

Valve DriveFIG. REF. QTY DESCR.

1 16522070 2 Screw,Set2 16522049 2 LOCKWasher3 16522048 1 Support,Valve Rocker4 16722046 1 Shaft SUB Assy,Valve ROCK5 16522069 2 Plug,Expansion6 16522044 12 Screw Adjusting7 * 12 Descripcion8 16522173 12 LIFTER,Valve9 16522055 6 Intake Valve STD10 16522056 6 Exhaust Valve STD11 * 12 Descripcion12 16722054 6 Seal,Valve Intake Stem Oil13 16522057 12 Spring OutER, Valve14 * 12 Descripcion15 * 24 Descripcion16 * 12 Descripcion17 16522072 6 COLLAR18 16522052 1 Support,Valve Rocker18 16522050 5 Support,Valve Rocker20 16522074 6 ARM,Valve Rocker21 16522042 6 ARM,Valve Rocker22 16522045 12 Nut23 16522071 7 Bolt

151215 5

Engine Body

D_HS27_1_3

Engine HINO-270

Timing PartsFIG. REF. QTY DESCR.

1 * 1 Descripcion2 * 1 Descripcion3 * 2 Descripcion4 16522043 1 Gear,CamShaft5 16522033 1 Washer,Plain6 * 1 Descripcion7 16522038 1 Gear SUB Assy,IDLE8 16522093 1 Bush9 * 1 Descripcion10 * 1 Descripcion11 16522088 1 Shaft Assy,IDLE Gear12 16522092 2 Pin,Straight13 16522087 1 Plate,IDLE Gear THRUST14 16722035 1 CamShaft SUB Assy,

151215 6

Engine Body

D_HS27_1_4

Engine HINO-270

Gear CaseFIG. REF. QTY DESCR.

1 * 1 Descripcion2 16520067 4 Bolt3 16721026 1 JOINT,Water Hose THROUGH4 16520125 1 Plug,Expansion5 16720075 1 Flange6 * 1 Descripcion7 16520109 5 Bolt8 16520127 1 Plug,Expansion9 16520110 3 Bolt10 16720010 1 Case Assy,BRG Holder 10A * 1 Descripcion 10B 16520128 1 Ring,Retainer 10C * 1 Descripcion11 16520116 3 Bolt12 16520130 1 Seal, Oil13 16520111 2 Bolt14 16520112 1 Bolt15 * 1 Descripcion16 16720035 1 Case Gear17 * 4 Descripcion18 16520017 1 Plate, Front19 16510005 2 Bracket, front20 * 6 Descripcion21 * 12 Descripcion22 16720012 1 Housing,Flywheel23 * 3 Descripcion24 * 1 Descripcion 25A 16720006 1 Bracket,ENG MTG,RR,RH 25B 16720007 1 Bracket,ENG MTG,RR,LH 26B * 3 Descripcion27 52101260 6 Bolt DIN 931 M8-35 8.828 * 1 Descripcion29 16520092 1 Cover,F/H DUST30 16720002 1 FLYWEEL Housing

151215 7

Engine Body

D_HS27_1_5

Engine HINO-270

CranckcaseFIG. REF. QTY DESCR.

1 16720001 1 Block Assy,CYL2 16520082 7 Plug,Expansion3 * 6 Descripcion4 16520086 7 Plug,Expansion5 16720011 2 Bracket,EXH MFLD6 16520067 14 Bolt7 16520089 1 Gasket,Oil,Outlet8 16620135 1 Flange9 16720057 1 BRG CamShaft, N.410 16520056 1 BRG CamShaft, N.311 16520055 1 BRG CamShaft, N.212 16520054 1 BRG CamShaft, N.113 16520060 1 Bushing,Body Oil Pump14 16520078 1 Pin,Straight15 16520076 2 Pin,Straight16 16520009 14 Bolt Bearing Cap17 16720003 1 BRG Set C/S, STD18 * 1 Descripcion19 * 1 Descripcion20 16520079 2 Pin21 16520084 7 Plug,Expansion22 16520085 1 Plug,Expansion23 * 1 Descripcion24 16720065 1 Drive Assy,TACH25 16520069 2 Bolt26 16520075 2 Bolt27 * 1 Descripcion28 16520077 2 Pin,Straight

151215 8

Engine Body

D_HS27_1_6

Engine HINO-270

Piston & Connectiong RodFIG. REF. QTY DESCR.

1 * 8 Descripcion2 * 4 Descripcion3 * 6 Descripcion4 * 1 Descripcion6 * 12 Descripcion7 16522012 1 Bolt,connecting rod8 16722001 1 Piston, STD9 16722006.1 4 Ring Piston, STD

151215 9

Engine Body

D_HS27_1_8

Engine HINO-270

Crankshaft & FlywheelFIG. REF. QTY DESCR.

1 16722026 1 Nut2 * 1 Descripcion3 * 1 Descripcion4 16722024 1 Pulley CrankShaft5 * 6 Descripcion6 16722018 1 CrankShaft7 * 1 Descripcion8 16522011 1 COLLAR9 16722027 1 Flywheel Assy10 16522028 1 Gear,Flywheel Ring11 16522031 6 Bolt,Flywheel12 * 1 Descripcion13 16522082 8 Washer,Plain14 * 8 Descripcion15 * 8 Descripcion

151215 10

Engine Body

D_HS27_1_9

Engine HINO-270

Oil Sysem 1FIG. REF. QTY DESCR.

1 * 1 Descripcion2 16720140 1 Guide,Oil LEVEL GAGE3 16720059 1 Bolt4 16720063 2 Clip SUB Assy5 * 1 Descripcion6 * 1 Descripcion7 * 1 Descripcion8 * 1 Descripcion9 * 6 Descripcion10 * 4 Descripcion11 16524037 2 Valve Plug12 16524038 2 Spring,Oil Valve13 * 2 Descripcion14 16724045 1 Plug,Oil Filter DRAIN15 * 1 Descripcion16 16524046 1 Valve,Filter SAFETY17 16524049 1 Valve SUB Assy,Oil SAFETY18 16524041 1 Spring,Oil Valve19 * 1 Descripcion20 16524047 1 Plug Assy,Oil21 16524062 1 Nut22 16724036 1 Cover,Oil Filter Element,23 16524051 1 Element Set,oil filter

151215 11

Engine Body

D_HS27_1_10A

Engine HINO-270

Oil Sysem 2FIG. REF. QTY DESCR.

1 * 8 Descripcion2 * 1 Descripcion3 16522120 8 Bolt4 16724065 2 Bolt5 16524052 1 Filter Assy,Oil6 16724068 3 Bolt7 * 3 Descripcion8 16724069 1 Plug9 16724066 1 Bolt10 16724067 2 Bolt11 16624138 1 Plug12 16521131 1 Hose,VENT13 16522116 1 Screw, Racord14 16622151 1 Plate,CAUTION CompletE15 * 1 Descripcion16 * 1 Descripcion17 * 1 Descripcion18 16520067 5 Bolt19 * 2 Descripcion20 * 1 Descripcion21 * 1 Descripcion22 16724052 1 Pipe SUB Assy,Oil Pump,IN23 16524103 1 GUIA O-Ring24 16724062 1 Bolt25 16724064 1 Bolt26 * 1 Descripcion

151215 12

Engine Body

D_HS27_1_10B

Engine HINO-270

Oil Sysem 3FIG. REF. QTY DESCR.

1 19117011 2 Spacer 10,5X19X152 52103310 2 Bolt DIN 912 M10-35 8.83 51030010 2 Washer DIN 125-104 16514022 1 Coupling,screw5 56000077 2 Washer 18-23-1,56 16514021 1 ExtraCTION Hose7 14714001 1 Pump,oil Suction8 56000067 1 Washer 13-20-1,59 16514023 1 Plug 1/2" SAE10 16514010 1 Bracket Clamp11 52102256 1 Bolt DIN 933 M8-15 8.812 51030008 1 Washer DIN 125-813 53033008 1 Washer GROWER DIN 127-8

151215 13

Engine Body

D_HS27_1_10C

Engine HINO-270

Oil Sysem 3FIG. REF. QTY DESCR.

1 52102157 2 Bolt DIN 933 M6-20 8.82 53033006 2 Washer GROWER DIN 127-63 52101260 1 Bolt DIN 931 M8-35 8.84 53033008 1 Washer GROWER DIN 127-85 16514021 1 ExtraCTION Hose6 16514022 1 Coupling,screw7 56000077 2 Washer 18-23-1,58 16514010 1 Bracket Clamp9 16514023 1 Plug 1/2" SAE10 56000067 1 Washer 13-20-1,511 14714001 1 Pump,oil Suction12 16512015 1 Pipe,lubrication13 16512004 1 Cooler,Oil GearBox14 16512010 1 Bracket,oil cooler15 54083060 1 GBS 59-63 W4 STC Clamp16 16512017 1 Pipe,oil l=20017 16512018 1 Pipe,oil l=24018 14712015 2 Bolt,Coupling pipe oil19 57000375 4 Washer 17-22-1,5

151215 14

Engine Body

D_HS15_1_10C

Engine HINO-270

Oil PanFIG. REF. QTY DESCR.

1 16724022 1 Holder,Clip2 16520067 1 Bolt3 16720058 1 Plug4 16724021 1 ExtraCTION Hose5 16720062 1 Bolt6 16620105 2 Washer,SOFT7 * 34 Descripcion8 16720064 1 Clip SUB Assy9 * 1 Descripcion10 * 1 Descripcion

151215 15

Engine Body

D_HS27_1_11

Engine HINO-270

Engine BracketsFIG. REF. QTY DESCR.

1 52101259 1 Bolt DIN 931 M8-30 8.82 53033008 2 Washer GROWER DIN 127-83 51030008 2 Washer DIN 125-84 16710014 2 Bracket,intercooler5 16710016 1 Rubber 60-75-1206 54082060 1 Clamp DIN 3017 60-80/12 W47 16710018 2 Tube,turbo to air cooler8 16710019 1 Rubber 60-75-609 16710010 1 Block Water Pump10 21210573 1 O-Ring D. 62X3 [NP]11 16710011 1 O-Ring D. 48X212 52114153 1 Bolt DIN 916 M6-8 UMBRAC13 16710025 4 Spacer 100/90/814 16510005 1 Bracket, front15 53103309 2 Bolt DIN 912 M10-30 12.916 16710020 6 BRAKET TURBOCHANGER17 52102409 1 Bolt DIN 933 M14-30 8.818 53033014 2 Washer GROWER DIN 127-1419 52102309 2 Bolt DIN 933 M10-30 8.820 53033010 2 Washer GROWER DIN 127-1021 61667000 2 MOUNTING Assy

[NP] Not provided

151215 16

Engine Body

D_HS27_1_12

Engine HINO-270

Bracket, Engine ControlFIG. REF. QTY DESCR.

1 14719013 1 Clamp,cable2 55307104 1 Bolt DIN 86 W3/16-103 52102157 2 Bolt DIN 933 M6-20 8.84 51030006 2 Washer DIN 125-65 53033006 4 Washer GROWER DIN 127-66 52120006 2 Nut DIN 934 M6 8.87 14719032 2 SPLIT,piece8 14719034 1 Pin9 51051107 1 Pin DIN-94 1,6-1610 16719001 1 Bracket,speed engine control11 16719002 1 Bracket,speed engine control12 52101267 1 Bolt DIN 931 M8-70 8.813 52103276 3 Bolt DIN 912 M8-130 8.814 53033008 1 Washer GROWER DIN 127-815 16722109 4 Case SUB Assy,Oil Cooler NS 13319004 4 Bracket,adjustment morse engin [NS]

[NS] Not shown

151215 17

Engine Body

D_HS27_1_13

Engine HINO-270

Oil CoolerFIG. REF. QTY DESCR.

1 16722109 1 Case SUB Assy,Oil Cooler2 * 2 Descripcion3 * 2 Descripcion4 * 2 Descripcion5 16722111 1 Element,Oil Cooler7 16522126 4 Nut8 16520074 4 LOCKWasher

151215 18

Engine Body

D_HS27_1_14

Engine HINO-270

Power Take-offFIG. REF. QTY DESCR.

1 16724109 1 Flange,Coupling

151215 19

Engine Body

D_HS27_1_15

Engine HINO-270

InletFIG. REF. QTY DESCR.

1 16720033 1 CLEANER Assy,Air2 16720034 1 Clamp,A/C3 * 1 Descripcion4 16721018 1 Plate,CAUTION5 16721051 1 Hose,Water6 16721063 4 Clamp7 16721050 1 Hose,Water8 16721052 1 Hose,Water9 16521115 5 Stud10 16521114 5 Bolt11 16721055 1 Bolt12 16721056 4 Bolt13 16721031 1 Pipe,Intake [NP]14 16721037 1 Pipe,BOOST COMPENSATOR15 16524155 2 Washer,SOFT16 16721053 1 Bolt17 16624138 1 Plug18 16521118 1 Bolt19 52101260 3 Bolt DIN 931 M8-35 8.820 16721030 3 MANIFOld Intake21 * 2 Descripcion22 16721011 2 Pipe SUB Assy,Coolant BY-23 16721060 4 Bolt24 16721049 2 Hose,Water25 * 28 Descripcion26 * 2 Descripcion27 16521134 2 Spacer28 16721025 1 Pipe,Coolant29 16522082 6 Washer,Plain30 16721054 6 Bolt31 * 6 Descripcion32 16721061 6 Bolt [NP] Not provided33 * 1 Descripcion34 16721104 1 Element SUB Assy,Heat EXC35 16721107 2 O-Ring D. 95X7,5

151215 20

Inlet & Exhaust

D_HS27_2_1

Engine HINO-270

InletFIG. REF. QTY DESCR.36 * 1 Descripcion37 16522120 2 Bolt38 16522119 6 Bolt39 16721045 6 Plate40 16520067 28 Bolt41 16520070 4 Nut42 16520074 4 LOCKWasher43 16721058 4 Stud44 16721039 1 COCK SUB Assy,Coolant45 * 1 Descripcion46 * 1 Descripcion47 * 1 Descripcion48 * 1 Descripcion49 16721006 1 Seat,FILLER Pipe50 16721005 1 Cap, Radiator51 * 1 Descripcion52 16721064 1 Hose,Water53 16721059 6 Stud54 * 2 Descripcion55 * 1 Descripcion56 16721024 1 Pipe,Coolant Pump SUCTION

151215 21

Inlet & Exhaust

D_HS27_2_1

Engine HINO-270

Air Filter 1FIG. REF. QTY DESCR.

1 16721141 2 Bolt2 * 4 Descripcion3 16626034 4 Washer,Plain4 16721054 2 Bolt5 16727151 1 COCK SUB Assy,Coolant6 * 2 Descripcion7 16524152 2 Bolt8 16721158 1 Pipe,Coolant9 16721145 1 O-Ring D. 36X410 16721160 1 Pipe SUB Assy,EXH11 * 1 Descripcion12 16721159 1 Pipe SUB Assy,EXH13 16721142 2 Bolt14 * 2 Descripcion15 16521134 5 Spacer16 16721154 1 Pipe,Coolant BY-PASS17 * 2 Descripcion18 16724176 2 Grommet19 16724170 1 Hose,RAD20 16520067 3 Bolt21 16721167 1 Screw, Racord22 16721153 1 Seat,Coolant COCK SPG23 16721152 1 Body,Coolant COCK24 16724177 2 Grommet25 16724179 2 Clamp26 16721155 1 Pipe,Coolant BY-PASS27 * 2 Descripcion28 16721166 1 Bolt29 16721176 1 Plug30 16728050 1 Hose,Water31 16724114 1 Holder,Clip32 * 1 Descripcion33 * 2 Descripcion34 16728005 1 Pipe,Oil,Inlet35 16520073 2 Washer,SOFT

151215 22

Inlet & Exhaust

D_HS27_2_2_1

Engine HINO-270

Air Filter 1FIG. REF. QTY DESCR.36 16724153 1 Bolt37 16626032 2 Bolt38 * 1 Descripcion39 16728003 1 Pipe SUB Assy,Oil Outlet40 * 2 Descripcion41 * 1 Descripcion42 * 1 Descripcion43 16520117 6 Nut44 16724149 6 Nut45 * 1 Descripcion46 * 3 Descripcion47 16520070 3 Nut48 16724057 1 Washer,Plain

151215 23

Inlet & Exhaust

D_HS27_2_2_1

Engine HINO-270

Air Filter 2FIG. REF. QTY DESCR.

49 * 1 Descripcion50 16724154 6 Bolt51 16721172 1 Bolt52 16721163 1 Bracket,EXH MFLD53 * 6 Descripcion54 16728001 1 Bracket,TURBOCHARGER55 16721173 2 Bolt56 * 1 Descripcion57 * 4 Descripcion58 * 1 Descripcion59 16721162 1 Pipe,Intake60 16522119 2 Bolt61 * 6 Descripcion62 * 1 Descripcion63 * 0 Descripcion [VAR]64 16724070 1 Plug65 16721402 1 Hose,Air66 16721401 1 Bracket SUB Assy,INTERCOO67 * 1 Descripcion68 16721048 2 Clip SUB Assy69 16721157 1 Bracket,Coolant BY-PASS P70 16721063 4 Clamp71 16721403 1 Hose,Water72 * 3 Descripcion73 16520074 2 LOCKWasher74 16724150 2 Washer,Plain75 16721150 1 Pipe SUB Assy,Coolant PUM76 16721175 1 Plug77 * 2 Descripcion78 16721165 1 Spacer79 52101260 3 Bolt DIN 931 M8-35 8.880 16721120 1 Bolt81 16721404 1 Hose,Water82 * 1 Descripcion [VAR] Variable according to repair83 * 2 Descripcion

151215 24

Inlet & Exhaust

D_HS27_2_2_2

Engine HINO-270

Spare Parts, TurbochargerFIG. REF. QTY DESCR.

1 * 1 Descripcion2 * 6 Descripcion3 16528041 6 Bolt4 * 1 Descripcion5 16728030 1 Seal,Ring6 16728047 1 PROTECTOR,Heat7 16728043 1 Case,BRG8 16528044 3 Ring,Nozzle9 16728035 2 SELFOil D. 12,5X17X8,7510 16728028 1 Spacer,THRUST11 16728036 1 Bearing D. 12,6X4412 * 4 Descripcion13 16728027 1 THROWER,Oil14 16728029 1 Seal,Ring15 16528030 1 Seal,Ring16 16728034 1 Plate,Back17 16728046 4 Screw18 * 1 Descripcion19 16728032 1 Nut,LOCK20 16728041 6 Bolt21 16728039 6 Plate22 16728037 1 Case,BLOWER

151215 25

Inlet & Exhaust

D_HS27_2_3

Engine HINO-270

Manifold, AssyFIG. REF. QTY DESCR.

1 16713000 1 MANIFOld,Assy2 13110005 1 Plug Block3 16713002 3 Cover4 52103156 18 Bolt DIN 912 M6-16 8.85 16511009 2 Elbow6 16713004 1 Pipe 1 1/4"7 52102306 1 Bolt DIN 933 M10-15 8.88 56000061 1 Washer 10-16-1,59 15211002 6 Stud 1-10 16713000 1 MANIFOld,Assy10 40019030 1 Stud11 52120010 12 Nut DIN 934 M10 8.812 16713006 12 Stud13 51030010 12 Washer DIN 125-1014 16713015 1 Elbow,wet exhaust15 55120110 4 Nut DIN 934 M1016 53033010 4 Washer GROWER DIN 127-1017 16713011 4 Stud

151215 26

Inlet & Exhaust

D_HS27_2_4

Engine HINO-270

Core Sub Assy, IntercoolerFIG. REF. QTY DESCR.

1 16721417 20 Nut2 16721411 1 Tank SUB Assy,INTERCooler3 16721415 1 Gasket,INTERCooler4 16721410 1 CORE SUB Assy,INTERCooler5 16721414 1 Gasket,INTERCooler6 16721412 1 Tank,INTERCooler7 16721176 1 Plug8 16721418 4 Bolt9 16721413 1 Plate,INTERCooler10 16721416 1 Gasket,INTERCooler11 16721419 1 Plug12 16721420 1 Washer,SOFT

151215 27

Inlet & Exhaust

D_HS27_2_5

Engine HINO-270

Water PumpFIG. REF. QTY DESCR.

1 16721072 1 Pipe,Air ESCapE2 16721038 1 Bolt3 16721071 1 Pipe,Coolant BY-PASS4 16721034 2 Washer,SOFT5 * 1 Descripcion6 16521120 1 Bolt7 16521024 1 Screw, Racord8 16520110 4 Bolt9 16721026 1 JOINT,Water Hose THROUGH10 * 2 Descripcion11 * 1 Descripcion12 * 1 Descripcion13 16521121 2 Bolt14 * 1 Descripcion15 16721100 1 Water Cooler16 16721007 4 Washer,soft17 16520116 2 Bolt18 16721041 2 Bolt19 16522123 1 Bolt20 36721000 1 Water Pump Set21 16721036 2 Bolt22 * 1 Descripcion23 16721073 1 Gear,Drive24 * 1 Descripcion25 16520069 4 Bolt26 16721021 1 Pulley,Water Pump27 16520067 5 Bolt28 16521129 2 Bolt29 * 1 Descripcion30 * 1 Descripcion31 16721300 1 Case,Coolant Pump32 * 1 Descripcion33 16721305 1 SLINGER34 * 1 Descripcion35 16521303 1 VANE,Coolant Pump

151215 28

Cooling System

D_HS27_3_1

Engine HINO-270

Water PumpFIG. REF. QTY DESCR.36 16521131 1 Hose,VENT37 * 1 Descripcion

151215 29

Cooling System

D_HS27_3_1

Engine HINO-270

Cooler PipesFIG. REF. QTY DESCR.

1 14711003 1 Cap2 14711008 8 Stud,cover3 15111002 1 Cap Mouth4 16511009 2 Elbow5 16511014 3 Plug 3/46 16711001 1 Body,water cooler7 16711002 1 Cover,water cooler8 16711003 1 Cover, water cooler9 16711004.1 1 Element,water coolwer 1-15 16711000 1 Water Cooler,Assy10 16711007 2 O-Ring D. 116X411 16711010 1 Pipe12 16713002 2 Cover13 52103156 12 Bolt DIN 912 M6-16 8.814 54120008 8 Nut DIN 934 M815 51030008 8 Washer DIN 125-816 16711012 3 Stud M1017 16711013 4 Stud M818 52120010 3 Nut DIN 934 M10 8.819 52120008 4 Nut DIN 934 M8 8.820 51030010 3 Washer DIN 125-1021 33311013 1 O-Ring D. 15X2 21-22 36711000 1 1" Water Pump S.M.E. Set22 33311014 2 Ball Bearing 620323 34711002 1 Cover Pump24 34711003 1 Gasket Cover25 34711005 1 Cam26 34711008 1 1" Impeller27 54040016 1 CIRClip E-1628 34711017 1 Pin29 34711026 1 Plate,Friction30 34711041 1 Plug, impeller31 36511015 1 Spacer 17X24X732 36511018 1 Washer,seal33 36511017 1 Pin,Dowel

151215 30

Cooling System

D_HS27_3_2

Engine HINO-270

Cooler PipesFIG. REF. QTY DESCR.34 36511020 1 Seal 16-30-735 36711001 1 Body,water pump36 36711010 1 Shaft,pump37 53040017 1 CIRClip DIN 471 E-1738 53041040 1 CIRClip DIN 472 I-4039 54108154 1 Bolt DIN 84 M6-1040 54108154 6 Bolt DIN 84 M6-1041 56000053 1 Washer 6-10-1,542 13122036 1 KEY43 16711025 1 Tube,turbocharger cooler44 54081012 2 Clamp DIN 3017 12-22/9 W445 16711036 1 Pipe 15-24-18046 16711028 1 Tube,turbocharger cooler47 12811022 1 Elbow,rubber48 18014022 4 Bracket,pipe49 16711030 1 NIPPLE,hose50 59071383.1 3 Clamp 1 38/15 W151 12117044 2 Spacer52 15211026 1 Elbow,rubber53 15211053 2 Pipe 38-50-10054 16511011 1 Rubber Elbow55 16711015 1 Pipe,water pump to intercooler56 16711018 1 Bracket,clamp57 16711020 1 Bracket58 16711022 1 Pipe,cooler water59 16711024 1 Pipe,cooler water60 16711032 1 Pipe,body cooler61 17011014 1 Elbow62 54082032 16 Clamp DIN 3017 32-50/12 W463 16711035 2 Pipe 38-50-9064 52102258 1 Bolt DIN 933 M8-25 8.865 53033008 2 Washer GROWER DIN 127-866 52102257 1 Bolt DIN 933 M8-20 8.8

151215 31

Cooling System

D_HS27_3_2

Engine HINO-270

Injection Nozzle 1FIG. REF. QTY DESCR.

1 16520070 14 Nut2 16520074 14 LOCKWasher3 16526022 6 Adapter,Nozzle Holder4 * 6 Descripcion5 16524136 6 Shim6 16526021 6 Ring,Packing7 * 6 Descripcion 4A 16726002 6 Holder Assy,nozzle 4B * 6 Descripcion

151215 32

Fuel System

D_HS27_4_2A

Engine HINO-270

Injection Nozzle 2FIG. REF. QTY DESCR.

1 16526078 1 Bolt,JOINT2 * 2 Descripcion3 16726076 1 Inlet Connector4 * 1 Descripcion5 * 1 Descripcion6 16526080 1 Ring,Retainer7 16526004 1 Spring,Nozzle8 16526005 1 Pin,Nozzle Holder PRESS9 16526008 1 Pin,Nozzle Dowel10 16526007 1 DISTANCE PIECE11 16526003 2 Pin,Nozzle Dowel12 * 0 Descripcion [VAR]13 16526006 1 Nut,Nozzle RETAINING 5.2A 16526062 0 Shim [VAR] 5.2B 16526063 0 Shim [VAR] 5.2C 16526064 0 Shim [VAR] 5.2D 16526065 0 Shim [VAR] 5.2E 16526066 0 Shim [VAR] 5.2F 16526067 0 Shim [VAR] 5.2G 16526068 0 Shim [VAR] 5.2H 16526069 0 Shim [VAR] 5.2I 16526070 0 Shim [VAR] 5.2J 16526071 0 Shim [VAR] 5.2K 16526072 0 Shim [VAR] 5.2L 16526073 0 Shim [VAR] 5.2M 16526074 0 Shim [VAR] 5A 16526010 0 Shim [VAR] 5AA 16526040 0 Shim [VAR] 5AB 16526041 0 Shim [VAR] 5AC 16526042 0 Shim [VAR] 5AD 16526043 0 Shim [VAR] 5AE 16526044 0 Shim [VAR] 5AF 16526045 0 Shim [VAR] 5AG 16526046 0 Shim [VAR] [VAR] Variable according to repair 5AH 16526047 0 Shim [VAR]

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Fuel System

D_HS27_4_2B

Engine HINO-270

Injection Nozzle 2FIG. REF. QTY DESCR. 5AI 16526049 0 Shim [VAR] 5AJ 16526050 0 Shim [VAR] 5AK 16526051 0 Shim [VAR] 5AL 16526052 0 Shim [VAR] 5AM 16526053 0 Shim [VAR] 5AN 16526054 0 Shim [VAR] 5AO 16526055 0 Shim [VAR] 5AP 16526056 0 Shim [VAR] 5AQ 16526057 0 Shim [VAR] 5AR 16526058 0 Shim [VAR] 5AS 16526059 0 Shim [VAR] 5AT 16526060 0 Shim [VAR] 5AU 16526061 0 Shim [VAR] 5B 16526011 0 Washer 0,50 [VAR] 5C 16526012 0 Washer 0,55 [VAR] 5D 16526013 0 Washer 0,60 [VAR] 5E * 0 Descripcion [VAR] 5F * 0 Descripcion [VAR] 5G 16526016 0 Washer 0,75 [VAR] 5H 16526017 0 Washer 0,80 [VAR] 5I 16526019 0 Washer 0,85 [VAR] 5J 16526020 0 Washer 0,90 [VAR] 5K 16526024 0 Shim [VAR] 5L 16526025 0 Shim [VAR] 5M 16526026 0 Shim [VAR] 5N 16526027 0 Shim [VAR] 5O 16526028 0 Shim [VAR] 5P 16526029 0 Shim [VAR] 5Q 16526030 0 Shim [VAR] 5R 16526031 0 Shim [VAR] 5S 16526032 0 Shim [VAR] 5T 16526033 0 Shim [VAR] 5U 16526034 0 Shim [VAR] 5V 16526035 0 Shim [VAR] 5W 16526036 0 Shim [VAR] 5X 16526037 0 Shim [VAR] 5Y 16526038 0 Shim [VAR] 5Z 16526039 0 Shim [VAR] 34

Fuel System

D_HS27_4_2B

Engine HINO-270

Fuel Injection Pump 1FIG. REF. QTY DESCR.

1 16725000A 1 Pump Assy,INJ

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Fuel System

D_HS27_4_3A

Engine HINO-270

Fuel Injection Pump 2FIG. REF. QTY DESCR.

1 16725000 1 Pump Assy,INJ

151215 36

Fuel System

D_HS27_4_3B

Engine HINO-270

Governor PartsFIG. REF. QTY DESCR.

1 * 1 Descripcion2 * 1 Descripcion3 16524153 1 Plug4 56000086 1 Washer 22,3-29-1,55 52101260 1 Bolt DIN 931 M8-35 8.86 16524150 1 Washer8 16524146 4 Bolt9 16524171 1 Gear,INJ Pump Drive10 * 1 Descripcion11 16724034 1 Spacer12 16724053 1 Bolt13 16724051 1 Bolt14 16524155 5 Washer,SOFT15 16724050 1 Bolt16 16524141 2 Screw, Racord17 16521140 1 Pipe,Oil18 * 1 Descripcion19 16524170 1 Pipe,Oil 2A * 1 Descripcion 2B 16525001 1 Pump Assy,Fuel Feed20 * 1 Descripcion21 16721036 1 Bolt22 16520120 1 Bolt23 16725071 1 Bracket24 * 1 Descripcion25 16524149 1 Nut 7A 16525070 1 Cover SUB Assy,TIMER 7B * 1 Descripcion

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Fuel System

D_HS27_4_4

Engine HINO-270

Fule FilterFIG. REF. QTY DESCR.

1 16724048 2 Bolt2 16724026 1 Pipe,Fuel Feed3 16524157 6 Washer,SOFT4 * 1 Descripcion5 16624165 3 Clip SUB Assy6 16724054 1 Bolt,W/Washer7 16524131 1 Plate,CAUTION CompletE8 16624144 1 Bolt9 * 1 Descripcion10 16724020 1 Filter Assy,Fuel 10A 16724204 1 Element Set,fuel filter11 16724200 1 Cover Assy,Fuel Filter 11A 16524202 1 Plug,Air 11B 16524203 1 Gasket,Air Plug12 16626032 2 Bolt13 16724201 1 Cover,Fuel Filter,

151215 38

Fuel System

D_HS27_4_5A

Engine HINO-270

Fuel Filter Water SeparatorFIG. REF. QTY DESCR.

1 16520070 14 Nut2 16520074 14 LOCKWasher3 16520073 2 Washer,SOFT4 * 2 Descripcion5 16724018 1 Bracket SUB Assy,Fuel FIL6 * 1 Descripcion7 16724056 2 Clip8 16524127 1 Pipe,Fuel9 * 1 Descripcion10 16724049 2 Bolt11 16524157 6 Washer,SOFT12 16724027 2 Pipe,Fuel13 16724055 2 Washer,SOFT

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Fuel System

D_HS27_4_5B

Engine HINO-270

Feed Pump 1FIG. REF. QTY DESCR.

1 16525001 1 Pump Assy,Fuel Feed2 16525201.18 1 Screw, Racord3 16524157 2 Washer,SOFT4 * 1 Descripcion5 16525201.13 1 O-Ring D. 18X1,86 16525201.11 2 Spring7 16525201.1 2 ROD8 16525201.6 1 Tappet9 * 1 Descripcion10 * 1 Descripcion11 * 2 Descripcion12 16525201.15 1 CIRClip13 16525201.17 1 Bolt,JOINT14 * 1 Descripcion15 * 1 Descripcion16 16525201.3 1 Spring17 16525201.2 1 Piston18 * 1 Descripcion19 16525201.16 1 Pump SUB Assy,PRIMING

151215 40

Fuel System

D_HS27_4_6A

Engine HINO-270

Feed Pump 2FIG. REF. QTY DESCR.

1 16525001 1 Pump Assy,Fuel Feed2 16525201.16 1 Pump SUB Assy,PRIMING3 16525201.13 1 O-Ring D. 18X1,84 16525201.11 2 Spring5 16525201.1 2 ROD6 16525201.6 1 Tappet7 * 1 Descripcion8 * 1 Descripcion9 * 2 Descripcion10 16525201.15 1 CIRClip11 16524157 2 Washer,SOFT12 16525201.17 1 Bolt,JOINT13 * 1 Descripcion14 * 1 Descripcion15 16525201.3 1 Spring16 16525201.2 1 Piston17 * 1 Descripcion18 * 1 Descripcion19 16525201.18 1 Screw, Racord

151215 41

Fuel System

D_HS27_4_6B

Engine HINO-270

Alternator Spare PartsFIG. REF. QTY DESCR.

1 16727078 1 Nut,LOCK2 * 1 Descripcion3 16727052 1 Pulley,Alternator4 * 1 Descripcion5 * 3 Descripcion6 16727055 1 FRAME,Drive END7 16527053 1 COLLAR,SPACE8 16527058 1 Ball Bearing 27019 16527063 1 COLLAR,SPACE10 16527064 1 Ring,SPACE11 16727067 1 Plate,Retainer12 16527060 3 Bolt,THROUGH13 16727059 1 STATOR Assy14 16727057 1 Rotor Assy,Alternator15 16727058 1 Ball Bearing 6201-V816 * 1 Descripcion 16A * 2 Descripcion 16B 16727066 2 Holder,Brush B17 * 1 Descripcion18 16727016 1 REGULATOR Assy,gen19 16727081 1 Bolt,TERMINAL20 * 1 Descripcion21 16727087 1 INSULATOR,TERMINAL22 * 1 Descripcion23 16727060 1 FRAME,RECTIFIER END24 16727069 1 Bush,FRAME25 16727085 1 Clamp26 16527074 4 Nut27 * 1 Descripcion28 * 1 Descripcion29 16524147 2 Nut30 16727075 2 INSULATOR,TERMINAL B

151215 42

Electrical System

D_16727010

Engine HINO-270

Starter AssyFIG. REF. QTY DESCR.

1 16527173 2 Washer,Plain2 16527175 3 LOCKWasher3 * 2 Descripcion4 * 1 Descripcion5 16727001 1 Starter Assy6 16522117 2 Bolt7 * 2 Descripcion8 * 2 Descripcion9 16520117 1 Nut10 * 2 Descripcion11 * 1 Descripcion

151215 43

Electrical System

D_HS27_5_3

Engine HINO-270

Electrical Wiring 1FIG. REF. QTY DESCR.

1 60967200 1 Wire,electrical HS-2702 60934117 1 Fuse 60A.3 58088284 1 Clamp4 60900070 1 Thermo-Switch 97ºC5 56000073 1 Washer 16-23-1,56 60900780 1 Temperature SENDER 12 V7 60900785 1 Oil Presure Sender 12-24 V8 60900077 1 SWITCH 0,7 Kg, oil press9 60965210 1 Engine Wiring Ext. 4 M.10 60900031 1 Key-Locking Switch 10-20 60967000 1 Panel HS-27011 60900040 1 SWITCH, stop12 60900045 3 Bulb 12V 3W13 60900050 1 LAMP, oil press.14 60900051 1 LAMP, charge15 60900052 1 LAMP, water temp.16 60900060 1 Alarm, SWITCH17 60900815 1 Water Gauge 12 V18 60900820 1 Oil PRESURE Gauge 12 V19 60965001 1 Panel20 60967710 1 TACHOMETER HS-27021 11114049 1 Pin,control22 51030005 2 Washer DIN 125-523 51051107 1 Pin DIN-94 1,6-1624 60536006 1 ROD,control lever25 52120006 1 Nut DIN 934 M6 8.826 16517007 1 SPLIT,piece27 52520316 1 Nut DIN 934 SAE 3/16 8.828 14719115 1 Coupling,cable29 51030006 1 Washer DIN 125-630 15317006 1 Relay,stop31 13317007 1 Bracket,selenoid32 51106156 2 Bolt DIN 63 M6-15 5.633 52120005 1 Nut DIN 934 M5 8.834 16717002 1 Bracket SUB Assy,solenoid

151215 44

Electrical System

D_HS27_5_5A

Engine HINO-270

Electrical Wiring 1FIG. REF. QTY DESCR.35 52101259 1 Bolt DIN 931 M8-30 8.836 52102258 1 Bolt DIN 933 M8-25 8.837 51030008 2 Washer DIN 125-838 53033008 2 Washer GROWER DIN 127-839 52120008 2 Nut DIN 934 M8 8.840 16727042 1 Relay Assy,Intake Air HEA41 52102306 1 Bolt DIN 933 M10-15 8.842 53033010 1 Washer GROWER DIN 127-10

151215 45

Electrical System

D_HS27_5_5A

Engine HINO-270

Electrical Wiring 2FIG. REF. QTY DESCR.

1 16727034 1 Nut2 16521126 2 LOCKWasher3 16727032 2 JOINT Assy,LINK ROD4 16524147 3 Nut5 16727037 1 ROD,LINK6 16727036 1 CLEVIS7 * 1 Descripcion8 16727030 1 SOLENOID Assy9 * 2 Descripcion10 16522119 2 Bolt11 * 1 Descripcion

151215 46

Electrical System

D_HS27_5_5B

Engine HINO-270

Other PartsFIG. REF. QTY DESCR.

1 * 1 Descripcion2 16727095 1 PRESURE SENDER3 * 1 Descripcion4 * 1 Descripcion5 * 1 Descripcion6 16727019 1 Washer,soft7 * 1 Descripcion8 * 1 Descripcion9 16727047 1 Bracket,Pipe10 16720064 3 Clip SUB Assy11 16520073 4 Washer,SOFT12 16520074 3 LOCKWasher13 16520070 4 Nut14 16727014 1 Grommet15 16727008 1 Clamp16 16727045 1 Holder,Clip17 * 1 Descripcion18 * 1 Descripcion19 16522117 2 Bolt20 16727046 2 Holder,Clip21 * 1 Descripcion22 * 1 Descripcion23 * 1 Descripcion24 16524147 2 Nut25 16521127 2 Washer,Plain26 16727042 1 Relay Assy,Intake Air HEA27 16727049 2 Plate28 16527161 1 Relay Assy,START Block29 * 2 Descripcion30 * 1 Descripcion31 16727018 5 Wire,Glow Plug GROUND32 16727017 6 Plug Assy,Glow [NP] [NP] Not provided

151215 47

Electrical System

D_HS27_5_6

Engine HINO-270

Kit Gearbox HURTH 630AFIG. REF. QTY DESCR.

1 12119020 1 Bracket,Gear box control2 12119021 1 SUPORT Clamp3 14719013 1 Clamp,cable4 51030006 4 Washer DIN 125-65 52102157 2 Bolt DIN 933 M6-20 8.86 52120006 2 Nut DIN 934 M6 8.87 53033006 2 Washer GROWER DIN 127-68 55307104 2 Bolt DIN 86 W3/16-109 14712001 1 Body,cooler 1-8 12119000 1 Assy Bracket,morse control10 14712003 1 Element,oil cooler11 14712004 2 O-Ring D. 72X412 16712002 2 Cover, water cooler13 16712008 1 Pipe 1 1/8"14 17011011 1 Elbow 1 1/8"15 52103158 8 Bolt DIN 912 M6-25 8.816 14712015 2 Bolt,Coupling pipe oil17 14712022 1 Bracket,cooler oil18 16712019 2 Bracket [NP]19 16712020 1 PRM 601,cooler bracket [NP]20 16712021 1 PRM 601,cooler bracket [NP]21 19117011 1 Spacer 10,5X19X1522 14719032 1 SPLIT,piece23 14719034 1 Pin24 15211026 1 Elbow,rubber26 15211053 1 Pipe 38-50-10027 16712017 1 Pipe,oil cooler (L=410)28 16512018 1 Pipe,oil l=24029 16710012 1 SAE 3,adaptor flange30 16711017 1 Pipe,rev.oil cooler32 16711034 1 Elbow 40-200-20033 16719020 1 Bracket,Gear box control PRM [NP] Not provided34 24250010 1 Flexible Coupling Type SAE 11"1/2 PRM60135 51030008 2 Washer DIN 125-836 51030010 2 Washer DIN 125-10

151215 48

Gearbox Kit

D_HS27_7_1

Engine HINO-270

Kit Gearbox HURTH 630AFIG. REF. QTY DESCR.37 51051107 1 Pin DIN-94 1,6-1638 52102257 1 Bolt DIN 933 M8-20 8.839 52120008 1 Nut DIN 934 M8 8.841 52101311 11 Bolt DIN 931 M10-40 8.842 52101321 2 Bolt DIN 931 M10-90 8.843 52102257 4 Bolt DIN 933 M8-20 8.844 52102309 2 Bolt DIN 933 M10-30 8.845 52105307 8 Bolt DIN 7991 M10-20 10.946 52120010 2 Nut DIN 934 M10 8.847 53033008 4 Washer GROWER DIN 127-848 53033010 13 Washer GROWER DIN 127-1049 53103359 8 Bolt DIN 912 M12-30 12.950 54082032 6 Clamp DIN 3017 32-50/12 W451 57000375 4 Washer 17-22-1,552 59071383.1 1 Clamp 1 38/15 W1

9-15 16712000 1 Oil Cooler,Assy

151215 49

Gearbox Kit

D_HS27_7_1

Engine HINO-270

Kit Gearbox PRM601FIG. REF. QTY DESCR.

2 12119021 1 SUPORT Clamp3 14719013 1 Clamp,cable8 55307104 2 Bolt DIN 86 W3/16-109 14712001 1 Body,cooler10 14712003 1 Element,oil cooler11 14712004 2 O-Ring D. 72X412 16712002 2 Cover, water cooler13 16712008 1 Pipe 1 1/8"14 17011011 1 Elbow 1 1/8"15 52103158 8 Bolt DIN 912 M6-25 8.816 14712015 2 Bolt,Coupling pipe oil17 16712022 1 Bracket,oil cooler22 14719032 1 SPLIT,piece23 14719034 1 Pin25 15211002 2 Stud26 15211053 1 Pipe 38-50-10027 16512017 1 Pipe,oil l=20028 16512018 1 Pipe,oil l=24029 16720012 1 Housing,Flywheel30 16711017 1 Pipe,rev.oil cooler31 16711016 1 Rubber Elbow32 16711034 1 Elbow 40-200-20033 16519020 1 Bracket, Gear box control34 24610010 1 Damper 352,435 51030006 6 Washer DIN 125-636 51030008 1 Washer DIN 125-837 51030010 6 Washer DIN 125-1038 51051107 1 Pin DIN-94 1,6-1639 52102157 2 Bolt DIN 933 M6-20 8.840 52102257 1 Bolt DIN 933 M8-20 8.841 52120006 2 Nut DIN 934 M6 8.842 52120008 1 Nut DIN 934 M8 8.843 52302257 2 Bolt DIN 933 W3/8-20 8.846 52102257 4 Bolt DIN 933 M8-20 8.847 52102309 16 Bolt DIN 933 M10-30 8.8

151215 50

Gearbox Kit

D_HS27_7_2

Engine HINO-270

Kit Gearbox PRM601FIG. REF. QTY DESCR.48 52105307 8 Bolt DIN 7991 M10-20 10.949 52120010 2 Nut DIN 934 M10 8.850 53033006 2 Washer GROWER DIN 127-651 53033008 5 Washer GROWER DIN 127-852 53033010 18 Washer GROWER DIN 127-1054 54082032 6 Clamp DIN 3017 32-50/12 W455 57000375 4 Washer 17-22-1,556 59071383.1 1 Clamp 1 38/15 W1

9-15 16712000 1 Oil Cooler,Assy

151215 51

Gearbox Kit

D_HS27_7_2